Академический Документы
Профессиональный Документы
Культура Документы
J-1448
j-1522
J-23644
J-1522
PILOT BEARING REMOVER
PILOT BEARING INSTALLER
CLUTCHRELEASELRlERBALLSTUD
ADJUSTING GAUGE
-.
CHASSIS ELECTRICAL
AND
INSTRUMENT PANELS
. . . . . . . . . 8 A 1.1
I N S T R U M E N T P A N E L . S T A R F I R E . . . . . . . . . . 8 A 2.1
I N S T R U M E N T P A N E L .O M E G A . . . . . . . . . . . 8 A 3.1
I N S T R U M E N T P A N E L . C U T L A S S . . . . . . . . . . . 8 A 4.1
I N S T R U M E N T P A N E L . 88.98 . . . . . . . . . . . . . 8 A 5.1
I N S T R U M E N T P A N E L .T O R O N A D O . . . . . . . e 8 A 6 - 1
C H A S S I S ELECTRICAL . A L L SERIES
C H A S S I S ELECTRICAL .A L L SERIES
INDEX
PAGE
Back-up Lamp Switch Adjustment
. . . . . . . . . . .
Battery
Buzzer. Horn Relay -Key Warning
Charging Circuit
. . . . . . .
Clutch Start Switch . . . . . .
Console Wiring . . . . . . . .
Distributor . . . . . . . . . .
Diagnosis
. . . . . . . . . .
. . . . . . . 8A 14 4
. . . . . (Section 6D)
. . . . . . .
8A143
. . . . . (Section 6D)
. . . . . . . 8A144
. . . . . . . 8A1 -17
. . . . . (Section 6D)
. . . . . . . . 8A1-1
Battery Test
. . . . . . . . . . . . . (Section 6D)
Cigar Lighter . . . . . . . . . . . . . . . 8A1-22
Clock & Cigar Lighter (Cutlass. 88. 98) . . . . 8A1-28
Cornering Lamps
. . . . . . . . . . . . . 8A1-23
Courtesy Lamps (Starfire & Omega)
. . . . . 8A1-24
Courtesy Lamps (Cutlass) . . . . . . . . . . 8A1-27
Courtesy Lamps (88. 98) . . . . . . . . . . 8A1-27
Courtesy Lamps (Toronado)
. . . . . . . . 8 A 1-29
Dome Lamps (Starfire &Omega)
. . . . . . 8A1-24
Dome Lamps (Cutlass) . . . . . . . . . . . 8A 1-26
Dome Lamps (88. 98)
. . . . . . . . . . . 8Al-27
Dome Lamps (Toronado) . . . . . . . . . . 8Al-29
Electrical Fuel Pump (Starfire)
. . . . . . . 8A1-31
FuelGage
. . . . . . . . . . . . . . . . 8A1-32
Hazard Warning Lamps . . . . . . . . . . . 8Al-39
Low Coolant (Starfire) . . . . . . . . . . . 8Al-36
OiIPressure Indicator Light . . . . . . . . . 8A1-37
Quarter Lamps(Starfire. Omega)
. . . . . . 8A1-31
Seat Belt Warning System . . . . . . . . . . 8 A 1-33
Side ~ a r k e ~r a m ~ .s . . . . . . . . . . . 81\1-35
. . . . . . . . . . . . 8A141
Speedometer Cable
SUBJECT
Diagnosis Charts (Continued)
Stop Lamps (Toronado)
. . . .
Stop Lamp (Exc . Toronado)
. .
Tail Lamps . . . . . . . . . .
Temperature Indicator Light
. .
Trunk Lamp (Cutlass)
. . . . .
Trunk Lamp (Cutlass. 88. 98) . .
Trunk Lamp (Toronado) . . . .
. .
Turn Signal (Exc .Toronado)
. . . .
Turn Signal (Tor onado)
Electrical Circuit Diagnosis . . . .
Flasher Service . . . . . . . . .
. . . . . . . . . . .
Fuel Gage
. . . . . . . . . .
Fuse Panels
. . . .
Fusible Link Replacement
Headlamp Aiming . . . . . . . .
Headlamp Switch . . . . . . . .
. . . . . . . . . .
Horn Relay
. . . . .
Instrument Panel Wiring
Key Warning Buzzer . . . . . . .
. .
Lamp Bulb Removal (Exterior)
. .
Lamp Bulb Removal (Interior)
. . . .
Lamp Bulb Specifications
Neutral Start Switch . . . . . . .
Radio Dial Lamps . . . . . . . .
. . . .
Seat Belt Warning System
. . . . . . . . . . . .
Starter
Wiper . . . . . . . . . (Refer to
. . . . . . . .
Wiring Diagrams
PAGE
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.
.
8Al-38
8A 1-34
8A1-23
8Al-37
. . . . . . 8A 1-26
. . . . . . 8Al-27
. . . . . . 8A1-29
. . . . . . 8A1-39
.
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. . . 8A 1-38
. . . 8A1-16
. . . 8A 14 3
. . . 8A143
. . . 8A 1-1 3
. . . 8A1-16
. . . 8A 143
. . . 8A144
. . . 8A 14 4
. . . 8A1-18
. . . 8A1-43
. . . 8A1-45
. . . 8A 1 4 6
. . . . . . 8A 14 9
. . . . . . 8A 14 4
. . . . . . 8A147
. . . . . . 8Al43
. . . . (Section 6D)
Body Service Manual)
. . . . . . . 8A1-3
DIAGNOSIS
The following information and illllstrations on wiring
diagrams. wiring harness location. fuse panel and fusible link
will aid in electrical diagnosis . Refer to ELECTRICAL
C I R DIAGNOSIS
~ ~ ~ for
~ procedures .
A combination junction and fuse panel is mounted on
the cowl under the instrument panel . Each wire from the
fuse Panel is color coded to simplify servicing .
.,
STARFIRE
ELECTRICAL WIRING SCHEMATIC
UNIT LOCATION
LOCATION
SUBJECT
. . . . . . . . . . . . . . . . . .A-5
Instruments
Key Buzzer Switch
. . . . . . . . . . . . . . . B-5
. . . . . . . . . . . . . . . A-5
Low Coolant Lamn
. . . . . . . . . . . . . . D-4
Low Coolant Module
Low Coolant Level Sensor . . . . . . . . . . . . B-1
Marker Lamps (Front) . . . . . . . . . . . . . . A-1
. . . . . . . . . . . . . . B-5
Marker Lamps (Rear)
Neutral Start Switch . . . . . . . . . . . . . . . B-3
. . . . . . . . . . . . . . . D-1
Oil Pressure Switch
Park Brake Switch . . . . . . . . . . . . . . . . A-3
Parking Lamps . . . . . . . . . . . . . . . . . A-1
Radio . . . . . . . . . . . . . . . . . . . . . C-4
Seat Belt Timer . . . . . . . . . . . . . . . . . A-3
Starter Motor . . . . . . . . . . . . . . . . . . B-1
Starter Solenoid
. . . . . . . . . . . . . . . . B-1
. . . . . . . . . . . . . . . C-4
Stop Lamp Switch
Tail Lamps . . . . . . . . . . . . . . . . . . . B-5
Temperature Switch (Engine) . . . . . . . . . . . C-1
Throttle Stop Solenoid . . . . . . . . . . . . . . D-2
Turn Signal Flasher . . . . . . . . . . . . . . . B-4
Turn Signal Lamps (Front) . . . . . . . . . . . . A-1
. . . . . . . . . . . . . . . C-5
Turn Signal Switch
Warning Lamps (Instrument Panel) . . . . . . . . . A-5
. . . . . . . . . . . . . . . A-2
Windshield Washer
. . . . . . . . . . . . . D-2
Windshield Wiper Motor
Wiper Switch . . . . . . . . . . . . . . . . . . A-2
NOTE
OMEGA
ELECTRICAL WIRING SCHEMATIC
UNIT LOCATION
LOCATION
Back-up Lamps . . . . . . . . . . . . . . . . . B-5
Back-up Lamp Switch . . . . . . . . . . . . . . B-3
Battery
. . . . . . . . . . . . . . . . . . . . B-1
Blower Motor
. . . . . . . . . . . . . . . . . C-3
Brake Switch (On Brake Distributor Valve) . . . . . B-1
Buzzer. Key Warning
. . . . . . . . . . . . . . C-5
BuzzertTimer. Seat Belt
. . . . . . . . . . . . . A-4
Cigar Lighter . . . . . . . . . . . . . . . . . . C -5
Dimmer Switch . . . . . . . . . . . . . . . . . A-2
Distributor . . . . . . . . . . . . . . . . . . . C-2
Fuel Gauge .Tank Unit
. . . . . . . . . . . . . B-5
Fusible Links . . . . . . . . . . . . . . . B-1 & C-1
Generator . . . . . . . . . . . . . . . . . . . C-1
Hazard Flasher . . . . . . . . . . . . . . . . . B-3
Hazard Switch
. . . . . . . . . . . . . . . . .C-5
Headlamps . . . . . . . . . . . . . . . . . . . A-1
Headlamp Switch (Main Lamp Switch) . . . . . . . A-2
Heater Control . . . . . . . . . . . . . . . . . D 4
Heater Resistor . . . . . . . . . . . . . . . . . D 4
Horn
. . . . . . . . . . . . . . . . . . . . . B-1
Horn Button . . . . . . . . . . . . . . . . . . C-5
Horn Relay
. . . . . . . . . . . . . . . . . . B-2
Ignition Switch . . . . . . . . . . . . . . . . . B-2
Instruments
. . . . . . . . . . . . . . . . . . A-5
SUBJECT
Key Buzzer Switch
. . . . . .
Marker Lamps (Front) . . . . .
Marker Lamps (Rear)
. . . . .
Neutral Start Switch . . . . . .
Oil Pressure Switch . . . . . .
Park Brake Switch . . . . . . .
Parking Lamps . . . . . . . .
Radio . . . . . . . . . . . .
Starter Motor . . . . . . . . .
Starter Solenoid
. . . . . . .
Stop Lamp Switch
. . . . . .
Tail Lamps . . . . . . . . . .
Temperature Switch (Engine) . .
Throttle Ston Solenoid . . . . .
Turn Signal Flasher . . . . . .
Twn Signal Lamp (Front) . . .
. . . . . .
Turn Signal Switch
Warning Lamps (Instrument Panel)
Windshield Washer
. . . . . .
Whdqhield Wiper Motor . . . .
Wiper Switch . . . . . . . . .
Q
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. B-5
. ~ .. l
. B-5
. B-3
. . . . . . . . . C-1
. . . . . . . . . B-2
. . . . . . . . . A-1
. . . . . . . . . B4
. . . . . . . . . B-1
. . . . . . . . . B-1
. . . . . . . . .C4
. . . . . . . . . B-5
. . . . . . . . . C-1
. . . . . . . . . B-4
. . . . . . . . . A-1
. . . . . . . . . C-5
. . . . . . . . . A-5
. . . . . . . . . A-2
. . . . . . . . . A-1
. . . . . . . . . A-2
2 0 BLX-
n
Ll
PWI DBL I H T S T I
I 2 I L " WI OBL
:
S
:
I
20 C
..
20 .
INSTRUMENT
CLUSTER
CONNECTORS
FORWARD LAW
w s n CONNECTOR
GENERATOR
MNECTOR
CONNECTORS
ENGINE TEMP
'
DIAGNOSTIC
CONNECTOR
{NO 6 TERMINAL NOT USED O N DIESEL CARS)
DIESEL FUEL SOLENOID
TORONADO
ELECTRICAL WIRING SCHEMATIC
UNIT LOCATION
SUBJECT
LOCATION
SUBJECT
Instruments
. . . . . . . . . .
Instrument Panel Ground . . . . .
Key Buzzer Switch
. . . . . . .
Marker Lamps (Front) . . . . . .
Marker Lamps (Rear)
. . . . . .
Neutral Start Switch . . . . . . .
Oil Pressure Switch
. . . . . . .
Park Brake Switch . . . . . . . .
Parking Lamps . . . . . . . . .
Radio . . . . . . . . . . . . .
Reference Timing Ground Connector
Seat Belt Switch
........
Starter Motor . . . . . . . . . .
Starter Solenoid
........
Stop Lamp Switch
. . . . . . .
Superheat Switch (A/C)
.....
Tail Lamps . . . . . . . . . . .
Temperature Sensor (Engine) . . .
Thennal Limiter (A/C) . . . . . .
TimerlBuzzerSeat Belt Warning . .
Turn Signal Flasher . . . . . . .
Turn Signal Lamps (Front) . . . .
Turn Signal Switch
. . . . . . .
Underhood Lamp . . . . . . . .
Warning Lamps (Instrument Panel) .
Windshield Washer
. . . . . . .
Windshield Wiper Motor
. . . . .
Wiper Switch . . . . . . . . . .
LOCATION
. . . . . . . . A-5
. . . . . . . . D.3
. . . . . . . . C-5
. . . . . . . . A-]
. . . . . . . . B-5
. . . . . . . . B-3
. . . . . . . . C-1
. . . . . . . . B-2
. . . . . . . . B-1
. . . . . . . . D.3
. . . . . . . . D-3
. . . . . . . . A-3
. . . . . . . . B-2
. . . . . . . . B-2
. . . . . . , . C-3
. . . . . . . . D-3
. . . . . . . . B-5
. . . . . . . . D-1
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. . . . . . D-3
. . . . . . A-3
. . . . . . B-4
. . . . . . A-1
. . . . . . C-5
. . . . . . B-1
. . . . . . A-5
. . . . . . A-2
. . . . . . A-1
. . . . . . C-2
ENGINE OIL
UL I
PRESS
I - I
FRONT BODY
CONNECTOR
,PLUG
OK
TURN SIGNAL
CONNECTOR
N PDRTIOMI
INSTRUMENT CLUSTER
CONNECTORS
*'
FORWARD LAMP
DASH CONNECTOR
--
---
--- -
- -
--
IGNITION SWITCH
- ALL
SERIES
4
IGN 2 (START)
IGN 1
IGN 1 (RUN)
ACC
IGN K E Y
AND LOCK
BAT 1
IGN 1
OFF
ACC
0 GRD 2
0 GRD 1
BAT 1
.
OFF-LOCKED
IGN 1
0
OGRD~
=a ]
I
0
0
6f
BAT3
GRD 1
BAT 1
. ,1
SOL
IGN 1
ACC
ACCESSORY
SOL
NOTE: ALL ABOVE IGNITION SWITCH AND KEY & LOCK CYLINDER POSITIONS
ARE SHOWN VIEWING THE COMPONENTS FROM THE BACK SIDE.
@/
HEADLAMP ON WARNING
WINDSHIELD WIPERS
HEADLAMPONWARNING
DOME LAMP
C IGAR LIGHTER
CLOCK
COURTESY LAMP
TRUNK LAMP
GLOVE BOX LAMP
HEATER
A I R CONDITIONING
TURN SIGNALS
BACK-UP LAMPS
TA IL LAMPS
SIDE MARKER LAMP
UNDERHOOD LAMP
GAUGES
SEAT BELT WARN ING
STOP LAMPS
HAZARD WARNING LAMPS
RAD I0
DEFOGGER
IDLE STOP SOLENOID
I
w INDSHIELD w I PERS
--
CRUISE CONTROL
(WHITE CON.) GAGES FUSE
AUTOMATIC LEVEL CONT.
(GREY CON.) AC FUSE
REAR WINDOW DEFOGGE
TIMER & PULSE WIPER
(WHITE CON.) GAGES FUS
. - CIG.
Fig. 8A 1 -9-Fuse Panel (Cutlass)
CRU I SE CONTROL
BODY
LEVEL CONTROL
(GREY CONNECTOR)
TRUNK RELEASE OR
W INDOW RELEASE
(WHITE CONNECTOR)
POWER ANTENNA
(BLACK CONNECTOR)
CRU I SE CONTROL L A M P
(BROWN CONNECTOR)
.
Fig. 8Al-10-Cutlass Optional Connectors
I T B REAKER - 30 AMPS
WINDSHIELD W IPER
L l GHTED DOOR LOCK RELAY
REAR WINDOW
DEFOGGER TIMER
C I R C U I T BREAKER - 30 A M P
DOOR LOCKS, SEAT, REAR
W l NDOW DEFOGGER
I. P. CLUSTER FEED
COURTESY LAMPS
AND DOME LAMPS
CLOCK & C I G A R L I
.
POWER FOR ELECTRIC WINDOW
HAZARD FLASHER SOCKET
REAR WINDOW
DEFOGGER TIMER
TURN SIGNALS
BACK UP LAMPS
PARK BRAKE LAMP
SEAT BELT WARNING
C RU ISE CONTROL
TRUNK RELEASE
TRANSMISS ION SOLENOID
H I LEVEL LIGHTS
OR TIME DELAY
A I R CONDITIONER
IDLE STOP SOLENO I D
POWER ANTENNA
WINDSHIELD WIPER
MULTIFUNCTION
FUSIBLE LINK
Cutlass and Toronado have three fusible links. 88, 9 8 ,
Omega and Starfire have two fusible links. These fusible Links
are located in the engine compartment. For location and wire
gage (size) refer to Fusible Link Location IUustrations and
color wiring circuits.
If a short circuit occurs, the fusible link opens,
protecting the rest of the circuit.
A new fusible link can be installed, after the short circuit
is located and repaired, as follows: (Fig. 8A1-13 and 8A1-14)
1 . Disconnect the negative battery cable.
2. Disconnect the fusible link from the junction block
or starter solenoid.
3 . Cut the harness directly behind the connector to
remove damaged fusible link.
4. Strip harness wire approximately 112".
5. Slide the new fusible link over harness wire, crimp so
that all wires are securely fastened.
6. Connect fusible link to junction block or starter
solenoid.
7 . Connect negative battery terminal.
SIDES
OF R I D G E
11111111111111111111-1-1-
GOOD FUSE
TEST POiNTS
To test far a blown fkise befare r~rnovinyit qrocind oni. {pad of a 12 volt test light
and t u r n ignition on. Pobck other lead d test iiill?t "i e a c h t ~ s point,
t
Light
comes on one sicla only, f l i s e is hloihin. Light on tjalh sides, k;se i s OK.
FUSIBLE LINKS
--k
TORONADO
CUTLASS V-8
88V-8 & 98
TORONADO
NEUTRAL SAFETY
& BACK-UP SWITCH
R.
BACK-CP LAMP
CONNECTOR
B
k
d
V
L H. COURTESY LAMP
PARKING BRAKE
LEVER ASSEMBLY
ON OMEGA ONLY. A
FIBER OPTIC I S USED
TO LIGHT SLIDE D I A L
AS SHIFTER I S MOVED
GLOVE
BOX
CONSOLE
LAMP
COURTESY
lAMP
BLACK
TO SHIFTER
B RACKET
PARKING BRAKE
ALARM SWITCH
I
Fig. 8A 1-20-Console Schematic (Omega-Cutlass)
AIC HEATER;-
PRINTED C I R C U I T
.
WIPER
sw ITCH
BODY HARNESS
SEATBELT WARNING
BODY HARNESS
7
ALL SERIES CHASSIS ELECTRICAL 8A1-19
DEFROSTER D
TURN SIGNAL
CONNECTOR
SWITCH CONNEC
Y CONNECTOR
NEUTRAL START
SWITCH FEED
FUSE PANEL
PARKING BRAKE
ALARM CONNECTOR
R. H. COURTESY LAMPICONSOLE
CIGAR LIGHTER
TO TRUNK RELEA
W INDOW RELEASE
CLOCK JUMPER
CONTROL LAMP
W l NDOW RELEASE
FIG. 1
TAILGATE AJAR
CONNECTOR
INSTRUMENT
DOOR LOCK CONNECTOR
PANEL HARNESS
-.
- -
CLOCK DIAGNOSIS
CLOCK INOPERATIVE
diagnosis.
LIGHT ON
i8A1-29-CipLr
~ .
Lighter and Clock Diagnosh
Replace directional
signal swltch whlch
includes cornering
Repair open In
brown wire from
headlight sw,tch
to soldered junction
I n I. P. w l r l n g harness.
Repair open c i r c u i t I n
grey and black wires from
connector near left cornering
lamp leftand right cornerIng lamps. I f wires are not
open circu ited check for poor
ground or corroded sockets at
both cornering lamps.
m
P
m
'4
0
4
I?
00
t
b
th,
-_
r ~ o c a t eand repair s h o r t
c i r c u i t to g r o u n d i n
white w i r e f r o m connector
to dome lamps
SWITCHES.
INSTRUCTIONS
1. Dlsconnect rear
body connector ~n
t r u n k over left
wheel house.
2. Reconnect front
body connector.
P
CA
m
Locate and repair open c ~ r c u ~ t
I n whlte o r orange w ~ r e ( s )
Fig- 8A1
-32-D0me9
Oa
tb
wl
CUTLASS
HARNESS CONTAINS OTHER WIRES NOT ON THIS FUSED CIRCUIT THAT ARE NOT SHOWN.
TO RIGHT FRONT
DOOR SWITCH
BLKIPPL STR
TO LEFT FRONT
ORN DBL
WHT-OR
LT GRN
DK GRN
YELLOW
HARNESS IS I N CONDUIT
df
+*
FRONT BODY
CONNECTOR AT
FUSE PANEL
ORANGE-20 AMP
DOME-TRUNK FUSE
Dome, DomeIReading or 114 Lamps
Trunk Lamp
3.
2.
TRUNK LAMP
T
,O
DOME, DOMEIREADING
RIGHT AND LEFT 114 LAMPS
INSTRUCTIONS:
1.
T
,O
NOTE:
INSTRUMENT PANEL HARNESS CONTAINS OTHER WIRES NOT ON THIS FUSED CIRCUIT AND ARE NOT SHOWN.
FUSE PANEL
DOME FUSE
20AM[
oRN
HEADLIGHT SWITCH
(COURTESY LIGHT GROUND)
I
RADIO CAP.
WHT
RIGHT
COURTESY LAMP
LEFT
COURTESY LAMP
TRUNK LAMP
--
__
_.
C L O C K - ~ I LIGHTER
~ ~ ~ FUSED CIRCUIT D
-cu"~SS-88g98
AND ARE
- --
%
.
15
MAIN
I P GROUND
*
SYI
J
#i9
4%
9
wa
4
FUSE PANEL
CLK-CIG FUSE
20 AMPS
"r
BLK
BLK
GROUND
GROUND
BLK-GROUND
5 WIRES
CIGAR LIGHTER
INSTR UCTlONS
CLOCK-CIGARLIGHTER FUSED CIRCUIT
harness for
eliminate
these circuits. If fuse S t i l l blows,
gounded orange wire. I f fuse does not blow. connect (one at a
time) plug-in
mnneaors to determine which one blows thefuse.
then inspect that orange wire for a short circuit-
"Itage at
1. lf fuse i s okay , use a 12-volt t e s t lamp to check
units/connector~
shown. (Cutlass - Clock jumper harness 'Onnects
to 1.P. harness)
2. ~f some units/\ampswork, others do not. problem muldbe at
ground wire (I/P ground), center Connedor or splices.
CoURTESY~
connected
- TORONADO
INSTRUMENT
HARNESS CONTAINS OTHER WIRES NOT ON THIS FUSE AND ARE NOT SHOWN.
FUSE PANEL
DOME - TRUNK FUSE
HEADLIGHT SWITCH
(COURTESY LIGHT GROUND)
POWER ANTENNA
PULSE WIPER
-0RN
DBL BLK
6 TERMINAL
CONNECTOR
(UNDER RADIO)
LEFT
->
INSTRUCTIONS
DOME
FRONT
REAR
BODY CONNECTORS
TRUNK LAMP
* TO DOOR SWITCHES
3. Iffuse is blown, disconnect plug-in connector(s) (left of fuse) to eliminate
COURTESY LAMP
at
4.
courtesy lamps will not turn off, rotate headlampswitch to make sure
switch is not turned on. Check for short circuit in white wire to door
switches and to headlamp switch.
Or
NOTE: Other wires in the instrument panel harness are not mnnected to the
D c w - T R U fuse,
~ ~ and are not shown.
BUZZER OPERATES
to instrument cluster
connector. Repair as
required.
BUZZER OPERATES
PNK
DRIVER BELT
RETRACTOR SWITCH
GAUGES FUSE
( I N FUSE PANEL)
--
TURN SIGNALS
0 PER ATE
TURN SIGNALS
INOPERATIVE
1
1
BULBS 0. K.
Replace bulbs.
J
TEST LIGHT ON
I
FUSE 0. K.
1
TEST L l GHT OFF
I
TEST LIGHT ON
I
Correct open circuit
i n brown wire from
headlight switch to
I
I
R. H. SIDE
...............
................
ENGINE SlDE
OF FUSE PANEL
..........
TO HEADLAMP
SWITCH (TAIL
LAMP TERMINAL)
L O W C O O L A N T INDICATOR
DIAGNOSIS
STARFIRE
to 12 volts and
probe BLACK wire
at low coolant
coolant module to
blacklyellow stripe
wire from low
coolant module to
ignition switch.
Replace
ignition
switch.
LOW COOLANT IND ICATOR OPERAT ION
YELLOWlBiACK STRIPE
wire from low coolant
module to radiator
probe.
coolant module.
to low coolant
t
INDiCATOR LAMP ON
L O W C O O L A N T INDICATOR SCHEMATIC
IGNITION SWITCH
switch at [ow ~ 0 0 f a n t
module connector
(module disconnected).
Replace OW coolant
module.
TEST lAMP ON
T
ENGINE RUNNING
I N START
DO NOT REMOVE
ENGINE OBVIOUSLY
6
ENG l NE RUNN l NG
RUN POSITION
Check b u l b o r fuse. I f f u s e
i s blown, check f o r s h o r t
circuit i n wire from instrum e n t c l u s t e r to f u s e panel.
Refer to color w i r i n g
diaqrams a n d check o t h e r
c i r c u i t s o n gauges fuse. I f
b u l b i s n o t on, check f o r
open c i r c u i t i n dk q r n w i r e
f r o m sending u n i t i o headlamp switch and to
p r i n t e d c i r c u i t connector.
I LlGHT OFF I
Check b u l b o r fuse. If f u s e i s
blown, check f o r s h o r t c i r c u i t
i n wire from instrument
c l u s t e r to f u s e panel. Refer to
color w i r i n g diagrams a n d
check o t h e r c i r c u i t s o n gauge!
I
I'
ENG l NE NOT
OVERHEATED
oil pressure
1 Refer to Section 6. 1
Cooling System
Diagnosis.
r'l
Check o i l
level
LlGHT ON
1
Exc. Toronado
Repair s h o r t c i r c u i t i n dk
g r n w i r e f r o m connector
to p r i n t e d c i r c u i t o n
i n s t r u m e n t panel and to
headlamp switch.
Toronado
See I g n i t i o n System
connector
from oil
pressure
switch.
C o r r e c t o i l level o r repair
engine l u b r i c a t i o n system.
f r o m connector to
printed c i r c u i t
pressure
k-'
FLASHER CAN BE HEARD
wire at either f r o n t o r
rear lamp c i r c u i t i s
r
I
body connector at
F~ASHER-CANSTILL BE HEARD
AS BEFORE BUT NO LAMPS OPERATE
w i r e f r o m t u r n signal
connector to lamp.
I
1
c i r c u i t in w i r e between
t u r n signal connector and
t u r n signal switch. I f w i r e
1s OK. r e ~ l a c eswitch.
I
LocategroundedwireLt Blueif
f r o n t lamps.
Repair as required.
I
I
Rear body harness connectors are located under the edge of t h e deck lid opening at t h e upper rear left hand corner
-
_&
P---
TURN SIGNAL A
SPEEDOMETER SYSTEM
J~
CAUSE
COMPLA INT
PROCEDURE
PUSH FERRULE AGA INST S PEED0 HEAD AND
RECHECK FOR NO ISE.
NO1 SY
AFTER REMOVAL
I
I
BENT CABLE
TIP
TIP
21164"
* 1132"
4 12
WASHER
/
CABLE I S NOT PROPERLY
LUBR I CATED.
KEY BUZZER
(ANTI-THEFT KEY WARNING SYSTEM)
The Omega and Starfire key buzzer is taped to the
harness above the fuse panel. The Toronado key buzzer is
of the junction block mounted on the dash in the engine
rnmpartrnent. (Fig. 8Al-50) The 88 and 98 key buzzer plugs
kto a socket on the side of the fuse panel. On Cutlass, it is in
he convenience center below the headlamp switch. Cutlass,
88,923 and Toronado with Reminder Package Option have a
key warning tone alarm on the circuit board mounted near
the fuse panel. (See Section 9 for diagnosis.)
VERTICAL A I M SCREW
ic!jF
---
IGNITION
HOR l ZONTAC
AIM SCREW
,
SWITCH
I
I
1.
2.
3.
4.
I
1
SPRING
HEAD L A M P
ASSEMBLY
A
l
All
HORIZONTAL A I M SCREWS
HEADLAMP SWITCH
The headlamp switch controls the headlamps, parking
lamps, tail lamps, and instrument panel lamps. The dome
and/or quarter lamps are turned on by turning the headlamp
switch fully counterclockwise. The headlamps are protected
by a circuit breaker in the headlamp switch. In addition, the
tail lamps dome lamps, quarter lamps and instrument panel
lamps are protected by fuses located in the fuse block. The
brightness of the instrument panel lamps is adjustable by
means of a rheostat built into the headlamp switch. Turning
the knob of the switch dims or brightens the lamps.
JI
HEADLAMP
sfi I TCH
FUSE PANEL
HORN RELAY LOCATION ON CARS
EQUIPPED WITH REMINDER PACKAGE
SHIFT Y E R
bA
'
NEUTRAL START
7
ALL SERIES CHASSIS ELECTRICAL 8Al-45
ADJUSTMENT PROCEDURE
1
I
oLAMPS (TORONADO)
~
~
1
I
I
I
1:
socket
'
sere WS).
HEADLAMPS (ALL)
1 . Remove headlamp door.
socket
AshTrayLamp(Toronado)
1. Remove ash tray receiver.
2. Unsnap ash tray door and remove.
3. Remove 2 screws and unsnap retainer.
4. Turn socket clockwise and pull out.
5. Push in on bulb, turn counterclocl~wiseand pull out.
CLOCK LAMP
Clock Lamp (Omega)
Refer to INSTRUMENT PANEL LAMPS (OMEGA).
Clock Lamp (Cutlass)
1 . Refer t o INSTRUMENT PANEL (Section 8A4).
2. Remove bulb from socket.
Clock Lamp (88 and 98)
1. Remove cigar lighter and radio knobs.
2. Remove trim panel, then remove clock (2 screws).
3. Remove socket, pull out bulb.
Socket Removal
1. Disconnect negative battery cable.
2. Disconnect steering column.
3. Disconnect cluster carrier and move rearward for
access to sockets.
4. Turn lamp socket counterclockwise and remove.
5. To install reverse procedure.
INSTRUMENT PANEL LAMPS (OMEGA)
I
I
(NOTE: All bulbs are accessible except the center top bulb
above the hi-beam indicator bulb. For this bulb it will be
necessary to remove and replace the instrument cluster.)
INSTRUMENT PANEL LAMPS (CUTLASS)
See LAMP BULB REMOVAL, INSTRUMENT PANEL,
SECTION 8A4.
INSTRUMENT PANEL LAMPS (88 AND 98)
See LAMP BULB REMOVAL, INSTRUMENT PANEL,
Section 8 A5.
I
I
-1
LAMP BULBS-STARFIREOMEGA
INTERIOR
LAMP USAGE
IDENT. NO.
QUANTITY
194
1445
63 1
561
194
194
194
1891
194
194
194
194
1893
216
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1003
194
93
194
1
2
1
1
LAMP USAGE
IDENT. NO.
CAN. POW.
QUANTITY
CAN. POW.
168
1891
1
1
3
2
906
1893
21 1
2
1
1
6
2
12
Fasten Belts
Floor Courtesy Lights
Fuel Gage Lamp (Gage Cluster)
Generator
Glove Box Lights
High Beam Indicator
Hot Lamp
161
161
906
194
168
1891
194
161
1
1
2
1
1
I
1
1
1
1
6
2
3
2
2
1
161
161
216
1893
161
1
1
1
1
1
1
1
1
2
1
Llghts On
Low Fuel
pt Tapes & CB)
Radio Dial (Tapes & CB)
Shift Indicator Light
Side Pill2r 1 i m h t ~
"[atlon
Wagon Rear Light
Trunk
Lamp
m.
s
313
212
1003
1
1
6
15
63 1
5 62
168
1
2
1
6
6
3
I
1I
I:
-.r'P--
----
IDENT . NO.
QUANTITY
CAN. POW
EXTERNAL LAMPS
ALL MODELS
LAMP USAGE
IDENT. NO.
QUANTITY
Back Up
Cornering - 8 8 , 9 8 , Toronado
Front Identification Lamp (On Front Fender)
Toronado
Headlamp - Lower and Upper Beam (Omega)
Headlamp Retangular - Upper Beam
Headlamp Retangular - Lower and Upper Beam
Headlamp (Cutlass)
Landau (98 Regency Rear Quarter)
License (Starfire - Omega)
hcense (88 Wagon)
License (Toronado)
License (88-98)
Parking (Only) Front - 8 8 , 9 8 and Toronado
Parking and Turn Signal
Parking and Turn Signal (Omega)
Side Marker - Front
Side Marker - Rear
Stop & Tail (Exc. Starfire-Omega)
Stop, Tail and Rear Turn Signal (Starfire-Omega)
Stop Lamp, Upper Level - Toronado
Tail Lamp, Center - Toronado
Tail Lamp - Delta 88
CAN. POW.
2
50 & 60 W.
50 Watt
50 & 60 W.
5 0 & 60W.
.31
2
4
4
3
4
3&32
3 & 32
2
2
3 & 32
3&32
21
4
3
J-25300-1 & 2
BT-6508
J -25300- 1
thru
J -25300-6
HEADLAMPAIMER
AND ADAPTERS
BT-6508
Fig. 8A1-62-Tools
,I
7
STARFIRE INSTRUMENT PANEL 8A2-1
STARFIRE
INSTRUMENT PANEL
INDEX
SUBJECT
PAGE
SUBJECT
PAGE
. . . . . .
AshTray
BezelandLens . . . .
Cigar Lighter Assembly
Clock . . . . . . . .
Console . . . . . . .
Economy Meter . . . .
GloveBox . . . . . .
Headlamp Switch . . .
Instrument Cluster Carrier
Instruments and Gages .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. 8A2-2
. 8A2-1
. 8A2-3
.8A2-6
. 8A2-5
.8A2-5
. 8A2-2
.8A2-6
. 8A2-8
. 8A2-4
INSTRUMENT
PANEL
~NSTRUMENTPANEL PAD
Removal (Fig. 81\2-21
VIEW B
$1
Installation
To install instrument panel pad, align clips at rear of pad
with holes in instrument panel and snap in place; then install
11 screws around edge of pad.
11
INSTRUMENT CLUSTER
i 1,
1
1
j
EDGE OF WlNWW
LENS
CLOCK KNOB
AND PULL RESET
CABLE UNTIL POSITIVE
il,!l
I
,Ill I
Removal
1. Slide the 3 retainers forward to disengage
- - from the
lower edge of the instrument panel.
2. Lower the insulator assembly and pull rearw ard to
remove
Installation
1. Install forward edge of insulator assembly o\rer the
top of the accelerator bracket and the heater outlet.
2. Raise the rear edge of the insulator assembly I3p and
slide the retainers rearward to engage the lower edge of the
instrument panel.
INSTRUMENT
HEAT CONTROL
CLOCK GROUND
LIGHTER CONNECTOR
RAD 10 CONNECTOR
BLOWER SWITCH
I
SPEAKER
Removal - Front Speaker (Fig. 8A2-18)
1. Disconnect battery ground cable.
2. Remove instrument panel pad as described in this
3. Disconnect cluster carrier as described in this
section.
4. Remove screw holding speaker mounting bracket to
upper portion of instrument panel. Disconnect speaker
connector and remove speaker and bracket.
5 . Transfer mounting bracket to replacement speaker
and install speaker in reverse order of removal.
Fig. 8A2-19-Console
REAR SPEAKER
BRACKET
Fig. 8A2-18-Radio and Front Speaker
GLOVE BOX
BUMPER
~,mnvaland Installation
--
--
HARNESS CONNECTOR
---- -
--
STARFIRE
OMEGA
INSTRUMENT PANEL
INDEX
SUBJECT
PAGE
. . . . . .
clock
. . . . .
console
~efoggerSwitch . .
. . . .
Fuel Gage
.
Headlamp Switch
Heater - A/C Control
Instrument Cluster .
~nstrumentPanel Bulbs
Instrument Panel Pad
SUBJECT
. . . . . . . . . . . . .8A3-3
. . . . . . . . . . . . .8A3-6
.
.
.
.
.
.
.
.
.
.
.
. .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
PAGE
PrintedCircuit . . . . . .
Radio
. . . . . . . . .
Speaker (Front) With A/C .
Speaker (Front) Without A/C
Speedometer
. . . . . .
Speedometer Gear Ratio .
Trim Panel
. . . . . . .
Wiper-Washer Control Switch
. . . 8A3-3
. . .8~3-1
. . . 8A3-3
. . . 8A3-4
. . .8A3-1
(Sect ion 8A 1)
. . . . 8A3-5
SPEEDOMETER
HEATER OR
FUEL GAGE
Removal
1 . Remove instrument cluster, Steps 1 through 9.
2. Remove printed circuit.
3 . Remove gage assembly from cluster housing and
remove three terminal nuts attaching gage to the cover
plate.
'
G
I
J
K
L
N
P
Q
R
S
T
U
12V (IGN)
GROUND
FUEL GAGE - TANK UNIT
FASTEN SEAT BELTS
GROUND VOLTMETER
12V (IGN) - VOLTMETER
CLOCK
Removal (Fig. 8A3-7)
1. Disconnect battery cable.
2. Remove radio from instrument panel.
3. Remove clock stem set knob screw and knob.
4. Remove clock attaching screws and clock.
II
PULSE WIPER
CONTROL CABLE
,/It :
11 111 :I
,i;, ;
1'1
'1 il,
l j
Lf
I
:i
FRONT SPEAKER-W-A/C
Removal
RADIO
,,,
,
wire.
KNOB
Fig.8A3-13-Radio Attachment
VIEW A
&.
--
C m ~BASE
~ ~ASSEMBLY
E
1
(Fig. 8A3-21)
Remove door and box assembly.
OMEGA
SPEEmMETER GEAR CHART
The number w h c h appears below the letter "A" indicates the adapter ratio required.
CUTLASS
INSTRUMENT PANEL
INDEX
SUBJECT
. . . .
Air Outlet Deflectors
AM-FM-Stereo-CB Radio . . .
. . . . . . . . .
Ash Tray
Ash Tray Lamp . . . . . . .
. .
Center Air Outlet Adapter
Cigar Lighter . . . . . . . .
Clock . . . . . . . . . . .
Clock Bulb . . . . . . . . .
. . . . . .
Clock Connector
Cluster Bulbs . . . . . . . .
Console Assembly . . . . . .
Cruise Control Escutcheon Lamp
Cruise Control Switch . . . .
General Information . . . . .
Glove Box Assembly . . . . .
. . . . . .
Glove Box Door
Glove Box Lamp
. . . . . .
Headlamp Switch . . . . . .
Headlamp Switch Connector
.
Heater and A/C Control
. . .
Heater and A/C Control Bulb .
Instrument Cluster Bezel . . .
. .
Instrument Panel Adapter
e"
PAGE
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. . . . . . . . 8A4-5
. . . . . . . . 8 A4.7
. . . . . . . . 8 A4.4
. . . . . . . . 8A4-9
. . . . . . . .8A4-8
. . . . . . . .8 A 4 8
. . . . . . . . 8 A4.3
. . . . . . . . 8A4-9
. . . . . . . . 8 A4.3
. . . . . . . . 8A4-9
. . . . . . . . 8A4-8
. . . . . . . . 8A4-9
. . . . . . . . 8A4-5
. . . . . . . . 8A4-1
. . . . . . . . 8 A4.6
. . . . . . . . 8 A4.6
. . . . . . . . 8 A4.9
. . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. . . . . . . .
. 8 A4.3
. 8A4-3
. 8A4-3
. 8A4-9
. 8A4-2
. 8A4-7
GENERAL INFORMATION
The Cutlass instrument panel is designed t o permit
removal of all controls and switches from the driver's side .
right and left trim covers and right IS. molding are held
in with clips and removed by pulling on them . The cluster
pad is held in place with screws . Switches are plugged into
the IP . and retained by screws concealed by the I S . trim
covers .
The following electrical connectors are interlocked into
SUBJECT
Instrument Panel Assembly . . . . .
Instrument Panel Lower Trim Cover
.
I S . Cluster Pad Assembly
. . . . .
L.H. Air Outlet Adapter
. . . . . .
LH . Trim Cover
. . . . . . . . .
Parking Brake Release Cable
. . . .
Power Antenna Relay
. . . . . . .
Radio . . . . . . . . . . . . . .
Rear Window Defogger Switch
. . .
Releasing Speedometer Cable from
Panel Adapter . . . . . . . . . .
R.H. Air Outlet Adapter
. . . . . .
R.H. Instrument Panel Molding
. . .
R H . Remote Control Mirror Escutcheon
. . . . . . . . .
R.H. Trim Cover
Speaker . . . . . . . . . . . . .
Speedometer and Gage Cluster
. . .
Speedometer Gear Ratio . . . . . .
Steering Column Trim Cover
. . . .
Trunk and Tailgate Release Switch . .
Windshield Wiper Switch . . . . . .
. . . . . . . .
Wiper Switch Bulb
PAGE
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. .8 A 4 4
. . 8 A4.6
. . 8 A4.3
. . 8A4-3
. . . . .
. 8A4-7
. 8A4-2
. 8A4-2
. 8A4-8
. 8 A 4.2
. . . . . . 8A4-8
. . . . . . 8A4-8
. . . . . . 8A4-2
. . . . . 8A4-6
. . . . . . 8 A4.2
. . . . . .8 A 4 4
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. 8A4-5
. 8A4-5
. 8A4-8
. 8 A4.2
. 8A4-9
. . . . . 8A4-10
,
/
-,--
PANEL MOLDING
INSTRUMENT PANEL
LOWER TRIM COVER
WADLAMP SWITCH
EMPERATURE
TEMPERATURE
CONTROL CABLE
CLOCK CONNECTOR
For connector removal and installation, refer to Fig.
8A46,
CONTROL
KNOB
i
r
BRAKE RELEASE CABLE
\
I
BRAKE C A B E
CRUISECONTROL SWITCH
Removal (Fig. 8A4-13)
1 . Disconnect negative battery cable.
2. Using a wide flat blade, pry the cruise control switch
escutcheon away from the 19.pad.
3. Pull the assembly out far enough to disconnect
wiring from switch.
4 . Remove 2 screws attaching cruise control switch to
escutcheon and separate.
\\-/'/
VENT CABLES
NON AIC CARS
I'
1I
--
'
\& '
'
SEERING COLUMN
TRIM COVER
'.
7
CUTLASS INSTRUMENT PANEL 8A4-7
AM-~~STEREO-CB
RADIO
The AM-FM-Stereo-CB r a d o is a single unit radio for
cutlass, For removal, refer to Radio Removal. (Fig. 8A443)
Microphone and signal splitter location is shown in Fig.
I
I
5 IGNSL SPLITTER
CLUSTER CONNECTOR
HOLE
--
PANEL ADAPTER
C
:-
r
/
,
MY.
R E VOC - / - - +
CLIP
f4
ASSEMBLY
socket.
2. Twist socket counterclockwise to remove from
control.
3. Remove bulb.
CLUSTER BULBS
1 . Remove speedometer gage cluster.
2. Remove bulb from back of cluster by twisting
socket counterclockwise.
CLOCK BULB
1. Remove clock.
2. Remove bulb from back of clock by twisting socket
counterclockwise.
w
A
B
C
D
E
= GENERATOR
= LOWFUEL
LIGHTSON
= ENGlhLE
= HOT
I F
G
H
I
J
*GROUND F O I L
=
=
=
=
=
=
=
=
M
N,O,Q,S
GROUND
12v (IGN)
FUELGAGE
P A N E L LIGHTS
H I BEAM INDICATOR
L E F T T U R N INDICATOR
A
B
GENERATOR
LOW F U E L
G
H, K, L, R, T
BRAKE
FASTEN SEAT BELTS
U =
J
LIGHTSON
= O I L PRESSURE GAGE
= VOLTMETER
= PANEL LIGHT
= TEMPERATURE GAGE
= FUELGAGE
M =
N =
P =
=
S =
RIGHT T U R N I N D ( C A T 0 R
L E F T T U R N INDICATOR
H I B E A M INDICATOR
1ZV (IGN)
TACHOMETER
GROUND
I
I
PAGE
AirConditioningC~ntrol . . . . . . . . . . . .8A5-4
. . . . . . . . . . . . . . . .8A5 8
~ d erno
b oval
c,B.Transceiver . . . . . . . . . . . . . . . 8A5-5
circuit Board - Reminder Package
- . . . . . . . . 8A5-7
. . . . . . . . . . . . . . . . . . . .8A5-3
. . . . . . . . . . . . . . . . 8A5 -7
console . . . . . . . . . . . . . . . . . . . SA5-8
cruise Control Switch . . . . . . . . . . . . . 8A5-3
Defogger Switch
. . . . . . . . . . . . . . . 8A5-3
Fuel Economy Meter
. . . . . . . . . . . . . 8A5 -2
. . . . . . . . . . . . . . . . . 8A5-2
Gage Cluster
Glove Box . . . . . . . . . . . . . . . . . . 8A5-6
Headlamp Switch . . . . . . . . . . . . . . . 8A5-1
PAGE
SUBJECT
Heatercontrol
. . .
Instrument Panel Pad
Radio . . . . . . .
Rear Window Switch
Shift Indicator Adii
Speakers . . .
. .
Speedometer . . . .
Speedometer Gear Chart
~iim
Cover - L.H.
Trim Cover - R.H.
Trim Panel - Lower
.
Windshield Wiper Switch
.
.
.
.
. . . . . .
.......
. . . . . .
. . . . . .
.
.
.
.
.
.
.
.
. . . . . . . . .
. . . . . . . . .
. . . . . . . .
. . . . . . . . .
. . . . . . . .
CLUSTER
WINDSHIELD
SHIFT
WIPER SWITCH INDICATOR
TRIM COVER
fU
RADIO
NUT
SWITCH
KNOB
EL ECONOMY METER
WINDSHIELD
WIPER SWITCH
-.
\
-.
t-
I,
YUY\
,------
,--
D IESEL
EMBLEM
( I F EQU I PPE D)
and
gage
DEFOGGER SWITCH
Removal (Fig. 8A5-10)
1 . Remove R.H. trim cover, Steps 1 through 4.
2 . Remove switch mounting plate screws.
3 . Remove switch to mounting plate screws, disconnect
and remove switch.
JUMPER ASSEMBLY
AND T A I L GATE
SWITCH LOCATION
MOUNTING PLATE
SWITCH ATTCHMENT
!I' i
!I
-t
VACUUM CONNECTOR
r(
/
"f
9
RADIO-
Fig. 8A5-15-Radio
RADIO SPEAKERS
Removal (Fig. 8A5-17)
1. Remove the two screws from the top of the grille.
2. Lift the grille up and pull to disengage from the
HARNESS
SIGNAL SPLITTER
--
---
- _
- ---
GLOVE BOX
iC-
__,
INSTRUMENT PANEL
LOWER TIE BAR
--
STRIKER
,
,
GLOVE BOX
BUMPERS12)
TRUNK RELEASE
SWITCH
HINGE
/
GLOVE BOX
GLOVE BOX DOOR
--
LOCK CYLINDER
A
PAD ASSEMBLY
(ADHESIVE BACKED)
-*a*e*ve*Fs*g
-0
ESCUTCHEON
CLUSTER CARRIER
Removal (Fig. 8A5-24)
1. Disconnect battery cable.
2. Remove L.H. trim cover, Steps 2 through 6.
3. Remove R.H. trim cover, Steps 2 through 4 .
4. Remove lower trim panel. (Fig. 8A5-14)
5 . Remove radio .
6. Remove A/C-Heater control screws, pull control out
and disconnect cables and connectors.
7. Remove switches t o disconnect.
8. Remove clock and disconnect ash tray lamp.
9. Remove R.H. outside remote mirror control screws.
10. Disconnect shift indcator cable clip. (Fig. 8A5 -25)
1 1. Remove steering column bolts at floor pan.
12. Remove nuts from steering column bracket, lower
column until steering wheel rests on seat.
13. Disconnect speedometer cable.
14. Remove instrument panel pad.
15. Remove instrument panel cluster carrier bolts (Fig.
8A5-24) and two instrument panel screws.
16. Remove center air duct screws. (Fig. 8A5-26)
17. Pull cluster carrier out far enough to disconnect
connectors.
18. Remove cluster carrier.
CLUSTER C A R R I E R
I
CLUSTER CARRIER
0 0 0 0 0 0 0 0 0
00
EXTERNAL
LAMP\
0
00
oo
LOW
COOLANT
LIGHTS
ON
L
K
6
CONSOLE ASSEMBLY
CLIP
-+
COVER
ASSEMBLY
PANEL
BULB REMOVAL
INSTRUMENT PANEL BULBS
1. Illumination and warning light bulbs can be removed
after removing trim cover and lens. See LH. or R.H. TRIM
COVER REMOVAL.
Bulb Removal
1. Disconnect negative battery cable.
2. Remove R.H. trim cover.
3. Remove upper accessory switch mounting plate
screw.
4. Pull lamp and housing assembly out.
5. Remove lamp housing from receptacle by turning
lamp housing clockwise around receptacle, then pull out.
6, Remove bulb from receptacle by pushing the bulb in
and turning counterclockwise.
OIL PRESSURE
GENERATOR
BRAKE LIGHT
PANEL LIGHT
LEFT TURN
INDICATOR
START (DIESEL)
PANEL LIGHT
*GROUND FOIL
TRANS.
RATIO
CODE
DRIVE GEAR
DRIVEN GEAR
RATIO IF REQUIRED
NO. TEETH
COLOR
NO. TEETH
COLOR
FR78-15
GR78-15
36
Wte
35
Orange
34
Lt. Green
38
Blue
37
Red
36
Wte
--
36
35
40
White
Orange
Black
A
A
39
Brown
--
38
Blue
45
Lt. Blue
43
Purple
--
41
43
42
41
Yellow
Purple
Green
Yellow
A
A
--
43
42
45
44
43
45
Purple
Green
Lt. Blue
Dk. Gray
Purple
Lt. Blue
44
Dk. Gray
HR78-15
2.41
LC,LD,
OT, LJ
LE, LA
OX, LH
OB, OD
19
Yellow
LA, LC
OT, LE
LD, LH,
OX,LJ
OB,OD
19
BZ
17
Red
LA,LD,
OT, OD
LC, LH,
OX, OB
LE, LJ,
19
Yellow
OX,OT,
OB, OD
LA, LC
LD, LE,
LH, LJ
, ICE
LK
19
2.56
2.73
Yellow
KE
--
A
A
A
A
3
3.08
OC
17
18
18
Yellow
Red
Blue
Blue
--
A
A
A
A
I
3.23
,
BZ
KE
LK
OC
LA, LC
LJ, LD,
LE, LH
17
Red
18
Blue
19
Yellow
--
A
--
--
A
A
A
.9444
.9444
A = Available
-- = Not Available
The number which appears below the letter "A" indcates the adapter ratio required.
Ii
TORONADO
INSTRUMENT PANEL
INDEX
SUBJECT
PAGE
A/C Control
. . . . . . .
A/C Outlet - L.H. or Center
. . . .
AICOutlet-RH.
CB Radio
. . . . . . . .
Cigar Lighter . . . . . . . .
Clock . . . . . . . . . .
Cover - Instrument Panel R.H.
Cover - Instrument Panel L H .
. . .
Fuel Economy Meter
Fuel Gage
. . . . . . . .
. . . . .
Glove Box Door
Headlamp Switch . . . . .
SUBJECT
PAGE
. . . . . . . . . . .
Instrument Cluster
Instrument Cluster Printed Circuit . . . . .
Instrument Panel Pad
. . . . . . . . . .
Low Fuel Indicator
. . . . . . . . . . .
Lower Trim Panel . . . . . . . . . . . .
R H . Remote Control Mirror
. . . . . . .
Radio . . . . . . . . . . . . . . . . .
Shift Indicator Needle . . . . . . . . . .
Speedometer . . . . . . . . . . . . . .
Speedometer Gear Ratio . . . . . . . . .
Upper Trim Panel . . . . . . . . . . . .
Washer/Wiper Switch
. . . . . . . . . .
A/C CONTROL
'
/
/
\
2,
SPACER
re'
-,
4=,
. . . 8A6-5
. . . 8A6-6
. . .8A6-1
.(Section 9)
. . . 8A6-2
. . . 8A6-9
. . 8A6-10
. . 8A6-10
. . .8A6-8
. . 8A6-12
. . . 8A6-5
. . . 8A6-4
A/C CONTROL
Removal (Fig. 8A6-7)
1 . Disconnect negative battery cable.
2. a. Remove lower trim panel. Refer to removal
procedures.
b. Remove nut and screw attaching temperature
cable to control.
3. Remove headlamp switch knob by turning knob so
that notch at base of knob can be located, then using a sharp
pointed cotter key puller, insert pointed end under retainer
to release retainer and pull knob off shaft.
4. Using a screwdriver, carefully insert blade into slot
in lower edge of applique and pry applique from clips in
cluster assembly.
5. Remove the three screws attaching control assembly
to cluster and pull control assembly out of panel far enough
to disconnect vacuum hose connectors and electrical
connector from control.
6. Remove control. (NOTE: If necessary to adjust
temperature cable, adjust cable so that knob will have 118"
springback from right side .)
HEADLAMP SWITCH
PARKING BRAKE
RELEASE HANDLE
- --
INSTRUMENT
H UPPER
WASHER/WIPER SWIT'CH
Removal (Fig. 8A6-9)
1 . Disconnect neg;ative battery cable.
2. Remove A/C c(~ n t r o lbut d o not disconnect vacuum
hoses or electrical conn ectors. Refer t o removal procedures.
- - - rI I U ~ I I rltziuraIllp
I -- - :
L
.. s 11C;II us111
3. Remove escutcrlcurl
Tool BT-68 17 -3.
4. Pull headlamp switch assen~ b l ythrough ,/C contrc
UU l l U L U l D b u l I l I b b L W l l 1 1 1 ~
opening in instrument cluster but A,-,
m,\t
"*-,-.fin+,...
LuIIIICLlul
,4;C.on.
>on+ r r A r ; n
I \ V I l L V V V
L V V V
LlVVlLCItL
- L
CIGAR LIGHTER
Removal (Fig. 8A6-11)
1 . Disconnect negative battery cable.
2. Remove knob' assembly, illen by using one finger
inside of lighter, pulI outward until wiring is accessable, then
wiring.
U L L U
(IYUIC:
-LA-
-I--
L-
-A-.
- r ~ --
i
LOWER
TRIM
PANEL
/'%hi
,L
CLUSTER ASSEMBLY
<.a
,LL
-- _
INSTRUMENT CLUSTER
Removal (Fig. 8A6-13)
1. Remove upper trim panel. Refer to removal
procedures.
2. Remove screw from L.H. end of instrument panel
cover.
3. Slide collar (on steering column) up column so that
cover can be removed.
4 . Grip cover with both hands and carefully pull cover
from lower trim panel.
Fig. 8A6-12-Clock
TRlM PANEL
10
11
12
13
14
15 16 77 18 19 20 -
OIL PRESSURE
LIGHTS ON (OPT.)
LEFT TURN INDICATOR
BRAKE
GENERATOR
CHECK IGNITION
SCREW (3)
RADIO
,
'
SET SCREW
It
CONTROL CABLE
:, 1
I I1
*$ [pl
<-:c
."-
CLUSTER
L . AGIIIUVG
L1LIllbC;GlVGl
D l LIGKGL
SCIGW
IlUlll 1 U W G I
NEEDLE
AD J USTMENT
1. POSITION SHIFT LEVER I N NEUTRAL.
2. LOOSEN SCREW AND ADJUST NEEDLE
TO NEUTRAL POS IT ION. T ICHTEN SCREW.
3. MOVE LEVER THROUGH ALL POSITIONS;
IF NOT CORRECT, READJUST.
i
8
FRONT SPEAKERS
RADIO
REAR SPEAKERS
--
ANTENNA LEAD- I N
,1
/---El------
_-----
M lCROPHONE BRACKET
--
TORONADO
SPEEDOMETER GEAR CHART
L
AXLE
TRANS.
DRIVE GEAR
DRIVEN GEAR
'
1
RATIO
CODE
NO. TEETH
COLOR
NO. TEETH
JR78-15
COLOR
2.73
3 -07
OJ
14
Steel
28
Yellow
OJ
14
Steel
31
White
A = Available
ACCESSORIES 9-1
ACCESSORIES
INDEX
SUBJECT
PAGE
SUBJECT
PAGE
DIAGNOSIS
DIAGNOSIS AM/FMB RADIO COMBINATION
PROBLEM
CHECK
ACTION
I
No AM, FM or CB sound
No CB channel display.
Check Fuse
Check harnesses between units.
No AM, FM or CB sound
Channel display OK
Mode Switch
Squelch control
No AM, or FM sound;
CB sound OK
Mode switch
Squelch
Mode switch
Remote unit
Mode switch
Squelch
Replace antenna
Remove radio for repair
Cable connections
Mode switch
Selector switch
Power connector
~ f y ~ m + v w g P F '*"??.I:
r: