-----------------------------------------------------------------------------------------------------4 18000 83 057----------------------Rev 00

(A)

LUBE OIL TEMPERATURE CONTROL

[Scheme enclosed at sheet no.-5]

(Fig.-1)

INTRODUCTION :
The controller serves to maintain the temperature of lubricating oil supplied to each of
the TG bearings constantly at 45 C, irrespective of the load and the coolant
temperature. The controller is realized as a part of MAXDNA system.
DESCRIPTION:
A three-way valve MAV41 AA001 is installed in the bearing oil line, which enables a
part flow of oil to bypass the oil coolers and thus regulates the flow of oil through the
oil coolers. The flow of cooling water through oil coolers is kept constant. The cooling
water passing through the oil cooler in the counter-current mode absorbs the heat
from the hot oil in the cooler.
The oil temperature is measured after the three way-regulating valve by two
resistance thermometer (MAV42CT011, MAV42CT016).
Maximum of the twomeasured value is fed back to the controller. In case one measurement is faulty, it is
isolated and other one is used for control.
The controller operates the three-way
valve in such a way that the lube oil temperature to bearings always remains
constant.
Manual control of the valve is also possible from the operator workstation. A control
display is provided for controller ON / OFF and for manual operation of the valve.
The valve lift in percent and the control deviation is also indicated on the operator
station.

---------------------------------------------------------------------------------------------------SHEET NO. 02 OF 08------------------CIE, BHEL, HARDWAR

-----------------------------------------------------------------------------------------------------4 18000 83 057----------------------Rev 00

(B)

WARM-UP CONTROL

[Scheme enclosed at sheet no.-6]

(Fig.-2)

INTRODUCTION:
The warm-up controller has the task to ensure warming- up of the steam pipes and
the drain valves MAL11AA011 and MAL12AA011 after the emergency stop valves in
such a way that overstressing of the valve body is avoided. Temp margin from
sensor MAA10CT001 calculated by TSC is used for opening the drain valves as part of
warm-up controller.
The controller is realized as a part of MAX DNA system.
DESCRIPTION :
The upper temperature margin of Admission Area, as calculated within the TSC
(Turbine stress Controller) is fed to the warm-up controller. The output of this
controller controls both the two drain valves simultaneously.
The controller issues commands for opening / closing of the valves. The drain valve
MAL11AA011, after ESV1 (LHS) acts as the guiding valve. The feedback position
signals of both the drain valves are compared with each other and in case, any valve
has opened more than the other valve, it is blocked for opening and the other valve is
blocked for closing till the deviation is within certain limits. If any position transmitter
is detected to be faulty, the blocking signal is disabled.
Manual control of these valves is also possible from the operator workstation. Control
displays are provided for controller ON/OFF and for manual operation of the valves.
Manual commands override the blocking. Commands from SGC also override blocking.
The actual positions of both the valves and the control deviation are indicated on the
operator station.

---------------------------------------------------------------------------------------------------SHEET NO. 03 OF 08------------------CIE, BHEL, HARDWAR

-----------------------------------------------------------------------------------------------------4 18000 83 057----------------------Rev 00

(C)

CONTROL FLUID TEMP. CONTROL

[Scheme enclosed at sheet no.-7]

(Fig.-3)

INTRODUCTION:
The control loop serves to maintain a constant temperature (50C) of control fluid
required for the operation of the turbine, irrespective of the load and the coolant
temperature. The controller is realized as a part of MAX DNA based system.
DESCRIPTION:
The three-way valve MAX41AA041 is installed in the control fluid line, which enables a
part flow of fluid to bypass the fluid coolers and thus regulates the flow of control fluid
through the fluid coolers. The flow of cooling water through fluid coolers is kept
constant. The cooling water passing through the fluid cooler in the counter-current
mode absorbs the heat from the control fluid.
The control fluid temperature is measured after the three way-regulating valve by two
RTD (MAX41CT011A, MAX41CT006). Maximum of the two-measured value is fed back
to the controller. In case one measurement is faulty, it is isolated and other one is
used for control. The controller operates the three-way valve in such a way that the
control fluid temperature remains constant.
Manual control of the valve is possible from the operator workstation. A control
display is provided for controller ON/OFF and for manual operation of the valve.
The valve lift in percent and the control deviation is indicated on the operator station.

---------------------------------------------------------------------------------------------------SHEET NO. 04 OF 08------------------CIE, BHEL, HARDWAR