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:I991
Indian Standard
FASTENERS
TECHNICAL
PARi
MECHANICAL
SCREWS AND
THREADED
STEEL SUPPLY CONDITIONS
PRQPERTliS
AND TEST -METHODS
STUDS WITH FULL LOADABILITY
FOR
BOLTS,
( Third Revision )
First Reprint DECEMBER
BUREAU
MANAK
August
1991
OF
BHAVAN,
1992
: 620.1 : 006.87
BIS 1991
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARG
Price
Group
IS 1367( Part3)
:laal
IS0 898 - 1 : 1988
Indian Standard
FASTENERS
TECHNICAL
PART
MECHANICAL
SCR-EWS AND
-THREADED
STEEL SUPPLY
CONDITIONS
PROPERTIES
AND TEST METHODS
STUDS WITH -FULL LOADABILITY
FOR
BOLTS,
( Third Revision )
N/
ICINAL FOREWORD
Th Indian Standard ( Part 3 ) which is identical with IS0 898 - I : 1988 Mechanical properties of
fas ners - Part 1 : Bolts, screws and studs issued by the International Organization for Standardizatio ( IS0 ) was adopted by the Bureau of Indian Standards on the recommendation of the Bolts,
Nu 3 and Fastener Accessories Sectional Committee ( LMD 14 ) and approval of the Light
MC zhanical Engineering Division Council.
TI
p
rr
m
? second version of this standard published in 1979 was based on IS0 898 - 1 : 1978 Mechanical
perties of fasteners - Part 1 : Bolts, screws and studs, issued by ISO. The revision has been
de by the adoption of the revised IS0 898 - 1 : 1988. The following major changes have been
de in this revision:
a) The chemical compositions and tempering temperatures of steels have been revised;
b)
The maximum hardness values for bolts, screws and studs of property classes 3.6 to 58 have
been increased;
c) The surface hardnesses for bolts, screws and studs of property classes 8.8 to 12.9 have been
revised;
d)
The application of test programmes A and B has been revised and specified more clearly;
Property classes 4.8, 5.8 and 6.8 are no longer tested according to test programme A;
=e>
surface integrity test has been added to test programme A, the wedge loading test for
f1 The
bolts, and screws with nominal thread diameter d ( 4 mm or nominal length / < 2.5 d has
been deleted from test progamme B;
For nominal thread diameters IO and 12 mm, the metric fine pitch was changed from 1.25 to
1 and 1.5 respectively, because these are the preferred pitches ( see also IS0 8676 and IS0
8765 ) ; the minimum tensile loads.and proofing loads were changed as a consequence; and
h)
The application of the wedge loading test for bolts and screws with head bearing diameter
above I.7 d has been specified.
In the adopted standard, certain termihology and conventions are not identical with those used in the
Indian Standard, attention is especially drawn to the following :
a) Comma ( , ) has been used as a decimal marker while in Indian Standards, the current
practice is to use point ( . ) as the decimal marker.
b) Wherever the words International Standard appear, referring to this standard, they shall
be read as #Indian Standard.
In the adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their place
are listed below along with their degree of equivalence for the editions indicated:
International Standard
IS0 68 IS0 general purpose screw
threads - Basic profile
Degree of
Equivalence
Technically
equivalent
Corresponding
Standard
Charpy
impact
(U-
IS
Indian
Standard
Degree of
Equivalence
for Charpy
) for metals
Technically
equivalent
IS0
261 IS0
screw threads
Identical
Technically
equivalent
IS
12241 : 1987
IS0 general purpose
metric
screw
threads
Selected
sizes for screws, bolts and nuts
Identical
Identical
Clearance
holes
IS0
965 - 1 IS0
general
purpose
metric
screw
threads Tolerances
- Part 1 : Principles
and basic data
IS
Technically
equivalent
IS
1367
( Part 9 ) : 1979 Technical
supply
conditions
for threaded
steel
fasteners : Part 9 Surface discontinuities on bolts,
screws
and studs
( secondrevision
)
Technically
equivalent
IS
1500 : 1983
Method
for Brine11
hardness
test for metallic
materials
( second revision )
Technically
equivalent
IS 4218
( Part
screw threads
for commercial
meter
range
revision )
Hard-
Technically
equivalent
IS0
6507 - 1 Metallic
Hardness test - Vickers
1 : HV 5 to HV 100
ILS 1501 (
Vickers
materials
( second
Technically
equivalent
IS0
6507 - 2 Metallic
Hardness test - Vickers
IS
( Part
Technically
equivalent
1501
Vickers
HV 5
IS0 6508
Metallic
materials - Hardness test Rockwell
test - Scales
A, B, C, D, E, F, G, H, K
IS
IS0 6892
testing
IS 1608 : 1972 Method for tensile testing of steel products ( first revision )
Metallic
materials
-Tensile
Technically
equivalent
Technically
equivalent
The concerned
technical
committee
has reviewed
the provisions
of IS0 1 and IS0 61-57 - 3 referred
in this adopted
standard
and has decided that they are acceptable
for use in conjunction
with this
standard.
The related
Indian
Standard
to IS0 1 is IS 196 : 1966 Atmospheric
conditions
for
testing.
ADDITIONAL
INFORMATION
Scope
and field
of application
IS0 262, IS0 general purpose metric screw threads sizes for screws,
combinations
of any shape;
IS0 965-l
according
Sym-
Tolerances
to
and
IS0
-
Selected
with diameter/pitch
IS0 261 and IS0 262;
Bolts, screws,
of dimensions.
plan.
Clearance
general
purpose
metric
screw
threads
threads
IS0 X5-2,
IS0
Tolerances
general
Part 2
purpose
metric
screw
Medium
quality.
IS0 6157-l. Fasteners - Surface discontinuities Bolts, screws and studs for general requirements. )
Part 7:
IS0 6157-3,
Part 3:
Fasteners
Surface
discontinuities
Brinell test.
weldability;
Vickers test
IS0 6507-2, Metallic materials - Hardness test - Part 2: HV 0,2 to less than HU 5.
Vickers test
Part 1: HV 5 to HV 100.
3
reference
temperature
for industrial
length
Charpy impact
Designation
test -
Rockwell
test
Tensile testing.
system
~measurements.
- Hardness
Scales A, B, C, 0, E, F, G, H, K.
References
IS0 1, Standard
1)
Hardness
test -
Hardness
test -
Basic profile.
test (U-notch).
The property
class symbol
lower
tensile strength
R,
Materials
Table
2 specifies
Lower yield stress ReL (or proof stress RpO,J and minimum
Table
300
temperatures
System
400
of coordinates
I
500
600
700
600
900
loo0
6.8
12.9
1200
1400
1 -
tensile strength,
It,, N/mm2
Minimum
Nominal
classes of
The multiplication
of these two figures will give l/10
yield stress in newtons persquare
millimetre.
sile strength R,
(see table 3).
property
1
-
14
16
18
25
.9
.8
.6
of symbol
NOTE
Although
classes are specified in this part of IS0 898, this does not mean that all classes are appropriate
items. Further guidance for application of the specific property classes is given in the relevant product standard.
to follow as closely as possible the choice already made for similar standard items.
For non-standard
for all
items, it is advisable
Table 2 -
Steels
Chemical
composition
(check
Property
Material
class
analysis)
limits
Tempering
temperature
and treatment
C
3.6
OC
min.
min.
max.
max.
max.
0.20
0,05
O@
0.55
0,05
0.06
0.15
0,55
0,05
0,06
0,55
0,05
O@
0.40
0,035
0,035
4.6
4.6
_____
Carbon steel
5.6
5.8
6.8
8.82
0,153
425
0.25
0,55
0,035
0,035
_
8.8
0,153
0,35
0,035
____
0,035
425
0,25
0.55
0,035
0,035
_____
10 94
--L
0,153
0,35
O,Q35
0,035
340
.______
12.85, 6)
1)
0,25
0,55
0,035
0,035
0,203
0,55
0,035
0,035
0.20
0,55
0,035
0,035
0,20
050
0,035
0,035
425
360
Free cuttingsteel is allowed for these property classes with the following maximum~sulfur, phosphorus and iead contents:
sulfur 0,34 %; phosphorus 0,ll
2)
-.
%; lead 0,35 %.
For nominal diameters above 20 mm the steels specified for property class 10.9 may be necessary in order to achieve sufficient hardenability.
3) In case of plain carbon boron alloyed steel with a carbon content below 0.25 % (ladle analysis), the minimum manganese content shall be O,6 %
for property class 8.8 and 0.7 % for 9.8 and 10.9.
4)
Products shall be additionally identified by underlining the symbol of the property class (see clause 9).
5) For the materials of these property classes, it is intended that there should be a sufficient hardenability to ensure a structure consisting of approximately 90 % martensite in the core of the threaded sections for the fasteners in the as-hardened condition before tempering.
6)
A rnetallographically detectable white phosphorous enriched layer is not permitted for property class 12.9 on surfaces subjected to tensile stress.
7)
Alloy steel shall contain one or more of the alloying elements chromium, nickel, molybdenum or vanadium.
Mechanical
When
-properties
pro-
Table
3 -
Mechanical
properties
of bolts,
screws
and studs
Property class
Subclause
No.
Mechanical
property
3.6
4.6
4.6
5.6
5.6
6.6
6.8)
d<
16mm
and
5.2
5.1
nom.
300
min.
330
500
195
400
1 420
12.9
800
800
900
1000
1200
800
830
900
1040
1220
120
130
250
255
290
500
1 520
600
155
160
190
90
114
124
HRB
52
67
71
HRC
max.
min.
Rockwell hardness, HR
250
min.
5.5
10.9
600
5.4
9.83)
21
5.3
400
d
16mm
147
152
181
79
82
89
238
238
242
276
304
366
304
318
342
361
414
39
22
23
28
32
HRB
99.5
HRC
32
34
37
39
44
[ -
1 -
1 -
1 -
max.
5.6
5.7
max.
min.
5.8
5.9
nom.
240
320
N/mm2
6.11
180
min.
5.12
I
1 Impact strength, .I
5.13
Head soundness
640640
094
0.91
0,93
0.90
0,92
1 10
720
900
1080
640
660
720
940
1100
0.91
0.91
0,90
088
0.88
580
600
650
830
970
1 25 1 22 1 14 1 20
I
min..
480
0.94
%~R,L~~V%O.~
400
min.
5.10
300
~190~240~340~300~420~480~
nom.
N/mm2
6)
I
186
1 12 1 12 1 10 1 9
The values for full size bolts and screws (not studs) shall not be
smaller than the minimum values for tensile strength shown in 5.2
1251
30
1 30 1 25
I
1 20 1 15 1
no fracture
fH,
+H,
5.14
Maximum depth of
complete decarburization, G
mm
0,015
1) For bolts of property class 8.8 in diameters d 6 16 mm, there is an increased risk of nut stripping in the case of inadvertent over-tightening inducing a load in excess of proofing load. Reference to IS0 898-2 is recommended.
2)
31
4)
For testing qf full-size bolts, screws and studs, the loads given in tables 6 to 9 shall be applied.
6)
Surface hardness shall not be more than 30 Vickers points above the measured core hardness on the product when readings of both surface and
core are carried out at HV 0.3. For property class 10.9, any increase in hardness at the surface which indicates that the surface hardness exceeds
390 HV is not acceptable.
7)
In cases where the lower yield stress R,, cannot be determined. it is permissible to measure the proof stress R,o 2.
Mechanical
properties
to be determined
Two test programmes, A and B, for mechanical properties of bolts, screws and studs, using the methods described in clause 8, are set
out in table 5.
The application of programme B is always desirable, but is mandatory for products wih breaking loads less than 500 kN.
Programme A is suitable for machined test pieces and for bolts with a shank area less than the stress area.
Table 4 -
Size
Test decisive
for acceptance
(see table 5)
1) Also bolts and screws with special head or shank~configurations which are weaker than the threaded
section.
4s 1367( Part3)
IS0 898 -I:1988
:1991
Table
(These
5 -
Test
programmes
procedures
apply
A and
to mechanical
B for acceptance
but not chemical
Test programme
A
Property
Test
Property
Test
voup
5.1
and
R,
Minimum
tensile strength,
8.1
Minimum
hardness2)
and
5.5
Maximum
hardness
5.6
Maximum
surface
5.7
Minimum
5.8
5.9
Proof stress,
RN,,
Stress
under proofing
5 1o
Minimum elongation
after fracture, A min.
5.1,
5.12
Minimum
5.13
Head soundness7)
purposes
properties.)
method
Test
3.6,
8.8, 9.8
4.6.
5.6
10.9
12.9
Tensile test
programme
class
;:
;:
B
Property
Test
8.2
method
class
3.6, 4.6
8.8, 9.8
4.8, 5.6
5.8, 6.8
10.9
12.9
Tensile test)
5.2
5.3
I
II
5.4
8.3
Hardness
test31
hardness
8.3
Hardness
tests)
load, .Sp
t,
8.1
Tensile test
8.1
Tensile test
8.1
Tensile test
0
0
8.4
----Atest
Proofing load
8.5
Wedge
te5t1)
III
IV
5-.,4
impact strength
5.15
Minimum
5.16
1)
Surface
If the wedge
2)
Minimum
configuration).
8.8
3)
Hardness
4)
Special
tempering
may be Vickers,
head
temperature
8.9
8,10
8.6
8.8
with
Retempering
test
Surface
test
integrity
0
0
8.9
Head soundness
test
Decarburization
test
Retempering
0
0
test
8,,.
Surface
test
integrity
to products
Brine11 or Rockwell.
test
integrity
appliesonly
06)
Decarburization
zone
hardness
Impact tests)
8.7
Maximum
decarburized
8.6
loading
In case of doubt,
configurations
which
the Vickers
are weaker
than
which cannot
be tensile-tested
section
are excluded
requirements.
5)
6)
Only property
7)
class 5.6.
from wedge
tensile testing
IS 1367 (Part3)
:1991
IS0 698 - 1 : 1988
Minimum
ultimate
tensile
loads
and proofing
loads
6 -
Minimum
ultimate
tensile
loads
Nominal
IS0
metric
Property
stress
Thready
Aarea
3.6
4.6
4.8
5.6
5.8
Minimum
6.8
M3
M3.5
M4
1 660
5,03
6,78
8.78
2 010
2 710
3 510
2240
2900
2 110
2850
3690
ultimate
2 510
3399
4390
pitch
thread
class
S,Olll
mm2
coarse
8.8
load (A,
tensile
2 620
3530
4 570
x R,),
3 020
4 070
5 270
9.8
10.9
12.9
4020
5 420
7 020
4 530
6100
79Oll
5 230
7 050
9 130
6140
8270
10700
M5
14,2
4690
56&l
5960
7100
7380
8 520
!1350
12 800
14 900
17 300
M6
M7
20.1
28.9
6 630
9540
8040
11 600
8440
12100
10000
14400
10 400
15000
12100
17 300
16100
23 100
18 100
26 000
20 900
30100
24 500
35300
M8
Ml0
36.6
58
12 100
19 160
14 6tx
23200
15400
24 400
18300
29 000
19 000
30200
22000
34800
29200
46400
32900
52 200
38106
60 300
44600
70800
87 700
103000
Ml2
84,3
27 800
33700
35400
42200
43800
50600
67 4002'
Ml4
115
39000
46000
46300
57 500
59800
69000
920002'
104000
120 009
140000
Ml6
Ml8
157
192
51 900
63400
62 800
76800
65 900
80600
78 500
96000
816Ofl
99800
94000
115000
1250002'
159 000
141 000
_
163000
200000
192 000
234000
M20
M22
245
303
60800
100000
98 000
121 000
103 000
127 000
122000
152 000
147 000
182000
203000
252 000
_
_
255 000
315000
299 000
370 000
M24
353
116000
141 000
146000
176000
184000
212 000
293 000
367 000
431000
M27
M3ll
M33
459
561
694
152 000
185 000
229fYJO
184000
224000
278 000
193000
236000
292000
230 000
28OooO
347000
239000
292OQO
361 000
275000
337000
416 000
391000
466000
576000
_
-
477000
593000
722000
560000
684000
847ooo
M36
817
270 000
327 000
343000
408000
425 000
490 000
678000
M39
976
322000
390 000
410000
499000
508000
566OtNI
810000
Table
7 -
Proofing
loads
IS0
Nominal
area
A s,nom
metric
coarse
Property
stress
Thread
127000
158000
3.6
4.6
4.8
5.6
Proofing
997ooo
1200006
thread
6.8
load (A,
8.8
9.8
10.9
12.9
x S,), N
M3
5,03
1 l30
1560
1 410
1 910
2210
2 920
3 270
4160
4880
M3,5
6.78
8.78
1220
1560
1530
1980
2100
2720
1900
2460
2580
3340
2980
3860
3940
5100
4 410
5 710
5 630
7 290
6580
8 520
14,2
2566
3200
4400
3980
5400
6250
8230
9 230
11 800
13 600
M7
20,l
28,9
3 620
5200
4 520
6500
6230
8960
5630
8090
7640
11 000
8840
12700
11 600
16800
13100
18 800
16 700
24000
19 500
28000
M8
36.6
6590
8240
11 400
10 200
13 900
16100
21 200
23 809
~30 400
35 500
10400
13000
18 000
16 200
22000
25 500
33700
37 700
46100
56300
M4
M5
M6
Ml0
Ml2
58
910
850000
1020000
class
5.8
mm2
pitch
75 900
64,3
15200
19 009
26 100
23 600
32000
37 100
49 9003'
54 800
70 000
115
20 700
25 900
35 600
3220
43700
50 600
66 7003
74800
95 500
112000
Ml8
157
192
28300
34 600
35300
43209
46700
59500
44000
53800
59700
73 000
69 100
84500
91 0003'
115000
102 000
-
130 000
159 000
152000
186 000
M20
M22
245
303
44100
54500
55 100
68200
76000
93 900
68600
84809
93100
115000
M24
353
63 500
79 400
109000
98800
M27
459
82 600
103 CQO
142000
128 000
M30
M33
561
694
101 000
125 000
126000
156000
174000
215000
M36
M39
817
976
147 000
176000
194000
220000
253000
303000
Ml4
Ml6
81 809
108 000
133000
147 000
182 000
_
_
203 000
252000
236000
294000
134000
155000
212 000
293 000
342000
174000
202 ocil
275000
391000
445090
157000
194OfJI
213 000
264000
247 000
305 000
337000
416 000
466000
570 000
544000
673 000
229000
273 000
310000
371 000
359000
429 000
490 000
566000
_
_
678 000
810 000
792 000
947000
1)
Where
no thread pitch is indicatedin a thread designation,coarse pitch isspecified.This isgiven in IS0 261 and IS0 262.
2)
3)
Table 8 -
Thread
Nominal
stress
area
A s,nom
Minimum
ultimate tensile-loads
Ml4
Ml6
Ml6
39.2
64,5
88,l
Property class
3.6
4.6
4.6
5.6
5.6
Minimum ultimate
mm2
M6 x 1
Ml0 x 1
Ml2 x 1,6
12 900
21 300
29100
15700
25800
35200
41~200
55100
71 300
50000
66800
86400
16 500
27 100
37 COO
.52500
70100
90700
6.6
tensile
load (A,
6.6
x R,),
9.6
10.9
12.9
40800
67 100
91 600
47 80(
78 7Ol
107 WI
19 600
32300
44100
20400
33500
45800
23 500
38700
52900
31 360
51 600
70 500
35 300
58100
79 300
62 500
83500
108000
65000
86800
112000
75000
100000
130000
100000
134000
179 ooo
112000
150 000
_
130000
174000
225000
152 OO(
2woOl
264ool
x 1.5
x 1.5
x 1,5
125
167
216
MM
x 1.5
M22x1.5
M24 x 2
272
333
384
89800
110000
127000
109000
133000
154000
114000
140000
161 Ooo
136000
166000
192000
141 000
173000
200000
163 000
200000
23OooO
226000
276 000
319 OGil
_
_
283 000
346000
399ooo
332oot
406ool
46900(
M27x2
M3Ox2
M33x2
496
621
761
164000
205000
251000
194000
24.6000
304000
208000
261 Ooo
320000
248000
310000
380000
268000
323000
396000
298ooO
373000
457 000
412000
515OcO
632000
516 000
646ceO
791 COO
605 OOt
75800
92800(
M36x3
M39x3
865
1030
285c00
340000
346000
412 000
363000
433KQ
432000
515000
460000
536000
519 000
618 ooo
718000
855000
Thread
Nominal
stress
area
A S."CVll
x 1
x 1
x 1.5
Ml4
Ml6
Ml6
x 1,6
x 1.5
x 1.5
3.6
4.6
4.6
5.6
5.8
Proofing
S.6
8.6
9.8
10.9
12.9
25 500
41 900
57 300
32500
53 500
73 100
38000
62 700
85 500
7060
11 600
15900
8820
145M)
19800
12200
20 000
27300
11 Oil0
18100
24700
14 900
24 500
33500
17 200
28400
38800
22700
37 400
51 1Dcl
125
167
216
22500
30100
38900
28100
37 600
48600
38800
51800
67000
35 ooo
46800
60500
47 500
63500
82 100
55 000
73 500
95000
72 500
96900
130000
81 200
109 ooo
-
104000
139 ooo
179 ooo
121 000
162 000
210 ooo
M20 x 1.5
M22x1.5
M24 x 2
272
333
384~
49000
59900
69100
61 200
74 900
86400
843od
103000
119000
76200
93 200
108000
103000
126 OQO
146OCG
120 000
146000
169 000
163000
2oOc00
23oooa
226GQO
276 000
319 wcl
264000
323 000
372 OOU
lt427x2
M30 x 2
M33x2
496
621
761
893M3
112000
137 ooo
112000
140000
171OcKl
154000
192GOO
236000
133000
174000
213000
188000
236000
289000
218000
273 Ooo
335000
298OcO
373ooo
457 000
412 000
515000
632000
481000
602000
738ooo
865
-1030
166000
185000
195ocKl
232OCO
268000
319 000
242 OGO
288000
329000
391OtxI
381000
453cQO
519 000
618000
_
-
718 000
955000
839000
999ooo
M36 x3
M39x3'
39.2
64,5
88.1
105500
126000
Property class
mm2
M6
Ml0
Ml2
900000
1070000
10
IS l-*7(
Part3):lsW
IS0 898-1:1988
Test methods
8
8.1
test pieces
where
d2*
d3
tensile strength, R,
in which
c)
Lu - Lo x
loo
The test piece shown in figure 1 shall be used for the tensile
test.
For testing of full-size bolts, screws and studs the loads given
in tables 6 to 9 shall be applied.
When carrying out the test, a free threaded length equal to one
diameter (Id) shall be subjected to the tensile load. To meet the
requirements of this test, the fracture shall occur in the shank
or the thread of the bolt and not at the junction of the head and
the shank. The test ring shall be designed accordingly.
The speed of testing, as determined with a free-running crosshead, shall not exceed 25 mm/min. The grips of the testing
machine should be self-aligning to avoid side thrust on the
specimen.
8.3
The tensile test shall be carried out on full-size bolts in conformity with the tensile test on machined test pieces (see 8.1). It is
carried out for the purpose of determining the tensile strength.
The calculation of the tensile strength, R,, is based on the
stress area As:
do
Hardness test
LC
L,
SlJ
= cross-soction8l arma
Lo
= 5 do or f5,65 &I
Figure 1 -
11
hardness
position,
position
not be exceeded.
is exceeded,
hardness
a)
readings
grinding
of two
main operations,
hardness
shall be taken on
application
of a specified
tensile
proofing
load
b)
by minimal
measurement
of permanent
by the proofing
extension,
if any, caused
hardness testing.
and determine
proofing
carburization.
For property
jected-to
between
condition
in the surface
For measurement
selected
for
reasons
other
than
theoretical
NOTE hardness
hardness
hardness
measurement
loading
measurement
The Vickers
and after
error.
of the surface.
Vickers
maximum
considerations
extension,
strength
8.3.1
of permanent
axially centre-drilled
cold working
of
screw or stud.
been
(6P).
the thread.
core
The full
indicates
(see
load.
a realistic comparison
as
bolts
shall
proofing
follows:
Proofing
The
one diameter
the maximum
6.4
shall be
within
a tolerance
of
for
error.
test
The speed of testing,
head,
as determined
machine
should
3 mm/min.
be self-aligning
with a free-running
cross-
on the
specimen.
8.3.2
Brine11 hardness
test
Some
with
variables,
the fasteners
8.3.3
Rockwell
The Rockwell
such
(plus measurement
IS0 6506.
hardness
hardness-test
test
as straightness
and thread
alignment
elongation
may be retested
of
In such
tolerance
12
for measurement
error).
Load
Full-size screw
1)
Figure 2 -
Application
of proofing
13
load to full-size
bolts
IS 1367f
Part3)
:1991
is0 898 - 1 : 198%
8.5
of
ture occurs.
Screws threaded
The test for strength under wedge loading shall be carried out
as illustrated in figure 3.
of this
in the free
length of thread, even if it has extended or spread into the fillet
area or the head before separation.
test if a fracture
which
causas failure
originates
da max. - d,rain.
where f max. =
Hardness45HRC min.
1)
Figure 3 -
Table 10 -
Nominal
thread diameter,
3.5
dh
3,4
3,9
4.5
5,5
66
7.6
r1
0.7
67
o-7
0,7
0,7
98
06
10
11
0.8
12
14
13.5
15.5
98
I,3
Dimensions in millimetres
Nominal
thread diameter.
16
d,
17.5
r1
1.3
16
20
1,3
26
22
22
24
1.3
16
14
24
28
1.8
27
30
1,6
36
33
1,6
33
36
1,6
36
39
I,6
39
42
1.6
Table 11 -
Wedge dimensions
Property class for :
6.8, 12.9
6.8, 12.9
*o30
mm
d < 20
100
6O
6O
40
20 < d < 39
6=
40
40
40
8.7
8.6
Impact
test
Head
soundness
load testing
When struck several blows with a hammer, the head of the bolt
or screw shall bend to an angle of 90 -p without showing any
sign of cracking at the shank head fillet, when viewed at a
magnification of not less than X8 nor more than X10.
pieces
The impact test shall be carried out in accordance with IS0 63.
The test piece shall be taken lengthwise, located as close to the
surface of the bolt or screw as possible. The non-notched side
of the test piece shall be located near the surface of the bolt.
~Only bolts of thread diameters d > 16 mm can be tested.
NOTES
1
Figure 4 -
Table 12 Property
class
B
3.6
4.6
5.6
Values of angle /I
4.8
5.8
600
6.8
8.8
800
15
9.8
10.9
12.9
8.8
Decarburization
8.8.1.6
carburization: A process of increasing surface carbon to a content above that of the base metal.
test
8.8.2
8.8.2.1
The maximum value for G and the formulae for the minimum
value for E are specified in table 3.
8.8.1
Measurement
methods
Microscopic method
Definitions
8.8.1.3
partial decarburization:
Decarburization with loss
of carbon sufficient to cause a lighter shade of tempered
martensite and significantly lower hardness than that of the
adjacent base metal.
Etching in a 3 % nital (concentrated nitric acid in ethanol) solution is usually suitable to show changes in microstructure
cause.9 by decarburization.
Unless otherwise agreed between .the interested parties, X100
magnification shall be used for examination.
8.8.1.4
complete
decarburization : Decarburization with
sufficient carbon loss to show only clearly defined ferrite grains
under metallographic examination.
8.8.1.5
carbon restoration: A process of restoring surface
carbon loss by heat-treating in a furnace atmosphere of properly controlled carbon potential.
,-
Completely
decarburized
Partially decarburized
Pitch line
--
/ 74
1)
Figure 6 -
Zones of decarburization
16
Base
metal
IS 1397 ( Part
IS0 898-1:1988
8.8.2.2
Hardness
method
(Referee
method
Complete
for partial
decarburization
table 3 cannot
decarburization)
up to the
be detected
by the
maximum
harc!ness
3 ) : 1991
in
specified
measurement
method.
The
hardness
measurement
method
is applicable
only
for
The hardness
measurements
pointsin
value
Vickers
test
The Vickers
Retempering
ac-
when
retempered
on which deter-
points
minimum
tempering
temperature
for 30 min.
to or
8.10
Surface
integrity
test
integrity
units.
A test
Hardness measurements
decarburation
test
~1)
mm
0,5
0,6
0,7
0.8
1,25
1,5
1,75
2.5
3.5
H1
mm
0,307
0,368
0,429
0,491
0,613
0,767
0,920
1,074
1,227
1,534
1,840
2.147
2.4W
0,154
0,184
0,215
0,245
0,307
0,384
0,460
0,537
0,614
0,767
0,920
1,074 / 1,227
8.8, 9.8
for
HV, +30
werty
class
17
Marking
9.1
Symbols
9.2.2
9.2.1
identification
Figure 7 -
illf
iJ_/_iJ
1 .9
Figure 8 -
Table 14 -
Marking
symbols
Property class
3.6
4.6
4.6
5.6
5.6
6.6
6.6
9.6
10.9
12.9
Marking symbolr), 2)
3.6
4.6
4.8
5.8
5.8
6.8
8.8
9.8
10.9
12.9
1)
The full-stop
2)
When
in the marking
class 10.9 (see :sble 2), the symbol 10.9 shall be underlined:
18
10.9.
IS 1367 (Part3)
:1991
IS0 898 - 1 : 1988
Table 15 Property
I
mark
Studs
in clause 3.
portion
fit, the
marking
Marking
is required
diameters
equal to
Figure 10 Marking
--8.p
0
d > 5 mm.
Alternative
hexagon
Figure 9 -
Marking
marking
for
left-hand
thread
may
be used
for
in figure 11.
of stud
diameters
9.2.4
12.9
10.9
9.8
8.8
class
Identification
9.2.3
Identification
as an alternative
iden-
method.
1)
2)
Figure 11 -
Alternative
left-hand
thread marking
International
as agreed between
Standards
9.4
the interested
Alternative
marking
parties.
Marking
of left-hand
thread
9.5
Trade (identification)
marking
is man-
point.
19
Annex
Properties
at elevated
temperature
Table 16 -
Properties
at elevated temperature
Temperature, OC
+20
+100
Property
class
+200
+250
+300
I
I
5.6
300
270
230
215
195
8.8
640
590
540
510
480
10.9
940
875
790
745
705
12.9
1 100
1 020
925
875
825
The data shown in table 16 is for guidance only and is an approximate presentation of the reduction in the mechanical properties
which will be experienced when tensile-tested at elevated temperatures. Such data shall not be used as test requirements for bolts,
screws and studs.
20
Date of Issue
BUREAU
Headquarters
OF INDIAN
Text Affected
STANDARDS
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