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5-1
9. Friction wheel assembly part no. 718-0231 (1992 only) failing either by separation of the rubber friction
material or the brazed hub separating.
a. Replace component with new friction wheel service kit no. 753-0628 track models and 753-0629 wheel
drive models.
NOTE: Torque patch bolts in the hexagon shaft to (13 ft. lb. only) not 23 ft. lb. as shown on ST-117 and
ST-118.
10. Friction wheel assembly part no. 684-0042A (1996) separating at the splined hub.
a. Replace component with either a new 684-0042A or a 684-0042 and also a 716-0185 snap ring which
was used in 1995.
11. Auger pulleys part no. 756-0572 not staying secured to the pulley mounting adapter on 1992 units only.
a. Replace auger pulleys with new pulleys part no. 756-0957 and adapter part no. 748-0360.
12. Units encountering extremely stiff shifting.
a. Ensure that the hexagon shaft has been properly cleaned and lubricated. On retailed units this must
be performed every spring and fall. In extremely cold weather -35 to -50, the hexagon shaft can be
cleaned and lubricated with a light coating of diesel fuel.
13. Bolts shearing in the ends of the hexagon shaft. This was caused by waste materials from phosphating
and heat treating being left in the threaded holes. When the bolts are driven in they fracture from the inside
diameter of the holes being smaller than they should be.
a. If the bolt has broken off then it may have to be extracted with an easy out. If the hexagon shaft has
been damaged by falling into the transmission then replace with part no. 717-1415A. It now has holes
that are 5/16" in diameter instead of 1/4." The fasteners have been upgraded to grade (5). The new
part number is 710-0538.
(Other Miscellaneous Problems)
14. Chute adapter part no. 731-1306 (1992 only) failing.
a. Replace component with service kit no. 753-0535.
15. Chute cable guide part no. 731-1313 breaking.
a. Replace component with new part no. 731-1313B.
NOTE: Both chute control cables must be adjusted as per owners manual.
16. Head lamp bulb part no. 725-1645 failing prematurely (1992 through 1994).
a. Replace failed component with new bulb no. 725-1645. On units built between 1994 and 1996 use
bulb no. 725-1658.
CAUTION: The new bulb burns much hotter than the previous bulb. A new lamp housing has heat reflecting tape installed inside by the vendor. The part number is 725-1672. If replacement bulb burns
out, have a service dealer test the alternator output of the Tecumseh snow king engine. Units
have been found that have voltage spikes up to 50 volts.
17. Weld nuts inside the transmission frame missing or breaking off.
a. Install lock washer part no. 736-0119 and hex nut part no. 712-0267 in place of the weld nut.
5-2
18. Auger housings 26", 28" and 30" cracking in each front corner at the bottom.
a. If the cracking is only less than 1" then you can install support brackets part no. 705-5238 and 7055239. If the cracking is more serious then the housing must be replaced.
NOTE: Beginning in 1995 the shave plate was changed. It now wraps up at each corner firmly securing the
auger housing.
19. Auger welds failing prematurely. This is generally caused by excessive loads or sudden impacts with ice
chunks or other hard pieces of debris.
a. The affected auger must be removed and re-welded and painted. If the flytes or spokes have been
damaged then the component must be replaced.
20. Premature failure of the auger gear box keys part no. 714-0388 (1992 through 1995) and 714-0161 (1995
through 1996).
NOTE: Failure of these keys is generally related to severe usage and impacts with hard debris or ice
chunks.
a. Replace broken key with new key part no. 714-0161.
CAUTION:Service dealer must take a close look at the condition of the augers and the fan assembly to
determine if the unit has been subject to severe use and possible ingestion of rocks or large
ice chunks.
21. Impeller fan paddles bending on part nos. 784-5187 (1992) and 784-5187A (1993 through 1996).
NOTE: This condition is generally related to severe usage or the ingestion of gravel into the fan area.
a. Replace component with new fan part no. 784-5187A.
NOTE: Service dealer must take a close look at the condition of the augers and the fan assembly to determine if the unit has been subject to severe use and possible ingestion of rocks or large ice chunks.
22. Frame assembly part no. 684-0030 (1992 through 1996) cracking around the engine mounting bolts and
also at the front left and right sides where the auger housing fastens to the frame.
a. Replace the component with part no. 684-0030. This component has undergone a series of changes.
The most recent changes are as follow: 1) The material composition has changed. 2) There has been
additional embossing added to the top of the frame. If you view the frame from the top you will see (3)
long embosses running from the front to the rear of the frame and an additional emboss at the rear of
the frame that joins the (3) long embosses together. This looks like the letter E. Finally there are (2)
additional circular embosses around the front two engine mounting holes.
NOTE: If the snow thrower is a 1992 model experiencing repeated cracking make sure the service dealer is
aware that Tecumseh Products Co. made a significant change to the crankshafts in both HM80 and
HM100 engines. They have added material to the counterweights to improve the harmonic balance
on these engines. The balance of the connecting rod and crankshaft are now equalized reducing
overall engine vibration. This information can be found in the 1992/1993 Tecumseh Technicians
Seminar Handbook on page 12.
5-3
5-4
Friction wheel rubber traction disc part number 735-0243 becoming separated from between the two
side plates part number 784-5617. This problem was caused by the retooling of the side plates for
manufacturing on a progressive die. The embossed height of the side plates was .030" to .035" too
deep causing the plates to not grip the rubber friction disc properly.
Solution:
Replace the rubber traction disc and torque the 6 self tapping screws to between 6 and 9 foot/lbs.
each. If the aluminum drive plate part number 656-0012A has been scored it must also be replaced.
Recheck the drive wheel cable for correct tension.
Problem:
Auger welds failing prematurely on all 600/700 series snow throwers. The spokes and flytes are separating from each other as well as from the auger tube area.
Solution:
First visually verify whether the unit has been subjected to any abnormal conditions. Look for evidence
of impacts on the leading edge of each flyte. Also, check the left and right edges of the housing for evidence of impact. If there is no evidence of this then you should proceed with replacing the affected
auger.
Problem:
Misalignment between the engine pulley and auger pulleys on 600/700 series snow throwers. In
severe cases on 8 and 10 hp units, one of the two drive belts will roll off the rear auger pulley.
Solution:
Remove the fuel from the unit. Stand the snow thrower on end and remove the left and right wheel
assemblies. Remove the bottom frame cover and remove the hardware securing the bearings to the
hex shaft. With the hex shaft loose in the housing, remove the friction wheel bearing assembly and
remove the lower drive disc spring. Flip the pressure plate up out of the way and remove the bolt and
hardware securing the pulleys. Lift the pulleys off the auger shaft and remove the pulley adapter.
Install flat washer 736-0188 behind the pulley adapter. Reassemble in reverse order and check for correct alignment and test the operation of the unit.
Problem:
Reports from the field indicate that some customers with model 190-621 40" snow thrower attachment
have experienced premature drive belt failure. Investigation has revealed that excessive travel in the
lift handle latch bracket part number 703-2728A could allow the drive belt to become slack and fail prematurely.
Caution:
Select a firm level surface that is large enough to accommodate both the snow thrower and rider.
Engage the tractors parking brake and block the wheels. Follow all safety instructions contained in
the owners manual.
Solution:
Replace the existing idler extension spring with part number 732-0478 and ensure that the idler
bracket is tightened up to reduce any unwanted movement. Also make sure that the customer is not
placing the deck lift lever any further down than the fourth notch from the disengaged position. If it is,
the long drive belt will begin to whip excessively.
Check all four tires for proper inflation. Recommended tire pressure is 13 psi front and rear. 1) Raise
the rider by putting 2" wooden blocks under all four wheels. 2) Lower the blower attachment to its lowest position and measure the distance between the shave plate and the floor. If the distance is less
than 1" or the shave plate is on the floor proceed to step 4. Refer to illustration no. 5-1.
3)
Using 1" blocks as a guide, raise the snow thrower and put blocks between the shave plate and the
floor. Lower the snow thrower.
5-5
4)
Refer to illustration no. 5-2. (Service Bulletin W-102) Place hex bolt with four flat washers through the
slot in the lift handle bracket. Secure with four flat washers, lock washer and nut. Four washers should
go on each side of the bracket with the hex nut on the outside of the bracket. The outside diameter of
the flat washer will limit the excessive travel of the lift handle latch bracket.
5)
Order and install drive belt part number 754-0455. Lower the attachment and check for proper operation.
5-6
5-7
4. Chute tilt cable guide 731-1313A replaces 731-1313. The new guide has significant reinforcement ribs on
each side of the mounting area.
5. The new 684-0042A friction wheel assembly that is wedged together has in some instances separated.
Testing has found that the powdered metal splined hub is not gripping the inside diameter of the friction
wheel bearing. The vendor will be increasing the density of the powdered metal for 1997. If this failure
occurs the dealer can take the bearing which has slipped off the splines and reinstall it onto last years hub
assembly 684-0042. It will have to be secured with snap ring 716-0185.
6. Clutch lock components binding during operation. This problem has been traced back to when the unit is
put into service. If we loosen the fasteners for the handle bar mounts and also the fasteners on each side
of the handle panel and give the assembly a slight tweak and ensure that the handle panel is sitting square
to the rest of the unit, this will allow the clutch lock components to pivot freely.
7. Something new for 1996 concerns the large frame 900 series snow thrower. We have had concerns
around extremely stiff shifting. This has been traced to 2 completely different areas. In the first case we
have found some 784-5563 drive clutch shaft assemblies that have been inadvertently painted instead of
phosphate coated. The painting process increases the overall diameter of the shaft causing it to bind
inside the 784-5137 sliding linkage bracket assembly. The only way to correct this is to remove the painted
part and grind or buff the powder paint off and coat the surface with either lithium grease or an equivalent
lubricant. Second is a problem with the friction wheel bearing which is secured to the sliding linkage
bracket assembly. It is not being centered 100% when assembled. By loosening all (3) 1/4"-20 fasteners
on the housings and rotating the wheel assemblies several times the bearing will center itself. It is then
very important to sequentially tighten the 3 fasteners. This will ensure that the bearing is centered on the
hexagon shaft.
5-8
5-9
SNOW THROWERS
5-1.
5-1.1
5-10
5-1.3
5-1.2
Operating Controls.
5-11
5-1.4
Belt Adjustment.
NOTE
Periodic adjustment of belt tension may be
required due to normal stretch and wear on the
belt. Adjustment is needed if augers seem to
hesitate while turning but the engine maintains the same speed.
5-12
5-13
CAUTION
Observe recommended gasoline to oil mixture
ratio to prevent engine damage.
DANGER
Always fill fuel tank outdoors and use a funnel
or spout to prevent spilling. Never fill the gas
tank while the engine is running or is hot.
Immediately wipe off any spilled gasoline
before attempting to start engine. DO NOT
SMOKE while filling the fuel tank.
5. Remove fuel tank cap and carefully pour mixed
gasoline into fuel tank, filling to 1/2 inch below
filler neck to allow room for expansion. Never
put plain, unmixed gasoline into fuel tank.
Shake gasoline container each time before filling fuel tank.
NOTE
DO NOT USE GASOLINE CONTAINING
METHANOL (WOOD ALCOHOL). Gasoline
containing up to 10% ethanol or grain alcohol
(Gasohol) may be used but requires special
care when engine is unused for extended periods. See STORAGE instructions in engine
manual.
Gasoline and oil must be pre-mixed in a clean
gasoline container. Always use fresh,
unleaded, winter grade gasoline. Never use
stale gasoline left over from last season or
stored for long periods.
NOTE
The snow thrower engine is designed to operate at cold temperatures. Avoid operating the
snow thrower if air temperature is 40 C or
warmer since engine may vapor lock and stop
running after a short time. Engine will be difficult to start in warm weather.
AUGER CLUTCH CABLE
The length of the auger clutch cable is adjustable, however, it will seldom be necessary to
change the cable length since the operating
tension on the drive belt is maintained by the
clutch engaging spring on the end of the cable.
If the auger turns slowly under heavy load or
momentary squealing of drive belt is heard
when entering heavy snow, pressure applied to
drive belt by idler pulley must be increased by
reducing length of cable.
The engine cover and cowling must be
removed to gain access to the cable adjusting
nuts.
To determine that proper pressure is being
applied to the drive belt by the clutch idler pul-
5-14
5-15
5-2.
20-INCH SNOW THROWER MODEL 225
(See Figure 5-11).
5-2.1
5-2.2
5-2.3
CAUTION
Do not overtighten control wire. Too much tension may cause it to break.
2. Adjust clutch control cable so that the slack is
taken out of control wire by adjusting two hex
nuts at cable support bracket.
3. After tightening the two hex nuts the control
wire should now be straight; if not, readjust.
5-16
NOTE
Lubricate all chains, bearings, gears and shifting mechanism with engine oil at least once a
season or after every 25 hours of operation.
Avoid getting oil on V-belts and pulleys.
5-17
5-18
5
b. Lift belt out of sheave of bottom pulley.
c.
Slide belt off bottom pulley and out of bottom of chain case.
5-3.1
5-3.2
5-19
5-20
5-3.3
5
3. Squeeze auger clutch grip all the way down
against handle and check the position of brake
linkage. It should be against idler pulley. If necessary, adjust ferrule on end of auger rod until
the slot on brake linkage is over against idler
pulley with auger clutch grip all the way down
against handle. See Figure 5-25
5-21
5-3.6
5-22
5-3.7
WARNING
Disconnect spark plug wire from spark plug
and ground. Drain gasoline from fuel tank or
place a piece of plastic film underneath the gas
cap to prevent gasoline from leaking.
5-23
6. To remove auger drive belt, remove four shoulder bolts and belleville washers at auger pulley. A 3/4 inch wrench is required. See Figure
5-32.
5-24
NOTE
Be sure auger arm assembly pin is into slot of
auger clutch bracket before inserting top bolts
into auger housing and frame. See Figure 534.
5-4.
5-4.1
5-4.2
5-4.3
5-4.4
Belt removal and replacement. Refer to Models 440 and 450 in paragraph 5-3.8.
5-4.5
5-25
5-4.6
Track Adjustment.
WARNING
NOTE
CAUTION
The tension on the tracks of the snow thrower
can be adjusted. There are track adjusters on
each side of both tracks. It is important that
each track is adjusted equally on both sides.
5-26
5-27
DOUBLE AUGER SNOW THROWERS MODELS 345, 355 AND 385 (See Figure 5-41).
5-5.1
5-5.2
5-5.3
5-5.4
5-28
WARNING
Remove spark plug wire from spark plug and
ground. Drain gasoline from fuel tank, or place
a piece of plastic film underneath the gas cap
to prevent gasoline from leaking.
5-29
5-5.5
NOTE
c.
5-30
5
5. Loosen (do not remove) bottom bolts which
attach auger housing to frame assembly.
6. Remove two engine pulley belt guards and
shoulder bolts. Disconnect fan belt from engine
pulley. See Figure 5-48.
5-31
5-6.
5-6.1
NOTE
The lockout rods are labeled L and R for the
left and right hand sides of the unit.
1. Approximate initial settings for the lockout rods
are as follows: the left hand lockout rod for the
drive clutch should have approximately 1-1/2
inches of thread showing below the nut. The
right hand lockout rod for auger clutch should
have approximately 1/4 inch of thread showing
below the nut.
2. If 1/4 inch of thread is not showing below the
nut, adjust nut on lockout rod by sliding spring
up. Use a 7/16 inch wrench to move nut on the
end of rod up or down as necessary until the
hook on the spring aligns with the center of the
hole in the bracket. See Figure 5-54.
5-32
5-6.2
WARNING
5-6.4
2. Engage drive clutch grip (located on left handle) by squeezing clutch grip against handle.
Push the unit back and forth. It should still
move freely. If wheels tend to lock up, adjustment is necessary.
5-6.3
5-33
5-34
5-35
6. To separate auger housing from frame assembly, two people are required. One person is in
the operating position. Squeeze auger clutch
grip (right hand) as you raise up on handles.
The other person is in front of the unit. Push
down on housing or optional drift cutters. The
unit will separate into two pieces. See Figure
5-60.
5-6.6
5-36
NOTE
Shoulder of the bolt must go through both
sides of idler bracket assembly.
8. Reassemble belt cover and chute crank.
5-6.7
3. Remove drive belt from engine pulley and bottom drive pulley.
5-7.2
5-7.3
5-7.4
5-7.5
5-7.1
5-37
5-7.6
5-7.8
5-7.7
5-38
5-39
5-8.
1994 to Present:
1. With the snow thrower tipped forward (be certain to drain the gasoline or place plastic film
under the gas cap if the snow thrower has
already been operated), remove the frame
cover underneath the snow thrower by removing six self-tapping screws.
2. With the traction drive clutch released, there
must be clearance between the friction wheel
and the drive plate in all positions of the shift
lever. With the traction drive clutch engaged,
the friction wheel must contact the drive plate.
See Figure 5-69.
3. If adjustment is necessary, loosen the lock nut
on the traction drive cable and thread the cable
in or out as necessary. Tighten the lock nut to
secure the cable when correct adjustment is
reached. Reassemble the frame cover.
NOTE
5-8.1
If you placed plastic under the gas cap, be certain to remove it.
5-40
NOTE
WARNING
b. Recheck adjustment.
c.
5-8.3
5-8.4
5-41
5-8.5
5-8.6
5-8.7
Replacing Friction Wheel Rubber. The rubber on the friction wheel is subject to wear and
should be checked after 25 hours of operation,
and periodically thereafter. Replace the friction
5-42
WARNING
Drain gasoline from snow thrower or place a
piece of plastic under gas cap.
1. Tip snow thrower up and forward so that it
rests on the housing.
5
8. Slide the friction wheel assembly up onto shift
mechanism and slide gear shaft back into the
unit.
9. Reassemble in reverse order.
10. Remove plastic from under gas cap, if used.
5-8.8
5. Hold friction wheel assembly and slide gear
shaft out of the unit toward right hand side.
See Figure 5-75.
6. Remove the six screws from the friction wheel
assembly (three from each side). Remove the
friction wheel rubber from between the friction
wheel plate.
WARNING
Disconnect spark plug wire and ground it
against engine.
1993 and Prior:
5-43
5-44
5
5. Roll the front and rear auger belts off the
engine pulley. See Figure 5-82.
1994 to Present:
NOTE
It is necessary to remove both belts in order to
change either one. If changing just one belt, be
certain to check the condition of the other belt
(model 616E has only one auger belt).
1. Remove the plastic belt cover on the front of
the engine by removing the two self-tapping
screws. See Figure 5-81.
2. Drain the gasoline from the snow thrower, or
place a piece of plastic under the gas cap.
3. Tip the snow thrower up and forward so that it
rests on the housing.
4. Remove six self-tapping screws from the frame
cover underneath the snow thrower.
5-45
5-46
5-47
5-48
5-49
5-50
5-51
5-9.
5-9.5
5-9.1
5-9.2
5-9.3
5-9.4
5-52
5-9.6
5-9.7
5-9.8
5-53
5-54
5-55
5-56