LeeBoy - 8816B - Paver Manual - Pavimentadora - Manual

Operations, Service
And Parts Manual
LeeBoy Model 8816B Conveyor Paver

Manual No. 981620-02
Thumb Index
1
Safety 2
General Information 3
Specifications 4
Component Location 5
Operation 6
Maintenance 7
Troubleshooting 8
Schematics 9
Illustrated Parts List (IPL) 10
Introduction

Disclaimer And Copyright
Disclaimer:
All information, illustrations and specifications in this manual are based on the latest information available at the time
of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover,
because of our continuous product improvement policy, we may modify information, illustrations and/or specifications
to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any
change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, and LeeBoy are all the same entity and are used
interchangeably.
2009 VT LeeBoy, Inc.

LeeBoy reserves all copyright and other rights in this manual and the manuals content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy
equipment.
Refer to manual no. 986947 for units with serial number 44987 to 54808.
This manual has been most recently updated 03/11 to apply to units with serial number 54809 and above:
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Table Of Contents
Page
Table Of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety Label Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Items Not Covered. . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Other Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Record of Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Major Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Torque Hubs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operator Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
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Torque Specs: Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Torque Specs: Metric. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Location of Operation Panels and Controls. . . . . . . . . . . . . . . . . 5-2
Right Three Quarter View. . . . . . . . . . . . . . . . . . . . . . . 5-2
Left Three Quarter View. . . . . . . . . . . . . . . . . . . . . . . . 5-4
Upper Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Upper Keypad No. 1 Functions . . . . . . . . . . . . . . . . . . . . 5-8
Upper Keypad No. 2 Functions. . . . . . . . . . . . . . . . . . . . 5-12
Lower Keypad Left. . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Lower Keypad Right . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Description Of Operation . . . . . . . . . . . . . . . . . . . . . . . 6-3
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Pre-Start Inspection and Preparation . . . . . . . . . . . . . . . . . 6-7
Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Paver Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . 6-9
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Operating Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Operating Tow Point Cylinders. . . . . . . . . . . . . . . . . . . . 6-11
Sonic Auger Sensors. . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Sonic Auger Sensor Adjustment . . . . . . . . . . . . . . . . . . . 6-12
Raising and Lowering Augers. . . . . . . . . . . . . . . . . . . . . 6-12
Auger Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Electric Heating Controls . . . . . . . . . . . . . . . . . . . . . . . 6-14
Starting To Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Setting Screed To Pave . . . . . . . . . . . . . . . . . . . . . . . 6-16
Setting Screed End Gates . . . . . . . . . . . . . . . . . . . . . . 6-18
Setting Screed Extensions. . . . . . . . . . . . . . . . . . . . . . 6-19
Unloading And Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
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Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Tie-Down Procedure. . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Cycle Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Element Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Element Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Element Connections. . . . . . . . . . . . . . . . . . . . . . . .
6-24
Element Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Umbrella. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Truck Hitch Attachment (Option). . . . . . . . . . . . . . . . . . . . . . 6-26
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Preparing Paver for Maintenance . . . . . . . . . . . . . . . . . . . 7-6
Paver Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 7-7
50-Hour (Initial) or Weekly Routine Maintenance . . . . . . . . . . . 7-8
100-Hour or Monthly Routine Maintenance. . . . . . . . . . . . . . 7-8
250-Hour or Quarterly Routine Maintenance. . . . . . . . . . . . . 7-9
500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 7-9
1000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 7-9
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Conveyor Flight Chain Adjustment. . . . . . . . . . . . . . . . . . . 7-9
Automatic Track Adjustment . . . . . . . . . . . . . . . . . . . . . 7-10
Conveyor Drive Chain Adjustment . . . . . . . . . . . . . . . . . . 7-10
Torque Hub Hydraulic Motor Adjustment. . . . . . . . . . . . . . . 7-11
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Auger Drive Chain Adjustment. . . . . . . . . . . . . . . . . . . . . 7-11
Track Tension Pressure . . . . . . . . . . . . . . . . . . . . . . . 7-12
Track Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . 7-12
Track Tension Release Adjustment . . . . . . . . . . . . . . . . . . 7-12
Screed Extension Top Guide Adjustment. . . . . . . . . . . . . . . 7-12
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Table Of Contents
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Generator Voltage Testing. . . . . . . . . . . . . . . . . . . . . . 7-14
Generator Speed Tuning. . . . . . . . . . . . . . . . . . . . . . . 7-15
Generator Capacitor Replacement. . . . . . . . . . . . . . . . . . 7-16
Testing Element Relays . . . . . . . . . . . . . . . . . . . . . . . 7-16
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 7-17
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Engine Lubrication Oil. . . . . . . . . . . . . . . . . . . . . . . . 7-18
Changing The Engine Lubrication Oil Filter. . . . . . . . . . . . . . 7-19
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Engine Fuel Filters. . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Checking The Hydraulic Oil Level . . . . . . . . . . . . . . . . . .
7-21
Changing The Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . 7-22

Changing The Hydraulic Oil Strainer. . . . . . . . . . . . . . . . . 7-23
Removal & Installation Procedures . . . . . . . . . . . . . . . . . . . . . 7-23
2-Speed Motor Replacement. . . . . . . . . . . . . . . . . . . . . 7-23
Drive Torque Hub Replacement . . . . . . . . . . . . . . . . . . . 7-24
Track Sprocket Replacement . . . . . . . . . . . . . . . . . . . . 7-24
Front Idler Or Bushing Replacement . . . . . . . . . . . . . . . . . 7-25
Rear Conveyor Shaft, Bearings, And Sprockets Replacement. . . . . 7-25
Front Conveyor Shaft, Bearings, And Sprockets Replacement . . . . 7-26
Conveyor Wear Plate Replacement. . . . . . . . . . . . . . . . . . 7-26
Conveyor Drive Motor Replacement. . . . . . . . . . . . . . . . . 7-27
Conveyor Torque Hub Replacement . . . . . . . . . . . . . . . . . 7-27
Cutoff Assembly Replacement. . . . . . . . . . . . . . . . . . . . 7-28
Inner Auger Drive Shaft Replacement. . . . . . . . . . . . . . . . . 7-28
Replacing Auger Motor . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Rear Hopper Wing Cylinders Replacement. . . . . . . . . . . . . . 7-29
Hood, Pumps, And Double Pump Drive Replacement. . . . . . . . . 7-30
Screed Extension Wear Plates Replacement. . . . . . . . . . . . . 7-31
Screed Main Wear Plates Replacement . . . . . . . . . . . . . . . 7-32
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Safety Label Installation . . . . . . . . . . . . . . . . . . . . . . . 7-32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Plus One Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Electrical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Electrical 1 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Electrical 2 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Electrical 3 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Electrical 4 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Electrical 5 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Electrical 6 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
Electrical 7 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Electrical 8 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Electrical 9 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
Electrical 10 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Electrical 11 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
Electrical 12 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
Electrical 13 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Electrical 14 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
Hydraulic Overview . . . . . . . . . . . . . . . . . . . . . . . . .
9-33
Hydraulic 1 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
Hydraulic 2 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
9-37
Hydraulic 3 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
9-39
Hydraulic 4 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
Hosing 1 of 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-43
Hosing 2 of 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-45
Hosing 3 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-47
Hosing 4 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-49
Hosing 5 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
Hosing 6 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-53
Illustrated Parts List (IPL) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Quick Reference Guide - Filters . . . . . . . . . . . . . . . . . . . 10-3
Track Assembly - Rubber LH. . . . . . . . . . . . . . . . . . . . . 10-4
Track Assembly - Poly Pads LH. . . . . . . . . . . . . . . . . . . . 10-6
Track Assembly - Tension and Propel LH. . . . . . . . . . . . . . . 10-8
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Table Of Contents
Conveyor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Pushbar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Drive Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Engine Components - Cummins. . . . . . . . . . . . . . . . . . . 10-18
Hydraulic Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Hydraulic Components. . . . . . . . . . . . . . . . . . . . . . . . 10-24
Main Valve And Spray Down. . . . . . . . . . . . . . . . . . . . . 10-26
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Hoods and Covers. . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Hoods and Covers (continued). . . . . . . . . . . . . . . . . . . . 10-32
Floor Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Hoods and Covers - Cummins . . . . . . . . . . . . . . . . . . . . 10-36
Pedestal Components. . . . . . . . . . . . . . . . . . . . . . . . 10-38
Rear Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-40
Rear Auger Assembly (continued) . . . . . . . . . . . . . . . . . . 10-42
Screed Overview Assembly . . . . . . . . . . . . . . . . . . . . . 10-44
Screed Frame Assembly - Electric . . . . . . . . . . . . . . . . . 10-46
Walk Board Assembly. . . . . . . . . . . . . . . . . . . . . . . . 10-48
Screed Vibrator Assembly . . . . . . . . . . . . . . . . . . . . . 10-50
Screed Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
Screed Extension LH Assembly . . . . . . . . . . . . . . . . . . . 10-54
Screed Extension RH Assembly . . . . . . . . . . . . . . . . . . . 10-56
Screed Endgate LH Assembly . . . . . . . . . . . . . . . . . . . 10-58
Screed Endgate RH Assembly . . . . . . . . . . . . . . . . . . . 10-60
Screed Pull Arm LH Assembly. . . . . . . . . . . . . . . . . . . . 10-62
Screed Pull Arm RH Assembly . . . . . . . . . . . . . . . . . . . . 10-64
Screed Flight Screw and Control Box . . . . . . . . . . . . . . . . 10-66
Screed Stairs and Heat Control Box. . . . . . . . . . . . . . . . . 10-68
Screed Miscellaneous Components . . . . . . . . . . . . . . . . . 10-70
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-72
Paver Leveling Control (TOPCON) System 4. . . . . . . . . . . . . 10-74
Paver Leveling Control (TOPCON) System 5 . . . . . . . . . . . . . 10-76
18 Foot Bolt On Paving Kit . . . . . . . . . . . . . . . . . . . . . . 10-78
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
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1
Section 1
Introduction
Thank you for purchasing the LeeBoy Model 8816B
Conveyor Paver. We wish you many years of safe and
efficient operation of your paver.
READ THIS MANUAL PRIOR TO OPERATING the paver
This manual is an important part of the paver and should
be kept with the paver at all times in the dedicated
storage container on the paver. Even though you may
be familiar with similar equipment, you MUST read and
understand this manual before operating this paver.
Reading the manual will help you and others avoid injury
and help prevent any damage to the paver. If this manual
becomes lost or damaged, contact your authorized
LeeBoy Dealer immediately to order a replacement,
(see Contact Information in Section 3).
This manual is intended as a guide for the safe and
efficient use of the paver. This manual covers the
procedures for proper operation and maintenance of
the paver. This manual contains information that was
available at the time of printing and is subject to change
without notice.
This manual should be used with all related
supplemental books, engine and transmission manuals,
and parts books. Related Service Bulletins should be
reviewed to provide information regarding some of the
recent changes.
This manual provides information for use by the

equipment operator under the following headings:
SafetySee Section 2 for important safety guidelines
information.
General InformationSee Section 3 for important
warranty, contact, and nameplate information.
SpecificationsSee Section 4 for all major system
specifications and typical torque value tables.
Component LocationSee Section 5 for general
overview of controls and major components.
OperationSee Section 6 for control functionality and
normal equipment operation.
MaintenanceSee Section 7 for basic preventive
maintenance and repair procedures.
TroubleshootingSee Section 8 for problem
descriptions and recommended solution tables.
SchematicsSee Section 9 for schematic diagrams of
electrical wiring.
Illustrated Parts List (IPL)See Section 10 for
illustrations, descriptions and part numbers of available
service parts.
If any questions arise concerning this publication or

others, contact your local LeeBoy Dealer for the latest
available information.
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1-1
Introduction
NOTES
1-2
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Section 2
Safety
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety Label Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
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2-1
Safety
This manual provides important information to familiarize
you with safe operating and maintenance procedures.
Even though you may be familiar with similar equipment,
you MUST read and understand this manual before
operating the LeeBoy Model 8816B Conveyor Paver
and follow its instructions when operating the paver.
Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.
Safety is everyones business and is our top concern.

Knowing the guidelines covered in this section and in
Section 1 will help ensure your safety, the safety of those
around you and the pavers proper operation.

could result in death or serious injury.
LOOK FOR THESE SYMBOLS WHICH POINT OUT

ITEMS OF EXTREME IMPORTANCE TO THE SAFETY
OF YOU AND YOUR COWORKERS. READ AND
UNDERSTAND THOROUGHLY. HEED THE WARNING
AND FOLLOW THE INSTRUCTIONS.

could result in minor or moderate injury.
Keep safety labels in good condition. If safety labels

become missing or damaged, replacement safety labels
are available from your LeeBoy Dealer (see Contact
Information in Section 3 and Safety Label Installation
in Section 7).
2-2
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Indicates a situation which can cause damage to the

equipment, personal property and/or the
environment, or cause the LeeBoy Model 8816B
Conveyor Paver to operate improperly.
NOTE: Indicates a procedure, practice, or condition
that should be followed in order for the paver or
component to function in the manner intended.
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Safety
Safety Precautions
Explosion Hazard
While the engine is running or the battery is
charging, hydrogen gas is being produced
and can be easily ignited. Keep the area
around the battery well-ventilated and keep
sparks, open flame and any other form of
ignition out of the area.
The safety messages that follow have CAUTION level

hazards.
Pre-Operation Hazard
Read and understand this Operation
Manual before operating or servicing
the engine to ensure that safe operating
practices and maintenance procedures are
followed.
Never permit anyone to service or operate the LeeBoy
Model 8816B Conveyor Paver without proper training.
Safety signs and labels are additional reminders for
safe operating and maintenance techniques.
Always disconnect the negative (-) battery cable

before servicing the paver.
Do not start the engine by shorting the starter circuit
or any other starting method not stated in this manual.
Only use the starting procedure as described in this
manual to start the engine.
Never charge a frozen battery. Always slowly warm
the battery to room temperature before charging.

Contact LeeBoy or an authorized LeeBoy Dealer for

additional training.
Make sure you are aware of all laws and regulations
that are in effect where the paver is operated. Make
sure you have all necessary licenses to operate the
paver.
Fire and Explosion Hazard

Diesel fuel is flammable and explosive under certain
conditions.
Never use a shop rag to catch the fuel.
Wipe up all spills immediately.
Never refuel with the engine running.
The safety messages that follow have WARNING

level hazards.
Crush Hazard
Keep bystanders away from work area before and
during operation.
Store any containers containing fuel in a wellventilated area, away from any combustibles or
sources of ignition.

Fire Hazard
Have appropriate safety equipment
available. Have all fire extinguishers
checked periodically for proper operation
and/or readiness.
Modification Hazard
Never modify the LeeBoy Model 8816B Conveyor Paver
without written consent of LeeBoy. Any modification can
affect the safe operation of the paver and may cause
personal injury or death.

Always read and follow safety-related precautions

found on containers of hazardous substances
like parts cleaners, primers, sealants and sealant
removers.
Undersized wiring systems can cause an electrical
fire.
Exposure Hazard
Always wear personal protective
equipment, including appropriate clothing,
gloves, work shoes, and eye and hearing
protection, as required by the task at hand.
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2-3
Safety
Always start the engine or operate the controls while
you are seated in the operators seat.
The safety messages that follow have WARNING
level hazards.
Alcohol and Drug Hazard
Exhaust Hazard
Never operate the engine while under the

influence of alcohol or drugs, or when ill.
All internal combustion engines create

carbon monoxide gas during operation and
special precautions are required to avoid
carbon monoxide poisoning:
Never block windows, vents or other means of
ventilation if the LeeBoy Model 8816B Conveyor
Paver is operating in an enclosed area.
Always ensure that all connections are tightened to
specifications after repair is made to the exhaust
system.

Entanglement/Sever Hazard
Verify there are no people, obstacles or
other equipment near the LeeBoy Model
8816B Conveyor Paver before starting
the engine. Sound the horn as a warning
before starting the engine.
Piercing Hazard
Avoid skin contact with high-pressure
hydraulic fluid or diesel fuel spray caused
by a hydraulic or fuel system leak such as a
broken hydraulic hose or fuel injection line.
High-pressure hydraulic fluid or fuel can
penetrate your skin and result in serious injury. If you are
exposed to high-pressure hydraulic fluid or fuel spray,
obtain prompt medical treatment.
Never check for a hydraulic fluid or fuel leak with your
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy Dealer or distributor
repair the damaged parts.

Flying Object Hazard
If the engine must be serviced while it is

operating, remove all jewelry, tie back long
hair and keep hands, other body parts and
clothing away from moving/rotating parts.
Always wear eye protection when cleaning

the LeeBoy Model 8816B Conveyor Paver
with compressed air or high-pressure
water. Dust, flying debris, compressed air,
pressurized water or steam may injure your
eyes.
Always stop the engine before beginning service.

Verify that all paver guards and covers are attached
properly to the paver before starting the engine. Do
not start the engine if any guards or covers are not
properly installed on the paver.
Coolant Hazard
Wear eye protection and rubber gloves
when handling engine coolant. If contact
with the eyes or skin should occur, flush
eyes and wash immediately with clean
water.
If you must run the engine during maintenance

procedures, make sure you have a helper to keep
bystanders clear of the paver and make observations
of moving parts as requested by the operator.
Always turn the start switch to the OFF position after
operation is complete and remove the key from the
switch. Keep the key in your possession when the
paver is not operating.
Burn Hazard
Some of the paver surfaces become very
hot during operation and shortly after
shutdown.
Attach a Do Not Operate tag near the key switch

while performing maintenance on the equipment.
Never operate the engine while wearing a headset to
listen to music or radio because it will be difficult to
hear the warning signals.
Keep hands and other body parts away from hot

paver surfaces.
Handle hot components with heat-resistant gloves.
2-4
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Safety
The safety messages that follow have CAUTION level

hazards.
The safety messages that follow have NOTICE level

hazards.
Poor Lighting Hazard
Any part which is found defective as a result of

inspection or any part whose measured value does not
satisfy the standard or limit must be replaced.
Ensure that the work area is adequately illuminated.

Always install wire cages on portable safety lights.

Tool Hazard
Always use tools appropriate for the task at hand and
use the correct size tool for loosening or tightening
LeeBoy Model 8816B Conveyor Paver parts.

Always tighten components to the specified torque.
Loose parts can cause LeeBoy Model 8816B Conveyor
Paver damage or cause it to operate improperly.

Only use replacement parts approved by LeeBoy. Other
replacement parts may affect warranty coverage.

Follow the guidelines of the EPA or other
governmental agencies for the proper
disposal of hazardous materials such as
engine oil, diesel fuel and engine coolant.
Consult the local authorities or reclamation
facility.

Clean all accumulated dirt and debris away from the
body of the paver and its components before you
inspect the paver or perform preventive maintenance
procedures or repairs. Operating a paver with
accumulated dirt and debris will cause premature wear
of paver components. Accumulated dirt and debris also
hinders effective paver inspection.

Retrieve any tools or parts that may have dropped inside
of the paver to avoid improper paver operation.

Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of
hazardous materials by dumping them into a sewer, on
the ground, or into groundwater or waterways.

If any alert indicator illuminates during paver operation,
stop the engine immediately. Determine the cause and
repair the problem before continuing to operate the
paver.
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2-5
Safety
Safety Label Locations
A description of location is provided below for each
safety label. For additional instructions, contact your
dealer (see Contact Information in Section 3).
If your LeeBoy Model 8816B Conveyor Paver has been

repainted, it is extremely important that all the decals
referring to CAUTION, WARNING, and DANGER be
replaced in their proper locations. The illustrations
on this page will aid you in determining the proper
locations; for additional help, you should refer to the
parts listing in the parts section of this manual and note
the description column.
NOTE: It is the responsibility of the owner and operator

to make sure that all safety labels are readable
and located on paver as designated by LeeBoy.
WARNING
BURN HAZARD!
Do not touch.
Heat from screed could burn or
ignite clothing.
Do not spray fuel oil on screed with
burners on.
Failure to comply could result in
death or serious injury.
ADVERTENCIA
RIESGO DE QUEMADURAS!
No tocar. El calor de la plataforma
puede causar quemaduras o
encender la vestimenta. No rociar
combustible en la plataforma si los
quemadores estn encendidos.
Si no se cumple con esta
disposicin, se puede causar la
muerte o lesiones graves.
CAUTION
Hydraulic oil only
Keep clean
AVERTISSEMENT
PRECAUCION
RISQUE DE BRLURES !
Ne pas toucher. La chaleur
dgage par la plaque de finition
risque de brler ou d enflammer
les vtements. Ne pas pulvriser
de fuel sur la plaque de finition
lorsque les brleurs sont allums.
Le non-respect de cette rgle
risque d entraner des blessures
856481
graves, voire mortelles.
Aceite hidrulico solamente

Mantener limpio
ATTENTION
Huile hydraulique
seulement
Maintenir propre
856446
859772
859773
CAUTION
Keep guidebar latched when transporting.
Keep all adjustments tight.
PRECAUCION
Mantener la barra gua trabada durante el transporte.
Mantener todos los ajustes bien apretados.
ATTENTION
Maintenir la barre de guidage verrouille pendant le
transport. Maintenir tous les ajustements serrs.
856441
DANGER
PELIGRO
DANGER
859772
PINCH POINT
PUNTO DE APRIETE
POINT DE PINCEMENT
856438
WARNING
BURN HAZARD!
Do not touch.
Heat from screed could burn or
ignite clothing.
Do not spray fuel oil on screed with
burners on.
Failure to comply could result in
death or serious injury.
ADVERTENCIA
RIESGO DE QUEMADURAS!
No tocar. El calor de la plataforma
puede causar quemaduras o
encender la vestimenta. No rociar
combustible en la plataforma si los
quemadores estn encendidos.
Si no se cumple con esta
disposicin, se puede causar la
muerte o lesiones graves.
859773
AVERTISSEMENT
RISQUE DE BRLURES !
Ne pas toucher. La chaleur
dgage par la plaque de finition
risque de brler ou d enflammer
les vtements. Ne pas pulvriser
de fuel sur la plaque de finition
lorsque les brleurs sont allums.
Le non-respect de cette rgle
risque d entraner des blessures
856481
graves, voire mortelles.
8816B Conveyor Paver Safety Labels and Safety Label Locations

Figure 2-1
2-6
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Section 3
General Information
Page
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Items Not Covered. . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Other Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Record of Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
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3-1
General Information
Limited Warranty Policy
Warranty
Limitations
1.
LeeBoy has no obligation for:
Subject to the limitations, exclusions, and claims

procedures set forth herein, LeeBoy warrants [to
the first retail purchaser] that this product will be
free from [substantial] defects in materials and
workmanship during the warranty period.
2. If a defect in material or workmanship is found, your

authorized LeeBoy Dealer is to be notified during
the warranty period. LeeBoy and its authorized
Dealer will repair or replace any part or component
of the unit or part that fails to conform to the
warranty during the warranty period.
3. The warranty period will begin on the initial start-up,
training and delivery of the unit by the Dealer to the
customer, and will expire after twelve (12) months
following the delivery of the paver to the first retail
purchaser.
4. Manufacturers Warranties: Engines are warranted
by their manufacturers and may have warranty
coverage that differs from that of LeeBoy. LeeBoy
does not warrant any engine.
1.
Any defects caused by misuse, misapplication,

negligence, accident or failure to maintain or use
in accordance with the most current operating
instructions.
2. Unauthorized alterations.
3. Defects or failures caused by any replacement
parts or attachments not manufactured by or
approved by LeeBoy.
4. Failure to conduct normal maintenance and
operating service including, without limitation,
providing lubricants, coolant, fuel, tune-ups,
inspections or adjustments.
5. Unreasonable delay, as established by LeeBoy, in
making the applicable units or parts available upon
notification of a service notice ordered by same.
6. Warranty Responsibility: The warranty responsibility
on all engines rests with the manufacturer of the
engine.
5. Replacement parts furnished by LeeBoy are

covered for the remainder of the warranty period
applicable to the unit or component in which such
parts are installed.
7. Warranty and Parts Support: LeeBoy may

have support agreements with some engine
manufacturers for warranty and parts support.
However, LeeBoy does not warrant the engine.
6. LeeBoy has the right to repair any component or

part before replacing it with a new one.
8. This Limited Warranty sets forth your sole remedy

in connection with the sale or use of the LeeBoy
product covered by this Limited Warranty.
7. All new replacement parts purchased by a LeeBoy

Dealer will carry a six-month warranty.
8. This Limited Warranty is governed by the laws of the
State of North Carolina.
THE FOREGOING WARRANTY IS EXCLUSIVE AND
IN LIEU OF ALL OTHER EXPRESSED, STATUTORY
AND IMPLIED WARRANTIES APPLICABLE TO
UNITS, ENGINES, OR PARTS INCLUDING WITHOUT
LIMITATION, ALL IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR USE OR PURPOSE OR AGAINST
INFRINGEMENT.
3-2
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9. This Limited Warranty extends only to the first retail

purchaser, and is not transferable.
10. In the event any portion of this Limited Warranty
shall be determined to be invalid under any
applicable law, such provision shall be deemed null
and void and the remainder of the Limited Warranty
shall continue in full force and effect.
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General Information
Items Not Covered
Other Limitations
LeeBoy is not responsible for the following:
IN NO EVENT, WHETHER AS A RESULT OF BREACH

OF CONTRACT OR WARRANTY OR ALLEGED
NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL
LEEBOY BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, WITHOUT
LIMITATION, LOSS OF PROFIT OR REVENUE, COST
OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT,
FACILITIES OR SERVICES, DOWNTIME COSTS,
LABOR COSTS OR CLAIMS OF CUSTOMERS,
PURCHASERS OR LESSEES FOR SUCH DAMAGES.
IN NO EVENT WILL WARRANTY COMPENSATION,
OR OTHER DAMAGES AVAILABLE FROM LEEBOY,
EXCEED THE PURCHASE PRICE OF THE PRODUCT.
1.
All used units or used parts of any kind.
2. Repairs due to normal wear and tear or brought

about by abuse or lack of maintenance of the
Machine.
3. Attachments not manufactured or installed by
LeeBoy.
4. Liability for incidental or consequential damages of
any type including, but not limited to, lost profits or
expenses of acquiring replacement equipment.
5. Miscellaneous charges.
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3-3
General Information
Contact Information
If you have a persistent problem your dealer is unable to

resolve, contact LeeBoy directly.
For information regarding parts and repairs about your

LeeBoy product, first contact the dealer you purchased
your product from.
Record dealer information in the space provided.

For additional information about LeeBoy, please visit:
www.leeboy.com.
Sales Representative:
Dealership Name:
Dealership Address:
Dealership Phone:
Record of Ownership
Please fill out the following information and use it
when you need to contact LeeBoy for service, parts or
literature.
Paver Model Number:
Paver Serial Number:
Date of Purchase:
Nameplate
Nameplate (Figure 3-1) contains the specific model
number and serial number used to identify the
components for any parts or service information.
VT LeeBoy
Lincolnton, NC 28092
Year
Model
Serial No.
Motor No.
Nameplate Location
Figure 3-1
3-4
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Section 4
Specifications
Page
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Major Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Torque Hubs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Operator Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Torque Specs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Full Torque Nut Coupling Installation . . . . . . . . . . . . . . . . . 4-9
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4-1
Specifications
General Information
Hydraulic System
The descriptions and specifications provided in this

section are applicable to the LeeBoy Model 8816B
Conveyor Paver.
The hydraulic system includes seven hydraulic pumps

driven by the engine: 1) Left Drive Pump, 2) Right Drive
Pump, 3) Left Auger and Conveyor Pump, 4) Right Auger
and Conveyor Pump, 5) Cylinder Pump, 6) Charge Pump,
and 7) Vibrator and Fume Exhaust Blower Pump.
This section contains a description of how the major

components operate. It also includes specifications for
the major system components. Included in this section
are paver weights, dimensions, performance, and major
system specifications for the paver.
Major Components
Torque Hubs
The paver drive system contains two torque hubs. The
torque hubs provide power to propel the tracks.
Hopper
Engine
The LeeBoy Model 8816B Conveyor Paver uses a
Cummins, 130 HP (97 kW) engine to drive the hydraulic
function pump and steering pump. The engine is
mounted near the center of the paver and is accessible
through several access doors in the engine cover.
A fuel lift pump mounted on the engine draws diesel fuel
from the fuel tank. The fuel tank is mounted at the rear of
the engine compartment.
An air cleaner is mounted under the hood. The air
cleaner removes fine particles such as dust, sand, chaff
and lint from the air.
As air is taken into the air cleaner assembly, a cyclone
type action deposits some of the fine particles in the
evacuator mounted on the bottom of the air cleaner
housing. The evacuator is held closed during engine
operation by suction. When the engine is shut off the
weight of the debris helps to open the rubber flaps
allowing the debris to fall out. The rubber flaps can also
be squeezed to open for cleaning.
Primary and secondary fuel filters remove contaminants
from the diesel fuel before the fuel flows to the injection
pump for injection into the engine combustion chamber.
A radiator mounted in front of the engine cools the
engine. As coolant flows through the radiator, airflow
from the engine-driven fan removes heat from the
coolant.
The hopper wings are hydraulically controlled to raise

and lower. The hopper when fully open can hold a
payload up to 10 tons.
Material in the hopper is moved toward the back of
the paver to the screed by conveyors. The conveyor is
activated at the operator platform.
Augers
The RIGHT and LEFT augers rotate clockwise (CW)
to assist in moving material from the conveyors to
the screed. The auger can be manually controlled at
the operator platform on the paver or by the screed
operator on the screed.
The auger can also be controlled automatically when
the sonic auger system is installed and active. The sonic
auger sensor mounted on the screed end gates detect
the amount of material present and control the auger to
keep the material flow constant.
Operator Platform
The operator platform allows easy and convenient
control of most all functions of the paver and screed.
The paver can be operated from either the left-hand or
right-hand side depending on which control panel side
is active and best suited to the working conditions.
Refer to the engine owners Operation and Maintenance

Manual for a complete description of the engine.
4-2
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Specifications
Screed
The Screed is the last part of the paver that contacts
the paved material. Operation of the screed is usually
done by the screed operator. Paving material is fed from
the hopper and conveyor to the augers to the front of
the Screed. The Screed has hydraulically controlled
extensions that move in and out to allow a wider paving
base from 8.0 ft up to 15.5 ft.
Screed heating is accomplished by electric heating
elements mounted directly to the wear plates.
The hydraulically driven vibrators mounted on the main
screed frame can be used to increase paving material
compaction.
Electrical System
The electrical system is powered by two 12-volt batteries
mounted in the engine compartment located under
the covers in the center of the paver forward of the
operators platform.
Each battery produces 12 volts DC and maintains 670
cold cranking amperes (CCA). An engine-mounted
alternator capable of at least 60 amperes charging
capacity keeps the battery charged during normal
operation. The battery charge rate can be monitored
using the voltmeter on the center operator dash panel.
Electrically heated pavers come equipped with a
generator. The generator is mounted on the paver under
the hood over top of the pumps.
The generator is hydraulically driven by the load sense
pump on the engine pump stack. When the paver is at
1600 - 1800 rpm, and the hydraulic system is at normal
operating temperature, the generator should operate
at a sufficient speed to produce between 220VAC and
240VAC.
The paver has heating controls to provide the necessary

connection and control of the output power from the
generator to the heating elements. It is necessary to
maintain all components of the heating controls system
in good working order to maintain safe and efficient
screed heating.
The Heating Control or Distribution/Control Box is
mounted near the middle of the screed and is easily
accessible to the screed operator when a heating cycle
is required.
There is a five second delay after the heat cycle is
initiated before the actual electric load is sent to the
heating elements from the generator. This delay is to
allow the generator to reach optimal operating speed
before the electrical load is required.
Once the heat cycle is started, a pre-programmed timer
controls the amount of time for output power from the
generator to go through the element connection supply
plugs coming out of the bottom of the Heating Control
Box to the heating elements.
Any element lead can be plugged into any supply plug
under the heating control/distribution box. All plugs are
equally rated.
Each element is sized to fit properly in your screed, and
provide sufficient power to heat your screed plate to a
temperature that mix will not drag or stick to the lower
surface of the screed plate.
To know that the element is correct, you should read
a resistance between 28 ohms and 60 ohms (see
Element Resistance Testing in Section 7).
All LeeBoy generators are equipped with an integrated

generator speed control manifold. This manifold should
not require adjustment, but if there is a need to fine tune
the generator speed, there is an adjustment on the
manifold (see Generator Speed Tuning in Section 7).
Generator speed tuning should only be
done by an authorized LeeBoy Dealer.
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4-3
Specifications
Specifications
performance, and torque values for both metric and

standard inch fasteners.
The specifications provided in this section are

applicable to the LeeBoy Model 8816B Conveyor Paver.
Included in this section are screed weights, dimensions,
Replace original equipment only with

LeeBoy approved components.
Table 4-1 Dimension Specifications

ITEM
SPECIFICATION
Overall Length
16 10 (513 cm)
Overall Height
10 (305 cm)
Overall Width (hopper wings in)
8 6 (259 cm)
Overall Width (hopper wings out)
10 (305 cm)
Weight (with screed)
25,000 lbs (11,340 kg)

Table 4-2 Cummins Tier 3 Engine Specifications
ITEM
SPECIFICATION
Manufacturer and Model
Cummins, 130 HP (97 kW)
Emission Regulation
Tier 3 / Stage III A
Type
4-cycle Water Cooled Diesel
Number of Cylinders
Bore and Stroke
4.02 (102 mm); 4.72 (120 mm)
Engine Oil
15W-40
Engine Oil Capacity
12 quarts (11.35 L)
Fuel Capacity
30 gal (114 L)
Fuel Filter Type
Cummins Diesel
Table 4-3 Electrical Specifications
ITEM
SPECIFICATION
Battery
Two, Maintenance Free
Battery Ampere Hour Rating
670 CCA
Battery Voltage
12 Volts
Alternator Type and Voltage
12 Volt, negative ground
Alternator Output Amperage
60 Amps
Alternator Fan Belt Tension
Automatic belt tension mechanism keeps serpentine

belt under tension at all times
Starter Manufacturer
See Engine Starter plate
Starter Voltage and Type
12 Volt, negative ground
Starter Rating
2.7 kW
4-4
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Specifications
Table 4-4 Performance Specifications
ITEM
SPECIFICATION
Travel Speed
0 to 360 ft/min (0 to 0.109 k/min)
Paving Speed
0 to 140 ft/min (0 to 0.043 k/min)
Coverage: Basic Screed Width
8 (244 cm)
Coverage: Maximum Screed Width
15 6 (475 cm)
Table 4-5 Machine System Capacity Specifications

ITEM
SPECIFICATION
Fuel
30 gal (111 L)
Engine Lubrication Oil
12 quarts (11.35 L)
Hydraulic Oil Reservoir
50 gal (189 L)
Torque Hubs
32 oz. (0.355 L) each
Antifreeze
Glycol based, Red, Extended Life, 3.0 gal (11.35 L)
Table 4-6 Hydraulic Pressures Specifications

ITEM
SPECIFICATION
Drive
5000 PSI (345 Bar)
Conveyors/Auger
4000 PSI (276 Bar)
Cylinders
1800 PSI (124 Bar)
Vibrator/Blower
1800 PSI (124 Bar)
Track Tension
900 PSI (62 Bar)
Track Tension Relieving
1200 PSI (83 Bar)
Charge Pressure
200-250 PSI (14-17 Bar)

Table 4-7 Hydraulic System Specifications
ITEM
SPECIFICATION
Drives and Conveyor/Auger
Variable volume hydraulic proportional pump for each
Fumes and Vibrator
Constant volume pump
All other Hydraulic Functions
Load sense pump
Hydraulic Oil Reservoir w/oil cooler
50 gallons (189 liters)

Table 4-8 Lubricant Specifications
ITEM
SPECIFICATION
Engine Oil
15W-40
Hydraulic Oil
All Weather 68
Torque Hub
50 WT Gear Oil
Grease
Shell Avania EP Grease or Equivalent
Chain Lube
Chain Lube
Front Idler
90 WT Gear Oil
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4-5
Specifications
Table 4-9 Washdown
ITEM
SPECIFICATION
Components
Electric pump, two (2) hose reels with a 15x 5/16 hose
Citrus Wash-down
9.76 gal (37 L)

Table 4-10 Electric Legend Screed Specifications
ITEM
SPECIFICATION
Heat
4 Electric Heat Strips (3412 BTU/HR) on Main Screed

1 per ext. (3412 BTU/HR) (1000 W @ 220 V)
Extensions
2 - 45 inch hydraulically operated extensions
Vibration
2 - hydraulic vibrators producing 3400 vibrations per

minute
Crown/Invert
Adjustable, (at least) 2 crown, 1-1/2 of valley, with level

indicator
Dimensions
10
2 10
16 10
8 6
10
8816B Conveyor Paver Dimensions

Figure 4-1
4-6
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Specifications
Torque Specs
and machined surfaces. Values are based on

physical limitations of clean, plated and lubricated
hardware. In all cases, when an individual torque
value is specified, it should be followed instead of
values given in this table.
Metric Fasteners
The following Table lists torque values
for standard hardware and are intended as a guide
for average application involving typical stresses
Replace original equipment with

hardware of equal grade.
Table 4-11 Torque Specifications For Metric Fasteners

CLASS 8.8 [GRADE 5 EQUIVALENT]
CLASS 10.9 [GRADE 8 EQUIVALENT]
NOMINAL SIZE
& PITCH
TORQUE FT. LBS.
TORQUE Nm
TORQUE FT. LBS.
TORQUE Nm
Dry
Lubed
Dry
Lubed
Dry
Lubed
Dry
Lubed
M4 x 0.7
2.27
1.70
3.07
2.30
2.27
2.31
4.17
3.13
M5 x 0.8
4.58
3.43
6.20
4.65
6.22
4.67
8.43
6.33
M6 x 1
7.75
5.83
10.5
7.90
10.60
7.97
14.3
10.8
M8 x 1.25
18.89
14.17
25.6
19.2
18.95
19.26
34.8
26.1
M10 x 1.25
39.11
29.52
53.0
40.1
53.87
40.59
73.0
55.0
M12 x 1.75
64.94
48.71
88.0
66.0
88.56
66.42
120.0
90.0
M14 x 2
103.32
77.49
140.0
105.0
140.22
107.01
190.0
145.0
M16 x 2
162.36
121.77
220.0
165.0
221.40
166.05
300.0
225.0
M20 x 2.5
317.34
236.16
430.0
320.0
428.04
321.03
580.0
435.0
M24 x 3
516.12
409.59
740.0
555.0
754.38
557.19
1010.0
755.0
M27 x 3
797.04
597.78
1080.0
810.0
1084.86
811.80
1470.0
1100.0
M30 x 3.5
1084.86
811.80
1470.0
1100.0
1476.00
1107.00
2000.0
1500.0
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4-7
Specifications
Inch Fasteners
The following Table lists torque values
for standard hardware and are intended as a guide
for average application involving typical stresses
and machined surfaces. Values are based on
physical limitations of clean, plated and lubricated

hardware. In all cases, when an individual torque
value is specified, it should be followed instead of
values given in this table.
Replace original equipment with
hardware of equal grade.
Table 4-12 Torque Specifications For Standard Inch Fasteners

CAPSCREWS: SAE GRADE 5
SIZE
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1-1/8
1-1/4
1-3/8
1-1/2
4-8
THREAD
CAPSCREWS: SAE GRADE 8
TORQUE FT. LBS.
TORQUE Nm
TORQUE FT. LBS.
TORQUE Nm
Dry
Lubed
Dry
Lubed
Dry
Lubed
Dry
Lubed
20 UNC
11
12
16
12
28 UNF
10
13
10
14
10
19
14
18 UNC
17
13
24
18
25
18
33
25
24 UNF
19
14
26
20
27
20
37
28
16 UNC
31
23
42
31
44
33
59
44
24 UNF
35
26
47
36
49
37
67
50
14 UNC
49
37
67
50
70
52
95
71
20 UNF
55
41
75
56
78
58
105
79
13 UNC
75
57
100
77
105
80
145
110
20 UNF
85
64
115
86
120
90
165
120
12 UNC
110
82
145
110
155
115
210
155
18 UNF
120
91
165
125
170
130
230
175
11 UNC
150
115
205
155
210
160
285
215
18 UNF
170
130
230
175
240
180
325
245
10 UNC
265
200
360
270
375
280
510
380
16 UNF
295
225
405
300
420
315
570
425
9 UNC
430
320
580
435
605
455
820
615
14 UNF
475
355
640
480
670
500
905
680
8 UNC
645
485
875
655
910
680
1230
925
14 UNF
720
540
980
735
1020
765
1380
1040
7 UNC
795
595
1080
805
1290
965
1750
1310
12 UNF
890
670
1210
905
1440
1080
1960
1470
7 UNC
1120
840
1520
1140
1820
1360
2460
1850
12 UNF
1240
930
1680
1260
2010
1500
2730
2050
6 UNC
1470
1100
1990
1490
2380
1780
3230
2420
12 UNF
1670
1250
2270
1700
2710
2040
3680
2760
6 UNC
1950
1460
2640
1980
3160
2370
4290
3210
12 UNF
2190
1650
2970
2230
3560
2670
4820
3620
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Specifications
Hydraulic Fittings
Tightening Flare Type Tube Fittings
1.
Check the flare and flare seat for defects that might
cause leakage.
2. Align tube with fitting before tightening.
4. To prevent twisting the tube(s), use two wrenches.

Place one wrench on the connector body and with
the second, tighten the swivel nut to the torque
shown in Table 4-13 Torque Specifications For
Flare Type Tube Fittings.
NOTE: The torque values shown are based on
lubricated connections as in assembly.
3. Lubricate connection and hand tighten swivel nut

until snug.
Table 4-13 Torque Specifications For Flare Type Tube Fittings
TUBE SIZE OD
NUT SIZE
(ACROSS
FLATS)
RECOMMENDED TURNS TO
TIGHTEN (AFTER FINGER
TIGHTENING)
(in)
(in)
(Nm)
(lb-ft)
(Nm)
(lb-ft)
3/16
7/16
1/6
1/4
9/16
12
1/6
5/16
5/8
16
12
1/6
3/8
11/16
24
15
1/6
1/2
7/8
46
34
1/6
5/8
62
46
1/6
3/4
1 1/4
102
75
3/4
1/8
7/8
1 3/8
122
90
3/4
1/8
TORQUE VALUE
Full Torque Nut Coupling

Installation
6. Calculate the correct torque wrench setting using

(see Equations in Section 4).
The only completely reliable method of creating a

consistent leak free, long lasting connection is to ensure
that the coupling is brought to the proper torque.
The best method of ensuring a coupling is brought to the
proper torque is to use a torque wrench with crowfoot.
To ensure the proper torque is met, use the flats method
of torque verification. Flats method may be used alone
in situations where a torque wrench is inaccessible or
unavailable.
NOTE: The most straight forward method of determining

the correct torque setting is to multiply the
desired torque by the length of the wrench from
the center of the handle to the center of the drive
(L) divided by the length of the wrench from the
center of the handle to the crowfoot center (LA),
(Figure 4-2).
L
LA
There are 7 steps involved in proper coupling

installation:
5. Determine the correct torque value for your
coupling.
NOTE: Only use the torque values specified from
the manufacturer, do not use SAE torque
recommendations.

The minimum torque values are adequate for

sealing in most applications, and the maximum
torque values should never be exceeded.
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Torque Wrench - Crowfoot

Figure 4-2
NOTE: Torque Wrench Setting = Desired Torque * L / LA
7. Ensure that the seal face and threads are clean
and in good condition. Do not lubricate coupling
threads.
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4-9
Specifications
NOTE: O-Rings should be lubricated with light oil, but
threads should be completely dry unless making
pipe thread connections (interference seal).

Attach the male end of the hose onto the

equipment first, since it may be necessary to
rotate the entire hose assembly to tighten the
male threads. Then route the hose into position
while avoiding twisting the hose.
8. Hand tighten the connection by bringing seal face in

contact and rotating the nut by hand until it stops.
NOTE: By definition hand tight is 0.3-1 ft-lb or when the
seal faces are touching and with the threads
engaged the hex can no longer be rotated by
hand.
9. Mark a line across the coupling nut and backup

hex for flats method verification of coupling torque
(Figure 4-3).
10. Apply a wrench to the backup hex to prevent the
coupling and hose from moving while tightening the
nut with a torque wrench.
Failure to retain the backup hex during
installation will also result in additional clamp load
force that could cause damage to the seal face.
NOTE: The coupling nut must be in motion for an
accurate torque reading. If the nut is stopped
before final torque value is achieved, it must be
loosened and retightened until the torque is
attained while the nut is in motion.
4-10
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Flats Method Tightening

Figure 4-3

1 - Mark Line on Nut
2 - Example 2 Flats difference
11. If a torque wrench cannot fit into the coupling area

or if it is unavailable, flats method may be used to
ensure that the coupling is properly tightened, as
shown in Figure 4-3.
NOTE: The mark placed on the nut and backup hex
after hand tightening should have rotated 1 to 1.5
flats during final tightening. At this point in time, if
desired, the nut and backup hex may be marked
to indicate if the coupling loosens over time.
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Specifications
Table 4-14 Torque Specifications For US Style Coupling Terminations
JIC, SAE 45, ORFS, O-Ring Boss, Gates Adapterless and MegaSeal
Dash
Size
JIC 37, SAE 45 &

MegaSeal (steel)
JIC 37, SAE 45 &

Mega-Seal (steel)
Flat Face O-Ring

Seal (Steel)
SAE O-Ring Boss

(Steel) & Gates
Adapterless
4000 PSI
SAE O-Ring Boss

(Steel) & Gates
Adapterless >
4000 PSI
1/16 Inch
ft-Lb
ft-Lb
ft-Lb
ft-Lb
ft-Lb
Min
Max
Min
Max
Min
Max
Min
Max
-3
12
14
16
Max
10
14
16
18
20
-4
10
11
-5
13
15
-6
17
19
12
15
18
20
24
26
24
26
-8
34
38
20
24
32
40
37
44
50
60
-10
50
56
34
40
46
56
50
60
72
80
-12
70
78
53
60
65
80
75
83
125
135
65
80
160
180
-14
10
Min
-16
94
104
74
82
92
105
111
125
200
220
-20
124
138
75
83
125
140
133
152
210
280
-24
156
173
79
87
150
180
156
184
270
360
-32
219
243
158
175
Table 4-15 Torque Specifications For DIN 24, DIN 60,

and Inverted Cone Style Coupling Terminations
Table 4-16 Torque Specifications For 4-Bolt Flange

Connections
DIN 24, DIN 60, and Inverted Cone
4-Bolt Flanges
Size
Torque
Dash Size
Bolt Size
Torque
mm
ft-Lb
1/16 Inch
Inch
ft-Lb
-8
0.31
17
-12
0.38
26
Light Series
Tube OD
Heavy
Series
Tube OD
Min
Max
15
-16
0.44
43
15
26
-20
0.50
65
10
18
30
-24
0.63
130
12
10
22
33
-32
0.75
220
14
12
26
37
15
14
30
52
16
30
52
18
20
44
74
22
25
59
89
28
30
74
111
38
74
162
35
133
184
42
148
221
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1.
Align faces and finger tighten bolts before

applying final torque in a pattern. The seal faces
must be parallel with even bolt tension to seal
properly.
2. Torque values apply to bolts which are plated or

coated in light engine oil.
3. Before assembly lubricate O-Ring with light oil
(SAE 10W or 20W).
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4-11
Specifications
Table 4-17 Torque Specifications For SAE Male
Flareless Assembly (MFA)
Table 4-19 Torque Specifications For BSP 30

Inverted Cone and JIS Coupling Terminations
SAE Male Flareless Assembly (MFA)
BSP 30 Inverted Cone and JIS
After hand tight rotate nut one full turn (8 flats)
Dash Size
Torque
mm
ft-Lb
Table 4-18 Torque Specifications For NPTF Dry Seal

Pipe Threads
1/16 Inch
Min
Max
NPTF
-2
1.
Dash Size
Max Torque
-4
11
18
1/16 Inch
ft-Lb
-6
19
28
-2
20
-8
30
36
-4
25
-10
37
44
-6
35
-12
50
60
-8
45
-16
79
95
-12
55
-20
127
152
-16
65
-24
167
190
-20
80
-32
262
314
-24
95
-32
120
Table 4-20 Flats Method Values For Selected

Terminations
The torque values obtained from tightening pipe

threads can vary considerably depending on
thread condition. Adequate sealing can occur at
values much lower than the maximum values listed
above. Only enough torque to achieve adequate
sealing should be used.
Flats Method Values

Termination
Type
Dash Size
Flats
1/16 Inch
2. When using a male tapered pipe thread with a

female straight or parallel pipe thread, maximum
values are 50% of those listed in the table.
3. If thread sealant is used, maximum values shown
should be decreased by 25%.
1.
JIC
1.5 - 1.75
JIC
1.0 - 1.5
JIC
1.5 - 1.75
JIC
10
1.0 - 1.5
JIC
12
1.0 - 1.5
JIC
16
.75 - 1.0
JIC
20
.75 - 1.0
JIC
24
.75 - 1.0
JIC
32
.75 - 1.0
JIS
.5 - 1.5
Seal faces must be in contact and the fitting fully

hand tightened before marking flats.
2. Flats method is most accurate for the first

assembly cycle, for multiple disassembly/
assembly cycles torque values are more reliable.
3. Tightening 2 flats or more is analogous to sever
over torque and may damage seal faces.
4-12
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Specifications
Determining Torque Setting
Equations
There are several methods of determining the correct

setting on the torque wrench when using a crowfoot. All
of the methods involve making the setting proportional
to the effective change in length of the wrench multiplied
by the desired final torque.
Equation 1
Torque setting if the crowfoot is placed in line with
respect to the wrench:

TS = TD * L / LA
or
TS = TD * L / (L+E)
Equation 2
E
Torque setting if the crowfoot is placed at 90 with

respect to the wrench

TS = TD * L / LH
or

LA
TS = TD * L / (L2 + E2)
Equation 3
To estimate the crowfoot size (E)

E = Drive Size * 0.5 + Distance between Drive &

Open End + Wrench Size * 0.5774
LH
Measurements Needed
Figure 4-4
L = Distance from center of torque wrench handle to the
center of socket drive
E = Distance from center of socket drive to the center of
crowfoot
LA = Distance from center of torque wrench handle to
the center of crowfoot
LH = Distance from center of torque wrench handle to
the center of crowfoot, when mounted at 90
TD = Desired torque at the fitting
TS = Torque setting indicated on wrench
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4-13
Specifications
NOTES
4-14
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Section 5
Component Location
Page
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Location of Operation Panels and Controls. . . . . . . . . . . . . . . . . 5-2
Right Three Quarter View. . . . . . . . . . . . . . . . . . . . . . . 5-2
Left Three Quarter View. . . . . . . . . . . . . . . . . . . . . . . . 5-4
Upper Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Upper Keypad No. 1 Functions . . . . . . . . . . . . . . . . . . . . 5-8

Lower Keypad Left. . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Lower Keypad Right . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
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5-1
Component Location
Location of Operation Panels and Controls
Right Three Quarter View
1
11
8 10
Right Three Quarter View

Figure 5-1

1 - Left Upper Control Panel
7 - Right Upper Control Panel
2 - Hydraulic Pumps
8 - Right Auger
3 - Hopper
9 - Right End Gate
4 - Truck Rollers
10 - Right Sonic Auger Sensor
5 - Conveyors
11 - Right Flight Screw
6 - Fuse/Relay Panel
5-2
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Component Location
Table 5-1. Right Three Quarter View
ITEM NO.
CONTROL NAME
FUNCTION
Left Upper Control

Panel
Major paver systems and controls are monitored and controlled from either
the Left or Right Upper Control Panels, (see Upper Control Panel in Section
5).
Hydraulic Pumps
Drive various functions of the paver.
Hopper
Receives and holds paving mix load while conveyors move material mix to
back of paver and screed.
Truck Rollers
Rests against the back tires of the dump truck unloading paving mix into
hopper.
Conveyors
Drag bars and chains help pull material mix from hopper area to auger and
screed. Right and Left sides can be controlled independently.
Fuse/Relay Panel
Houses most all of the fuses and relays that control functions on the paver.
Right Upper Control

Panel
Major paver systems and controls are monitored and controlled from either
the Left or Right Upper Control Panels.
Right Auger
Rotates clockwise (CW) to move material mix from the conveyor to the front
of the screed. Right and Left augers can be controlled independently.
Right End Gate
Used to create a clean edge in the paved base. Has vertical and angle
adjustments.
10
Right Sonic Auger

Sensor Bracket
Holds the Sonic Auger Sensor in proper position to maintain the proper
height of augered material. Connected to Sonic Auger Adjustment.
11
Right Flight Screw
This screw controls the depth of the asphalt.
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5-3
Component Location
Left Three Quarter View
1
4
5
10
Left Three Quarter View

Figure 5-2

1 - Battery Disconnect Switch
6 - Left Lower Keypad
2 - Right Spray Down Hose
7 - Left Flight Screw
3 - Right Lower Keypad
8 - Left Extension
4 - Screed Heater Control Box
9 - Left End Gate
5 - Main Screed
10 - Left Spray Down Hose
5-4
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Component Location
Table 5-2. Left Three Quarter View
ITEM NO.
CONTROL NAME
FUNCTION
Battery Disconnect
Switch
Right Spray Down Hose Used to spray cleaning solvent or release agent on parts of the paver in
preparation of paving.
Right Lower Keypad
Contains various screed controls for the right side, (see Lower Keypad
Right in Section 5).
Screed Heater Control

Box
Has a power switch (Figure 6-12,1), a START HEAT button (Figure 6-12,2),
and a heat cycle indicator light (Figure 6-12,3). Houses element breakers.
Main Screed
Has various mechanical adjustments to control the mat texture and

compaction of the paved mat.
Left Lower Keypad
Contains various screed controls for the right side, (see Lower Keypad Left
in Section 5).
Left Flight Screw
Left Extension
Moves IN and OUT to increase the paving base width from 8.0 up to 15.5.
Right and Left Extensions are controlled independently.
Left End Gate
Used to create a clean edge in the paved base. Has vertical and angle
adjustments.
10
Left Spray Down Hose
Used to spray cleaning solvent or release agent on parts of the paver in

preparation of paving.
Disconnects all electrical power from the batteries to the rest of the paver.
Turn to the OFF position at the end of each day.
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5-5
Component Location
Upper Control Panel
ON
GRADE
VIB
M
ON
ON
ON
LEFT
RIGHT
TOW
TOW
ON
ON
ON
ON
BYP
REV
AUGER/CONVEYOR
ON
ON
2 SPD
SPRAY
4
8
ON
TRUCK
HITCH
LEFT
EXT
LEFT
RIGHT
FLOW
GATE
FLOW
GATE
SCREED
ON
THROTTLE
AUGERS
HOPPER
THROTTLE
HOPPER
A
M
CONVEYOR
A
M
CONVEYOR
RIGHT
EXT
Figure 5-3

1 Upper Control Pedestal
6 Upper Keypad No. 3
2 Display Unit
3 E-STOP Button
8 Joysticks
4 Run/Stop Switch
5 Key Switch (Left Side Only)
5-6
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Component Location
Table 5-3. Upper Control Panel
ITEM NO.
CONTROL NAME
FUNCTION
Upper Control Pedestal
The upper control pedestal contains necessary controls to operate the

paver from the upper station.
Display Unit
The display unit displays paver setup and calibration information, engine
operating information, and engine and paver system fault information.
E-STOP Button
Press the E-STOP button to IMMEDIATELY DISABLE the paver engine and
all electronic functions. Turn clockwise and pull up on the E-STOP button to
release it.
The E-STOP button remains in a locked down position
until it is manually released.
Run/Stop Switch
The RUN/STOP switch controls stopping the machine and activating/

deactivating the operator control station. When the switch is set to the STOP
position, operator control station is deactivated, parking brake is applied,
and machine will not move. When switch is set to RUN, operator control
station is activated, parking brake is released, and machine resumes to
previously set speed.
NOTE: Only one operator control station can be active at a time (see
Activating and Deactivating Operator Control Station in Section 6).
NOTE: If the position of the joysticks has NOT changed from when the RUN/
STOP switch is moved to the STOP position and then later switched
to the RUN position, then paver will resume travel at the same speed
of travel when the switch is set to the RUN position.

If the position of the joysticks HAS changed from when the RUN/
STOP switch is moved to the STOP position then later switched
to the RUN position, the paver travel function will be temporarily
disabled until joysticks are returned to the NEUTRAL position.
Key Switch (Left Side

Only)
The key switch controls starting and stopping of the engine. In the vertical
position, the key switch is off. The key switch is only on the left instrument
panel. Turn the key one notch to the right for power. Turn the key to the far
right to start the engine. After the engine starts, release the key, which will
automatically return to the power position.
Upper Keypad No. 3
Can be operated from the left or right side, (see Upper Keypad No. 3
Functions in Section 5).
Upper Keypad No. 2
Joysticks
The joysticks control the steering and direction of travel forward and
reverse. Move the joystick to the center position for NEUTRAL. Moving the
joystick forward will move the paver forward. Moving the joystick backward
will move the paver backward. The further the joystick is moved in either
direction, the faster the speed.
Upper Keypad No. 1
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5-7
Component Location
Upper Keypad No. 1 Functions
2
ON
GRADE
VIB
M
ON
ON
ON
11
10
LEFT
RIGHT
TOW
TOW
ON
ON
ON
ON
BYP
REV
AUGER/CONVEYOR
ON
ON
2 SPD
SPRAY
Figure 5-4

1 Grade Button
2 Beacon Light Button
3 Vibrator Button
4 Right Tow Raise Button
5 Right Tow Lower Button
6 Reverse Conveyor/Augers Button
7 Spray Down Button
8 Two Speed High/Low Button
9 Auger Bypass Button
10 Left Tow Lower Button
11 Left Tow Raise Button
5-8
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Component Location
Table 5-4. Upper Keypad No. 1
ITEM NO.
1
CONTROL NAME
Grade Button
FUNCTION
NOTE: Paver starts in MANUAL mode after engine startup.
In the MANUAL mode, the Tow Right Function and Tow Left Function are
activated from the keypad. The M LED indicator on the keypad will light,
indicating the MANUAL mode is activated.
Press the GRADE button a second time for the AUTO mode. The A LED
indicator on the keypad will light, indicating the AUTO mode is activated. In
the AUTO mode, the Tow Right Function and the Tow Left Function use the
System V signals and are activated only when the forward propel is active.
The Tow Right Function and Tow Left Function will turn off when the paver is
in NEUTRAL; however, the AUTO mode remains activated.
Turn the Grade Function AUTO mode off at the end of the
mat being laid.
Beacon Light Button
Press the button to turn on the beacon light. The LED indicator on the
keypad will light, indicating the beacon light is on. Press the button again to
turn off the beacon light and LED indicator.
Vibrator Button
Press the VIB button to turn on the vibrator. The paver must be propelled in
the forward direction to activate the Vibrator Function. The LED indicator on
the keypad remains on when the Vibrator mode is activated. The VIB switch
will turn off when the paver is placed in NEUTRAL.
Right Tow Raise Button
Press and hold the RIGHT TOW RAISE button to raise the right tow. The
Right Tow Raise Function cannot be activated when the Grade Control
Function is in the AUTO mode. The LED indicator on the keypad will light
when the Right Tow Raise Function is activated.
Right Tow Lower Button Press and hold the RIGHT TOW LOWER button to lower the right tow. The
Right Tow Lower Function cannot be activated when the Grade Control
Function is in the AUTO mode. The LED indicator on the keypad will light
when the Right Tow Lower Function is activated.
Reverse Conveyor/
Augers Button
Press and hold the REV button to reverse slowly both the right and the
left conveyors and augers, if the Auger Bypass Function is not engaged.
Pressing the REV button will override the Conveyor Bypass Function, if
engaged, but will maintain the status of Auger Bypass Function. The LED
indicator on the keypad will light while pressing the REV button.
Spray Down Button
Press the SPRAY button to activate the spray down system. The LED
indicator on the keypad will light, indicating the spray down system is
activated. Press the button again to de-activate the spray down system and
LED indicator.
Two Speed High/Low

Button
When machine first turns on 2 SPD defaults to LOW. Use the LOW position
for work. Press the 2 SPD button for HIGH speed position. Press button
again to return to LOW speed. The LED indicator on the keypad will light,
indicating the paver is in the HIGH speed position. Press the button again to
turn off the Two Speed Function and LED indicator.
The HIGH speed position is only for traveling. Do not use
the HIGH speed position for paving.
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5-9
Component Location
Upper Keypad No. 1 Functions (continued)
2
ON
GRADE
VIB
M
ON
ON
ON
11
10
LEFT
RIGHT
TOW
TOW
5
ON
ON
ON
ON
BYP
REV
AUGER/CONVEYOR
ON
2 SPD
ON
SPRAY
Figure 5-4

1 Grade Button
2 Beacon Light Button
3 Vibrator Button
4 Right Tow Raise Button
5 Right Tow Lower Button
6 Reverse Conveyor/Augers Button
7 Spray Down Button
8 Two Speed High/Low Button
9 Auger Bypass Button
10 Left Tow Lower Button
11 Left Tow Raise Button
5-10
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Component Location
Table 5-4. Upper Keypad No. 1 (continued)
ITEM NO.
CONTROL NAME
FUNCTION
Auger Bypass Button
Press the BYP button to stop the rotation of the left and the right augers. The
LED indicator on the keypad will light, indicating the augers are in the bypass
position. In the auger bypass position, the augers are stopped from augering
the material out of each end while filling the hopper with material. Press the
button again to turn off the Conveyor Bypass Function and LED indicator.
10
Left Tow Lower Button
Press and hold the LEFT TOW LOWER button to lower the left tow. The Left
Tow Lower Function cannot be activated when the Grade Control Function
is in the AUTO mode. The LED indicator on the keypad will light when the
Left Tow Lower Function is activated.
11
Left Tow Raise Button
Press and hold the LEFT TOW RAISE button to raise the left tow. The Left
Tow Raise Function cannot be activated when the Grade Control Function is
in the AUTO mode. The LED indicator on the keypad will light when the Left
Tow Raise Function is activated.
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5-11
Component Location
ON
TRUCK
HITCH
LEFT
RIGHT
CONV
SPEED
CONV
SPEED
SCREED
LEFT
EXT
1
11
10
Figure 5-5

1 Horn Button
2 Truck Hitch Out Button
3 Truck Hitch In Button
4 Screed Raise Button
5 Left Conveyor Increase Speed Button
6 Right Conveyor Increase Speed Button
7 Right Conveyor Decrease Speed Button
8 Left Conveyor Decrease Speed Button
9 Screed Float Button
10 Left Extension Retract Button
11 Left Extension Extend Button
5-12
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Component Location
ITEM NO.
CONTROL NAME
FUNCTION
Horn Button
Press and hold the button to sound the horn. The LED indicator on the
keypad will light when the button is pressed.
Truck Hitch Out Button
Press and hold the button to activate the Truck Hitch Out Function and
release the truck wheels. The LED indicator on the keypad will light when the
TRUCK HITCH OUT button is pressed.
Truck Hitch In Button
Press and hold the button to activate the Truck Hitch In Function and engage
the truck wheels. The LED indicator on the keypad will light when the Truck
Hitch In Function is pressed.
Screed Raise Button
Press and hold the button to raise the screed. The LED indicator on the
keypad will light when the screed RAISE button is pressed.
Left Conveyor Increase

Speed Button
Press and hold the button to increase the left conveyor speed. The LED
indicator on the keypad will light when the button is pressed.
Right Conveyor
Increase Speed Button
Press and hold the button to increase the right conveyor speed. The LED
Right Conveyor
Decrease Speed
Button
Press and hold the button to decrease the right conveyor speed. The LED
Left Conveyor
Decrease Speed
Button
Press and hold the button to decrease the left conveyor speed. The LED
Screed Float Button
NOTE: The screed must be in the FLOAT position to pave.
Press the button to put screed in FLOAT position. The LED indicator on the
keypad will light when the screed is in the FLOAT position.
When paving in FLOAT and Joysticks are returned to
Neutral (N) or Pause, the FLOAT LED will blink indicating that it is now
in the Hold position. When Joysticks are moved to the forward position
Screed will return to FLOAT.
10
Left Extension Retract

Button
Press the button to retract the left extension. The LED indicator on the
keypad will light when the left extension button is pressed.
11
Left Extension Extend

Button
Press the button to extend the left extension. The LED indicator on the
keypad will light when the left extension button is pressed.
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5-13
Component Location
1
ON
AUGERS
THROTTLE
THROTTLE
HOPPER
HOPPER
11
10
A
M
CONVEYOR
A
M
CONVEYOR
RIGHT
EXT
Figure 5-6

1 Work Lights Off/On Button
2 Augers Raise Button
3 Throttle Up Button
4 Throttle Down Button
5 LH Conveyor/Auger Off/Man Auto Button
6 RH Conveyor/Auger Off/Man Auto Button
7 Right Extension Extend Button
8 Right Extension Retract Button
9 Hopper In Button
10 Hopper Out Button
11 Augers Lower Button
5-14
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Component Location
ITEM NO.
CONTROL NAME
FUNCTION
Work Lights Off/On

Button
Press the button to turn on the work lights. The LED indicator on the keypad
will light, indicating the work lights are on. Press the button again to turn off
the work lights and the LED indicator.
Augers Raise Button
Press and hold the AUGERS RAISE button to raise both the left and the right
augers. The LED indicator on the keypad will light, indicating the augers are
raising. Releasing the button will hold the augers at that position and turn off
the LED indicator.
Throttle Up Button
Press and hold the button to increase the engine speed. Releasing the key
will maintain the speed. The LED indicator on the keypad will light, indicating
the THROTTLE UP button is activated. The Throttle Up Function uses CAN
communication to the engine to eliminate external connection.
Throttle Down Button
Press and hold the button to decrease the engine speed. Releasing the key
will maintain the engine speed. The LED indicator on the keypad will light,
indicating the THROTTLE DOWN button is activated.
LH Conveyor/Auger
Off/Man Auto Button
Press the LEFT CONVEYOR button once to activate the MANUAL mode.
The right LED indicator on the keypad will light, indicating the function is in
the MANUAL mode.
Press the button again to activate the AUTO mode. The left LED indicator on
the keypad will light, indicating the function is in the AUTO mode.
Press the button again to turn off the function and turn on the middle LED
indicator.
RH Conveyor/Auger
Off/Man Auto Button
Press the RIGHT CONVEYOR button once to activate the MANUAL mode.
The right LED indicator on the keypad will light, indicating the function is in
the MANUAL mode.
Press the button again to activate the AUTO mode. The left LED indicator on
the keypad will light, indicating the function is in the AUTO mode.
Press the button again to turn off the function and turn on the middle LED
indicator.
Right Extension
Extend Button
Press and hold the RIGHT EXTENSION EXTEND button to extend the right
extension. The LED indicator on the keypad will light, indicating the right
extension is extending. Releasing the button will hold the right extension at
that position and turn off the LED indicator.
Right Extension
Retract Button
Press and hold the RIGHT EXTENSION RETRACT button to retract the right
extension. The LED indicator on the keypad will light, indicating the right
extension is retracting. Releasing the button will hold the right extension at
Hopper In Button
Press and hold the HOPPER IN button to raise the hopper. The LED
indicator on the keypad will light while the hopper is raising. Releasing the
button will hold the hopper at that position and turn off the LED indicator.
10
Hopper Out Button
Press and hold the HOPPER OUT button to lower the hopper. The LED
indicator on the keypad will light, indicating the hopper is lowering. Releasing
button will hold the hopper at that position and turn off the LED indicator.
11
Augers Lower Button
Press and hold the AUGERS LOWER button to lower both the left and the
right augers. The LED indicator on the keypad will light, indicating the augers
are lowering. Releasing the button will hold the augers at that position and
turn off the LED indicator.
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5-15
Component Location
Lower Keypad Left
3
4 5
1
AUGER/CONVEYOR
HORN
ON
OFF
22
CONV
BYP
MODE
20
19
UP
UP
AUGER
TOW
MAN
AUTO
ON
OFF
21
ON
OFF
MANUAL
AUTO
SPEED
ADJUST
PILE
ADJUST
DOWN
DOWN
UP
UP
UP
OPEN
SLOPE
CONV
SPEED
CROWN
DOWN
DOWN
DOWN
CLOSE
IN
AUGER
BYP
AUGER/
CONV
REV
OUT
9
10
11
12
CUTOFF
ON
OFF
LEFT MAIN EXTENSION
18
17
16
13
15 14
Figure 5-7

1 Auger/Conveyor Bypass Button
12 Auger Conveyor Reverse
2 Master Auger/Conveyor Button
13 Auger Bypass On / Off
3 Conveyor/Auger Auto/Man Button
14 Crown Down Button
4 Mat. Height/Auger Speed Plus (+) Button
15 Crown Up Button
5 Auger Down Button
16 Conveyor Speed Increase Button
6 Auger Up Button
17 Conveyor Speed Decrease Button
7 Horn Button
18 Extension Retract Button
8 Tow Up Button
19 Extension Extend Button
9 Tow Down Button
20 Slope Lower Button
10 Cutoff Open Button
21 Slope Raise Button
11 Cutoff Close Button
22 Mat. Hght/Auger Speed Minus (-) Button
5-16
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Component Location
Table 5-7. Lower Keypad Left and Right
ITEM NO.
CONTROL NAME
FUNCTION
Auger/Conveyor
Bypass Button
Press the button to turn on the conveyor bypass valve. The LED indicator on the
keypad will light, indicating the conveyor is in the BYPASS mode.
Master Auger/
Conveyor Button
Press the button to turn the Master Auger/Conveyor Function on for the
respective side. The LED indicator on the keypad will light when the Master
Auger/Conveyor Function is on.
Any functions that are in the BYPASS mode will remain in the BYPASS mode. If
an instrument panel keypad with the same functionality is used, the last keypad
being used will have priority.
Conveyor/Auger
Auto/Man Button
Manual mode will use the last stored values for speed from the manual settings.
This can be increased or decreased with the + or - buttons located directly
below the AUTO/MAN button and is active only if the Auger/Conveyor Function
is active. On power up, a 50% speed setting is utilized. This is overridden by the
master auger/conveyor stop/start.
In AUTO mode, the LED indicator will light. The auger and conveyor speed is
controlled by the ultrasonic sensor inputs that provide feedback of the pile
height being sensed. This pile height is adjusted during the AUTO RUN mode
by pressing the + or - buttons located below the CONVEYOR/AUGER AUTO/
MAN button.
Mat. Height/Auger
Speed Plus (+)
Button
When the CONVEYOR/AUGER MANUAL mode is selected and the Master

Auger/Conveyor Function is on, depressing this PLUS (+) button increases the
speed setting of the Conveyor/Auger Function. When the paver is shut off the
conveyor speed will default to the slow speed. The (+) button is variable, push
and hold to set desired speed or height. When the CONVEYOR/ AUGER AUTO
is selected and the function is on, pressing this PLUS (+) button increases the
pile height controlled by the ultrasonic sensors.
Auger Down Button
Press and hold the AUGER DOWN button to lower the auger. The LED indicator
on the keypad will light while the auger is lowering. Releasing the button will
hold the auger at that position and turn off the LED indicator.
Auger Up Button
Press and hold the AUGER UP button to raise the auger. The LED indicator on
the keypad will light while the auger is raising. Releasing the button will hold the
auger at that position and turn off the LED indicator.
Horn Button
Press and hold button to sound horn. LED indicators on keypad indicate if
function is on or off.
Tow Up Button
Press and hold TOW UP button to adjust tow in the up direction. The LED
indicator on keypad will light while tow is being adjusted. Releasing button will
hold the tow adjustment at that position and turn off the LED indicator.
Tow Down Button
Press and hold TOW DOWN button to adjust tow in the down direction. The LED
indicator on keypad will light while the tow is being adjusted. Releasing button
will hold the tow adjustment at that position and turn off LED indicator.
10
Cutoff Open Button
Press and hold the CUTOFF OPEN button to adjust the vertical lift in the up
direction. The LED indicator on the keypad will light while the vertical lift is
being adjusted. Releasing the button will hold the vertical lift adjustment at that
position and turn off the LED indicator.
11
Cutoff Close Button
Press and hold the CUTOFF CLOSE button to adjust the vertical lift in the down
direction. The LED indicator on the keypad will light while the vertical lift is
being adjusted. Releasing the button will hold the vertical lift adjustment at that
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5-17
Component Location
Lower Keypad Right
4 5
1
AUGER/CONVEYOR
HORN
ON
OFF
22
CONV
BYP
MODE
20
UP
UP
AUGER
TOW
MAN
AUTO
ON
OFF
21
ON
OFF
MANUAL
AUTO
SPEED
ADJUST
PILE
ADJUST
DOWN
DOWN
UP
UP
UP
OPEN
SLOPE
CONV
SPEED
CROWN
DOWN
DOWN
DOWN
CLOSE
AUGER
BYP
AUGER/
CONV
REV
IN
OUT
ON
OFF
9
10
11
CUTOFF
19
RIGHT MAIN EXTENSION
12
13
17
16
18
15 14
Figure 5-8

1 Auger/Conveyor Bypass Button
12 Auger Bypass On / Off
2 Master Auger/Conveyor Button
13 Auger Conveyor Reverse
3 Conveyor/Auger Auto/Man Button
14 Crown Down Button (Optional)
4 Mat. Height/Auger Speed Plus (+) Button
15 Crown Up Button (Optional)
5 Auger Down Button
16 Conveyor Speed Increase Button
6 Auger Up Button
17 Conveyor Speed Decrease Button
7 Horn Button
18 Extension Retract Button
8 Tow Up Button
19 Extension Extend Button
9 Tow Down Button
20 Slope Lower Button
10 Cutoff Open Button
21 Slope Raise Button
11 Cutoff Close Button
22 Mat. Hght/Auger Speed Minus (-) Button
5-18
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Component Location
Table 5-7. Lower Keypad Left and Right (continued)
ITEM NO.
CONTROL NAME
FUNCTION
12
Auger Bypass On /
Off Button
Press the AUGER BYPASS ON / OFF button to allow conveyor to continue

running while auger stops when AUGER/CONVEYOR are in MANUAL mode.
13
Auger Conveyor
Reverse Button
Press and hold the AUGER CONVEYOR REVERSE button to slowly counterrotate conveyor and auger.
14
Crown Down Button

(Optional)
Press and hold the CROWN DOWN button for at least 1 second to adjust the
vertical lift in the down direction. The LED indicator on the keypad will light
while the crown is being adjusted. Releasing the button will hold the crown
adjustment at that position and turn off the LED indicator.
15
Crown Up Button
(Optional)
Press and hold the CROWN UP button for at least 1 second to adjust the vertical
lift in the up direction. The LED indicator on the keypad will light while the crown
is being adjusted. Releasing the button will hold the crown adjustment at that
16
Conveyor Speed
Increase Button
Press and hold CONVEYOR SPEED INCREASE button to increase speed of the
conveyor. The LED indicator on the keypad will light, indicating conveyor speed
is increasing. Releasing the button will hold the conveyor speed constant. LED
indicator will stay lit at speeds 1-6. The left lower keypad will control the left
conveyor and the right lower keypad will control the right conveyor.
17
Conveyor Speed
Decrease Button
Press and hold CONVEYOR SPEED DECREASE button to decrease speed of

the conveyor. The LED indicator on keypad will light, indicating conveyor speed
is decreasing. Releasing the button will hold the conveyor speed constant.
LED indicator will stay lit at speeds 1-6 The left lower keypad will control the left
conveyor and the right lower keypad will control the right conveyor.
18
Extension Retract
Button
Press and hold the MAIN EXTENSION RETRACT button to retract the screed
from the MAIN EXTEND position. The LED indicator on the keypad will light
while the extension is retracting. Releasing the button will hold the extension at
19
Extension Extend
Button
Press and hold the MAIN EXTENSION EXTEND button to extend the screed
to the MAIN EXTEND position. The LED indicator on the keypad will light while
the extension is extending. Releasing the button will hold the extension at that
20
Slope Lower Button
Press and hold the SLOPE LOWER button to lower the slope. The LED
indicator on the keypad will light when lowering the slope. Releasing the button
will hold the slope at that position and turn off the LED indicator.
21
Slope Raise Button
Press and hold the SLOPE RAISE button to raise the slope. The LED indicator
on the keypad will light when raising the slope. Releasing the button will hold the
slope at that position and turn off the LED indicator.
22
Mat. Hght/Auger
Speed Minus (-)
Button
When the CONVEYOR / AUGER MANUAL mode is selected and the Master
Auger/Conveyor Function is on, pressing the MINUS (-) button reduces the
speed setting of the Conveyor/Auger Function. When the paver is shut off the
conveyor speed will default to the slow speed. Push the (-) button once to
decrease or hold for variable speed. When the CONVEYOR / AUGER AUTO
mode is selected and the function is on, pressing the MINUS (-) button reduces
the pile height controlled by the ultrasonic sensors.
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5-19
Component Location
Screed Controls
2
10
3
4
5
9
7
Screed Operation Controls

Figure 5-9

1 Sonic Auger Sensor
2 Heat Control Box
3 Crown and Valley Adjuster
4 Screed Operator Lower Keypads Left
5 Flight Screw
6 Tilt Screw
7 Depth Screw
8 Extension Vertical Adjustment Screw
9 Extension Angle of Attack Adjust Screw
10 Sonic Auger Sensor Bracket
5-20
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Component Location
Table 5-9. Operation Controls
ITEM NO.
CONTROL NAME
FUNCTION
Sonic Auger Sensor
Connected to Sonic Auger Adjustment. For reference only.
Heat Control Box
Has a power switch (Figure 6-12, 1), a START HEAT button (Figure 6-12, 2),
and a heat cycle indicator light (Figure 6-12, 3). Houses element breakers.
Crown and Valley

Adjuster
Adjusts for positive crown or negative valley in wear plate.

NOTE: Manual Crown and Valley Adjuster shown. Powered adjustment
option available.
Screed Operator Lower Contains keypad controls for screed functions, (see Lower Keypad Left in
Keypads Left
Section 5).
Flight Screw
Tilt Screw
Used to adjust the tilt on End Gate.
Depth Screw
This control sets the depth of the End Gate.
Extension Vertical
Adjustment Screw
Adjusts the front of the extension wearplate to provide the best mat. Up or
down and can level extension at wide widths.
Extension Angle of
Attack Adjust Screw
Adjusts the back end of the extension wear plate. Tilt Rougher/Smoother.
10
Sonic Auger Sensor

Bracket
Holds the Sonic Auger Sensor in proper position to maintain the proper
height of augered material. Connected to Sonic Auger Adjustment.
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5-21
Component Location
NOTES
5-22
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Section 6
Operation
Page
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Description Of Operation . . . . . . . . . . . . . . . . . . . . . . . 6-3
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Pre-Start Inspection and Preparation . . . . . . . . . . . . . . . . . 6-7
Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Activating and Deactivating Operator Control Station. . . . . . . . . 6-8
Paver Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . 6-9
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Operating Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Operating Tow Point Cylinders. . . . . . . . . . . . . . . . . . . . 6-11
Sonic Auger Sensor Adjustment . . . . . . . . . . . . . . . . . . . 6-12
Raising and Lowering Augers. . . . . . . . . . . . . . . . . . . . . 6-12
Auger Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Electric Heating Controls . . . . . . . . . . . . . . . . . . . . . . . 6-14
Starting To Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Setting Screed To Pave . . . . . . . . . . . . . . . . . . . . . . . 6-16
Setting Screed End Gates . . . . . . . . . . . . . . . . . . . . . . 6-18
Setting Screed Extensions. . . . . . . . . . . . . . . . . . . . . . 6-19
Unloading And Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
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6-1
Operation
Tie-Down Procedure. . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Cycle Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Element Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Element Breaker. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Element Connections. . . . . . . . . . . . . . . . . . . . . . . .
6-24
Element Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

Umbrella. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Truck Hitch Attachment (Option). . . . . . . . . . . . . . . . . . . . . . 6-26
6-2
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Operation
General Information
Safety
Before operating the LeeBoy Model 8816B Conveyor
Paver, you must read the following safety information
and review Safety in Section 2.
Operation Hazard! Never allow anyone
who is not properly trained to operate this paver.
Only authorized personnel who are properly trained
in the operation of the paver can operate the LeeBoy
Model 8816B Conveyor Paver.
Operation Hazard! Never leave
machine operator station unattended with machine
in gear and/or in motion. Operator station is defined
as the platform area within arms reach of active
control steering box. Operator must remain in
operators station at all times when machine is in
gear and/or in motion. Before leaving machine
operator station, operator must return joysticks to
neutral position and move RUN/STOP switch to
STOP position.
Operation Hazard! Do not operate a
paver that requires repairs or scheduled
maintenance. Put an information tag on the
instrument panel that says DO NOT OPERATE.
Remove the key from the ignition switch. Repair all
damage at once and perform routine maintenance.
Minor damage can result in major system failure.
Fire Hazard! Never spray cleaning
solvent or release agent on or near a screed heating
element that is hot or being heated or on or near any
open flame or source of ignition. Cleaning solvent
and release agent could ignite causing serious
personal injury.
NOTE: When using spray down, consider the
environment and do not allow cleaning solvent to
run onto the ground.
Verify there are no people, obstacles
or other equipment near the LeeBoy Model 8816B
Conveyor Paver before starting the engine.
The safety messages that follow have
NOTICE level hazards.
Work slowly in tight areas.
Use proper flags, barriers and warning devices,

especially when parking in areas of traffic.
Do not run engine in a closed building for long periods
of time.
Never perform maintenance work on the paver with
the engine running.
Do not change the engine governor settings.
Always replace damaged or lost decals.
Disconnect battery cables when working on the
electrical system or when welding on the unit.
If battery needs a charge, be sure battery charger is
off when making connections.
Be sure the correct battery polarity is observed
(negative (-) to negative (-) and positive (+) to positive
(+), when connecting a battery charger or jumper
cable.
Description Of Operation
The LeeBoy Model 8816B Conveyor Paver has
hydrostatic driven tracks that propel the paver. The
hydrostatic assist feature can be engaged by the
operator using a friction-controlled joystick. Two
friction-held joysticks control the speed of the paver in
conjunction with a maximum speed setting. Ramping for
acceleration and deceleration are proportional to the
movement of the joysticks.
The direction of the paver is controlled by using the dual
joysticks. Multiple key pads positioned on the paver
allow the operators to control all paving functions.
The operator can operate the paver from two identical
control stations. Left and right sides are determined by
sitting in the normal operation position facing straight
ahead in the forward direction of travel.
Propel System
The propel system utilizes a dual path proportional
system to control the tracks. In low speed, the inside
track will be allowed to counter-rotate. In high speed, the
inside track will not counter rotate
Steering
Avoid steep hills if possible.

Always look before changing the direction of travel.
Always park the paver on solid, level ground in low

range. If this is not possible, always park the paver at a
right angle to the slope. Lower screed when parked.
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Steering of the tracks is controlled by a hydraulic

proportional pump. The amount of steering is controlled
by the amount of joystick movement and the speed of
the paver. As the paver speed increases, the amount of
steering will be reduced.
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6-3
Operation
Operating Controls
ENGINE Screen
Display Unit
The display unit is pre-loaded with the software to

operate the LeeBoy Model 8816B Conveyor Paver.
The display unit functions as a master unit that gathers
operating information. It displays service information
and settings when needed. During normal operation, the
unit will display the ENGINE screen that contains engine
information.
STARTUP Screen
The STARTUP screen will appear when the LeeBoy
Model 8816B Conveyor Paver is started. Listed at
the bottom of the STARTUP screen is the version of
operating software installed in the unit. The STARTUP
screen will flash when it first appears, then the ENGINE
screen will appear.
OK
ESC
Figure 6-2

1 - Low Fuel Level Warning Light
2 - Battery Voltage Warning Light
3 - Oil Pressure Warning Light
The ENGINE screen displays engine information.

1
Items displayed on the ENGINE screen are:

Fuel Gauge - Indicates the amount of fuel in the tank
Voltmeter - Indicates battery voltage
Water Temperature Gauge - Indicates engine coolant
temperature
Oil Pressure Gauge - Indicates engine oil pressure
ESC
Hydraulic Oil Temperature - Indicates hydraulic system

oil temperature
OK
Tachometer - Indicates engine speed
Figure 6-1
The three red icons displayed beside the tachometer

will illuminate to alert the operator when the fuel level is
low (Figure 6-2,1), there is a problem with the battery
voltage (Figure 6-2,2) or there is a problem with the
engine oil pressure (Figure 6-2,3).
Using the four buttons on the left side of the screen, the
operator can review other display unit screens, such as:
Button 1 - PAVER screen
Button 2 - SYSTEM FAULTS Screen
Button 3 - ENGINE FAULT Screen
Button 4 - SETUP Screen
To review another screen, press the appropriate button.
If a fault occurs during operation, the EXCLAMATION
POINT icon (Button 2) will flash. Press Button 2 to
review fault information.
6-4
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Operation
PAVER Screen
CLOCK SET Screen
ESC
OK
ESC
OK
Figure 6-5
Figure 6-3
The PAVER screen displays the status of LeeBoy Model
8816B Conveyor Paver functions, maximum ground
speed setting, steering position and whether a console
is active, inactive or paused. The fuel level and engine oil
pressure warning icons are also displayed.
Use the following buttons to set the clock:
The ground speed limit can be changed from this

screen. To increase the ground speed limit, press the
UP arrow.
Button 7 - Decreases the minute setting
Button 2 - Increases the hour setting

Button 3 - Decreases the hour setting
Button 6 - Increases the minute setting
Press Button 8 to exit the CLOCK SET screen.
SETUP Screen
ESC
OK
Figure 6-4
The SETUP screen allows access to change various
paver settings and calibrations. This area should only be
accessed by Authorized LeeBoy Dealers.
Button 1 - Joystick Optimization Screen
Button 2 - Propel Threshold and Straight Tracking
Screen
Button 3 - CLOCK SET Screen
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6-5
Operation
FAULT Screens
The FAULT screens are used to inform the operator that

a particular problem exists. A red box indicates a fault
has been detected with that particular component.
ESC
Input Sensor Fault - The sensor voltage is outside

acceptable limits.
Input Sensor Cal - The sensor has not been calibrated.
Controller Offline - No CAN communication with
controller
Keypad Faults - Indicates a loss of CAN
communications
OK
Use the RIGHT/LEFT arrows to scroll through the fault

pages. To exit the screen, press Button 8.
Figure 6-6
Refer to Troubleshooting in Section 8 for additional

information.
ESC
Output Fault - The output is on and no current is

measured (open or short circuit).
OK
Figure 6-7
ESC
OK
Figure 6-8
6-6
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Operation
Operation
8. Clear auger and conveyors before starting engine.

9. Make sure all covers and guards are in place.
Pre-Start Inspection and

Preparation
To prevent costly down time, the paver should be
checked thoroughly before each use. Use the list below
to assist in checking out the paver.
1.
Check engine oil (refer to engine owners manual),

hydraulic oil, torque hub oil and diesel fuel.
2. Inspect the LeeBoy Model 8816B Conveyor Paver.

Have any malfunctioning, broken or missing parts
repaired or replaced before using, including:

Hydraulic hoses
Electrical wires and connections
Steps and supports
10. Fill fuel tank at end of day to keep condensation

from forming. Condensation may cause rust to form
inside tank.
Entanglement/Sever Hazard! Verify
that all of the LeeBoy Model 8816B Conveyor Paver
guards and covers are attached properly to the
paver before starting the engine. Do not start the
engine if any guards or covers are not properly
installed on the paver.
11. Check hydraulic hoses, fittings, pumps and motors
for leaks, excessive wear or damage.
12. Check the ENGINE SAFETY feature (the engine
should only start when the joystick forward/reverse
lever is in the NEUTRAL position).
3. Make sure operators area is free of debris.

4. Check that all the instruction and safety labels are in
place and readable. These are as important as any
other equipment on the machine.
5. Read and follow all instruction and safety labels.
6. Wear OSHA required safety equipment when
running the paver.
7. Fill the fuel tank with the engine off.
Fire and Explosion Hazard! Diesel fuel
is flammable and explosive under certain conditions:
13. Check all electrical functions before distributing

asphalt.
14. Refer to Lubrication Chart in Section 7 and
lubricate as specified.
NOTE: Some areas or weather conditions may require
extra lubrication.
15. Spray release agent on any part of the paver that
comes in contact with asphalt.
16. Turn on the screed heater and allow it to warm up
for 20-25 minutes before beginning paving.
Only fill the fuel tank with diesel fuel. Filling the
fuel tank with gasoline may result in a fire and will
damage the engine.
Wipe up any spills immediately.
NEVER refuel with the engine running.
NEVER remove the fuel cap while the engine is
running.
Keep sparks, open flames or any other form of
ignition (match, cigarette, static electric source)
well away when refueling.
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6-7
Operation
Starting The Engine
Engine Start-Up
Preliminary
NOTE: The joysticks (Figure 6-9,1,2) must be in the

NEUTRAL position to start the engine.
1.
Check fuel level.
1.
2. Check fuel lines and tank for leaks.
Make sure joysticks are in the NEUTRAL position.
2. Both E-STOP buttons (Figure 6-9,4) must be in the

UP position.
3. Check engine crankcase oil level.

Failure to maintain correct engine oil
level will cause engine failures.
4. Check hydraulic oil level. Oil level is determined by
the sight gauge on the hydraulic tank on the left side
of unit, (see Specifications in Section 4).
5. Refer to the Engine Operators Manual for
instructions when starting the engine for the
first time. Follow the engine manufacturers
recommendations for fuel and oil.
The use of starting additives, such as

ether, is not recommended if the paver is equipped
with intake heaters.
Do not operate the starter longer than
10-15 seconds. If the engine does not start, allow the
starter to cool for 2-3 minutes.
3. Insert key into the ignition switch (Figure 6-9,5)
on instrument panel and turn key to the START
position.
Allow the engine to warm up for several
minutes before moving the LeeBoy Model 8816B
Conveyor Paver. The warm-up will give the hydraulic
oil time to warm, providing for more efficient
operation. In cold weather, let hydraulic oil warm to
50F (10C) or 60F (16C) before moving.
Stopping the Engine

1.
Throttle back to idle by pressing and holding the

THROTTLE button in the DOWN position until idle
speed is reached.
2. Turn the ignition key on the instrument panel to the

OFF position and remove the key.
Activating and Deactivating

Operator Control Station
NOTE: The paver can operate using only one operator
station at a time. Paver is typically operated from
Left Operator Station.
1.
If operator intends to change active operator station

(eg from left side to right side), operator must first
return joystick(s) to NEUTRAL position and move
RUN/STOP switch to STOP position.
2. Operator can then move to other operator station

and activate by moving RUN/STOP switch to RUN
position.
6-8
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Operation
Paver Driving Instructions
Operation Hazard! Never leave
machine operator station unattended with machine
in gear and/or in motion. Operator station is defined
as the platform area within arms reach of active
control steering box. Operator must remain in
operators station at all times when machine is in
gear and/or in motion. Before leaving machine
operator station, operator must return joysticks to
neutral position and move RUN/STOP switch to
STOP position.
2. To drive paver forward, move both joysticks (Figure

6-9,1,2) forward to reach desired speed. To move
in reverse move the joysticks backward to reach
desired speed.
3. Place joysticks in neutral to stop paver.
4. To steer the unit to the left, move the right joystick
(Figure 6-9,1) farther forward than the left joystick.
The farther the joystick is moved, the more the paver
turns. Slow and easy adjustments are required.
Rapid counter-rotation in either

direction, clockwise or counterclockwise could
result in operator being thrown from machine
resulting in personal injury or death. Counterrotation is defined as either one joystick in extreme
forward position and opposite joystick in extreme
rear position, or steering wheel is in extreme right or
left turn position while machine is in gear and moving
forward or reverse. Make only slow adjustments to
joysticks or steering wheel to turn machine.
3
5
Electronic Control Steering Box

NOTE: You can only use one steering control module at
a time. When steering paver with control module
the RUN/STOP Switch (Figure 6-9,3) must be
in RUN position on the module in use and STOP
position on the other module not in use.
NOTE: To slow the unit, move joysticks closer to
NEUTRAL.
NOTE: To stop paver, pull joystick back to the neutral
position or use RUN/STOP switch on active
console. When switch is set to RUN, paver
resumes prior speed.
To drive the paver, move both joysticks (Figure 6-9,1,2)
forward slowly to reach the desired speed. The more
you move the joysticks away from neutral position the
faster the travel speed. Return joysticks to neutral
position to stop paver.
1.
After the paver has been started and the engine is

warmed up, paver movements may be made.
Before starting forward with paver

make certain that no one is in front of the paver.
Speed And Steering Control Box Option
Figure 6-9

1 - Joystick Right Forward/Reverse
2 - Joystick Left Forward/Reverse
3 - RUN/STOP Switch
4 - E-STOP Button
5 - Ignition Switch
5. To steer the unit to the right, push the left joystick

(Figure 6-9,2) farther forward than the right
joystick. The farther the joystick is pushed, the more
the paver turns.
6. The RUN/STOP toggle switch (Figure 6-9,3) on
pedestal will apply parking brake and stop paver
when set to the STOP position.
Rapid paver deceleration will occur
when E-STOP button or RUN/STOP switch is
engaged when traveling at high speeds. Operators
may be thrown from the paver causing personal
injury.
7. Brakes automatically set when joysticks are in
neutral.
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6-9
Operation
Paver Operation
1.
Operating Conveyor
Follow start-up procedures, (see Starting The

Engine in Section 6).
2. Position the LeeBoy Model 8816B Conveyor

Paver to the start of the mat. Adjust the screed in
accordance with screed leveling instructions.
3. Adjust cutoffs to open for desired amount of
material.
The conveyor is a very important part of the LeeBoy

Model 8816B Conveyor Paver and for this reason close
attention should be given on integrating its operation
into the total operation of the paver. Use the following
procedure for operating the conveyor.
1.
Spray the conveyors periodically. Spray several

times a day with cleaning solvent or release agent
(see Spray Down in Section 6).
4. When material starts to discharge from under the

screed, the SCREED LIFT buttons on the dash
should be set to the FLOAT position (only from side
operating).
2. Irregular movement of the conveyor indicates that

a problem may exist with the conveyor. To eliminate
this problem, an adjustment to the chain may be
necessary.
5. Open hopper wings into working position. When first

starting to pave, allow only a partial load of asphalt
to enter the hopper.
Entanglement/Sever Hazard! Never let

the LeeBoy Model 8816B Conveyor Paver sit with
conveyors turning. Always turn off the conveyors
when not using.
Never fold the hopper wings fully in

when the hopper is full of asphalt. The hopper wings
could be damaged.
6. Set the LEFT CONVEYOR and RIGHT CONVEYOR
buttons to the MANUAL position and convey
material back to screed. Run from one side only,
either the left operators side or the right.
To prevent conveyors from sticking,

lubricate them sufficiently at the end of the day after
they have been thoroughly cleaned and the paver is
turned off and has cooled down.
7. Start paving, moving slowly at first so adjustments

can be made to screed.
8. To prevent excessive handwork, several feet from
the end of the pull, set both the LEFT CONVEYOR/
AUGER OFF/MAN/AUTO and RIGHT CONVEYOR/
AUGER OFF/MAN/AUTO buttons to the OFF
position. Return the paver back to starting position
to begin next pull. Position and set the screed end
gate on the joint side back to 0 in. or flush with the
bottom of the main screed. Repeat process as done
in the first pull.
6-10
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Operation
Operating Tow Point Cylinders
Sonic Auger Sensors
The tow point cylinders are an added convenience to

the operator. A gauge is located on both sides of the
LeeBoy Model 8816B Conveyor Paver. These gauges
provide the operator with quick reference as to the
height of the screed.
The sonic auger sensors are most often used when

paving 10 ft. (3m) or wider where augers are capable of
running material over the top of the end gates, causing
extra handwork.
1.
Before paving, center the tow point by referring

to the screed elevation gauge on each side of the
paver. Raise or lower until the rod end is flush with 0
on the indicator.
2. While paving, refer to both gauges and make minor

adjustment to the screed by using the tow point
adjustment or flight screw.
NOTE: Mostly used with automatic grade controls. All
LeeBoy Model 8816B Conveyor Pavers are prewired for grade controls.
NOTE: Tow point cylinders will not function manually
when machine is in Automatic mode.
The sonic auger sensors gauge the amount of material

that is in front of the extensions.
When in AUTO mode, the sonic auger sensors control
the amount of material that is fed to the end gates. The
sensors detect the pile height and will control both the
conveyor speed and auger speed by regulating the
hydraulic pump output. Pile height can be adjusted up
or down with the PILE HEIGHT ADJUSTMENT buttons
(Figure 5-8,5,22).
If augers do not turn and conveyors
do, ensure that both left and right AUGER BYPASS
buttons are off. The LED light on the touch pad will
not be illuminated when you are not in BYPASS
mode.
When the pile height is closer to the sensor, it will slow
down the conveyor and auger speeds. If the pile height
drops to a certain point, it will return the augers and
conveyors to full speed to fill material.
When in MANUAL mode, the sonic auger sensors
are not used. The pile height is still controlled by the
conveyor speed and auger speed but you must use the
touch pads to manually control the conveyor and auger
speeds.
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6-11
Operation
Sonic Auger Sensor Adjustment
Raising and Lowering Augers
The sonic augers can be adjusted slightly to control the

pile height (Figure 5-8,4,22).
NOTE: Cutoffs must be open before raising or lowering

augers.
The end of the sensor must be kept

clean.
Automatic Mode
To operate the LeeBoy Model 8816B Conveyor Paver
in AUTO mode, make sure the CONVEYOR BYPASS
button on the touch pad is off. The LED light should not
be illuminated.
Push the MANUAL/AUTO mode button until the AUTO
mode light is illuminated. When starting in AUTO mode
the auger and conveyor will come on at full speed.
To change the values, press the pile adjust plus or
minus speed buttons. Adjust the sonic auger sensors if
needed.
NOTE: Speed is only adjusted on augers in manual
mode. Conveyors can be adjusted separately in
manual or auto modes.
Manual Mode
To operate the LeeBoy Model 8816B Conveyor Paver
in MANUAL mode, make sure the CONVEYOR BYPASS
button on the touch pad is off. The LED light should not
be illuminated.
Push the MANUAL/AUTO mode button until the MANUAL
mode light is illuminated. Use the conveyor speed up or
down buttons on the touch pad to control the conveyor
and auger speed.
When running material through the augers manually, try
to pave so material flow to the end gates is adequate
and constant. Be careful not to over-run the extension
with material or material will spill out around front of the
end gate and require more hand work.
The augers can be raised or lowered by using the

AUGER RAISE and LOWER buttons on the keypads.
Normal auger height should be in full down position
when paving.
The augers must be in the RAISED
position when loading or unloading the LeeBoy
Model 8816B Conveyor Paver (see Unloading And
Loading in Section 6).
Auger Extensions
The auger extensions should be attached to the main
auger to increase the flow of asphalt to the end gates
and screed extensions when paving at widths wider than
15.5 ft (3.66m). This makes it possible to lay asphalt at a
higher rate. To attach the auger extensions proceed as
follows:
Left and right auger extension covers
or shields must be installed on the correct side of the
machine.
1.
Identify the right and left auger extensions by

observing the L (left) or R (right) on the end of the
auger extension shaft (Figure 6-10).
2. After identifying the right and left auger extensions,

extend the screed extension fully as follows:
Engine must be shut off to prevent
possible injury when attaching auger extensions.
3. Shut off engine.
4. Remove bolt, nut cap on end of main auger.
5. Attach the correct side auger extension to the main
auger with hardware just removed.
6. Secure end of extension auger to main auger.
7. Install guard. Make sure extension auger is running
flat.
8. Repeat this procedure for opposite side.
6-12
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Operation
Spray Down
There is a spray down wand (Figure 6-11,1) and hose
reel (Figure 6-11,2) at the back of the LeeBoy Model
8816B Conveyor Paver on the left and right sides.
Always spray all areas of the paver that have direct
contact with asphalt before operating.
open flame or source of ignition. Cleaning solvent
and release agent could ignite causing serious
personal injury.
When using spray down, consider the
environment and do not allow cleaning solvent to run
onto the ground.
2
Auger Extensions
Figure 6-10
6
Spray Down Hose And Wand
Figure 6-11

1 Wand
2 Hose Reel
1.
Pull the amount of hose needed from hose reel and

press the SPRAY button to activate spray down
system.
NOTE: LED light on keypad will illuminate when spray

down system is active.
2.
Squeeze the wand handle and spray. Release wand

handle when done spraying.
3. After spraying, press the SPRAY button again to turn

OFF and wind the hose.
NOTE: The Spray Down System will automatically shutoff after 10 minutes of being idle. To restart the
operation, press the SPRAY button again.
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6-13
Operation
Electric Heating Controls
LeeBoy Model 8816B Conveyor Paver with a Legend
Electric Screed heat system consists of a hydraulically
driven generator mounted on the paver, which feeds
power to a distribution/control box mounted on the
screed. This box is mounted near the middle of the
screed and is easily accessible to the screed operator
when a heating cycle is required.
The control box is where you will select the heating
function before you begin to pave (Figure 6-12).
The control box has a power switch (Figure 6-12,1), a
START HEAT button (Figure 6-12,2), and a heat cycle
indicator light (Figure 6-12,3). Under normal operation,
the operator will only flip the power switch up to the
POWER position, and depress the START HEAT button.
During normal usage, there are no other controls for
operating the heat system.
NOTE: Engine speed automatically increases to 1600 1800 rpm when heat cycle is active.
4. The heating cycle will begin, and the ON (Figure
6-12,3) light will illuminate.
NOTE: The HEAT ON light (Figure 6-12,3) will stay on
as long as the elements are heating the screed
plates. Once the heating cycle is complete, the
HEAT ON light will go out.
5. If the heat cycle has completed and the screed
plates still require a higher temperature, restart
the system by pressing the START HEAT (Figure
6-12,2) button again. The system will run for the set
time once more.
NOTE: Engine speed automatically decreases to 800
rpm after heat cycle completes.
NOTE: If the heat system is running, and the operator
presses the START HEAT (Figure 6-12,2) button
during a heating cycle, the heat will continue to
operate normally, and the time cycle will re-set
to beginning of the cycle. This will not hurt the
system, and may be useful on cooler days to
make the screed heat system run longer than
normal without stopping.
Once the heating function has been enabled, the
distribution/control box will apply electrical power to the
heating elements and the heating cycle will begin. The
heating cycle is timed to optimize the heat generated at
the screed plates.
NOTE: The factory time setting for the heating cycle
is 30 minutes. This will be sufficient in most
circumstances to generate enough heat to
begin the paving process without screed heat
problems.
Electric Heat Control Box
NOTE: The temperature that the screed plates reach

will depend in part on the outside ambient
temperature.
Figure 6-12

1 Power Switch
2 - Start Heat Button
3 - Heat On Indicator Light
To help the screed heating system operate most

efficiently:
To operate the screed heating system:

1.
Start the paver and bring the engine to normal

operating temperature.
2. Flip the power switch (Figure 6-12,1) to the ON

position.
3. Press the START HEAT (Figure 6-12,2) button.
6-14
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Raise screed plate approximately 1 to 2 inches off the

ground when just heating screed at start of project.
Do not raise screed fully, allowing more wind under
the screed plate while heating.
Set the screed directly on a fresh mat of hot asphalt
while running the heating system, allowing the heat of
the asphalt to help heat the screed plate.
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Operation
Battery Disconnect Switch
Starting To Pave
The battery disconnect switch (Figure 6-13,1) is located

in front of the right hand operator station and next to the
diesel fuel cap. The switch disconnects all electrical
power to the LeeBoy Model 8816B Conveyor Paver.
Only make adjustments to LeeBoy

Model 8816B Conveyor Paver when the screed is
warm.
Always turn the battery disconnect

switch off at the end of the day.
The LeeBoy Model 8816B Conveyor Paver is capable of

placing bituminous base, binder and surface courses,
lime or Portland cement stabilized sub-base and graded
aggregate materials up to a thickness of 6 in (20 cm).
The paver has a production rate of approximately 250
tons per hour.
The paver is equipped with electric and manual
thickness controls and an 8 ft to 15.5 ft (2.8 m to 4.7 m)
wide screed. The paver can handle everything such as
driveways and small parking lots to large parking areas
and secondary roads.
Before starting to pave, keep the following points in
mind:
1.
Plan the project so that the narrowest passes are

first, (the basic width of the paver) leaving the widest
pass until last.
2. Make sure to use a reference guideline. This can

be a curb, gutter, adjacent mat or a string line. It is
important that the first pass be straight. It will be the
guideline for the following passes.
Battery Disconnect Switch

Figure 6-13
Never run the paver through a pile of

mix that has been dumped in front of the machine.
Not only will this effect the level of the mat being laid
but damage may result.
3. It is the operators responsibility to guide the truck
up to the paver and signal the driver when and how
much to dump into the hopper. Truck drivers must
maintain a light pressure on truck brakes to keep
truck from dumping material on the roadway.
NOTE: If the paver is equipped with a truck hitch, the
truck driver will not be required to maintain light
pressure on the brake. Refer to the paragraph
TRUCK HITCH ATTACHMENT in this chapter for
using the truck hitch.
4. Always pave in low range.
Before starting forward with paver
make certain that no one is in front of the paver.
Avoid low hanging limbs, power lines,
and other foreign objects that can endanger crew or
paver.
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6-15
Operation
Setting Screed To Pave
Setting Crown or Valley
1.
NOTE: The screed plate is a one-piece unit that is flexed

to provide the required crown setting.
Move to the starting position.
2. Extend the screed to the desired width.

3. To set depth, place screed on starter blocks
(Figure 6-14).
1.
Loosen lock down bolts (Figure 6-15,1,2) in slotted

bars before adjusting crown and valley mechanism.
1
1
Lock Down Bolts

Figure 6-15

1 - Cross Tube Bolt
2 - Center Link Bolt
2. To obtain the crown or valley desired, use the crown

adjustment handle (Figure 6-16,2) to push down for
positive crown or pull up for negative valley.
Starter Blocks
Figure 6-14
4. Level the screed with the flight screws until
neutral position is felt. (Neutral position is when
the pressure on the flight screw is the same when
screwing either clockwise or counterclockwise.)
NOTE: To obtain the crown or valley desired, push on

the CROWN UP or DOWN button with pavers that
are equipped with a power crown option. Crown
has a one second delay.
5. Turn the flight screw about one complete turn

clockwise.
6-16
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Operation
Crown Settings
Crown Adjustment Indicator
Figure 6-17
Figure 6-16

1 - Crown Adjustment Indicator
2 - Crown and Valley Manual Lever Adjuster
3. Use the gauge (Figure 6-16) located on the screed

above the covers. If the needle is to the right of zero,
you will have positive crown. If the needle is to the
left of zero, you will have negative crown.
4. To get exact crown or valley, measure the distance
between a flat level surface to the center bottom
portion of screed. Make adjustments with crown and
valley control.
5. To get exact crown or valley, measure the distance
between a flat level surface to the center bottom
portion of screed. Make adjustments with crown and
valley control.
1 - Positive (+)
2 - Zero (0)
3 - Negative (-)
NOTE: Positive crown (Figure 6-17,1) is when the

middle of the mat is raised to permit water to
drain to each side. Negative crown (Figure
6-17,2) is the lowering of the center of the
screed plate. Negative crown might be used in
an alley where drainage down the center of the
alley is necessary.
NOTE: Crown may be placed in the leading edge and/or
the trailing edge of the screed plate. Crown in the
leading edge aids material flow under the screed
plate only. Trailing edge crown puts a crown in
the mat.
Example: Trailing edge crown is 0, leading edge crown
is +1/8 in. With this setup, there will not be any
crown placed in the mat; however, material flow
under the screed plate will be improved.
NOTE: Trailing edge crown is set at 0 when shipped
from the factory. The chain connecting the
leading and trailing edge crown control assures
that the relationship of the edges remains
constant as the trailing edge is changed to meet
job conditions.
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6-17
Operation
Setting Screed End Gates
Never let end gates carry the weight of
the screed.
1.
On the first pass, turn the depth screw jacks (Figure

6-18,1) to lower the end gate until it is about a 0.25
in. (6.35 mm) below the screed.
NOTE: Most operators run end gates within 1/4 in. (6.35
mm) of flush.
2. Turn the tilt screw on the end gate so the front of the
end gate tilts down slightly when the screed is lifted.
This will allow the end gate to set itself to grade.
NOTE: When paving, never let the end gate carry the
weight of the screed. This will cause screed
compaction to vary.
3. During operation, if the end gate starts to dig in at
front, adjust the angle of attack so the end gate tilts
back.
End Gates
4. When making a joint, the end gate must be set to

where it fits flush with bottom of screed.
NOTE: Keep the runners clean. When making a joint,
spray cleaning solvent on runners (Figure
6-18,3).
open flame or ignition source. Cleaning solvent and
release agent could ignite causing serious personal
injury.
Figure 6-18

1 Depth Screw
2 Tilt Screw
3 Depth Gauge
4 - Runner
5. On the first pass, leave about 6 - 8 in. (15 - 20 cm) of

unrolled asphalt where the joint is being made.
6. In laying a joint, if the joint looks too high or too low,
adjust the main flight screw on the screed about
one (1) turn at a time and allow 4 - 5 ft. (1.2 - 1.4 m) of
travel to correct itself.
NOTE: Too much adjustment up or down may cause a
rising and falling effect in the paved material.
7. If making a cold joint, set end gate down about 1/4 in.
(6.35 mm); this will give a nice, even edge.
6-18
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Operation
Setting Screed Extensions
(Used when paving over 8 ft. [2.4 m])

The screed extensions should be heated before
making adjustments. Use the wrench provided to
make adjustments. When the adjustment is made, the
pressure on the rear edge of extended screed is the
same as on the rear edge of main screed. The result of
making this adjustment will be a smooth mat the length
of the screed.
1.
Heat the screed extension before making

adjustment to extended width.
2. Adjust tilt on the rear edge of the extension by

turning adjustment counterclockwise. This is done
to give the same amount of compaction on the
extension and slickness as the main screed.
3. If drag occurs in center of the screed, then too
much pressure is on the screed extension and the
extension is carrying all the weight. Correct this
by turning the adjustment clockwise until both the
screed and the screed extension produce the same
mat texture.
Mat Texture Adjustment

The screed should be hot before making any
adjustments. The screed can be adjusted for a
smoother or coarser mat texture by using the mat
texture adjusting screws (Figure 6-19). Make sure the
bottom of the screed is sprayed down before making
any texture adjustments (see Spray Down).
injury.
Mat Texture Adjusters

Figure 6-19

1 Vertical Adjuster
2 Extension Angle of Attack (AOA) Adjuster
2. Turning the AOA adjusters (Figure 6-19,2)

clockwise will increase the pressure on the back of
the screed. Turning the adjusters counterclockwise
will decrease the pressure on the back of the
screed.
NOTE: Increasing the pressure on the back of the
extension will give you a smoother, slicker finish.
Decreasing the pressure will give you a coarser
finish. Putting too much pressure on the back
of the extension will take the weight off of the
screed wearplate and will cause poor material
compacting, resulting in a poor finish in the
middle of the main screed.
NOTE: Vertical Adjuster (Figure 6-19,1) is preset by
dealer and should not need adjustment.
NOTE: When using spray down, consider the

environment and do not allow cleaning solvent to
run onto the ground.
1.
Spray down the screed and then heat up the

screed.
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6-19
Operation
Unloading And Loading
The following procedure applies to loading and
unloading the machine when there is a large height
difference between the loading and unloading surfaces
and is intended to avoid damage to the screed. In
locations where there is no height difference and there
is no risk of screed damage from striking the ramp, then
the machine may be loaded or unloaded facing either
direction.
Trailers used to haul the LeeBoy Model 8816B
Conveyor Paver should have ample capacity to carry the
weight of the paver. Place the trailer in a clear, level area
for loading or unloading.
Do not let the screed or auger strike

the ramp when moving on or off the ramp. This can
cause damage to the paver.
NOTE: If you have a problem unloading the paver STOP - LOOK - THINK.
5. Move the paver forward down the ramp (Figure
6-20).
Loading
The paver must be loaded screed end
first to prevent damage (Figure 6-20).
1.
Move the paver to the base of the ramp. Line up

wheels with the ramp.
Operation Hazard! Work slowly and

carefully to avoid accidents when loading and
unloading. Keep the area clear.
2. Make sure:
Unloading
Extension screeds - IN
1.
Screed position - UP
Cut Off - Open
Remove tie-down equipment.
Augers - Raised.
2. Start and warm up engine.

3. Set throttle at 1/2 operating RPM. Set steering
control lever so paver moves very slowly.
4. Make sure:
Screed position - UP
Extension screeds - IN
Cut Off - Open
Augers - Raised.
Incorrect Loading/Unloading Position

Figure 6-21
NOTE: A helper should always be on the ground to
assist the operator in the loading procedure.
Correct Loading/Unloading Position

Figure 6-20
NOTE: A person should always be on the ground to
assist the operator in the unloading procedure.
Operation Hazard! Make sure engine is
operating at a high enough RPM so that the hydraulic
pump is providing sufficient flow to operate all
functions properly.
6-20
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To prevent an excessive jolt to the

undercarriage and throughout the paver, reduce
traveling speeds to a minimum before the paver
tracks come in contact with loading ramps or an
abrupt change in the surface. If encountered, the
track drive sprocket or possible other components
may be damaged because of the excessive jolt.
3. Load paver screed end first. Set throttle at 1/2
operating RPM and JOYSTICKS so paver moves
very slowly onto the ramp.
4. With the JOYSTICKS slowly guide the paver up the
ramp.
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Operation
5. Place the paver in the center of the trailer or desired
position.
Electrical System
6. Lower the screed to the deck.
Generator
7. Shut down the engine.
Generator adjustments should only be

done by an Authorized LeeBoy Dealer.
8. Secure the paver to the transport as directed by

regulations.
Tie-Down Procedure
1.
Position the LeeBoy Model 8816B Conveyor Paver

on the trailer centered from side to side (Figure
6-22).
The fine tune speed adjustment (Figure 6-24,1) is on

the top of the manifold. The two ports facing you in the
picture are pressure (Figure 6-24,2) and the discharge
port (Figure 6-24,3). The pressure line is on the right,
going into the manifold, and the discharge line is on the
left, coming out of the motor. The fitting (Figure 6-24,4)
coming out of the top of the manifold is the motor case
drain, and is tied directly to the lower hydraulic belly
tank. The generator is provided oil for operation by a
load sense pump on the paver engine.
LeeBoy Model 8816B Conveyor Paver on Transport
Figure 6-22
2. Attach tie-down chain to the hopper end of the
paver at the D-rings (Figure 6-23,1).
3. Attach tie-down chain to the screed end of the paver
at the D-rings (Figure 6-23,2).
4. Place chocks at tracks.
5. Make sure all chains are tight before moving.
Generator Detail
Figure 6-24

1 - Fine Speed Adjust
2 - Pressure Port
3 - Discharge Port
4 - Motor Case Drain
Note The electrical cord coming out of the case of

the generator at the far left. This is the cable that
runs to the rear of your paver that supplies power
to the screed. This cable should be inspected
regularly to ensure that no damage has occurred
to the cable during normal operation.
NOTE: If damage is seen in the power cable, the unit
should not be operated until a new cable is
installed.
Tie-Down Points
Figure 6-23
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6-21
Operation
Control Box
NOTE: All control boxes are manufactured the same
to fit all screed and paver combinations. If your
screed does not have enough element wires
to fill all the plugs on the bottom of the control
box, it may be normal. Any plugs that are not
filled should be capped with appropriate plug
terminator.
Generator Rear View

Figure 6-25

1 - Power Cable
2 - L1 (Black Wire)
3 - L2 (White Wire)
4 - Generator Winding Wire
The rear of the generator is shown in Figure 6-25.

You can see the power cable (Figure 6-25,1) coming
into the generator case at the top right. Just below the
generator case is the voltage capacitor. The capacitor
controls the output voltage of the generator, and may
need to be changed if no voltage is generated by the set
(see Generator Voltage Testing in Section 7).
The main output of the generator is located in the lower
left of the picture. You will see two main wires attached
to the generator, a black wire (Figure 6-25,2), and a
white wire (Figure 6-25,3). The other two wires (Figure
6-25,4) are generator winding wires, and should not
need to be serviced under normal circumstances.
6-22
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Electric Heat Control Box Before Wiring Completed

Figure 6-26

1 - System Timer
2 - Element Relays
3 - Element Breakers
The control box consists of three major types of

components. The system timer (Figure 6-26,1) is
located in the upper left hand corner of the box. The
element relays (Figure 6-26,2) are located in the upper
right hand corner of the box, and the element breakers
(Figure 6-26,3) are located in the lower surface of
the box. The other block in the center is used as a wire
junction block only (see Schematics in Section 9).
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Operation
Cycle Timer
Element Relay
A heat system timer is shown (Figure 6-27). There are

six terminals on the timer. The top two left terminals are
the main 12vdc input terminals for the timer. The ground
(Figure 6-27,1) is on the left and the power (Figure
6-27,2) is on the right.
Each element output from the bottom of the box consists

of two wires. One wire will connect to the L1 circuit, and
the other wire will connect to the L2 circuit. The L1 circuit
is the left bank of element breakers. Each breaker has
two terminals. One terminal is connected to the main
input, and the other terminal is connected directly to an
element output wire. The L2 circuit is the right bank of
element breakers. This bank is wired slightly different,
in that each leg not only goes from the main L2 power
lead through a breaker, but each leg then goes through
one of the six contacts on the element relays. It is these
relays that make or break the circuit to each element
to start or stop the heating cycles.
The top right terminal is the common terminal (Figure

6-27,3) to the internal timer relay that controls the heat
system. When power is applied to the input terminal, it
is also jumped to the common (or COM) terminal on the
timer. The lower right two terminals on the timer are the
outputs of the internal timer relay.
The left of these two is the normally closed terminal
(Figure 6-27,4), which is not used in this system, and
the lower right terminal (Figure 6-27,5) is the normally
open terminal. The normally open terminal is used as
the output terminal to turn the heating system on. The
lower left hand terminal (Figure 6-27,6) is the initiate
contact. When the HEAT ON button (Figure 6-12,2) is
depressed, 12vdc is momentarily applied to this terminal
to start the timer cycle. During the timer cycle, power
will not be applied to this terminal unless the HEAT ON
button (Figure 6-12,2) is depressed again. Keep in
mind, if this happens, the timer will restart.
An element relay is shown here (Figure 6-28). There

are three relays in the control box. Each relay has two
separate sets of contacts operated by one coil.
6
Element Relay
Figure 6-28
Figure 6-27
1 - Ground Input
2 - Power Input
3 - Common (COM)
4 - Terminal Output
5 - Terminal Output
6 - Initiate Terminal
1 - Coil Terminals
2 - Contact Terminals
The coil contacts on the relay shown are at the top

and bottom of the right hand side of the relay (Figure
6-28,1). One set of contacts are the two terminals at the
top left of the relay, and the other set of contacts (Figure
6-28,2) are at the bottom left of the relay shown. When
the coil is energized, both sets of contacts will close.
All the relays used are normally open (see Testing
Element Relays in Section 7).
Heat System Timer Terminals

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6-23
Operation
Element Breaker
Element Assembly
The breakers are wired into each leg of each element.

If an element has a fault, either in the wiring, or in the
element itself, the breaker will trip and power will
no longer be applied to that leg of the element. The
breakers can be manually reset by depressing the trip
button back in when they are extended. If by depressing
the breaker re-set, the breaker will not reset, there
may be a need to replace the breaker, or diagnose the
element, or element wiring, it is connected to.
Next in the electric screed heating system are the

screed heating elements themselves. Each element is
sized to fit properly in your screed, and provide sufficient
power to heat your screed plate to a temperature that
mix will not drag or stick to the lower surface of the
screed plate.
An element assembly consists of four main components.
The element (Figure 6-31,1), the wire protector adapter
(Figure 6-31,2), the wire protector (Figure 6-31,3), and
the two pin wire plug (Figure 6-31,4) at the end of the
element protector (Figure 6-31,3).
Element Breaker
Figure 6-29
Element Connections
The bottom of the control box contains the system
element breakers, and the 6 main outputs for the screed
heating elements (Figure 6-30). Since the heating
elements are powered by 220VAC to 240VAC, each
element has two breakers (Figure 6-30,2). There is one
breaker for each leg of each element. Also shown is one
of the two pin plugs that supplies power to the screed
elements.
NOTE: Any element lead can be plugged into any supply
plug (Figure 6-30,1) under the heating control/
distribution box. All six plugs are equally rated.
Heating Element Assembly

Figure 6-31

1 - Element
2 - Wire Protector Adapter
3 - Wire Protector
4 - Two Pin Plug
Each element (Figure 6-32,1) used has a thin strip of

insulation (Figure 6-32,2) over it to keep the heat of the
element from escaping. A support bar (Figure 6-32,3)
is then laid over the element, and a shield (Figure
6-32,4) protects the element assembly. Each element
is clamped down to the screed plate so as to provide a
positive and efficient connection between the element
and the screed plate.
Electric Heat Control Box Bottom and Breakers
Figure 6-30

1 - Element Lead
2 - Breaker
6-24
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Operation
Umbrella
Assembly Instructions
1.
Install Umbrella Mounting bracket (See bracket

mounting instructions furnished with each bracket).
2. Insert ball stud (Figure 6-34,3) on curved shaft into

umbrella support shaft (Figure 6-34,1), align holes,
and drive 3/16 X 1 (Figure 6-34,2) spiral spring
pins into position. Install locking handle (Figure
6-34,5).
3. Place canvas cover (Figure 6-34,7) over umbrella
frame assembly (Figure 6-34,8) and hook corners
to bows tie each bow securely with tie straps.
Heating Element Assembly Detail

Figure 6-32

1 - Element
2 - Insulation
3 - Support Bar
4 - Shield
4. Insert umbrella frame assembly (Figure 6-34,8)

with canvas in place into tube on curved shaft
(Figure 6-34,3) and insert bolt (Figure 6-34,6).
Tighten snugly with nut (Figure 6-34,4).
A typical element clamp assembly is shown (Figure

6-33). The clamp setup may vary slightly depending
on your screed size, or whether you are working on the
extension or main screed plates. The principle is the
same with all of the clamps.
5. Install complete umbrella into clamp on umbrella

mounting bracket. Each bow may be raised
individually until locked into open position (Figure
6-34,15). Each bow has two positions in which it
can be locked open. This is to allow for arc stretch
in canvas.
Enough pressure should be applied to the element

assembly to sufficiently hold the element tight against
the screed plate surface. All clamp setups are lockable
with a jam nut on the adjustment screw. After tightening
the clamping stud, lock the clamp by tightening the stud
jam nut. To remove an element, loosen all the clamping
studs over the element, and then the element can be
removed from the frame through the access provided at
the outer end of the screed. The extension elements are
accessed by removing the top cover from the extension
screed plate.
Typical Heating Element Clamp
Umbrella Illustration
Figure 6-33
Figure 6-34
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6-25
Operation
Truck Hitch Attachment
(Option)
The truck hitch (Figure 6-35) is an optional attachment.
It was designed to improve the asphalt laying process.
This is mainly accomplished by keeping the truck
driver off his brakes, preventing excessive and uneven
braking. To engage the hitch with the rear wheels of the
asphalt truck, proceed as follows:
1.
2. Slowly back rear of truck until roll on hitch makes

contact with the rear tires of the truck.
3. Retract the arm extension by pushing and holding
the TRUCK HITCH IN button until both guide rollers
are fully locked into the truck wheel rims.
4. It may be necessary to adjust the roller guides to the
inside of the wheel rims, initially.
Extend the arm extensions of the truck hitch by

pushing and holding the TRUCK HITCH OUT button.
Truck Hitch
Figure 6-35
6-26
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Section 7
Maintenance
Page
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Preparing Paver for Maintenance . . . . . . . . . . . . . . . . . . . 7-6
Paver Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 7-7
50-Hour (Initial) or Weekly Routine Maintenance . . . . . . . . . . . 7-8
100-Hour or Monthly Routine Maintenance. . . . . . . . . . . . . . 7-8
250-Hour or Quarterly Routine Maintenance. . . . . . . . . . . . . 7-9
500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 7-9
1000-Hour or Annual Routine Maintenance. . . . . . . . . . . . . . 7-9
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

Conveyor Flight Chain Adjustment. . . . . . . . . . . . . . . . . . . 7-9
Automatic Track Adjustment . . . . . . . . . . . . . . . . . . . . . 7-10
Conveyor Drive Chain Adjustment . . . . . . . . . . . . . . . . . . 7-10
Torque Hub Hydraulic Motor Adjustment. . . . . . . . . . . . . . . 7-11
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Auger Drive Chain Adjustment. . . . . . . . . . . . . . . . . . . . . 7-11
Track Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . 7-12
Track Tension Pressure . . . . . . . . . . . . . . . . . . . . . . . 7-12
Track Tension Release . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Screed Extension Top Guide Adjustment. . . . . . . . . . . . . . . 7-12
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Generator Voltage Testing. . . . . . . . . . . . . . . . . . . . . . 7-14
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7-1
Maintenance
Generator Speed Tuning. . . . . . . . . . . . . . . . . . . . . . . 7-15
Generator Capacitor Replacement. . . . . . . . . . . . . . . . . . 7-16
Testing Element Relays . . . . . . . . . . . . . . . . . . . . . . . 7-16
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 7-17
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Engine Lubrication Oil. . . . . . . . . . . . . . . . . . . . . . . . 7-18
Changing The Engine Lubrication Oil Filter. . . . . . . . . . . . . . 7-19
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Engine Fuel Filters. . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Checking The Hydraulic Oil Level . . . . . . . . . . . . . . . . . .
7-21
Changing The Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . 7-22

Changing The Hydraulic Oil Strainer. . . . . . . . . . . . . . . . . 7-23
Removal & Installation Procedures . . . . . . . . . . . . . . . . . . . . . 7-23
2-Speed Motor Replacement. . . . . . . . . . . . . . . . . . . . . 7-23
Drive Torque Hub Replacement . . . . . . . . . . . . . . . . . . . 7-24
Track Sprocket Replacement . . . . . . . . . . . . . . . . . . . . 7-24
Front Idler Or Bushing Replacement . . . . . . . . . . . . . . . . . 7-25
Rear Conveyor Shaft, Bearings, And Sprockets Replacement. . . . . 7-25
Front Conveyor Shaft, Bearings, And Sprockets Replacement . . . . 7-26
Conveyor Wear Plate Replacement. . . . . . . . . . . . . . . . . . 7-26
Conveyor Drive Motor Replacement. . . . . . . . . . . . . . . . . 7-27
Conveyor Torque Hub Replacement . . . . . . . . . . . . . . . . . 7-27
Cutoff Assembly Replacement. . . . . . . . . . . . . . . . . . . . 7-28
Inner Auger Drive Shaft Replacement. . . . . . . . . . . . . . . . . 7-28
Replacing Auger Motor . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Rear Hopper Wing Cylinders Replacement. . . . . . . . . . . . . . 7-29
Hood, Pumps, And Double Pump Drive Replacement. . . . . . . . . 7-30
Screed Extension Wear Plates Replacement. . . . . . . . . . . . . 7-31
Screed Main Wear Plates Replacement . . . . . . . . . . . . . . . 7-32
Safety Label Installation . . . . . . . . . . . . . . . . . . . . . . . 7-32
7-2
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Maintenance
Paver
Lubricate paver (Figure 7-1, Table 7-2)
Check Oil Level
Check Coolant
Replace Coolant
Engine
Check Air Filter
Replace Fuel Filter (Main)
Replace Fuel Filter (In-Line)
Replace Oil
Replace Oil Filter
Check Belt
Check Oil Level
Hydraulic
Replace Filter (Charge)
Check Torque Hubs
Replace Oil
Cleaner Strainer
Replace Strainer
Mechanical
Adjust conveyor drive chains
Adjust conveyor flight chains
Adjust auger chains
Screed extension top guide adjustment
500 Hours
Semi-Annually
250 Hours
Quarterly
100 Hours
Monthly
ITEM
First 50 Hours
Weekly
SYSTEM
10 Hours
Daily
Table 7-1. Periodic Maintenance Schedule
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7-3
Maintenance
Lubrication Chart
4
2 (under cover)
11
21
19
(tube located
underneath)
12
6
18
9
10
16
15
17
Shown With
Screed Removed
13
12
(under top plate)
3
20
3
3
1, 7
Lubrication Points
Figure 7-1
7-4
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Maintenance
Table 7-2. Lubrication Points Schedule
ITEM NO. TYPE LUB
DESCRIPTION AND LOCATION
INTERVAL
Grease With Shell Avania EP Grease 2 Or Equivalent
Spray With An Approved Release Agent or Chain Lube
Auger, grease fitting on end mount (end of day)
Daily
Conveyor Chain, left and right side
Daily
Conveyor and Auger, as shown
Daily
Auger Chain, middle of paver
Daily
Screed Extensions, left and right (clean surface)
Daily
Tracks, between track pads
Weekly
Cutoff Pivot at Augers
Daily
Spray any part of paver that contacts asphalt
Daily
A/B
Screed Crown, on chain
Weekly
10
Depth Screw (grease first in lock position, unlock and turn 180 and grease) Weekly
11
Main Flight Screws Ball Socket and Nut
Weekly
12
All Screws on Extension and Bearing
Weekly
13
Tubes at Chrome Rod Extensions
Weekly
14
Tilt Screws
Weekly
15
Screed Pivot
Weekly
16
Slope Cylinder Pivot
Weekly
17
Cutoff Cylinder Rod Ends
Weekly
18
Auger Raise and Lower Slides
Weekly
19
Front and Rear Conveyor Idler and Drive Tubes
250 Hrs
20
Grease Fitting on Rear Auger Bearings
Daily
21
Idler Oil, check level
Monthly
Legend
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7-5
Maintenance
General Information
Before performing any maintenance procedures
on the LeeBoy Model 8816B Conveyor Paver, read
the following safety information and review Safety in
Section 2.
Tool Hazard! ALWAYS use tools
appropriate for the task at hand and use the correct
size tool for loosening or tightening screed parts.
Burn Hazard! ALWAYS handle hot
components with heat-resistant gloves.
This section gives the necessary procedures for routine
and general maintenance on the LeeBoy Model 8816B
Conveyor Paver. Follow all the Maintenance Schedules
and Maintenance Procedures to maintain the paver in
top operating order.
Maintenance Schedule
General Information
The Maintenance Schedule lists the recommended time
intervals between LeeBoy Model 8816B Conveyor Paver
maintenance inspections and lubrication procedures.
The changing of oil and cleaning of

the LeeBoy Model 8816B Conveyor Paver should
only be done in a designated area that can contain
the oil and chemicals involved in any maintenance
requirement. These by-products should be
discarded in accordance with environmental
regulations.
Do not substitute fasteners of any kind
unless the fasteners are equal in size and grade as
original equipment.
NOTE: When performing any routine maintenance such
as 50, 100, 250, and 500 hours, always include
previous routine maintenance hours in the higher
hourly schedule.
Preparing Paver for

Maintenance
When performing maintenance, perform the following
steps before leaving the operators position, unless the
maintenance procedure instructs otherwise.
1.
Park the paver on a flat even surface.
2. Lower all attachments to ground level.
Lubrication Chart in Section 7 gives inspection and

lubrication information for the LeeBoy Model 8816B
Conveyor Paver.
3. Place transmission in neutral.
The Hour and Periodic time periods list most service

intervals. The maintenance schedule begins with 10hour, or daily, maintenance intervals and continues
through the 1000-hour, or annual, maintenance
schedule intervals.
5. Reduce engine speed (RPM) to slow idle.
NOTE: If the paver is operated more than 10 hours per

day, follow the Hour schedule. If the paver is
operated less than 10 hours per day, follow the
Periodic schedules, where they apply.
Preventive maintenance on the LeeBoy Model 8816B
Conveyor Paver will provide years of trouble-free
operation. Adjustment can be performed in the field with
ordinary hand tools. Engine preventive maintenance,
other than oil, air and fuel filter changes, is not covered
in this section. Refer to engine operators manual for
engine service information.
4. Run engine at 1/2 speed (RPM) without load for 3 to

5 minutes.
6. Place ignition switch in the OFF position.
If maintenance must be performed with
engine running, do not leave paver unattended.
Paver Lubrication
Proper lubrication is necessary to maintain the LeeBoy
Model 8816B Conveyor Paver at top efficiency. Refer
to the lubrication information in Table 7-2. Lubrication
Points Schedule. All lubrication points are shown in
Figure 7-1.
NOTE: For convenience there is an oil drain hose

located inside of the right-hand side cover on
the paver. Remove small access cover and stick
hose through hole in side.
7-6
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Maintenance
10-Hour or Daily Routine
Maintenance
NOTE: If the paver is operated more than ten hours per
day, follow the Hour schedule. If the paver is
operated less than ten hours per day, follow the
Periodic schedules, where they apply.
1.
Scrape off mix and spray cleaning solvent or

release agent on the LeeBoy Model 8816B
Conveyor Paver wearplate, extensions, and any
place that has come in contact with the mix. All
cleaning should be performed while the paver is hot.

injury.
If mix is allowed to remain on the
screed overnight, possible damage can result
on start-up the next day. Poor housekeeping will
increase maintenance costs.
2. Remove any debris from screed and check for
leaks.
Pierce Hazard! Avoid skin contact
with high-pressure hydraulic fluid spray caused by
a hydraulic system leak such as a broken hydraulic
hose line. High-pressure hydraulic fluid can
penetrate your skin and result in serious injury. If you
are exposed to high-pressure hydraulic fluid spray,
obtain prompt medical treatment.
NOTE: In cold weather, keep conveyor flight chains

properly oiled with cleaning solvent or release
agent. This will prevent conveyor bars from
sticking. Neglect could result in conveyor bar
damage or drive chain failure.
If mix is allowed to remain in the paver
overnight, possible damage can result upon startup the next day. Poor housekeeping will increase
maintenance costs.
4. Keep the fuel tank full to keep condensation from
forming. Fill at end of day.
5. Perform engine preventive maintenance as
described in your engine operators manual. Any
engine preventive maintenance should always begin
with an oil check.
6. Lubricate thickness control screws with grease
or anti-seize to keep the control screws working
smoothly.
7. Check for damaged, or loose element wires
and harness connections. Repair or replace as
required.
8. Check air intake hoses from the engine to the air
cleaner assembly. Check for cracked, dry rotted,
loose, worn, or damaged hoses, tubes, and clamps.
Tighten, repair, or replace parts as needed.
9. Check for loose, damaged, missing or corroded
parts. Repair or replace as required.
Pierce Hazard! Never check for a

hydraulic fluid leak with your hands. Always use a
piece of wood or cardboard. Have your authorized
LeeBoy Dealer or distributor repair the damage.
3. Tighten fittings as necessary. Replace hoses and
fittings as needed.
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7-7
Maintenance
50-Hour (Initial) or Weekly
Routine Maintenance
100-Hour or Monthly Routine

Maintenance
1.
1.
Check hydraulic oil and add if necessary.
To fill remove top of return filter, located on top of

reservoir, and pour through. If you have an air or
hydraulic pump, you can fill at charge filter. (Remove
cap and fill.)
The LeeBoy Model 8816B Conveyor
Paver hydraulic system requires clean, contaminantfree oil (see Specifications in Section 4). Take care
when working with the hydraulic system to ensure it
is completely clean.
Position the torque hub so the center plug (Figure

7-2,1) is at the twelve oclock position. Remove
the plug either at the three or nine oclock position
(Figure 7-2,2). If oil comes out, no oil is needed.
Insert plug and tighten. If oil does not come out,
remove the plug at the 12 oclock position and fill
torque hub with 50 wt. gear oil until oil starts to
appear at the other hole. Replace both plugs and
repeat process on other torque hub.
2. Adjust conveyor chains (see Conveyor Drive

Chain Adjustment in Section 7). After adjustment,
drag chains should be about 1/2 (13 mm) from rear
square tubing of main frame. Do not let chains run
more than 2 (51 mm) below main frame sides.
3. Check auger chains, lubricate and adjust.
4. Check all battery connections and remove any
corrosion that is present. (Check cables daily.)
5. Check air cleaner, if the engine is equipped with a
dry type element.
Improperly serviced air cleaners
quickly wear out engines. In just a few hours a small
amount of dirt will wear out a set of piston rings.
Refer to your engine operators manual for service
information.
Torque Hub Location

Figure 7-2
6. Perform any other engine preventive maintenance

as described in the engine operators manual.
1 - Center Plug
2 - Side Plugs
7. Change engine oil and filters. Use drain hose on

right side of paver where access hole is located.
2. Replace dry type air filter, if equipped. Refer to your

engine operators manual for service information.
8. For both sides of the screed, lubricate all grease

fittings on the flight screw, the fitting on the depth
screw, and the fittings on the flange bearings
located on top of the extension screed (Figure 7-1).
Grease nuts on extension screws.
3. Change engine oil. To assure complete removal of

contaminants in the oil, perform the oil change while
engine is warm.
9. Blow dust from generator unit.

10. Anytime the LeeBoy Model 8816B Conveyor Paver
has been repainted or the safety labels have been
removed, damaged or can not be read, a new set
of labels should be ordered and reinstalled (see
Safety Label Installation in Section 7) for safe
operation.
4. After draining used oil, clean and reinstall drain

plug and fill crankcase to the full mark with
manufacturers recommended oil. Change oil filter at
every other oil change (15W-40 Motor Oil).
5. Change engine oil and filters. Use the drain hose
stored on the right hand side of the machine.
6. Perform any other engine preventive maintenance
as described in the engine operators manual.
7. Check and adjust all chains, as required (see
Maintenance Adjustments in Section 7).
7-8
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Maintenance
250-Hour or Quarterly Routine
Maintenance
1.
Perform the 250-hour preventive maintenance as

described in the engine operators manual.
2. Change charge filter between valve bank and main

pump.
3. Change return filter on hydraulic tank.
500-Hour or Semi-Annual
Routine Maintenance
1.
All bearings are sealed and have grease fittings.

These should be greased with multipurpose grease
using a hand grease gun. Be careful to avoid
blowing the seals.
2. Perform the 500-hour preventive maintenance as

3. Change oil in conveyor torque hubs; use 50 wt.
4. Change oil in drive torque hubs; use 50 wt.
1000-Hour or Annual Routine

Maintenance
1.
Drain the hydraulic tank. A drain plug is located on

the bottom of the tank for this purpose. Refill with
clean AW #68 Hydraulic Oil.
2. Perform the 1000-hour preventive maintenance as

3. Change oil in conveyor torque hubs; use 50 wt.
4. Change oil in drive torque hubs; use 50 wt.
Maintenance
Adjustments
Conveyor Flight Chain
Adjustment
For cold weather, keep conveyor flight
chain properly oiled with cleaning solvent or release
agent. This will prevent conveyor from sticking inside
of conveyor pan. Neglect could result in conveyor
bars bowing if conveyor sticks.
NOTE: The conveyor should run smooth when conveyor
chain is properly adjusted. These chains should
be adjusted every 100 hours to maintain smooth
operations. If irregular movement of the conveyor
occurs, this is generally a sign that an adjustment
is needed.
Use the following procedure to make adjustment:
NOTE: Front of paver must be run up on ramps to
perform this adjustment.
1.
Loosen the locknut (Figure 7-3,1) and bolt holding

the Adjustment Roller Assembly.
2. Turn adjustment bolts (Figure 7-3,2) alternately

on both sides of the conveyor. Turn one bolt one
half turn, then the other bolt one half turn. Continue
alternating tightening until chains are tight. (The
pressure on the chain will be noticeable as the bolts
are tightened.)
NOTE: Drag chains should be 1/2 away from rear frame
square tube.
3. After the conveyor chain tension is set, tighten
locknut (Figure 7-3,1) and bolt holding assembly.
4. If the adjustment bolts (Figure 7-3,2) have been
run out, it will be necessary to remove a link in the
conveyor chains and add a half link. This repair
should bring the adjustment bolts back to full travel.
5. Repeat steps 1 through 4 for the opposite side.
6. Grease front and rear conveyor tubes at grease
blocks on each side of conveyor. This will grease
between the two bearings on each side of tube.
NOTE: If conveyor bar is damaged, the complete link
with bar must be removed.
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7-9
Maintenance
Conveyor Drive Chain
Adjustment
1.
Operate conveyors.
2. Look at drive chain from side of paver at rear track.

If drive chain has excessive loose motion in it,
adjustment is necessary.
Entanglement / Sever Hazard! Make
sure the paver is shut off and the key is taken out the
key switch. Never perform any adjustments on the
paver when it is running.
1
Conveyor Flight Chain From Below
Figure 7-3

1 - Adjustment Bolt
3. Shut off paver if adjustment is necessary. Loosen

the jam nuts (Figure 7-4,2) on the chain adjuster.
Turn the chain adjuster (Figure 7-4,1) to loosen or
tighten the chain. Do not overtighten; leave about
1/4 of slack in chain.
Automatic Track Adjustment
4. Retighten jam nuts (Figure 7-4,2) when adjustment

is made.
NOTE: Failure to maintain adequate throttle setting may

cause improper adjustment to track.
5. Perform the same check on the opposite conveyor

drive chain.
When backing this paver with load,

maintain at least a three-quarter throttle setting.
Failure to do so may cause improper track tension,
resulting in poor performance and damage.
6. Keep chains clean from buildup, adjusted properly

and lubricated.
Hydraulic adjustment cylinders are automatic and

provide even tension on track that prevents excessive
wear to paver undercarriage. This feature requires the
operator, when backing with load, to maintain at least
three-quarter throttle setting. Hydraulic pressure below
three-quarter throttle is not adequate to maintain track
adjustment.
1
2
Track Tension Pressure: 900 psi

Track Tension Relieving: 1500 psi
Conveyor Chain Adjusting Bolts

Figure 7-4
7-10
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1 - Chain Adjuster
2 - Locknut
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Maintenance
High Gear
Auger Drive Chain Adjustment
NOTE: The high gear adjustment screw is located on

bottom of drive motor.
1.
Adjustment should only be done by an

authorized LeeBoy Dealer.
Tracking adjustment on the high side gear is performed
by adjusting the screw on bottom of hydraulic motor.
The adjustment on the motor for the fast track must be
screwed in to equalize track speed.
NOTE: If hydraulic motor has not been previously set,
ten revolutions of the adjustment screw may be
required before noticing any difference in travel.
NOTE: High gear operation requires the 2 SPD button
on the keypad No. 1 to be activated.
1.
The auger chains should be just snug, not loose.

To tighten chains, loosen horizontal bolts (Figure
7-5,1,2) in slots provided for taking play our of
forward and rear motion.
2. To adjust chains for the right auger, use bolts on

right side (Figure 7-5,1). For left auger adjustment
use bolts on left side (Figure 7-5,2). Loosen jam
nuts and turn adjuster counterclockwise to tighten
chain.
3. Use bolt to adjust tension on chain.
4. Once adjusted, tighten jam nuts on adjustment bolts.
Once chain adjusters are tight, snug up horizontal
adjusters and then jam nuts.
With paver running, push the 2 SPD button on the

keypad to activate the HIGH gear. The LED indicator
light will be illuminated.
2. Adjust screw on bottom of hydraulic motor until back

pressure from spool is felt on adjustment screw.
This indicates adjustment is close.
3. Finalize adjustment by making one quarter (1/4) turn
at a time until correct adjustment is made.
Torque Hub Lubrication

NOTE: See also 100-Hour or Monthly Routine
Maintenance.
1.
2. If oil does not come out, remove the plug at the 12

oclock position and fill torque hub with 50 WT gear
lubricant until oil starts to appear at the other hole.
3. Replace both plugs and repeat process on other
torque hub.
Check oil level in the torque hub, by removing the

plug at the 3 oclock position. If oil comes out, no oil
is needed. Insert plug and tighten.
Auger Chain Adjusting Bolts

Figure 7-5

1 - Right Auger Chain Adjuster Bolts
2 - Left Auger Chain Adjuster Bolts
Track Tension Pressure

Pressure Check
NOTE: Track pressure is set at 900 PSI at track tension
manifold.
1.
To check pressure, connect a 2000 PSI gauge at

one of the hoses going to the track tension cylinder
(Figure 10-3,1).
2. Start engine, set engine to 1600 rpm and observe

gauge. Pressure should go to 1000 PSI.
3. If pressure is not correct, adjust as needed (see
Track Tension Adjustment in Section 7).
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7-11
Maintenance
Track Tension Adjustment
Adjustment should only be done by an
authorized LeeBoy Dealer.
1.
Locate main hydraulic valve on left side of paver,

remove slotted cover.
NOTE: Track tension is set on the main manifold which

is located at hopper end of electrical valve.
NOTE: The following adjustment should only be
performed if track jumps in reverse.
2. Tension pressure is set to 900 PSI. If adjustment is
needed, locate pressure-reducing valve (Figure 1011,15) on left side of main manifold facing outside.
Screed Extension Top Guide

Adjustment
1.
Using the SCREED LEFT EXTENSION AND RIGHT

EXTENSION IN/OUT keypad buttons, run the screed
extensions to the OUT position.
2. Locate the nine (9) 1/2 bolts that hold top guide on.
3. Loosen bolts holding guide and drive guide down
tight against slide by using a blunt punch. Use a
jack, and raise extension up so that it fits the bottom
guide level. Adjust top guide.
4. Run extension out and grease guide with
multipurpose grease before working.
3. Remove valve cap with allen head screw driver.
NOTE: Guide should be greased daily to prevent wear.
Do not screw valve adjuster out below

900 PSI or all pressure will be lost to tank, causing a
heat problem.
5. Tighten the nine (9) 1/2 bolts securing guides) to a

torque of 75 ft. lbs. (100 Nm).
Too much track tension pressure

will cause premature wear on the chains, idler and
sprockets.
4. Adjust exposed socket IN (CW) for more tension
and OUT (CCW) for less tension.
Track Tension Release

Adjustment
1.
Relieving pressure is set to 1300 PSI. The pressure

relief valve (Figure 10-11,16) is located on hopper
end of tension manifold facing inside.
2. Remove valve cap with allen head screw driver.

Do not screw valve adjuster out below
900 PSI or all pressure will be lost to tank, causing a
heat problem.
Too much track tension pressure
will cause premature wear on the chains, idler and
sprockets.
3. Adjust exposed socket IN (CW) for more tension
and OUT (CCW) for less tension.
NOTE: Track tension is controlled by a loadsense pump.
The pump is operating all cylinders.
7-12
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Maintenance
Electrical System
2. Before connecting the batteries, turn off the master

switch, located underneath the main dash panel.
Battery Servicing
3. Be certain that the terminals and battery posts

are thoroughly cleaned and that the battery cable
terminals are tight.
Burn Hazard! Batteries contain sulfuric

acid.
NEVER allow battery fluid to come in contact with
clothing, skin or eyes. Severe burns could result.
ALWAYS wear safety goggles and protective
clothing when servicing the battery.
If battery fluid contacts the eyes and/or skin,
immediately flush the affected areas with a large
amount of clean water and obtain prompt medical
treatment.
1.
Open cover at front of hood standing in hopper to

access batteries (Figure 7-6,1).
4. Keep the battery clean by washing it off whenever

dirt build-up is excessive.
5. If corrosion is present around terminal connections,
remove them and wash with ammonia solution or
a solution consisting of 1/4 lb. (0.11 kg) baking soda
added to one quart of warm water.
6. Make certain the vent caps are tight to prevent
solution from entering the cells.
7. After cleaning, pour clean water over the battery and
surrounding area to wash the solution away.
8. Check vent cap breather openings to make sure
they are open.
Dirty or loose connections can create
high electrical resistance and permit arcing.
NOTE: The electrical system is a 12-volt negative

ground system. Connect the positive (+) cable
to the positive (+) post of the battery. Connect
the ground cable to the negative (-) post of the
battery. It is advisable to disconnect the negative
(-) cable first and connect it last. Reversed
polarity can damage the electrical system.
Fire and Explosion Hazard! Be sure
that the battery charger is in the OFF position before
connecting it to the battery.
Be sure to keep the battery fully charged during cold
weather to keep it from freezing. Freezing weather has
little effect on a fully charged battery.
Front Hood Battery Access

Figure 7-6
Fire Hazard! Keep sparks and flames
away from the batteries, as electrolyte gas is highly
flammable.
NOTE: When replacing the battery, discard the old
battery properly.
Always turn the master battery switch
off when working on the electrical system or welding
on the LeeBoy Model 8816B Conveyor Paver.
Damage to electrical components could result.
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Fire and Explosion Hazard! Always

observe battery polarity when connecting a battery
charger or jumper cables to the battery: negative (-)
to negative (-), positive (+) to positive (+). Failure to
do so could produce sparks.
When connecting a booster battery, connect one end
of the first jumper cable to the positive (+) terminal of
the dead battery and the other end to the positive (+)
terminal of the booster battery. Connect one end of the
second jumper cable to the negative (-) terminal of the
booster battery and the other end to the frame of the
paver with the dead battery.
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7-13
Maintenance
The alternator supplies electrical current for charging
the battery and ample electrical power to the electronic
controls. The built-in regulator in the alternator controls
the voltage output. If for any reason the wires must be
disconnected from the alternator, mark them so that
they can be reconnected properly. Use the following
precautions to prevent damage to the alternator and/or
regulator:
1.
To test the generator voltage at the generator:

1.
Use volt meter to measure between the two main

input wires L1 and L2 (Figure 7-7,2,3). If you
measure from L1 to the frame of the paver, or
ground, the voltage will be half of the rated output of
the generator. The voltage should be the same as
measured at the control box.
An alternator is never to be polarized. Never ground

any alternator terminals or circuits.
2. Always disconnect the battery before disconnecting

or connecting the alternator. Never disconnect the
alternator with it operating. Be certain the wiring is
properly connected before connecting the battery.
3. Always connect a booster battery in the proper
polarity: negative (-) to negative (-) and positive (+) to
positive (+).
When finished using the paver at the
end of the day, ALWAYS turn the DISCONNECT
switch to the OFF position. This will eliminate the
possibility of fire due to battery or cable shorting.
Generator Testing View
Generator Voltage Testing

The LeeBoy Model 8816B Conveyor Paver generator is
hydraulically driven. When the paver engine is at 1600 1800 rpm and the hydraulic system at normal operating
temperature, the generator should produce between
220VAC and 240VAC.
The voltage of the generator depends on speed
(rpm). The voltage increases as rpm increases, and
decreases as rpm decreases. The voltage will decrease
significantly if generator speed is slower than 3480 rpm.
NOTE: When testing the generator voltage ensure
the paver engine is at 1600 - 1800 rpm and the
hydraulic temperature is at normal operating
levels.
7-14
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Figure 7-7

1 - Capacitor
2 - L1 (Black Wire)
3 - L2 (White Wire)
To test the generator voltage at the control box:

1.
Use volt meter to measure between the two main

black and white input wires located inside the
control box on the terminal block similar to one
in Figure 7-7. The voltage should be the same as
measured at the generator.
If your voltage at this point is lower, make certain the

generator is turning the correct speed by testing with
a Hz meter or photo tachometer as described in the
Generator Speed Tuning section below.
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Maintenance
Generator Speed Tuning
To Measure Generator Speed:
Generator speed tuning should only be

done by an authorized LeeBoy Dealer.
1.
A volt meter set to read frequency (Hz) can be used to

test the speed of the generator. When the paver engine
is at 1600 - 1800 rpm, the generator should operate at
58 Hz to 62 Hz, or a speed of 3480 rpm to 3720 rpm. If
generator speed drops below 3480 rpm, then voltage
output and performance of the heating system will also
decrease significantly.
2. Use volt meter, set to read frequency (Hz), to

measure between the two main input wires L1 and
L2 (Figure 7-7).
The generator should never be allowed

to operate at a speed of 3800 rpm or greater.
Generator damage will occur and may void your
existing warranty. If your speed is above 3800 rpm,
stop the set immediately.
NOTE: The generator and electrical system is designed
to work within the range of 58 Hz to 62 Hz. It
does not need to be set to exactly 60 Hz.
NOTE: When testing the generator speed, make certain
that the paver engine is at 1600 - 1800 rpm and
the hydraulic temperature is at normal operating
levels.
Remove back panel from generator housing to

access the rear of the generator.
NOTE: A photo tachometer may also be used to check

the speed of the generator at the motor coupling
by removing the motor coupling shield.
Always replace shields and panels
when finished testing.
3. Note that 60 Hz is exactly 3600 rpm. For every
single Hz above 60 an increase of 60 rpm can be
added to 3600 rpm. For every single Hz below 60
Hz a decrease of 60 rpm can be subtracted from
3600 rpm.
Example: 60 Hz is 3600 rpm. A reading of 62 Hz would
be 3720 rpm. A reading of 58 Hz would be 3480 rpm.
NOTE: The integrated flow control manifold is pre-set
and will maintain the generator at its proper
speed if the correct amount of oil is supplied to
the set. If the temperature of the hydraulic system
rises above 160F, some slippage may occur
through the gear set of the generator motor, and
the generator may slow slightly.
There is a fine tune adjustment (Figure 7-8,1) provided
on the top of the manifold. This adjustment will only
effect the speed of the generator a small amount. The
manifold should not be out of adjustment any more than
1/8 turn of this adjustment.
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7-15
Maintenance
To Fine Tune Generator Speed:
Over adjustment will cause damage to
the generator and void the warranty.
NOTE: Generator Speed should only be adjusted by an
Authorized LeeBoy Dealer.
1.
Locate the Fine Tune Adjuster (Figure 7-8,1) and

turn to increase or decrease the speed as needed.
NOTE: Clockwise (CW) adjustment will slow the

generator down.

Counter Clockwise (CCW) adjustment will speed

the generator up.
Generator Capacitor
Replacement
The capacitor (Figure 7-7,1) located in the rear of the
generator controls and regulates the voltage in the
generator while in operation. If this capacitor fails, the
voltage will drop to little or no output at all.
Replacing this capacitor with one of the same type and
value will help determine if the capacitor is at fault.
1.
Ensure that the paver and generator engines are off.
2. Detach the wires at the top of the capacitor.

3. Remove the capacitor and replace with a new one
of the same type and value.
4. Re-attach the leads at the top of the capacitor.
There are no other voltage adjustments that can be
made to the generator.
Testing Element Relays

The element relays are 12vdc controlled, and have dual
contacts rated for 240VAC.
1.
Disconnect any wires to the relay, or completely

remove it from the control box (Figure 7-9).
Generator Fine Tuning

Figure 7-8

1 - Fine Tune Adjuster
If your generator will not operate at the correct speed

it may be necessary to test the hydraulic flow from the
pump, or check the generator motor for excessive case
drain flow. The case drain of the motor should not leak
more than 1 gallon per minute. Replace the generator
motor or paver pump if either are found to be operating
incorrectly.
Relay
Figure 7-9
2. Place the leads of an ohm meter, or continuity tester
across the contact terminals (2 to 4) or (6 to 8) as
shown in Figure 7-10.
7-16
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Maintenance
Element Resistance Testing
When a breaker in the control box has tripped, it must be
assumed that there may be a problem with wiring or an
actual element in the circuit.
Elements used to heat the screed are sized depending
on how much area and material they are required to
heat. The actual resistance of the element will vary
depending on what wattage the element is in the specific
application.
First Terminal Set Testing

Figure 7-10
NOTE: Without 12vdc applied to the coil of the relay,
the contact terminals should have no continuity
through them. The contacts should be open.
If the contacts are closed, and you do not
have 12vdc applied to the coil of the relay, your
contacts are not correct, and the relay should be
replaced.
3. With the ohm meter still on the contact terminals,
apply 12vdc to the coil terminals of the relay (Figure
7-11).
NOTE: The contact terminals should now close and
show a path through them for the power to be
applied to the electrical elements. If the relay
does not work as described above, it may be
faulty, and should be replaced.
To know that the element is correct, you should read

a resistance between 28 ohms and 60 ohms. If the
element is bad, the reading will be very different from
this range. The element that is bad will most likely read
open or it will read very little resistance (less than 1
ohm) and will indicate a short through the element.
1.
Disconnect element one at a time from the

connection point on the lower side of the control
box.
2. Use an ohm meter and test the resistance through

the element between the two pins in the plug at the
end of the element cable (Figure 7-12).
NOTE: You do not have to test the plug attached to the
lower side of the control box.
3. Test between the two pins shown here with an ohm
meter.
4. Test plug at end of element wires.
5. Before the element is plugged back in, check each
wire (pin) with an ohm meter test lead, and place
the other lead on a bare steel section of the screed
frame. If there is any continuity through the element
to the frame, the element is bad and must be left
disconnected or replaced.
Fire Hazard! Do not attempt to operate
an element with a known short. Replace faulty
elements and wiring before using.
Second Terminal Set Testing

Figure 7-11
Element Plug End
Figure 7-12
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7-17
Maintenance
Engine Maintenance
Changing the Engine Lubrication Oil
General Information
The engine lubrication oil must be changed according to

the interval given in the current Cummins Diesel engine
operators manual.
The following engine maintenance information will cover

the engine general maintenance procedures most often
required.
For additional, very specific, engine maintenance
information, see the current engine operators manual.
Engine Lubrication Oil

Checking the Engine Lubrication Oil
Level
The engine lubrication oil must be kept at a level above
the ADD mark, but not above the FULL mark, on the
engine lubrication oil dipstick.
To accurately check the engine lubrication oil level:
1.
Park the LeeBoy Model 8816B Conveyor Paver in a

level position and stop the engine.
2. Clean the area around the engine lubrication oil

dipstick before removing the dipstick from the
engine.
NOTE: The color of the engine lubrication oil can not be

used as an indication of the need for a engine
lubrication oil change. The use of an engine
lubrication oil analysis service is the only
alternate reason for not following the required
engine lubrication oil change schedule.
Do not change the engine lubrication
oil when the engine and lubrication oil are hot.
Change when warm only. Hot oil can cause serious
personal injury.
oil filter with the engine running. Serious engine
damage, or failure, will occur. Clean the area around
the engine lubrication oil dipstick and oil filler cap
before removing the dipstick, or oil filler cap.
With the engine stopped, and the engine lubrication oil is
warm, proceed as follows:
1.
Remove access cover on right side.
Stop the engine before checking the

engine lubrication oil level. With the engine running,
hot oil can be thrown causing serious personal
injury.
2. Locate oil drain hose and stick through hole in side.
3. Wait five minutes, after engine shutdown, before

removing the dipstick from the engine and checking
the oil level.
4. Install cap back on hose and slide hose back inside.
NOTE: This time will allow the engine lubrication oil to

return to the oil pan and will give a more accurate
measure of the engine oil.
3. Remove cap on end of hose and drain all engine oil

into container having a capacity sufficient to hold the
drained oil.
5. Fill the engine with 12 qts (11.3 liters) of oil, using the
correct engine lubrication oil.
NOTE: See this section for the correct amount of
lubrication oil. For the correct type of lubrication
oil see the current engine operators manual for the Cummins engine.
6. Install the engine lubrication oil dipstick.
Do not start the engine before
changing the engine lubrication oil filter. Follow the
procedures given in this section and in the current
Cummins engine operators manual.
7-18
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Maintenance
Fuel system
Changing The Engine

Lubrication Oil Filter
The engine lubrication oil filter must be changed when
the engine lubrication oil is changed.
oil when the engine and lubrication oil are hot.
Change when warm only. Hot oil can cause serious
injury.
oil filter with the engine running. Serious engine
damage, or failure, will occur.
With the engine stopped and filled with new engine
lubrication oil, proceed as follows:
1.
Wipe the area around the engine lubrication oil filter

element and its mounting base, with a clean cloth.
2. Place a container under the filter element.

3. Use a filter removal wrench to loosen and remove
the filter element by turning it in a counterclockwise
(CCW) direction of rotation. Drain and discard the
removed filter element.
NOTE: Be sure the used rubber gasket is removed and
discarded with the filter element.
4. Wipe the inside area of the lubrication oil filter head
using a clean lint free cloth.
Fuel Tank
The fuel level is indicated on the digital display FUEL
gauge and indicates the amount of fuel in the tank. Fill
the fuel tank FULL..
To fill fuel tank:

Fill the tank to FULL before the paver
is stored for the night to reduce the accumulation of
moisture in the tank from condensation.
The operator must be off of the paver
while fuel is added. No smoking while filling the fuel
tank. All fuels for internal combustion engines are
flammable. Fill the fuel tank only in a designated
area with good ventilation. Have a fire extinguisher
available.
Explosion Hazard! Never fill the tank
near an open flame, or near equipment that can
create sparks. Never check fuel level or check for
fuel leaks with an open flame.
1.
Stop engine.
2. Remove cap from fuel tank.

NOTE: Use only DIESEL FUEL.
3. Fill with diesel fuel till FULL. Replace cap.
5. Put clean engine lubrication oil on the rubber gasket

area of the new filter element. Fill the new filter
element with correct, new, and clean oil.
6. Install the new filter element onto the filter head.

Carefully tighten the filter element, by hand only.
NOTE: Tighten the filter element as directed on the filter
element, by the filter manufacturer.
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7-19
Maintenance
Engine Fuel Filters
Engine Air Filter
The fuel filter element must be replaced as directed in

the current Cummins engine manual. Replace the fuel
filter using the following general procedure and very
specific information given in the current engine manual.
The engine inlet air filter assembly uses a replaceable

filter element.
Diesel fuel is very flammable. Use

extra caution.
Do not change the fuel filter with the paver running.
Do not change the fuel filter in an area near an open
flame. Do not smoke while changing the fuel filter.
The air filter element should be

replaced one time for each 100 hours of paver
operation, or monthly, for a paver which is operated
under normal conditions, or more often for a paver
that is operated under severe conditions. Never
operate the engine without an air cleaner element
installed.
Do not spill fuel.
Do not service the air cleaner element

while the engine is running.
1.
To service the air cleaner element:
Stop the engine and allow it to cool.
2. Put a container under the fuel filter, before removing

the filter element.
3. Wipe the area around the fuel filter element and the
element mounting head, using a clean lint free cloth.
4. Use a filter removal wrench to loosen and remove
the element, by turning the element in a clockwise
direction. Drain and discard the removed element.
5. Wipe the inside area of the filter head with a
clean lint free cloth. Fill the new fuel filter element
completely full with the clean diesel fuel. Put clean
fuel on the element rubber gasket.
6. Install the new fuel filter element onto the filter head.
Carefully tighten the element by hand only.
Tighten the fuel strainer or the fuel
filter element as directed on the filter element, by the
filter manufacturer. Do not overtighten the fuel filter
element onto the filter head.
1.
Remove the rear cover air filter.
2. Remove the primary and secondary air filter

elements and discard.
3. Clean the inside of the air cleaner body with a clean
cloth.
Severe engine damage can occur
if engine is operated without air filter properly
installed.
4. Carefully install the new air filter elements into the
canister.
5. Install the rear covers on the canister.
6. Check all the clamps for intake air at filter and turbo
to make sure everything is tight and in contact.
7. Start the engine using all the correct starting
procedures given in Operation section of this
manual. Check that engine runs smoothly.
7. Repeat the above procedure for second fuel filter.

8. Start the engine and check for any fuel leaks.
Explosion Hazard! Stop the engine
immediately if any fuel leakage is noted. Do not start
the engine until the leakage problem is corrected.
7-20
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Maintenance
Hydraulic System
1.
The hydraulic motors and the hydraulic cylinders use

the same hydraulic oil reservoir and hydraulic oil supply.
Checking The Hydraulic Oil

Level
Check the hydraulic reservoir oil level, one time each
day, by the sight glass on the reservoir as seen on
the left side of the paver. Check the oil level when the
hydraulic oil is at normal operating temperature only.
Adding Hydraulic Oil To The

Hydraulic Oil Reservoir
The hydraulic reservoir oil level must be visible in the
sight glass to be at the correct level. If the hydraulic oil
level is below the red line (Figure 7-13,3) or not visible
in the sight glass, the correct, filtered hydraulic oil (see
Specifications in Section 4) must be added to the
hydraulic oil reservoir until the oil level is correct.
Remove small panel on left side of paver above

hydraulic oil sight glass to access the hydraulic oil
reservoir cap (Figure 7-13).
Do not loosen, or remove, the hydraulic

oil reservoir filler cap when the hydraulic oil is hot.
Only loosen the filler cap when the oil is at a warm
temperature. Always loosen the filler cap slowly to
relieve any pressure in the hydraulic oil reservoir.
2. Locate and remove cap on top of hydraulic oil
reservoir (Figure 7-13,1).
Take care when working with the
hydraulic system to ensure it is completely clean.
NOTE: Do not use unfiltered hydraulic oil. The new
hydraulic oil must be filtered before it enters the
hydraulic oil reservoir.
NOTE: Keep the oil level of the hydraulic oil reservoir,
at the correct level. An air space is designed
into the hydraulic oil reservoir and allows for oil
expansion, at warm temperatures. The hydraulic
oil reservoir will have a low pressure in it at
system operating temperatures.
Do not over fill the hydraulic oil
reservoir.
3. Add filtered hydraulic oil through opening until
oil is seen in the hydraulic oil sight glass and is
approximately 1/2 below the black line near the top
(Figure 7-13,2). Do not overfill.
4. Replace cap and access panel.
Hydraulic Oil Tank Fill

Figure 7-13

1 - Oil Fill Fitting
2 - Black Line
3 - Red Line
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7-21
Maintenance
Changing The Hydraulic Oil
Changing the hydraulic oil removes the accumulation
of dirt, water and mechanical wear particles from
the hydraulic oil reservoir and system. The chemical
structure of the hydraulic oil also changes after
continuous use in the system and new, clean, and
filtered oil is a must to help insure further correct
operation of the hydraulic system.
Hydraulic oil which has oxidized or
which contains contamination, of any type, can
shorten the expected service life of any, or all, of the
components in the hydraulic system.
Use the following procedures to change the hydraulic oil
in the hydraulic oil tank (Figure 10-11).
1.
Stop the engine. Allow the hydraulic oil to cool, until

it is at a warm temperature only.
2. Slowly loosen, and then remove, the hydraulic oil

reservoir filler cap (Figure 10-11,9).
3. Put a CLEAN, lint free cloth over the reservoir fill
tube opening and secure in place with tape.
Do not drain the hydraulic oil from the
reservoir when it is hot. Hot hydraulic oil can cause
serious personal injury. Drain at a warm temperature
only.
NOTE: All reservoir tanks together plus hoses hold
approximately 50 gallons.
4. Carefully remove the plugs from the hydraulic
tanks. Use a drain collection device, of sufficient
capacity to collect the hydraulic oil. Allow all of the
hydraulic oil to drain from the reservoirs and into the
container.
7-22
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Do not fill the hydraulic oil reservoir

with new hydraulic oil until the strainer has been
serviced.
5. Install the hydraulic oil reservoir drain plug, and
tighten securely.
6. Carefully remove the cloth from the hydraulic oil
reservoir fill tube opening.
7. Remove the strainer on the tank.
8. Fill hydraulic oil tank with the correct, filtered
hydraulic oil until tank is full.
Do not overfill the hydraulic oil
reservoir with oil.
NOTE: Cold oil level should be about 1/2 to 3/4 below
full level on sight gauge.
Never let tank run dry. Pump damage
will occur.
9. Install the hydraulic oil reservoir filler cap onto the
reservoir filler neck and tighten securely.
10. Start the engine using the correct procedures given
in OPERATION section of this manual. Check the
hydraulic system for any leaks.
Do not use hands on any hydraulic
hose, fitting or system component to check the
system for possible leaks. Serious injury can result
from an oil leak under high pressure. Oil can be
injected under the skin by high pressure. Protect the
eyes by wearing safety glasses.
Stop the engine immediately if any
hydraulic leak is noted. Do not start the engine until
any problem noted has been corrected.
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Maintenance
Changing The Hydraulic Oil
Strainer
Removal & Installation

Procedures
The oil strainer is mounted in the oil filler opening under

the filler cap.
2-Speed Motor Replacement
Do not remove the hydraulic oil CAP

from the reservoir when it is hot. Hot hydraulic oil can
cause serious personal injury. Allow hydraulic oil to
cool down to a warm temperature .
1.
Remove the hydraulic oil filler cap (Figure 10-11,9).
2. Remove the three screws securing the strainer,

then remove the strainer and the gasket.
Removal
1.
Drive paver on to ramp to access underside.
2. Label and disconnect all hydraulic hoses. Plug and

cap fittings.
3. Remove two bolts holding motor to torque hub.
4. Slide motor out of torque hub.
3. Install the new element. Place the spring in the head.
Installation
4. Fill the hydraulic oil reservoir with the correct,

filtered hydraulic oil until proper level is in sight
gauge before fill cover is placed on (Figure 1011,20).
1.
Do not overfill the hydraulic oil

reservoir with oil.
Lubricate O-ring and install on motor.
2. Slide motor into torque hub.

3. Attach motor to torque hub with two bolts. Torque
bolts to 120 ft. lbs. (162 N.m).
4. Clean all hoses and fitting and reconnect hoses.
5. Check the oil level in the hydraulic oil reservoir

again. Add oil if needed.
5. Fill oil tank through the charge filter fill port. This will
charge motor back with oil.
6. Install the hydraulic oil reservoir filler cap onto the

reservoir filler neck and tighten securely.
6. Start engine and let run for about 10 minutes before

moving the paver. This will prevent damage to the
new motor due to a dry start.
7. After completing installation, check hydraulic oil
level.
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7-23
Maintenance
Drive Torque Hub Replacement
Track Sprocket Replacement
Removal
Removal
1.
1.
Drive paver on to ramp in order to access

underside.
2. Remove track master pin at bottom rear of sprocket.

3. Release track tension by screwing relief cartridge
out of manifold about three turns.
4. Drive paver forward to disconnect track from the top
of the sprocket.
Rotate track master pin to bottom of sprocket.
2. Release track tension by screwing relief cartridge

out of manifold about three turns.
3. Remove track master pin at bottom rear of sprocket.
Drive paver forward to disconnect track from the top
of the sprocket.
4. Jack paver sprocket up out of track for removal.
5. Follow directions for 2-Speed Motor Replacement.
5. Remove bolts holding sprocket.
6. Jack paver sprocket up out of track for removal.
6. Slide sprocket off and replace.
7. Remove bolts holding sprocket on.
Installation
8. Slide sprocket off out of the way.
1.
9. Use a hoist to hold torque hub from falling.
2. Place thread-locking adhesive on bolts and install

bolts holding sprocket.
10. Remove bolts from rear of torque hub.
3. Lower paver so that sprocket goes back into track

chain. Drive paver forward to rotate track onto top of
the sprocket.
11. Slide torque hub out with hoist.

Installation
1.
Slide sprocket back in place.
Use hoist to place torque hub back to frame.

bolts for holding torque hub in place. Torque bolts to
180 ft. lbs. (244 N.m).
4. Place master pin back in track and place threadlocking adhesive on bolts.
5. Tighten relief cartridge in manifold.
3. Slide sprocket on to torque hub.

bolts holding sprocket on. Torque bolts to 180 ft. lbs.
(244 N.m).
5. Follow directions on installing 2-Speed Motor
Replacement.
6. Lower paver so that sprocket goes back into track
chain. Drive paver forward to rotate track onto top of
the sprocket.
7. Place master pin back in track.
8. Place thread-locking adhesive on bolt.
9. Tighten relief cartridge in manifold.
NOTE: Rotate torque hub so that the fill plug is at 12
oclock and one of the oil level plugs is at 3
oclock or 9 oclock.
10. Fill torque hub with 50 WT gear oil. Oil level is to
center of torque hub.
7-24
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Maintenance
Front Idler Or Bushing
Replacement
Rear Conveyor Shaft, Bearings,

And Sprockets Replacement
Removal
Removal
NOTE: Idler can be removed without taking the track

apart. Use winch to hold the track forward.
Remove tension cylinder top guide and idler.
1.
1.
Rotate track so that master pin is at rear bottom of

front idler.
2. Loosen track by screwing tension relief cartridge

out about three turns.
Place paver over a pit or on a ramp.
2. Disconnect main conveyor chains underneath the

equipment. Disconnect any link. Rotate chains out of
the way of the assembly.
3. Remove chain from torque hub to conveyor
sprocket.
3. Remove master pin.
4. Remove track pads at rear of sprocket, so that

sprocket will slide off.
4. Back paver up so that track does not lay on idler.
5. Remove bolt and washers holding sprocket on.
5. Remove complete idler by removing top guide on

slide and disconnect cylinder.
6. Remove sprocket and bearing from frame side.
6. Lift idler out and replace or install new bushing.
7. Remove inner snap ring at inner sprocket. (Later

models have bolts)
NOTE: Rebuild of bushing and seals can be done

without taking idler off paver.
8. Shaft and outer conveyor sprocket should slide out

through frame side.
7. Remove hub cap at end and slide idler wheel off.

Repair and reinstall.
NOTE: Rear tube can be removed for changing inner

bearings.
Front Idler Installation After Bushing

Replacement
NOTE: Replaced bearings in tubes must have inner

seals removed so that grease can enter into the
bearing area from grease fitting.
1.
Slide idler wheel back on to idler shaft.
9. Replace bad or damaged parts.
2. Place hub cap back on by using a bolt screwed into

idler axle to act like a press. Align roll pin hole in cap
and axle.
Installation
1.
Place conveyor shaft into inner conveyor sprocket.
3. Drive roll pin in.
2. Place snap ring on shaft. (Later models have bolts)
4. Fill with 90 WT gear oil.
NOTE: Outer conveyor sprocket must be aligned with

inner sprocket.

6. Tighten track tension relief cartridge.
3. Rotate outer sprocket on shaft until properly

aligned.
New Front Idler Installation
4. Reinstall outer bearing and outer sprocket.
1.
5. Place thread-locking adhesive on bolt and torque to

180 ft. lbs. (244 N.m).
Place new idler with slide block back in bottom

guide.
2. Lubricate slide.
3. Place top guide against idler slide snug. Snug bolts
then tap guide down. Once snug, torque bolts to 180
ft. lbs. (244 N.m).
6. Place conveyor and drive chains back on and

adjust.
7. Grease bearings in tubes by using grease blocks on
each side below hopper wing.
4. Connect cylinder.
6. Tighten track tension relief cartridge.
7. Check oil level in torque hub.
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7-25
Maintenance
Front Conveyor Shaft, Bearings,
And Sprockets Replacement
Conveyor Wear Plate

Replacement
Removal
Removal
1.
1.
2. Disconnect main conveyor chains underneath the

equipment. Disconnect any link. Rotate chains out of
the way of the assembly.
3. Loosen idler adjust bolts and remove hold down
bolts. Assembly will come out at this time.
4. Remove damaged or worn parts and reinstall.
2. Remove all guards over conveyor floor and front lip

panel.
3. Remove main conveyor chains from paver.
4. Remove front conveyor idlers from paver.
5. Remove bolts from rear tube assemblies and let
assembly be held only by outer bearing.
6. Remove 16 bolts that holds floor into frame.
7. Lift wear plate out of paver with hoist.
Installation
Installation
1.
1.
Reverse removal procedure and place back in

paver.
Clean frame where conveyor plate lays.
2. Place new conveyor plate in frame.
2. Connect main conveyor chains and adjust tension.

Make sure all hold down bolts are torqued to 180 ft.
lbs. (244 N.m). Tighten jam nuts on adjuster bolts.
3. Place thread-locking adhesive on the sixteen 5/8

bolts and tighten conveyor plate to frame. Torque
3. Grease bearings by using grease blocks on each

side below hopper wing.
4. Place rear drive assembly back in place.
NOTE: Right hand side grease block greases every

bearing on the right hand side of conveyor. Left
hand side grease block does the same for left
hand side.
5. Place thread-locking adhesive on bolts and torque

to 180 ft. lbs. (244 N.m).
6. Tighten adjuster against assembly to keep from
slipping.
7. Place front idler assemblies back in place.
8. Place main conveyor chains in and adjust chain
tension. Once adjusted, torque all idler hold down
9. Adjust tension bolts tight against assembly when
done and lock jam nuts.
10. Place all guards over conveyor chains and front lip
panel.
11. Grease bearings by using grease blocks on each
side below hopper wing.
7-26
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Maintenance
Conveyor Drive Motor
Replacement
Conveyor Torque Hub

Replacement
Removal
Removal
1.
1.
Remove hydraulic hoses from motor.
Remove hydraulic hoses from motor.
2. Remove two bolts holding hydraulic motor in torque

hub.
2. Remove two bolts holding hydraulic motor in torque

hub.
3. Slide drive motor out of torque hub.
3. Slide drive motor out of torque hub.
Installation
4. Loosen adjusting bolts on torque hub slide.
1.
5. Disconnect chain from torque hub to conveyor drive

sprocket.
Check O-ring on new or repaired drive motor.

Lubricate O-ring before installing.
2. Slide new or repaired drive motor into torque hub.
6. Slide torque hub up and out.
3. Secure with two bolts.
7. Remove sprocket mounted on torque hub.
4. Reconnect hydraulic hoses to motor.
8. Remove bolts in slide mount to remove from torque

hub.
5. Check for leaks.
Installation
1.
Replace or repair torque hub.
2. Place slide mount back on torque hub.

3. Place thread-locking adhesive on bolts and tighten.
4. Grease splines before installing sprocket.
5. Slide sprocket back on to torque hub shaft.
6. Place thread-locking adhesive on and tighten bolt
holding sprocket.
7. Grease slide then slide torque hub back into slide
holders.
8. Place chain back on sprocket and adjust for 1/4
slack.
9. Check O-ring on new or repaired drive motor.
Lubricate O-ring before installing.
10. Slide new or repaired drive motor into torque hub.
11. Secure with two bolts.
12. Reconnect hydraulic hoses to motor.
13. Fill torque hub with 50 WT gear oil. Fill through top
plug until oil runs out of plug at 3 oclock or 9 oclock
position. Once filled reinstall seal plugs and tighten.
14. Check for leaks.
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7-27
Maintenance
Cutoff Assembly Replacement
Removal
Inner Auger Drive Shaft

Replacement
1.
Removal
Remove stub shaft sliding into outer end of auger

tube assembly by removing the last bolt holding
auger sections.
2. Remove auger end mount holder by removing the

four top bolts.
3. Remove two inner auger section bolts.
1.
Remove stub shaft sliding into outer end of auger

tube assembly by removing the last bolt holding
auger sections.
2. Remove auger end mount holder by removing the

four top bolts.
4. Disconnect cutoff cylinder cutoff and auger

assembly will slide off of inner drive shaft for
replacement.
3. Remove two inner auger section bolts.
NOTE: If inner cutoff pivot mount (with 4 bolts) is OK,

then auger assembly does not need to come
out. Just remove outer stub shaft, cylinder, and
4 inner pivot mount bolts that hold cutoff on, and
remove cutoff.
5. Remove auger cover that covers chains.
Installation
7. Remove trunnion cap at bottom of auger bearing.

This will let inner drive shaft or bearing to be
replaced.
1.
Clean area at auger cover where inner pivot rotates.
4. Disconnect cutoff cylinder, cutoff and auger

assembly will slide off of inner drive shaft.
6. Disconnect chains by loosening adjuster that
pushes up on auger motor slide and the horizontal
adjuster pushing in on slide.
2. Grease and slide inner cutoff pivot mount back on.

Slide auger assembly onto inner drive shaft and
place bolts through auger sections with Teflon
washers between sections and auger tube.
Installation
3. Bolt auger end mount back on with four 1/2 bolts.
NOTE: If trunnion clamp is too tight, bearing will fail.
4. Grease bushing inside and on side where cutoff

pivots.
2. Clean area at auger cover where inner pivot rotates.
1.
Place new shaft with sprocket or bearing back in

paver. Torque trunnion cap to 40-50 ft-lbs.
5. Slide outer stub shaft back in.
3. Grease and slide inner cutoff pivot mount back on

paver.
6. Slide new cutoff on to outer bushing and start 4

bolts at inner pivot.
4. Slide auger assembly on inner drive shaft and place

bolts through auger sections.
7. Connect cylinder back to cutoff.
5. Bolt auger end mount back on with four 1/2 bolts.
8. Close cylinder hydraulically until cutoff assembly

closes shut against frame.
6. Grease bushing inside and on side where cutoff

pivots.
9. Tighten 4 inner bolts in cutoff to hold in place.
7. Slide cutoff on to outer bushing and start 4 bolts at

inner pivot.
8. Place stub shaft back into outer end of auger tube
using the one auger section bolt.
9. Connect cylinder back to cutoff.
10. Close cylinder hydraulically until cutoff assembly
closes shut against frame.
11. Tighten inner 4 bolts in cutoff to hold in place.
12. Place chains back on and adjust for 1/4 slack in
chain.
7-28
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Last Viewed
Maintenance
13. Before installing covers spray chains well with chain
lube.
Do not allow hands or clothing near
chain or auger while engine is running.
Rear Hopper Wing Cylinders

Replacement
Removal
14. Slotted area in top of auger cover is there for

spraying through top to lubricate chains while
augers are rotating.
1.
Replacing Auger Motor
3. Open front cover on hood to access round cover at

bolt location at rod end of cylinder.
Removal
1.
2. Prop wing closed so that wing will not fall open after
cylinder is disconnected.
4. Remove top bolt through opening.
Remove covers over chains.
5. Fold cylinder out and disconnect hoses.
2. Loosen auger motor and remove chain.

3. Label and disconnect hydraulic hoses and plug
fittings.
4. Auger motor mount with motor will slide up and out
of slide holder for motor replacement or repair.
6. Disconnect mount at blind end of cylinder and slide

cylinder off.
Installation
1.
Slide cylinder on bottom mount.
2. Place thread-locking adhesive on bolts and attach

cylinder to mount.
5. Slide sprocket off and remove mount.

Installation
1.
Fold hopper wing all the way in.
Place auger motor mount and sprocket on to motor.
3. Clean hydraulic hoses and connect to cylinder.
2. Place thread-locking adhesive on bolts and tighten.
4. Extend cylinder so that bolt in rod end lines up with

mount.
3. Connect chain, adjust for 1/4 slack in chain and

lubricate with chain lube.
5. Place thread-locking adhesive on bolt and tighten.
4. Connect hydraulic hoses and check for leaks.
6. Attach round cover in hole with bolt and close hood.
NOTE: If auger bypass manifold was removed, when

reinstalling, use small amount of grease to hold
O-rings in grooves. Slide bolts through mounting
holes and start in threads of motor before
touching manifold to motor. This will eliminate
O-ring damage.
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7-29
Maintenance
Hood, Pumps, And Double Pump
Drive Replacement
Installing Drive Coupling

1.
Removing Hood
1.
Remove muffler.
Clean flywheel and threaded bolt holes with ether.

This will provide a clean surface for thread-locking
adhesive to seal.
2. Install new drive coupling in flywheel.
2. Disconnect air breather boot from turbo.

3. Disconnect hose from blower to chrome stack.

to specifications located in manual.
4. Loosen jam nuts on front bolts and remove front,

rear, and side bolts attaching hood.
4. Insert grease in coupling splines and on pump drive

splines.
5. Unplug front work lights and beacon.
Installing Pump Drive
6. Remove bracket from dash to hood.
1.
7. Remove chrome stack and attach lift chains to D

rings to lift hood.
2. Slide pump drive into drive coupling.
Removing Pumps
1.
Be sure splines are greased.
3. Torque bolts to specifications in manual.
Installing Pumps
Turn all valves off on hydraulic tank.
2. Tag and disconnect hydraulic hoses on pumps that

are to be removed.
3. Rear piggyback pumps must be removed before
main drive or conveyor pump can be removed from
pump drive.
4. Disconnect wires at EDCs if removing drive or
conveyor pumps.
Pumps and pump drive are very heavy.
Use hoist to lift pumps or pump drive.
5. Attach hoist to pump being removed.
1.
Grease splines on pump and pump drive.
2. Place O-rings or gaskets on pumps and slide

pumps into pump drive.
pump bolts to specifications in manual.
4. After installing pumps fill pump drive with 90 WT
Gear oil. Check level with dip stick.
Installing Piggyback Pumps

1.
Check O-rings and place piggyback pumps into

main pumps.
6. Remove bolts holding main pumps to pump drive

and slide out faulty pump.
2. Torque bolts to specification in manual.
Removing Pump Drive
4. Be sure hoses and fittings are clean then reconnect

all hoses.
1.
Attach hoist to pump drive.
2. After all pumps have been removed, remove 12 bolts

that hold pump drive to engine.
Pump drive is very heavy. Use hoist to
lift drive.
3. Slide pump drive out of splined coupling on engine.
Removing Inner Drive Coupling

1.
3. Connect all wires to proper locations as marked.
5. When all hoses are connected, turn all valves back

on.
NOTE: Before starting engine and checking for leaks,
drive and conveyor pumps must be charged with
oil to prevent damage from dry startup.
6. Fill oil tank through the charge filter fill port. This will
charge pumps back with oil.
Any time pump drive is removed, check drive

coupling for wear or damage.
2. Remove all bolts and pull coupling out of flywheel.
7-30
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Maintenance
Installing Hood
1.
Lift hood into position then bolt hood back onto

paver.
2. Lock the front three bolts with the jam nuts.
Screed Extension Wear Plates

Replacement
Removal
1.
3. Fasten brace between hood and dash.
Run extension out fully.
2. Remove endgate by disconnecting tilt screw and

loosen lock on the 7/8 jam nut.
4. Connect lights and beacon wires.

5. Connect air breather boot to turbo and tighten.
6. Bolt chrome stack to hood and connect blower
hose.
7. Slide muffler back onto exhaust manifold.
8. Start engine and let run for about 10 minutes before
moving the paver. This will prevent damage to the
new pump due to a dry start.
9. After completing installation, check hydraulic oil
level.
3. Remove jam nut and plate with two bolts so endgate

can slide straight off.
4. Remove bolts out of lower adjustment screws on
top of wearplate.
5. Remove burner.
6. Lower screed to ground and pull front pivot pin out.
7. Lift screed and wearplate should be disconnected.
Installation
1.
Clean all areas where new wearplate will be

attached.
2. Place new wearplate in position with floor jack or by

lowering screed to floor and slide pivot pin in.
3. Attach adjustment screws to new wearplate.
4. Connect burner.
5. Place endgate back on with plate.
6. Adjust 7/8 nut so that endgate will move up and
down freely, then lock in place with jam nut.
7. Connect tilt screw.
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7-31
Maintenance
Screed Main Wear Plates
Replacement
Safety Label Installation
2. Remove screed lids.
Anytime the LeeBoy Model 8816B Conveyor Paver has

been repainted or the safety labels have been removed,
damaged or cant be read, a new set of labels should be
ordered and reinstalled for safe operation (see Safety
Label Locations in Section 2).
NOTE: Once walk boards are removed lids will slide out.
1.
Removal
1.
Remove walk boards.
3. Remove or torch the 20 bolts holding wearplate to

screed frame.
4. Before raising screed off of wearplate, clamp center
of crown gussets so that screed frame stays flat.
5. Raise screed off of wearplate.
6. Electric heat elements must be removed (Electric
Heat Only).
2. Determine the exact position by taking

measurements and test fitting before you remove
the backing paper.
3. For decals with no top protection paper, determine
the decal location and remove the smallest portion
of the split backing paper.
4. Align the decal over the specified area and carefully
press the small portion with the exposed adhesive
backing into place.
Installation
1.
Be sure that the installation area is clean and dry.

Use hot soapy water and dry the area thoroughly
before installing decals.
Clean screed frame.
2. Set screed frame down on to new wearplate letting

cylinders carry most of weight. This will let plate be
moved for alignment of bolts.
3. Place 5 bolts in front left side first.
4. Rotate crown in and out so that five bolts in right
side line up.
NOTE: May need to clamp or pry around to line up.
5. Once these bolts are in place, bolt rear of plate up
to frame assembly.
6. Once bolts are started, lift screed and set on three
2 x 4 boards to hold flat. Place one board at each
end and one in the center.
7. Let screed all the way down and torque bolts from
center out, 2 on left side then 2 on right side until all
bolts are torque to 80 ft. lbs. ( N.m).
5. Peel back the remaining paper and carefully smooth

the remaining portion of the decal in place.
6. Small air pockets can be pierced with a pin and
smoothed out using the piece of decal backing
paper.
7. If the decal has a protective top paper, use hot
soapy water on the surface to which the decal is
being applied. Leave wet. After determining the
location, remove the backing paper and soak the
decal in clean soapy water before application. This
will help prevent air bubbles in the finished decal.
8. Smooth the decal into place with a sponge and
check for air bubbles. Small air pockets may be
pierced with a pin and smoothed out. When the
decal is completely smoothed out, carefully remove
the top paper.
8. Install screed lids and walk boards.

NOTE: Electric heat elements must be installed (Electric
Heat Only).
7-32
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Section 8
Troubleshooting
Page
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Plus One Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
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8-1
Troubleshooting
Troubleshooting Chart
Before performing any troubleshooting procedures
on the LeeBoy Model 8816B Paver, review Safety in
Section 2.
The troubleshooting chart below identifies the most

common symptoms of failure. Use this chart to help
identify the failed component. There will be a separate
troubleshooting guide which will cover the fault codes
shown on the display unit. If the problem persists,
see your authorized LeeBoy Dealer (see Contact
Information in Section 3).
Table 8-1. Paver Troubleshooting

SYMPTOM
Engine does not start
CAUSE
REMEDY
Defective battery or low battery

charge
Replace or charge battery as applicable
MASTER switch not in ON position
Set switch to the ON position
Insufficient fuel supply
Fill fuel tank
Fault in engine
Refer to engine manual
Safety switch faulty
Replace
Wires not making good connection Make sure wires are tight
on solenoid
Plug in switch box unplugged
Plug back in
Solenoid plunger sticking
Clean plunger
Fuel solenoid coil defective
Replace coil
Starter or solenoid faulty
Replace or rebuild
Neutral switch defective
Replace
Engine starter relay faulty
Replace
Engine cuts off and will not

Low fuel
start. (Turns over but will not Faulty fuel solenoid
start)
Add fuel to fuel tank
Low Battery
Faulty alternator
Replace or rebuild
Indicator light, bad bulb
Replace
RUN/STOP switch faulty
Check RUN/STOP switch
Machine will not move
Replace solenoid
Machine will not run straight One of the hydraulic drive motors is Readjust motors
out of adjustment
Steering control not centered
Center steering control
Travel pump defective
Replace pump or rebuild
Machine does not change

speed when 2-SPEED
HIGH/LOW button is
pushed
Defective relay
Replace relay
Defective solenoid
Replace solenoid
Defective drive motor
Replace drive motor
Tracks not running smooth
Tracks too loose
Tighten track pad bolts
Too low engine rpm to hold track

tension
Rev engine to 1600 - 1800 RPM and throttle

back to one-half
Track rollers worn
Replace
Track tension pressure
Check pressure.
NOTE: Pressure should be set to 900 PSI
8-2
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Troubleshooting
Table 8-1. Paver Troubleshooting (continued)
SYMPTOM
Machine will not pull on one
or both sides
Engine runs but no
hydraulics
CAUSE
REMEDY
Faulty hydraulic motor
Adjust
Pump pressure too low
Pump pressure should be 3000 PSI
Faulty torque hub
Rebuild or replace
Engine rpm too low
Increase engine speed
Pump drive coupling faulty
Replace
Defective pump
Replace
Auger hanging up or will not Chain too loose

turn
Chain broken
Adjust
Replace
Faulty motor
Replace
Solenoid valve defective
Replace solenoid
Asphalt set up around auger
Keep clean and oiled
Screed extensions binding
Asphalt set up around extension
Keep clean and oiled
Screed extension loose

(work up and down)
Out of adjustment
Adjust hold downs on extensions
Screed leaving streak down No lead crown in screed

center of pavement
Screed worn out
Crown leading edge of screed

Replace
Extensions set too low
Adjust extension. Always start out in the

morning with extensions all the way up, no down
pressure
Screed not heated properly
Set propane pressure at 15 PSI for about 5 to 8

minutes
Extension set too low
Readjust extensions
Extensions work up and down
Adjust top guide
Extension rod bushings worn
Replace bushings
Twisting screed too far
Give screed time to react
Screw seized
Replace screw
Flight screw bearing

damage
Twisting screed too far
Give screed time to react
Loading and unloading
Check ramps for easy access
Hydraulic oil running out of

breather cap
Hydraulic oil tank overfilled
Drain 5 to 6 in. (12.7 to 15cm) from top of tank
Air in bottom of tank
Bleed if you dont have vent hose
Oil over-heated
Slow paver down about 10% to 15%
Screed leaving ripples
Flight screw locking up
Check oil cooler and thermostat

Hydraulic pump cavitation
or lost power
Feeder does not work on

one or both sides
Low level in hydraulic tank
Fill
Clogged filters
Replace
Suction hose loose
Retighten
Charge pump worn
Rebuild
Defective keypad
Replace keypad
Solenoid defective
Replace solenoid
Feeder drive chain broken
Repair chain
Defective conveyor motor
Replace motor
Rear conveyor shaft broken
Replace conveyor shaft
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8-3
Troubleshooting
Table 8-1. Paver Troubleshooting (continued)
SYMPTOM
Feeder flight bars hang up
Loss of power to drives,

feeder or augers
Electric Screed heating

system will not operate at
all.
CAUSE
REMEDY
Flight chains too loose
Adjust. If adjusted all the way and a link is

removed you must install a 1/2 link
Feeder drive chain too loose
Adjust every 100 hours
Relief out of adjustment
Check pressure. Drive = 3000 PSI, feeders =

2400 PSI, augers and cylinders = 2000 PSI
Piston groups worn out
Replace
Auxiliary pump worn out
Replace
Control box power switch not in ON Ensure that the screed control box power
position
switch is ON
Breakers are in a tripped position
Ensure all element breakers are in their set
with no breakers showing a tripped position with no breakers showing a tripped
condition
condition
Generator malfunction
See generator voltage testing
Screed section not plugged into

bottom of control box out puts
Ensure the screed not heating is plugged into

the bottom of the control box out puts
Element breakers for screed

section in a tripped condition
Ensure the element breakers for that screed

section are not tripped
Faulty element relay
See Testing element relays, or Testing element

resistance
When starting the electric

heat system, it will not stay
running long, or at all.
Heat system timed out
See Testing system timer
Electric Screed is heating,

but never gets hot enough
to pave.
Engine not operating at proper

throttle
Ensure the paver is running. Set the throttle on

the paver to 1600 - 1800 engine RPM.
Electric Screed heats, but

one screed section does
not.
NOTE: Throttle positions less than 1600 - 1800

rpm will still produce screed heat,
but at a drastically reduced rate and
temperature
Elements improperly clamped
Go over proper element installation

procedures, and ensure elements are clamped
properly
Generator malfunction
See Generator speed tuning

See Generator voltage testing
Electric heating system

seems to be working, but
the light isnt on.
HEAT ON light is burned out
Replace the HEAT ON light
Elements have been tested

but the breaker still trips.
Faulty element wiring
Test or inspect element wiring
Faulty breaker
Replace defective breaker
8-4
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Troubleshooting
Plus One Faults
FAULT Screens
1
ESC
OK
Figure 8-3
ESC
OK
The FAULT screens are used to inform the operator that

a particular problem exists. A red box indicates a fault
has been detected with that particular component.
Figure 8-1
Output Fault - The output is on and no current is

measured (open or short circuit).
1
ESC
Input Sensor Fault - The sensor voltage is outside

acceptable limits.
Input Sensor Cal - The sensor has not been calibrated.
Controller Offline - No CAN communication with
controller
Keypad Faults - Indicates a loss of CAN
communications
Use the RIGHT/LEFT arrows to scroll through the fault
pages. To exit the screen, press Button 8.
OK
Refer to Troubleshooting in Section 8 for additional

information.
Figure 8-2
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8-5
Troubleshooting
NOTES
8-6
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Section 9
Schematics
Page
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Electrical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Electrical 1 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Electrical 2 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Electrical 3 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Electrical 4 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Electrical 5 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Electrical 6 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
Electrical 7 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Electrical 8 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Electrical 9 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21
Electrical 10 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Electrical 11 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
Electrical 12 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
Electrical 13 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
Electrical 14 of 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31
Hydraulic Overview . . . . . . . . . . . . . . . . . . . . . . . . .
9-33
Hydraulic 1 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
Hydraulic 2 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
9-37
Hydraulic 3 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
9-39
Hydraulic 4 of 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41
Hosing 1 of 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-43
Hosing 2 of 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-45
Hosing 3 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-47
Hosing 4 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-49
Hosing 5 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
Hosing 6 of 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9-53
9-1
Schematics
9-2
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Schematics
Electrical Overview
SA-3943 LEFT DP610 NODE 14
E02204A01 BEACON KEYPAD NODE 2
BEACON
MAIN GROUND
MAIN POWER
SPARE
SPARE
CAN SHIELD
CAN+
CANENCODER SUPPLY
ENCODER PULSE A INPUT
ENCODER PULSE B INPUT
ENCODER ENTER INPUT
BUZZER- GROUND
GRADE
VIB
A
M
DETAIL "C"
ON
ON
ON
LEFT
RIGHT
TOW
TOW
ON
CAN SHIELD
POWER
GROUND
CAN +
CAN -
1
2
3
4
5
6
1
2
3
4
5
6
A
B
C
A
B
C
A
B
C
A
B
C
120 OHM
A
B
C
ON
ON
A
B
C
5 AMP
PWR(2)
4A 1A
ON
BYP
REV
5 AMP
PWR(5)
AUGER/CONVEYOR
ON
ON
2 SPD
A
B
C
12 PIN DEUTSCH DTM06-12S
1
2
3
4
5
6
7
8
9
10
11
12
4B 1B
SPRAY
A
B
C
A
B
C
A
B
C
A
B
C
120 OHM
1
2
3
4
5
6
7
8
9
10
11
12
5 AMP
PWR(3)
A
B
C
A
B
C
DETAIL "A"
DETAIL "A"
SA-3942 RIGHT DP610 NODE 13
DETAIL "A"
ON
MAIN GROUND
MAIN POWER
SPARE
SPARE
CAN SHIELD
CAN+
CANENCODER SUPPLY
ENCODER ENTER INPUT
BUZZER- GROUND
A
B
C
120 OHM
A
B
C
(2) PLUG DT06-3S-EP11

(1) WEDGE W3S-P012
(1) WEDGE W3S-1939-P012
(6) SOCKET 0462-201-1631
RECEPTACLE "Y" CONNECTOR

DT04-3P-P007
A
B
C
A
B
C
9L
A
B
C
30 AMP
A
B
C
PWR(1)
E02205A01 HORN KEYPAD NODE 3

HITCH
TRUCK
LEFT
SCREED
HORN
LEFT
FLOW
GATE
DETAIL "B"
DETAIL "C"
RIGHT
ON
CAN SHIELD
POWER
GROUND
CAN +
CAN -
FLOW
GATE
1
2
3
4
5
6
1
2
3
4
5
6
DETAIL "B"
A
B
C
THROTTLE
THROTTLE
A
ON
L
CONVEYOR
AUGERS
LIGHTS
HOPPER
HOPPER
RIGHT
R
CONVEYOR
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
EXT
E02206A00 LIGHTS KEYPAD NODE 4
A
B
C
A
B
C
A
B
C
DETAIL "C"
CAN SHIELD
POWER
GROUND
CAN +
CAN -
1
2
3
4
5
6
1
2
3
4
5
6
EXT
+ BATT
5M
4M
A
B
C
5C 1C
A B C
A B C
A B C
A B C
DETAIL "B"
A B C
A B C
DETAIL "B"
2D
A
B
C
2E
DETAIL "B"
2F
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
4L
POWER GROUND POWER SUPPLY +

CAN1 +
CAN1 AIN/CAN1 SHIELD
DIN
DIN
5VDC SENSOR POWER +
SENSOR POWER GROUND DIN
DIN
DIN
DIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
CAN2 +
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
DOUT
DOUT
DOUT
DOUT/PVE Pwr1
DOUT/PVE Pwr2
DOUT/PVE Pwr3
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
5O
5E
5F
1D
SA-3940 PROPEL CONTROLLER

MC050-010-00000 NODE 11
10 AMP
PWR(4)
50 PIN DEUTSCH DRC26-50S01 (P1)

CAN1 +
DIN
DIN
5VDC SENSOR POWER +
DIN
DIN
DIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
CAN2 +
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
DOUT
DOUT
DOUT
DOUT/PVE Pwr1
DOUT/PVE Pwr2
DOUT/PVE Pwr3
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE3OUT
PWMOUT/DPUT/PVE3OUT
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
LEFT JOYSTICK
"B"
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
5 GND
REV
RIGHT JOYSTICK
"B"
1 NEUTRAL N.C.
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
C1-P1
C1-P2
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12
C1-P13
C1-P14
C1-P15
C1-P16
C1-P17
C1-P18
C1-P19
C1-P20
C1-P21
C1-P22
C1-P23
C1-P24
C1-P25
C1-P26
C1-P27
C1-P28
C1-P29
C1-P30
C1-P31
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
C1-P47
C1-P48
C1-P49
C1-P50
5 GND
GND
PWR
C1-P3
RUN/STOP
C1-P4
REV
C1-P5
C1-P6
C1-P7
5VDC
6G 2G
GND
120 OHM
C1-P1
C1-P2
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12
C1-P13
C1-P14
C1-P15
C1-P16
C1-P17
C1-P18
C1-P19
C1-P20
C1-P21
C1-P22
C1-P23
C1-P24
C1-P25
C1-P26
C1-P27
C1-P28
C1-P29
C1-P30
C1-P31
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
C1-P47
C1-P48
C1-P49
C1-P50
(RIGHT CONSOLE STEERING WHEEL ACTIVE)

(LEFT CONSOLE STEERING WHEEL ACTIVE)
C1-P13
C1-P3
C1-P4
C1-P5
C1-P23
C1-P24
LEFT TOW UP
C1-P14
C1-P15
C1-P16
DETAIL "A"
C1-P17
C1-P18
C1-P19
C1-P22
A
B
C
C1-P23
C1-P24
RIGHT TOW UP
RIGHT TOW DN
C1-P25
C1-P26
C1-P27
120 OHM
C1-P27
C1-P29
C1-P30
C1-P29
C1-P30
C1-P31
A POWER+
B SIGNAL
C GND COMMON
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
PWR
PWR
PWR
PWR
3J
HYD OIL TEMP SENSOR

1 GND
2 SIGNAL
1
2
K23436 MATTING
CONNECTOR
FUEL LEVEL
C1-P32
AUGERS DN
C1-P33
C1-P34
LEFT SLOPE UP
C1-P35
C1-P36
LEFT SLOPE DN
C1-P37
C1-P38
LEFT TOW UP
C1-P39
C1-P40
LEFT TOW DN
C1-P41
C1-P42
RIGHT TOW UP
C1-P43
C1-P44
RIGHT TOW DN
C1-P45
C1-P46
HORN RELAY
PWR
PWR
BEACON RELAY
PWR
PWR
LIGHTS RELAY
SA-3300 SCREED OUTPUT MODULE
RT CUTOFF CLOSE
OX024-010-00000 NODE 8
LT CUTOFF OPEN
PWMOUT/DOUT/PVEOUT1
PWMOUT/DOUT/PVEOUT1
PWMOUT/DOUT/PVEOUT1
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT3
PWMOUT/DOUT/PVEOUT3
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
RIGHT JOYSTICK
"B"
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
C2-P1
C2-P2
C2-P3
C2-P4
C2-P5
C2-P6
C2-P7
C2-P8
C2-P9
C2-P10
C2-P11
C2-P12
C2-P2
RT AUGER BYPASS
VIBRATOR/ ELECTRIC ACTUATOR

POWER RELAY
CROWN UP
CROWN DN
RIGHT
TRACK
FWD
2
5
C2-P4
C2-P6
C2-P8
LEFT
AUG/CONV
FWD
A
B
C
RIGHT
TRACK
REV
A
B
C
CAN+
CANCAN SHIELD
A
B
C
A
B
C
A
B
C
120 OHM
DETAIL "A"
11Q
LEFT
AUG/CONV
REV
A
B
C
8Q
A
B
C
GND
PWR
A
B
C
C1-P3
C1-P4
C1-P5
C1-P6
RT EXTENSION IN
C1-P9
C1-P10
LT EXTENSION OUT
C1-P11
C1-P12
A
B
C
A
B
C
ON
CAN SHIELD
POWER
GROUND
CAN +
CAN -
CAN SHIELD
POWER
GROUND
CAN +
CAN -
ON
LEFT
TRUCK
RIGHT
TOW
HITCH
LEFT
TOW
SCREED
HORN
ON
FLOW
GATE
ON
REV
AUGER/CONVEYOR
RIGHT
ON
A
B
C
ON
ON
ON
LEFT
13
3
A
B
C
A
B
C
A
B
C
A
B
C
120 OHM
A
B
C
A
B
C
13U 10U
A
B
C
FLOW
GATE
2 SPD
ON
SPRAY
EXT
E02206A00 LIGHTS KEYPAD NODE 4
1
2
3
4
5
6
1
2
3
4
5
6
CAN SHIELD
POWER
GROUND
CAN +
CAN -
THROTTLE
THROTTLE
A
ON
CONVEYOR
AUGERS
CONVEYOR
LIGHTS
HOPPER
HOPPER
EXT
RIGHT
A
B
C
12W
KEYPAD NODE 1
P/N SA-3454
RIGHT SIDE KEYPADS
KEYPAD NODE 5
P/N SA-3873
HORN
AUGER/CONVEYOR
ON
OFF
ON
OFF
CONV
BYP
6
5
4
3
2
1
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
A
B
C
MODE
ON
OFF
MANUAL
SPEED
ADJUST
UP
A
B
C
A
B
C
DETAIL "A"
13V 10V
A
B
C
SLOPE
6
5
4
3
2
1
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
DOWN
AUGER
BYP ON
OFF
MAN
UP
UP
AUTO
AUTO
PILE
ADJUST
UP
CONV
SPD
DOWN
AUGER/
CONV
REV
AUGER
TOW
DOWN
DOWN
OPEN
UP
CUTOFF
CROWN
CLOSE
DOWN
IN
OUT
LEFT SIDE KEYPADS

KEYPAD NODE 1
P/N SA-3454
KEYPAD NODE 5
P/N SA-3873
AUGER/CONVEYOR
HORN
ON
OFF
CONV
BYP
6
5
4
3
2
1
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
A
B
C
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
ON
OFF
MODE
ON
OFF
MAN
AUTO
MANUAL
AUTO
SPEED
ADJUST
PILE
ADJUST
UP
CONV
SPD
SLOPE
6
5
4
3
2
1
3K
A
B
C
10
LT EXTENSION IN
UP
A
B
C
A
B
C
A
B
C
RT EXTENSION OUT
C1-P7
C1-P8
A
B
C
11K
A
B
C
1
2
3
4
5
6
A
B
C
A
B
C
DETAIL "B"
PWR(8)
A
B
C
1
2
3
4
5
6
ON
13W
PWR
11
A
B
C
A
B
C
RIGHT
AUG/CONV
REV
9S
PWR
DETAIL "B"
A B C
1
2
3
4
5
6
PWR
A B C
A B C
DETAIL "C"
HOPPER OUT
C2-P9
A B C
A B C
ON
VIB
A
BYP
DETAIL "C"
1
2
3
4
5
6
BEACON
GRADE
E02205A01 HORN KEYPAD NODE 3
A
B
C
HOPPER IN
C2-P7
2 SPD ON
A B C
E02204A01 BEACON KEYPAD NODE 2
SPRAY PUMP
C2-P5
5O
J1939
12
12
DETAIL "C"
SCREED DN
BACKUP ALARM
RIGHT
AUG/CONV
FWD
5 AMP
PWR(6)
A
B
C
12R 9R
A
B
C
20 AMP
C1-P1
C1-P2
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12

CAN +
CAN CAN SHIELD
DOUT
DOUT
DOUT
DOUT/PVE power supply 1
PWMOUT/DOUT/PVEOUT1
8O
LT AUGER BYPASS
LEFT
TRACK
REV
A
B
C
A
B
C
DETAIL "B"
SCREED UP
DETAIL "B"
A
B
C
TRUCK HITCH OUT
C2-P3
12 PIN DEUTSCH DTM06-12S (P1)

REV
BRAKE RELEASE/PUMP NEUTRAL

BYPASS VALVE
A B C
TRUCK HITCH IN
C2-P1
5 GND
RUN/STOP
2I
A B C
LT CUTOFF CLOSE
12 PIN DEUTSCH DTM06-12SB (P2)
3I
A B C
10S
9T
RT CUTOFF OPEN
4 OUTPUT
5 GND
LEFT
TRACK
FWD
DETAIL "B"
A B C
A B C
A
B
C
FWD
1 NEUTRAL N.C.
ENGINE START
ENABLE
A B C
AUGERS UP
C1-P31
LEFT CONVEYOR MOTOR
REV
2J
A
B
C
A
B
C
B
C
C1-P28
RIGHT SLOPE DN
3 +5 VDC
LT AUGER SENSOR
C1-P28
PWR
GENERATOR RELAY
(PWR TO PLUS+1 WHEN GEN
SET IS OFF)
A
B
C
A
B
C
C1-P20
C1-P21
10T
C1-P25
C1-P26
DRAIN 1
SYSTEM V
LEFT TOW DOWN
C1-P13
2 NEUTRAL N.O.
3 NEUTRAL COM
CAN1 +
CAN1 -
TO GENERATOR START COIL
C1-P11
C1-P12
"B"
1 NEUTRAL N.C.
A POWER+
B SIGNAL
C GND COMMON
C1-P22
CAN0 DRAIN 0
A
B
C
RIGHT CONVEYOR MOTOR
C1-P20
C1-P21
CAN0 +
GND
LEFT JOYSTICK
RT AUGER SENSOR
C1-P19
SENSOR GND
C1-P10
8O
5O
C1-P17
SHIELD
SENSOR PWR
5VDC
LEFT SIDE CONSOLE
7H 2H
C1-P18
A
B
C
C1-P6
C1-P14
C1-P16
A
B
C
C1-P7
RIGHT SLOPE UP
7P
6P
C1-P15
A
B
C
A
B
C
PWR
C1-P11
C1-P12
B
C
GND
C1-P10
GND
5N
PWR(7)

8O
1 NEUTRAL N.C.
SUNSOURCE STD
PORT DESCRIPTIONS
20 AMP
MC050-010-00000 NODE 12
RIGHT SIDE CONSOLE
(1) PLUG DT06-6S

(1) WEDGE W6S
(5) SOCKET 0462-201-1631
9N
SA-3941 SCREED CONTROLLER
A
B
C
1
2
3
4
5
6
14

(1) WEDGE W3S-P012
(2) WEDGE W3S-1939-P012
(9) SOCKET 0462-201-1631
A
B
C
1
2
3
4
5
6
NOTES:
ALL OF THE PWR WIRES NEED TO BE
CONNECTED TO A COMMON POINT
AFTER THE FUSE.
ALL OF THE GND WIRES NEED TO BE
AND HOOKED DIRECTLY TO THE BATTERY.
DETAIL "B"
DETAIL "B"
A
B
C
PLUG FOR SWITCH CONNECTOR

CAN SHIELD
POWER
GROUND
CAN +
CAN -

DT04-3P-P007
A
B
C
A
B
C
DETAIL "C"
DETAIL "C"
TERMINATING RESISTOR PLUG

DT06-3S-P006
A
B
C
DOWN
OUT
DOWN
IN
UP
AUGER
DOWN
UP
CROWN
DOWN
AUGER
BYP ON
OFF
UP
TOW
DOWN
OPEN
CUTOFF
CLOSE
AUGER/
CONV
REV
LEFT MAIN EXTENSION
Figure 9-1
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9-3
Schematics
Notes
9-4
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Thumb Index
Return to
Last Viewed
Schematics
Electrical 1 of 14
LEFT DP610 NODE 14
BEACON KEYPAD NODE 2
BEACON
MAIN GROUND
MAIN POWER
SPARE
SPARE
CAN SHIELD
CAN+
CANENCODER SUPPLY
ENCODER ENTER INPUT
BUZZER- GROUND
ON
GRADE
VIB
A
M
DETAIL "C"
ON
ON
ON
LEFT
RIGHT
TOW
TOW
ON
ON
ON
ON
BYP
CAN SHIELD
POWER
GROUND
CAN +
CAN -
1
2
3
4
5
6
1
2
3
4
5
6
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
120 OHM
A
B
C
1
2
3
4
5
6
7
8
9
10
11
12
5 AMP
PWR(2)
4A
REV
5 AMP
PWR(5)
AUGER/CONVEYOR
ON
2 SPD
ON
4B
SPRAY
HORN KEYPAD NODE 3

TRUCK
HITCH
LEFT
ON
SCREED
HORN
LEFT
FLOW
GATE
DETAIL "B"
DETAIL "C"
RIGHT
CAN SHIELD
POWER
GROUND
CAN +
CAN -
FLOW
GATE
1
2
3
4
5
6
1
2
3
4
5
6
DETAIL "B"
A
B
C
A
B
C
THROTTLE
A
ON
L
CONVEYOR
AUGERS
HOPPER
RIGHT
R
CONVEYOR
LIGHTS
HOPPER
DETAIL "C"
CAN SHIELD
POWER
GROUND
CAN +
CAN -
1
2
3
4
5
6
1
2
3
4
5
6
EXT
Figure 9-2
Return to
Last Viewed
A
B
C
A
B
C
LIGHTS KEYPAD NODE 4
Return to
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A
B
C
A
B
C
EXT
THROTTLE
A
B
C
A
B
C
A
B
C
A
B
C
1003539
A
B
C
A
B
C
A
B
C
5C
1003534
9
2D
9-5
Schematics
Notes
9-6
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Schematics
Electrical 2 of 14
5E
5F
1D
PROPEL CONTROLLER
MC050-010-00000 NODE 11
10 AMP
PWR(4)

CAN1 +
DIN
DIN
5VDC SENSOR POWER +
DIN
DIN
DIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
CAN2 +
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
DOUT
DOUT
DOUT
DOUT/PVE Pwr1
DOUT/PVE Pwr2
DOUT/PVE Pwr3
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE1OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE2OUT
PWMOUT/DPUT/PVE3OUT
PWMOUT/DPUT/PVE3OUT
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
C1-P1
C1-P2
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12
C1-P13
C1-P14
C1-P15
C1-P16
C1-P17
C1-P18
C1-P19
C1-P20
C1-P21
C1-P22
C1-P23
C1-P24
C1-P25
C1-P26
C1-P27
C1-P28
C1-P29
C1-P30
C1-P31
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
C1-P47
C1-P48
C1-P49
C1-P50
GND
PWR
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
5VDC
6G
GND
C1-P10
C1-P11
C1-P12
C1-P13
(RIGHT CONSOLE STEERING WHEEL ACTIVE)

(LEFT CONSOLE STEERING WHEEL ACTIVE)
C1-P14
C1-P15
7H
C1-P16
C1-P17
RT AUGER SENSOR
C1-P18
C1-P19
C1-P20
C1-P21
A POWER+
B SIGNAL
C GND COMMON
C1-P22
C1-P23
C1-P24
C1-P25
C1-P26
C1-P27
LT AUGER SENSOR
C1-P28
C1-P29
C1-P30
C1-P31
A POWER+
B SIGNAL
C GND COMMON
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
PWR
PWR
PWR
PWR
3J
HYD OIL TEMP SENSOR

1
2
1 GND
2 SIGNAL
K23436 MATTING
CONNECTOR
FUEL LEVEL
3I
Figure 9-3
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9-7
Schematics
Notes
9-8
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Schematics
Electrical 3 of 14
2J
2I
BRAKE RELEASE/PUMP NEUTRAL

BYPASS VALVE
LT AUGER BYPASS
RT AUGER BYPASS
VIBRATOR/ ELECTRIC ACTUATOR

POWER RELAY
CROWN UP
ENGINE START
ENABLE
CROWN DN
RIGHT
TRACK
FWD
LEFT
TRACK
FWD
LEFT
TRACK
REV
RIGHT
TRACK
REV
BACKUP ALARM
RIGHT
AUG/CONV
FWD
LEFT
AUG/CONV
FWD
RIGHT
AUG/CONV
REV
LEFT
AUG/CONV
REV
9
11K
Figure 9-4
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9-9
Schematics
Notes
9-10
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Schematics
Electrical 4 of 14
RIGHT DP610 NODE 13
DETAIL "A"
1A
A
B
C
A
B
C
A
B
C
120 OHM
5 AMP
PWR(3)
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
1003536
1
2
3
4
5
6
7
8
9
10
11
12
MAIN GROUND
MAIN POWER
SPARE
SPARE
CAN SHIELD
CAN+
CANENCODER SUPPLY
ENCODER ENTER INPUT
BUZZER- GROUND
1003537
9L
1B
30 AMP
1003538
PWR(1)
+ BATT
A B C
A B C
5M
Figure 9-5
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9-11
Schematics
Notes
9-12
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Schematics
Electrical 5 of 14
1C
A
B
C
4M
A B C
A B C
1003535
A B C
DETAIL "B"
A B C
1003539
DETAIL "B"
A
B
C
2E
DETAIL "B"
2F
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
9N
1003540
A
B
C
1003544
8O
Figure 9-6
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9-13
Schematics
Notes
9-14
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Schematics
Electrical 6 of 14
RIGHT SIDE CONSOLE

LEFT JOYSTICK
1 NEUTRAL N.C.
"B"
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
5 GND
REV
RIGHT JOYSTICK
1 NEUTRAL N.C.
"B"
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
5 GND
RUN/STOP
REV
2G
7P
Figure 9-7
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9-15
Schematics
Notes
9-16
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Schematics
Electrical 7 of 14
6P
LEFT SIDE CONSOLE
2H
LEFT JOYSTICK
1 NEUTRAL N.C.
"B"
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
5 GND
REV
RIGHT JOYSTICK
1 NEUTRAL N.C.
"B"
2 NEUTRAL N.O.
3 NEUTRAL COM
FWD
3 +5 VDC
4 OUTPUT
5 GND
RUN/STOP
REV
3
1
Figure 9-8
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9-17
Schematics
Notes
9-18
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Schematics
Electrical 8 of 14
5O
1003544
A B C
A B C
DETAIL "B"
A B C
A B C
A B C
A B C
1003546
1003547
CAN+
CANCAN SHIELD
J1939
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
120 OHM
DETAIL "A"
1003545
A B C
11Q
Figure 9-9
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9-19
Schematics
Notes
9-20
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Schematics
Electrical 9 of 14
4L
5N
20 AMP
SCREED CONTROLLER
PWR(7)
120 OHM
MC050-010-00000 NODE 12
A
B
C
B
C
1003540

CAN1 +
DIN
DIN
5VDC SENSOR POWER +
DIN
DIN
DIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
CAN2 +
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
DIN/AIN/FREQIN
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
AIN/TEMP/RHEO
DOUT
DOUT
DOUT
DOUT/PVE Pwr1
DOUT/PVE Pwr2
DOUT/PVE Pwr3
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
PWMOUT/DOUT/PVE1OUT
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
C1-P1
C1-P2
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12
C1-P13
C1-P14
C1-P15
C1-P16
C1-P17
C1-P18
C1-P19
C1-P20
C1-P21
C1-P22
C1-P23
C1-P24
C1-P25
C1-P26
C1-P27
C1-P28
C1-P29
C1-P30
C1-P31
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
C1-P47
C1-P48
C1-P49
C1-P50
A
B
C
GND
PWR
A
B
C
A
B
C
C1-P3
C1-P4
C1-P5
A
B
C
C1-P6
TO GENERATOR START COIL
C1-P7
5VDC
GND
C1-P10
C1-P11
C1-P12
C1-P13
LEFT TOW UP
LEFT TOW DOWN
SYSTEM V
C1-P14
C1-P15
C1-P16
DETAIL "A"
C1-P17
C1-P18
C1-P19
A
B
C
C1-P20
C1-P21
C1-P22
A
B
C
A
B
C
C1-P23
C1-P24
C1-P25
C1-P26
RIGHT TOW UP
RIGHT TOW DN
120 OHM
C1-P27
B
C
C1-P28
C1-P29
C1-P30
C1-P31
C1-P32
C1-P33
C1-P34
C1-P35
C1-P36
C1-P37
C1-P38
C1-P39
C1-P40
C1-P41
C1-P42
C1-P43
C1-P44
C1-P45
C1-P46
PWR
PWR
PWR
PWR
PWR
1003539
A
B
C
A
B
C
A B C
AUGERS UP
AUGERS DN
LEFT SLOPE UP
LEFT SLOPE DN
LEFT TOW UP
LEFT TOW DN
RIGHT TOW UP
RIGHT TOW DN
HORN RELAY
BEACON RELAY
LIGHTS RELAY
RIGHT SLOPE UP
A B C
DETAIL "B"
A B C
A B C
A B C
A B C
1003542
DETAIL "B"
A B C
A
B
C
A B C
A
B
C
1003541
RIGHT SLOPE DN
GENERATOR RELAY
(PWR TO PLUS+1 WHEN GEN
SET IS OFF)
1003543
LEFT CONVEYOR MOTOR
A
B
C
A
B
C
12R
A
B
C
A
B
C
10T
10S
Figure 9-10
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9-21
Schematics
Notes
9-22
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Schematics
Electrical 10 of 14
RT CUTOFF OPEN
SCREED OUTPUT MODULE
RT CUTOFF CLOSE
OX024-010-00000 NODE 8
LT CUTOFF OPEN
9S
1003541
LT CUTOFF CLOSE
12 PIN DEUTSCH DTM06-12SB (P2)

PWMOUT/DOUT/PVEOUT1
PWMOUT/DOUT/PVEOUT1
PWMOUT/DOUT/PVEOUT1
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT2
PWMOUT/DOUT/PVEOUT3
PWMOUT/DOUT/PVEOUT3
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
9T
C2-P1
C2-P2
C2-P3
C2-P4
C2-P5
C2-P6
C2-P7
C2-P8
C2-P9
C2-P10
C2-P11
C2-P12
TRUCK HITCH IN
C2-P1
C2-P2
TRUCK HITCH OUT
C2-P3
C2-P4
SPRAY PUMP
C2-P5
C2-P6
HOPPER IN
C2-P7
C2-P8
HOPPER OUT
C2-P9
PWR
PWR
DETAIL "B"
PWR
20 AMP
12 PIN DEUTSCH DTM06-12S (P1)
CAN +
CAN CAN SHIELD
DOUT
DOUT
DOUT
PWMOUT/DOUT/PVEOUT1
PWR(8)
C1-P1
C1-P2
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12
GND
PWR
A
B
C
C1-P3
C1-P4
C1-P5
C1-P6
C1-P7
C1-P8
C1-P9
C1-P10
C1-P11
C1-P12
RT EXTENSION OUT
RT EXTENSION IN
LT EXTENSION OUT
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
10
LT EXTENSION IN
SCREED UP
SCREED DN
2 SPD ON
A
B
C
A
B
C
A
B
C
120 OHM
A
B
C
A
B
C
13U
A
B
C
DETAIL "A"
13V
Figure 9-11
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9-23
Schematics
Notes
9-24
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Schematics
11
Electrical 11 of 14
A
B
C
8Q
A
B
C
A
B
C
A
B
C
LEFT SIDE KEYPADS

KEYPAD NODE 1
P/N SA-3454
KEYPAD NODE 5
P/N SA-3873
AUGER/CONVEYOR
HORN
ON
OFF
CONV
BYP
6
5
4
3
2
1
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
A
B
C
MODE
ON
OFF
MAN
AUTO
MANUAL
AUTO
SPEED
ADJUST
PILE
ADJUST
UP
A
B
C
A
B
C
UP
CONV
SPD
SLOPE
6
5
4
3
2
1
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
ON
OFF
DOWN
OUT
DOWN
IN
UP
AUGER
DOWN
UP
CROWN
DOWN
AUGER
BYP ON
OFF
UP
TOW
DOWN
OPEN
CUTOFF
CLOSE
AUGER/
CONV
REV
LEFT MAIN EXTENSION
3K
Figure 9-12
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9-25
Schematics
Notes
9-26
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Schematics
Electrical 12 of 14
5 AMP
PWR(6)
9R
DETAIL "C"
1003539
A
B
C
A
B
C
12
12
1
2
3
4
5
6
A
B
C
1
2
3
4
5
6
BEACON KEYPAD NODE 2
ON
GRADE
DETAIL "C"
1
2
3
4
5
6
ON
CAN SHIELD
POWER
GROUND
CAN +
CAN -
HORN KEYPAD NODE 3
ON
HITCH
LEFT
RIGHT
TOW
TOW
ON
ON
ON
ON
HORN
A
B
C
FLOW
GATE
REV
AUGER/CONVEYOR
RIGHT
ON
SCREED
ON
LEFT
BYP
LEFT
A
B
C
1
2
3
4
5
6
ON
A
B
C
VIB
A
TRUCK
CAN SHIELD
POWER
GROUND
CAN +
CAN -
BEACON
FLOW
GATE
2 SPD
ON
SPRAY
EXT
LIGHTS KEYPAD NODE 4

THROTTLE
DETAIL "C"
1
2
3
4
5
6
DETAIL "B"
1
2
3
4
5
6
THROTTLE
A
ON
CAN SHIELD
POWER
GROUND
CAN +
CAN -
L
CONVEYOR
AUGERS
R
CONVEYOR
LIGHTS
HOPPER
13W
HOPPER
RIGHT
EXT
Figure 9-13
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9-27
Schematics
Notes
9-28
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Schematics
13
3
Electrical 13 of 14
A
B
C
10U
A
B
C
A
B
C
12W
RIGHT SIDE KEYPADS

KEYPAD NODE 1
P/N SA-3454
ON
OFF
CONV
BYP
6
5
4
3
2
1
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
A
B
C
ON
OFF
6
5
4
3
2
1
CAN CAN +
GROUND
POWER
CAN SHIELD
MAN
AUTO
SPEED
ADJUST
PILE
ADJUST
DOWN
AUGER
BYP ON
OFF
UP
UP
AUTO
MANUAL
SLOPE
6
5
4
3
2
1
ON
OFF
MODE
UP
10V
HORN
AUGER/CONVEYOR
A
B
C
A
B
C
KEYPAD NODE 5
P/N SA-3873
UP
CONV
SPD
DOWN
AUGER/
CONV
REV
AUGER
TOW
DOWN
DOWN
OPEN
UP
CUTOFF
CROWN
DOWN
CLOSE
IN
OUT

Figure 9-14
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9-29
Schematics
Notes
9-30
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Schematics
Electrical 14 of 14
DETAIL "A"
DETAIL "A"
A
B
C
TERMINATING RESISTOR PLUG

DT06-3S-P006
A
B
C
A
B
C
120 OHM
A
B
C
A
B
C

DT04-3P-P007
A
B
C

(1) WEDGE W3S-P012
(2) WEDGE W3S-1939-P012
(9) SOCKET 0462-201-1631
A
B
C
1
2
3
4
5
6
1
2
3
4
5
6
(1) PLUG DT06-6S

(1) WEDGE W6S
(5) SOCKET 0462-201-1631
NOTES:
ALL OF THE PWR WIRES NEED TO BE
AFTER THE FUSE.
ALL OF THE GND WIRES NEED TO BE
AND HOOKED DIRECTLY TO THE BATTERY.
DETAIL "B"
A
B
C
A
B
C
A
B
C
CAN SHIELD
POWER
GROUND
CAN +
CAN -

(1) WEDGE W3S-P012
(1) WEDGE W3S-1939-P012
(6) SOCKET 0462-201-1631
DETAIL "B"
A
B
C
PLUG FOR SWITCH CONNECTOR

DT04-3P-P007
A
B
C
DETAIL "C"
DETAIL "C"
SUNSOURCE STD
PORT DESCRIPTIONS
GND
SHIELD
SENSOR PWR
SENSOR GND
CAN0 +
CAN0 DRAIN 0
CAN1 +
CAN1 DRAIN 1
9
Figure 9-15
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Schematics
Notes
9-32
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Schematics
Hydraulic Overview
3A 1A
VIBRATOR / BLOWER
FLOW
CONTROL
104
78
RIGHT
MAIN
VIBRATOR
MOTOR
93
103
AUGER LIFT
20 VA
98A
107
105
19
BA
VB
31
BB
112
56
CD
FC
BLOWER
MOTOR
RETURN
37
81
96
43
75
99
43
124B
75
80
TRACK
TENSION
17
17A
40
39
ST S1
10
IN BOT
IN
TOP
32
97
97
FLOW
DIVIDER
72
PCB
72
PCA
S2
29
73
73
ALA
29
RSA
ALB
RSB
38
LSA
35
REA
LSB
REB
42
55
35
38
55
RCB
RCA
42
RTA
34
45
45
LTA
RTB
LTB
34
LEA
LEB
123
54
54
LCB
LCA
123
THA
49
THB
900 PSI
49
25 1200 PSI RELIEF
SWB
SWA
TT
GTT
LWB
RWT
LWT
RWB
LS 66
BLOCK
2 SPEED
AUXILIARY
PUMP
50
30
P
57
65
RIGHT
LEFT
BRAKE
BRAKE
T
2E
TRUCK
LEFT
CUTOFF HITCH
124
74
LEFT
LEFT
TOW EXTENSION
44
100
36
5 4
2 SPEED
OIL COOLER
10
LEV
REV
RIGHT
TOW
44
RIGHT
CUTOFF
74
RIGHT SIDEWING
OUT
LEFT
RIGHT
SLOPE
EXTENSION
95
94
RIGHT
77 SLOPE
95
88
49
49
110
79
79
LEFT SIDEWING
98B
FLOW
CONTROL
RIGHT
EXTENSION
VIBRATOR
MOTOR
LEFT
EXTENSION
VIBRATOR
MOTOR
92
LEFT
MAIN
VIBRATOR
MOTOR
113
POWER CROWN
MOTOR
111
SCREED
LIFT
78
76
108
FLOW
DIVIDER
3300 PSI
109
ALL CYLINDERS 1800 PSI
89
106
2D
2C
LSA
GENERATOR
MANIFOLD
4B
GE
116
115
117
118
GENERATOR MOTOR
GP
P 18
T 26
4G
3G
1B
1E
1D
66
1C
48
69
27
23
11
21
LEFT DRIVE
TORQUE HUB
M4
M3
BRAKE
PORT
LEFT DRIVE
MOTOR
3300 PSI
D1
L1
22
2
68
LEFT
DRIVE
PUMP
M6
CHARGE
58 PUMP
250
PSI
1
13
A
L1
RIGHT
DRIVE
PUMP
L2
1A
8
MAIN DRIVE
60
D1
RIGHT
DRIVE
MOTOR
3300 PSI
M4
7
RIGHT DRIVE
L1 TORQUE HUB
M3
BRAKE
PORT
12
14
2A
3300
PSI
4H 2H
41
62
LEFT CONVEYOR
TORQUE HUB
LOAD
SENSE
LEFT
CONV
MOTOR
3300
PSI
28
LS
CD
M6
62
RIGHT
CONV
MOTOR
L1
3300 PSI
RIGHT
AUGER
CONV
PUMP
62
27
24
90
84
CONV
OUT
IN
87
LEFT
AUGER
MOTOR
86
64
MAIN BULKHEAD VIEW FROM ENGINE

55
29
N/A
N/A
27
53
N/A
N/A
38
54
55
29
19
N/A
51
51
20
24
38
54
35
35
62
72
72
73
73
62
34
34
74
95
N/A
75
97
51
86
RIGHT
AUGER
MOTOR
82
IN
N/A
84
82
N/A
N/A
97
74
87
98
85
83
N/A
98
95
75
58
80
81
111
110
66
94
96
51
BULKHEAD
BULKHEAD
85
46
RIGHT
CONVEYOR
TORQUE HUB
MAIN BULKHEAD VIEW FROM SCREED
61 3300 PSI
53
A
L2
51
BULKHEAD
4F 2F
59
B
47
52
LEFT
AUGER
CONV
M6 PUMP B
91
OUT
CONV/AUGER DRIVE
83
99
100
CONV
HYDRAULIC TANK
Figure 9-16
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9-33
Schematics
Notes
9-34
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Schematics
Hydraulic 1 of 4
3A
VIBRATOR / BLOWER
106
FLOW
CONTROL
104
RIGHT
MAIN
VIBRATOR
MOTOR
93
103
108
FLOW
DIVIDER
109
92
LEFT
MAIN
VIBRATOR
MOTOR
113
49
20 VA
98A
107
105
9
19
BA
VB
31
BB
112
BLOWER
MOTOR
CD
REV
RETURN
56
50
30
5 4
IN
TOP
10
IN BOT
LWB
RWT
LWT
RWB
BLOCK
2 SPEED
OIL COOLER
10
32
LEV
RIGHT SIDEWING
OUT
FC
49
LEFT SIDEWING
98B
FLOW
CONTROL
RIGHT
EXTENSION
VIBRATOR
MOTOR
LEFT
EXTENSION
VIBRATOR
MOTOR
3300 PSI
2 SPEED
AUXILIARY
PUMP
57
65
LEFT
RIGHT
BRAKE
BRAKE
T
2E
2D
2C
4B
Figure 9-17
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9-35
Schematics
Notes
9-36
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Schematics
Hydraulic 2 of 4
1E
1D
1C
23
11
21
LEFT DRIVE
TORQUE HUB
BRAKE
PORT
M4
M3
LEFT DRIVE
MOTOR
3300 PSI
D1
L1
22
2
68
LEFT
DRIVE
PUMP
M6
CHARGE
58 PUMP
250
PSI
1
13
A
L1
RIGHT
DRIVE
PUMP
L2
1A
8
MAIN DRIVE
60
D1
RIGHT
DRIVE
MOTOR
3300 PSI
M4
7
RIGHT DRIVE
L1 TORQUE HUB
M3
BRAKE
PORT
12
14
2A
4H
4F
9
HYDRAULIC TANK
Figure 9-18
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9-37
Schematics
Notes
9-38
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Schematics
Hydraulic 3 of 4
1A
AUGER LIFT
ALL CYLINDERS 1800 PSI
89
78
POWER CROWN
MOTOR
111
SCREED
LIFT
78
79
79
37
110
76
RIGHT
77 SLOPE
95
88
FLOW
DIVIDER
97
97
81
LEFT
RIGHT
SLOPE
EXTENSION
95
94
96
RIGHT
CUTOFF
74
RIGHT
TOW
44
43
75
LEFT
TOW
LEFT
EXTENSION
44
100
99
43
TRUCK
LEFT
CUTOFF HITCH
124
74
124B
75
80
TRACK
TENSION
36
39
ST S1
17
17A
40
S2
72
PCA
72
PCB
29
73
73
ALA
29
RSA
ALB
RSB
35
38
38
LSA
LSB
35
REA
REB
42
55
55
RCB
RCA
42
RTA
RTB
34
45
45
LTA
LTB
34
LEA
LEB
54
LCA
54
LCB
123
123
THA
THB
49
SWA
49
SWB
900 PSI
25 1200 PSI RELIEF

TT
GTT
LS 66
GENERATOR
MANIFOLD
LSA
GE
116
115
117
118
GENERATOR MOTOR
Figure 9-19
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GP
P 18
T 26
4G
9-39
Schematics
Notes
9-40
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Schematics
Hydraulic 4 of 4
3G
1B
66
48
69
27
3300
PSI
2H
41
62
LEFT CONVEYOR
TORQUE HUB
LEFT
AUGER
CONV
M6 PUMP B
LOAD
SENSE
LEFT
CONV
MOTOR
3300
PSI
28
LS
CD
M6
62
RIGHT
CONV
MOTOR
L1
3300 PSI
RIGHT
AUGER
CONV
PUMP
51
BULKHEAD
62
27
24
90
84
CONV
OUT
IN
87
LEFT
AUGER
MOTOR
86
64

55
29
N/A
N/A
27
53
N/A
N/A
38
54
55
29
19
N/A
51
51
20
24
38
54
35
35
62
72
72
73
73
62
34
34
74
95
N/A
N/A
84
82
N/A
N/A
97
74
75
97
87
98
85
83
N/A
98
95
75
99
100
58
80
81
111
110
66
94
96
51
86
RIGHT
AUGER
MOTOR
82
IN
91
OUT
CONV/AUGER DRIVE
2F
51
BULKHEAD
BULKHEAD
85
46
RIGHT
CONVEYOR
TORQUE HUB
61 3300 PSI
53
A
L2
59
B
47
52
83
CONV
Figure 9-20
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9-41
Schematics
Notes
9-42
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Schematics
Hosing 1 of 6
TRUCK HITCH
SIDE WING
LEFT CUTOFF
LEFT EXT
LEFT TOW
RIGHT TOW
RIGHT
CUTOFF
RIGHT EXT
LEFT SLOPE
SHEET 4
SHEET 5
17
M
9
26
48
11
17
GEN
SWB
LSA
SWA
THB
THA
LCB
LCA
LEB
LEA
LTB
LTA
RTB
RTA
RCB
RCA
REB
REA
LSB
LSA
RSB
RSA
ALB
ALA
S1
S2
ST
PCB
PCA
HYDRAULIC MANIFOLD, 12
SLOT, 15 VALVE
SHEET 4
AB
TT
P
LS
49
25
SHEET 4
AA
MANIFOLD, HOPPER
WING SEQUENCE
T
2 SPEED
12
12
17
18
17
P
2 SPEED
R BRAKE
L BRAKE
LWT
SHEET 4
28
LWB
11
13
SHEET 5
AC
46
13
GE
SHEET 4
10
10
11
RWT
M2
4
11
13
49
17
6
24
C6
C1
TRACK TENSION
CYLINDERS
C5
37
12
12
17
18
16
LEFT
SIDE WING CYLINDER
RWB
17
118
116
66
5
15
SHEET 4
12
M8
40
123
72
39
123
29
72
36
73
35
29
38
73
34
35
38
55
34
55
37
54
42
GENERATOR
MOTOR
42
54
45
RIGHT
SIDE WING CYLINDER
M1
AUGER LIFT
11
PWR CROWN
MOTOR
SCREED UP
SCREED DOWN
LEFT
SIDE WING CYLINDER
12
RIGHT SLOPE
AD
RIGHT
SIDE WING CYLINDER
SHEET 4
X
SHEET 4
12
M5
GENERATOR
MANIFOLD
45
10
6
14
124
124
SHEET 2
SHEET 2
SHEET 2
SHEET 2
SHEET 2
SHEET 2
SHEET 2
SHEET 2
SHEET 2
117
SHEET 2
115
SHEET 2
12
12

55
29
N/A
N/A
27
53
N/A
N/A
38
54
44
55
29
19
N/A
51
51
20
73
73
24
38
54
34
34
TRUCK HITCH CLYINDER
43
12
35
C2
35
62
72
72
62
C3
44
LEFT TOW
12
RIGHT TOW
12
SHEET 5
SHEET 5
43
12
C4
Figure 9-21
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9-43
Schematics
Notes
9-44
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Schematics
Hosing 2 of 6
SHEET 1
SHEET 1
SHEET 1
81
80
SHEET 1
SHEET 1
79
78
99
100
SHEET 1
SHEET 1
95
N/A
N/A
84
82
N/A
N/A
97
74
75
97
87
98
85
83
N/A
98
95
75
99
100
90
80
81
111
110
94
96
SHEET 1
SHEET 1
SHEET 1
74
91
SHEET 1
SHEET 1
SHEET 1
SHEET 1
SHEET 1
110
111
97
95
75
74
94
96
78
79
48
A
74
75
95
AJ
97
M6
76
77
24
48
A B
SHEET 5
3
FLOW
DIVIDER
SHEET 4
SHEET 4
AM
SHEET 4
AK
SHEET 4 SHEET 4
AO
AL
SHEET 4
AP
AN
45
89
12
13
23
83
82
86
47
47
46
46
IN
47
CONV
OUT
20
20
OUT
CONV
RIGHT AUGER
DRIVE MOTOR
LEFT AUGER
DRIVE MOTOR
POWER CROWN
MOTOR
M9
M10
M11
IN
47
12
C13
13
C11
12
C15
13
12
C16
13
C12
LEFT SIDE SCREED

EXTENSION CYL
12
RIGHT SIDE AUGER

LIFT CYL
91
87
12
12
C10
C8
90
RIGHT SIDE SCREED

LIFT CYL
12
85
86
LEFT SIDE SLOPE CYL
C7
LEFT SIDE SCREED

LIFT CYL
LEFT SIDE AUGER

LIFT CYL
12
LEFT SIDE CUTOFF CYL
12
12
84
RIGHT SIDE CUTOFF CYL
12
RIGHT SIDE SLOPE CYL
88
C14
RIGHT SIDE SCREED

EXTENSION CYL
C9
Figure 9-22
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9-45
Schematics
Notes
9-46
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Schematics
Hosing 3 of 6
74
95
N/A
N/A
84
82
N/A
N/A
97
74
55
29
N/A
N/A
27
53
N/A
N/A
38
54
75
97
87
98
85
83
N/A
98
95
75
55
29
19
N/A
51
51
20
24
38
54
99
100
90
80
81
111
94
96
35
35
62
72
72
73
73
62
34
34
110
91
23
20
M3
M4
103
52
22
FC
20
98
CD
51
20
LEV
13
13
VIBRATOR/BLOWER MANIFOLD
98
20
51
19
BB
VB
20
M21
T
20
113
M22
51
23
50
51
65
55
56
103
50
57
LEFT
VIBRATOR
MOTOR
50
M12
57
109
17
32
105
93
58
51
REV
RETURN
BLOCK
112
31
BA
VA
107
51
RIGHT
VIBRATOR
MOTOR
17
92
OIL COOLER
59
56
54
21
53
104
M13
M16
50
BLOWER MOTOR
P1
AUXILIARY PUMP
49
FLOW
DIVIDER
M7
60
106
108
49
49
M14
49
30
M15
LEFT EXTENSION
VIBRATOR MOTOR
49
RIGHT EXTENSION
VIBRATOR MOTOR
SHEET 5
SHEET 5
SHEET 5
Figure 9-23
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9-47
Schematics
Notes
9-48
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Schematics
Hosing 4 of 6
SHEET 5
SHEET 5
41
78
64
59
LEFT AUGER
CONVEYOR PUMP
79
80
M17
62
51
PORT S
ON BACK
79
10
PORT B
ON BACK
PORT P
ON BACK
P5
80
M19
82
M6
D
C
RIGHT AUGER
CONVEYOR PUMP
66
81
PORT CD
ON BACK
M6
B T
RIGHT CONVEYOR
MOTOR
L1
L2
M6
T B
69
80
62
SHEET 1
18
P2
LEFT CONVEYOR
MOTOR
SHEET 1
81
53
79
10
51
79
61
47
81
83
51
67
23
80
SHEET 5
10
61
46
63
27
U
44
SHEET 1
44
28
SHEET 1
85
SHEET 5
AD
71
AL
70
72
83
91
73
AM
AN
69
68
22
LEFT
DRIVE PUMP
M4 M3
63
BRK
PRT
64
P6
CHARGE
PUMP
65
58
L2
RIGHT
DRIVE MOTOR
BRK
PRT L1 D1
M6
M6
61
13
64
M20
M3 M4
63
P4
D1 L1
RIGHT
DRIVE PUMP
66
P3
LEFT
DRIVE MOTOR
AP
14
62
M18
AO
SHEET 2 SHEET 2 SHEET 2
75,76
64
44
SHEET 2 SHEET 2 SHEET 2
21
62
82
74
73
78
AB
12
11
44
SHEET 1
AA
90
AK
SHEET 1
SHEET 1
SHEET 5
SHEET 1
AC
84
52
63
L1
65
64
77
60
1
63
AF
AE
SHEET 5
SHEET 5
63
68
67
AI
AG
SHEET 5
SHEET 5
AH
SHEET 5
Figure 9-24
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9-49
Schematics
Notes
9-50
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Schematics
Hosing 5 of 6
SHEET 4
SHEET 3
SHEET 3 SHEET 1
SHEET 4
SHEET 1 SHEET 4 SHEET 1 SHEET 4
AJ
AH
30
65
48
47
AI
115
24
AE
SHEET 1
68
64
69
SHEET 4
SHEET 4
26
22
22
22
23
38
22
19
19
21
20
20
22
T1
N/A
39
25
40
28
30
30
33
33
35
41
26
25
29
27
33
34
32
29
32
33
32
37
42
31
36
43
59
61
T
SHEET 4
117 60
V
SHEET 4
A
SHEET 1
57
AG
SHEET 4
58
Q
SHEET 1
AF
SHEET 4
Figure 9-25
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9-51
Schematics
Notes
9-52
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Schematics
Hosing 6 of 6
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NUMBER
2700-6-6
2700-4-4
6400-6-6
6801-4-6
6801-4-4
6400-12-12
6400-10-12
6400-10-6
2404-8-6
6400-4-4
2603-8-8-8F
2501-6-6
2404-6-6
6500-12-12
6400-12-4
2603-6-6
6400-4-6
6600-4-4-4
2404-4-6
2404-10-8
2501-4-4
2501-10-8
6602-10-10-10
2603-10-10-10
72243
980560
5406-32-20
5406-32-24
5404-20-20
5404-24-20
2404-20-20
2402-16-20
140640
981940
5404-24-24
2404-24-24
6602-16-16-16
6400-12-20
5406-16-8
5404-8-8
BVS131F
2404-8-8
DESCRIPTION
Straight - (1) Male Tube (2) Bulkhead
Straight - (1) Male Tube (2) Male O-Ring
90 - (1) Male Tube (2) Adj. O-Ring
Straight - (1) Male Tube (2) Male Pipe
Tee - (1)(2)(3) Male Tube
90 - (1) Male Tube (2) Male Pipe
90 - (1) Male Tube (2) Female Swivel
Tee - (1)(2) Male Tube (3) Female Swivel
Strainer
Strainer
Bushing - (1) Male Pipe (2) Female Pipe
Straight - (1)(2) Male Pipe
Straight - (1) Male Tube (2) Valve Connect
Gate Valve
Gate Valve
Valve
QUANTITY
38
4
45
4
1
9
5
1
2
4
4
24
8
1
1
1
7
1
2
9
2
6
4
1
2
1
1
1
2
2
1
3
4
1
1
1
1
1
1
1
1
1
ITEM
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
PART NUMBER
304C-8
2700-12-12
2700-10-10
2406-10-6
2503-6-6
6801-6-6
6400-6-8
6801-10-12
6400-10-10
2501-6-8
6802-12-16
6802-16-20
6505-10-8
6801-10-12PLEFT
6804-6-6-6
2706-8-10
6802-10-12
6802-12-12
6801-16-16
6801-20-16
6801-12-16
12FHHS
JM-0412
6400-10-16
6400-12-10
2404-16-16
2404-12-16
2404-10-16
304C-10
5602-16-16-16
480052
2501-12-16
686206
5604-16-16-16 MOD
6802-16-16
6602-12-12-12
2406-8-12
JB-0808
6400-12-16
6400-10-16
6400-4-10
DESCRIPTION
Cap Nut
Straight Reducer - (1) Female (2) Male Tube
Straight - (1) Male Tube (2) Female Swivel
Tee - (1)(3) Male Tube (2) Adj. O-Ring
Straight - (1) Male Pipe (2) Bulkhead
Flange Fing
Metric to Standard - Male-Male Fing
Cap Nut
Tee - (1) Female Tube (2)(3) Male Tube
Adaptor Mate
D&T 1/4" EP ON FACE OF 76
Tee - (1)(2) Male Tube (3) Female Tube
Straight Reducer - (1) Female (2) Male Tube
Metric to Standard - Male-Male Fing
QUANTITY
1
6
1
2
4
2
5
3
7
1
1
1
1
1
1
1
1
1
2
2
6
4
2
1
2
1
1
1
1
1
2
1
1
1
1
2
4
4
3
1
1
ITEM
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
M21
M22
P1
P2
P3
P4
P5
P6
T1
PART NUMBER
851436
930070
981503
981503
851436
980150
981502
980430
981050
981504
980420
980420
981504
981050
980430
981502
1002711
987221
1002070
960476A
985155-05
870319
1000233
985155-04
980230
986640
980230
983405
983405
1002004
1002004
980590
986600
980120
986600
980120
1000233
1000233
980480
980470
980500
980400
980470
980400
980478
DESCRIPTION
LEFT SIDE WING CYLINDER
TRUCK HITCH CYLINDER
RIGHT TOW CYLINDER
LEFT TOW CYLINDER
RIGHT SIDE WING CYLINDER
TRACK TENSION CYLINDER
LEFT SIDE AUGER LIFT CYLINDER
LEFT SIDE SCREED LIFT CYLINDER
LEFT SIDE SCREED EXTENSION CYLINDER
LEFT SIDE CUTOFF CYLINDER
LEFT SIDE SLOPE CYLINDER
RIGHT SIDE SLOPE CYLINDER
RIGHT SIDE CUTOFF CYLINDER
RIGHT SIDE SCREED EXTENSION CYLINDER
RIGHT SIDE SCREED LIFT CYLINDER
RIGHT SIDE AUGER LIFT CYLINDER
12 SLOT HYDRAULIC MANIFOLD
HOPPER WING SEQUENCE MANIFOLD
VIBRATOR / BLOWER MANIFOLD
RETURN BLOCK
GENERATOR MANIFOLD
FLOW DIVIDER
FLOW DIVIDER
GENERATOR MOTOR
LEFT AUGER DRIVE MOTOR
POWER CROWN MOTOR
RIGHT AUGER DRIVE MOTOR
LEFT VIBRATOR MOTOR
RIGHT VIBRATOR MOTOR
LEFT EXTENSION VIBRATOR MOTOR
RIGHT EXTENSION VIBRATOR MOTOR
BLOWER MOTOR
LEFT CONVEYOR MOTOR
LEFT DRIVE MOTOR
RIGHT DRIVE MOTOR
FLOW DIVIDER
FLOW DIVIDER
AUXILIARY PUMP
LEFT AUGER CONVEYOR PUMP
CHARGE PUMP
LEFT DRIVE PUMP
RIGHT AUGER CONVEYOR PUMP
RIGHT DRIVE PUMP
HYDRAULIC TANK
QUANTITY
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Figure 9-26
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9-53
Schematics
Notes
9-54
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Section 10
Illustrated Parts List (IPL)

Page
Illustrated Parts List (IPL) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Quick Reference Guide - Filters . . . . . . . . . . . . . . . . . . . 10-3
Quick Reference Guide - Wire Harnesses. . . . . . . . . . . . . . 10-3
Track Assembly - Rubber LH. . . . . . . . . . . . . . . . . . . . . 10-4
Track Assembly - Poly Pads LH. . . . . . . . . . . . . . . . . . . . 10-6
Track Assembly - Tension and Propel LH. . . . . . . . . . . . . . . 10-8
Conveyor Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Pushbar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-14
Drive Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
Engine Components - Cummins. . . . . . . . . . . . . . . . . . . 10-18
Hydraulic Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Hydraulic Components. . . . . . . . . . . . . . . . . . . . . . . . 10-24
Main Valve And Spray Down. . . . . . . . . . . . . . . . . . . . . 10-26
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Hoods and Covers. . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
Hoods and Covers (continued). . . . . . . . . . . . . . . . . . . . 10-32
Floor Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Hoods and Covers - Cummins . . . . . . . . . . . . . . . . . . . . 10-36
Pedestal Components. . . . . . . . . . . . . . . . . . . . . . . . 10-38
Rear Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10
Rear Auger Assembly (continued) . . . . . . . . . . . . . . . . . . 10-42

Screed Overview Assembly . . . . . . . . . . . . . . . . . . . . . 10-44
Screed Frame Assembly - Electric . . . . . . . . . . . . . . . . . 10-46
Walk Board Assembly. . . . . . . . . . . . . . . . . . . . . . . . 10-48
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10-1

Screed Vibrator Assembly . . . . . . . . . . . . . . . . . . . . . 10-50
Screed Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
Screed Extension LH Assembly . . . . . . . . . . . . . . . . . . . 10-54
Screed Extension RH Assembly . . . . . . . . . . . . . . . . . . . 10-56
Screed Endgate LH Assembly . . . . . . . . . . . . . . . . . . . 10-58
Screed Endgate RH Assembly . . . . . . . . . . . . . . . . . . . 10-60
Screed Pull Arm LH Assembly. . . . . . . . . . . . . . . . . . . . 10-62
Screed Pull Arm RH Assembly . . . . . . . . . . . . . . . . . . . . 10-64
Screed Flight Screw and Control Box . . . . . . . . . . . . . . . . 10-66
Screed Stairs and Heat Control Box. . . . . . . . . . . . . . . . . 10-68
Screed Miscellaneous Components . . . . . . . . . . . . . . . . . 10-70
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-72
Paver Leveling Control (TOPCON) System 4. . . . . . . . . . . . . 10-74
Paver Leveling Control (TOPCON) System 5 . . . . . . . . . . . . . 10-76
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
10-2
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Quick Reference Guide - Filters
Part Number
Description
Maint. Interval
Figure Ref.
9 8 1 52 0
Cummins, Air Filter
250 Hours
Figure 10-8
9 8 1 51 9
Cummins, Air Primary Filter
250 Hours
Figure 10-8
9 8 1 9 37
Cummins, In-line Filter
250 Hours
Figure 10-8
34881
Cummins, Oil Filter
250 Hours
Figure 10-8
72 078
Cummins, Fuel Secondary Filter
250 Hours
Figure 10-8
34883
Cummins, Fuel Primary Filter
250 Hours
Figure 10-8
72 24 3
Hydraulic, Suction Strainer - 2 Required
250 Hours
Figure 10-11
980560
Hydraulic, Suction Strainer
250 Hours
Figure 10-11
981917
Hydraulic, Element Charge
250 Hours
Figure 10-11
Hydraulic, Filter Element
250 Hours
Figure 10-11
Spray Down Pump, Strainer
250 Hours
Figure 10-12
980350-01
36926
Quick Reference Guide - Wire Harnesses

Part Number
Description
1001896
Harness, Main 8816 Can Bus
1 0 0 1 8 97
Harness, Left Pedestal Can Bus
1001898
Harness, Right Pedestal Can Bus
1001899
Harness, Tractor Manifold
1001900
Harness, Manifold Jumper
1001901
Harness, Bulkhead
1001902
Harness, Screed Main
1002122
Harness, Left Joystick
1002123
Harness, Right Joystick
1 0 0 2 1 28
Harness, Left Neutral Pause
1002129
Harness, Right Neutral Pause
1002364
Harness, Lower Controls 8816B
1 0 0 28 37
Harness, Main 8816B
1 0 0 28 3 8
Harness, Bulkhead 8816B
1 0 0 28 3 9
Harness, Manifold 8816B
10
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10-3

Track Assembly - Rubber LH
12
9
10
11
7
10
12
11
14
14
10
10
C
6
13
14
B
14
14
8
7
6
8
7
8
7
15
Figure 10-1
10-4
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Track Assembly - Rubber LH Parts List
Item
No.
Part Number
Qty.
Description
Remarks
981420LSRV
Pull Arm, LH
981420RSRV
Pull Arm, RH
1 0 0 - 9 0 9 -1 A
CSHH, 1.00-8 x 2.00
1 1 9 -1 0
Washer, Flat, 1.00
985643
Track, Rubber
Not Shown
980100
Assembly, Bogie Wheel
1 0 0 - 6 1 3 -1 A
12
CSHH, .625-11 x 3.00
1 1 9 -7
32
Washer, Flat, .625
9 8 0 076
Assembly, Bogie Roller
10
9 8 0 1 70
Bushing, Bogie Roller
11
980019
Assembly, Bogie Shaft
12
1 0 0 - 6 1 1 -1 A
20
13
9 8 0 075
14
1003430
10
15
986438
2 Per Side
CSHH, .625-11 x 2.50

Assembly, Idler Bogie Roller
Roller, Rubber Track w/ Collar
Includes Item 15
Roller, Rubber Track, Collar
Collar Only
10
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10-5

Track Assembly - Poly Pads LH
12
9
10
11
7
10
12
11
10
10
C
6
13
B
6
8
7
17
15 15
19
14
16
15
19
18
Figure 10-2
10-6
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Track Assembly - Poly Pads LH Parts List
Item
No.
Part Number
Qty.
Description
Remarks
981420LSRV
Pull Arm, LH
981420RSRV
Pull Arm, RH
1 0 0 - 9 0 9 -1 A
CSHH, 1.00-8 x 2.00
1 1 9 -1 0
Washer, Flat, 1.00
980100
Not Shown
1 0 0 - 6 1 3 -1 A
12
CSHH, .625-11 x 3.00
1 1 9 -7
32
Washer, Flat, .625
9 8 0 076
10
9 8 0 1 70
11
980019
12
1 0 0 - 6 1 1 -1 A
20
13
9 8 0 075
14
980160
Track Assy, Poly Pads, 155.6mm
15
980160-01
Pin, Track Link, Master, B2
16
980160-02
Pad, Poly, 8816
17
980160-03
Bolt, Poly Pad 8816
18
980160-04
Nut, Poly Pad 8816
19
980160-05
Link Kit, Track Repair
CSHH, .625-11 x 2.50

Complete Assembly
10
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10-7

Track Assembly - Tension and Propel LH
3
6
15
2
16
1
2
3
5
11
13
12
14
8
12
11
10
Figure 10-3
10-8
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Track Assembly - Tension and Propel LH Parts List
Item
No.
Part Number
Qty.
980150
Hydraulic Cylinder, Track Tension
980150-01
Seal Kit
980167
Pin, Clevis
81019
Pin, Cotter
980056
Bar, Idler Side Tapped
1 0 0 - 6 1 4 -1 A
CSHH, .625-11 x 3.25

Washer, Flat, .625
Description
Remarks
Not Shown
Not Shown
1 1 9 -7
22
984346SRV
Assembly, Front Idler w/ Block
980083
Idler Track
9 8 0 14 0
Sprocket, Track 155.6mm Pitch
1 0 0 - 6 1 3 -1 A
18
CSHH, .625-11 x 3.00

Nut, Hex, .625
Idler Only, Not Shown
1 1 6 -7
18
10
980110
11
1003611
36
CSHH, M16 x 55mm
12
119-5
36
Washer, Flat, .500
13
980120
Hydraulic Motor, Propulsion
14
9 824 57
O-ring
15
984863
Mount, Cylinder
16
1 0 0 3 1 74
Kit, Grease Manifold, 8816
Torque Hub, Track Drive
Grease Fittings/Hoses, 1 per side
10
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10-9

Conveyor Assembly
3
2
1
7
8
2
3
4
9
8
5
6
2
17
13
10
3
15
14
12
16
12
20
18
21
24
27
31
26
29
21
21
30
22
31
28
25
21
25
23
26
19
11
34
32
33
31
8
Figure 10-4
10-10
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Conveyor Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
850162
980044R
Roller Conveyor Chain Idler
Not Shown
Chain Guard, Front, RH
1 0 2- 41 0 -1 A
24
CSHH, .500-13 x 2.25
119-5
24
Washer, Flat, .500
980098R
Chain Guard, Rear, RH
980044L
Chain Guard, Front, LH
980098L
Chain Guard, Rear, LH
9 8 0 079
1 0 2- 4 0 8 -1 A
19
980099
Chain Guard, Rear, Center
10
9 8 0 0 87
Chain Guard, Rear
Chain Guard, Front, Center

CSHH, .500-13 x 1.75
11
980062SRV
Sprocket, Conveyor, Rear
12
980680
Chain Assembly, Conveyor
13
9 8 073 0
A/R
Pin, Cotter
14
9 8 072 0
A/R
Pin, Link
15
9 8 070 0
A/R
Link, Chain
16
980690
A/R
Drag Bar Assy, Complete
17
980690-01
A/R
Link, Drag Bar
18
9 8 4 979 S R V
Conveyor Floor
19
8 514 8 3
Mounting Plate, Conveyor
20
980153SRV
Sprocket, Rear Axle Housing
21
850130
16
Bearing, Rear Axle Housing
22
9 8 0 1 51
Drive Shaft, Rear Axle Housing
23
980295SRV
24
980066
Rear Axle Housing
25
1 0 2- 6 0 8 -1 A
CSHH, .625-11 x 1.75
26
980298SRV
Sprocket, Front Axle Housing
27
854618
Drive Shaft, Front Axle Housing
28
9 82 1 8 3
Plate, Front Axle Housing
29
980069SRV
Assembly, Conveyor Idler
30
983592
Rod, Threaded, .625-11
31
1 1 6 -7
Nut, Hex, .625
32
850162
Roller, Conveyor Chain Idler (w/bearing)
33
8 51 3 1
Bearing
34
850040
Snap Ring
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10
10-11

Pushbar Assembly
16
14
15
17
16
13
10
12
1
14
2
18
3
4
8
5
7
5
11
Figure 10-5
10-12
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Pushbar Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
980027
Assembly, Push Bar Mount
1 0 2- 41 0 -1 A
CSHH, .500-13 x 2.25
118-5
Washer, Lock, .500
24 0 3 9 1
Washer, Screed Swivel Mount
850130
Bearing
980034
Shaft, Pushbar Roller
980033
Pipe, Pushbar Roller
9 8 0787
Arm, Push Block
1 0 2- 6 0 8 -1 A
CSHH, .625-11 x 1.75
10
14 3 -7
Nut, Lock, .625-11
11
980036
Pipe, Pushbar Roller Ext
12
1 0 2- 6 1 3 -1 A
CSHH, .625-11 x 3.00
13
1 1 9 -7
Washer, Flat, .625
14
8 5282 7
Mounting Block
15
856954
Bar, Push Bar Pin
16
8 1 0 070
Bearing, Push Bar Pin
17
8 52825
Clamp Half, w/ Tapped Holes
18
9 8 078 6
Push Block Bracket
10
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10-13

Truck Hitch Assembly
Figure 10-6
10-14
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Truck Hitch Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
930055
Guide Wheel, Truck Hitch
8 51 1 1 1
CSHH, .500-13 x 2.00
8 51 1 1 2
Washer, Flat, .500
930050
Bearing, Truck Hitch Roller
930045SRV
Axle, Guide Wheel
1 0 2- 6 1 5 -1 A
CSHH, .625-11 x 3.50
1 2 0 -7
Washer, Flat, .625
1 1 8 -7
Washer, Flat, .625 Lock
1 1 6 -7
Nut, Hex, .625-11
10
930040
Roller
11
620400
Collar, Lock
12
8 1 0 070
Bushing, Track Idler/Truck Hitch
13
930030SRV
Guide, Wheel Pivot Arm
14
930020SRV
Arm Extension, LH
15
9 3 0 0 25 S R V
Arm Extension, RH
16
930065
Cover, Back Panel
17
1 0 2-2 0 3 -1 A
16
CSHH, .375-16 x .500
18
118-3
16
Washer, Flat, .375
19
9 3 0 070
Cylinder, Arm Extension
9 3 0 070 - 0 1
Seal Kit
20
80338
Pin, Cotter
Not Shown
21
210060
Pin, Clevis
22
9 82 1 78 S R V
Weldment, Truck Hitch
983643-01
Section, Valve Assy, Multifunction
Not Shown
10
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10-15

Drive Conveyor
Figure 10-7
10-16
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Drive Conveyor Parts List
Item
No.
Part Number
Qty.
Description
Remarks
Need Paver S/N Before Ordering
986600
Hydraulic Motor, Conveyor Drive
1 0 0 - 4 0 6 -1 A
CSHH, .500-13 x 1.25
119-5
Washer, Flat, .500
980220
Chain, Conveyor
980165SRV
Sprocket, Conveyor Drive
980200
Torque Hub, Conveyor Drive
1 0 2- 6 0 6 -1 A
CSHH, .625-16 x 1.25
980109
Slide, Conveyor Adjustment
980106
Assembly, Conveyor Drive Adjustment
10
9 8 0 1 57
Retainer, Hydraulic Cylinder
11
1 0 2- 9 0 8 -1 A
CSHH, 1.00-8 x 1.75
12
1 1 9 -1 0
Washer, Flat, 1.00
13
3 2 0 14 0 -1
Mounting Pad
14
1 0 0 - 4 0 6 -1 A
CSHH, .500-13 x 1.25
15
119-5
Washer, Flat, .500
10
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10-17

Engine Components - Cummins
Figure 10-8
10-18
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Engine Components - Cummins Parts List
Item
No.
Part Number
Qty.
Description
Remarks
Includes Items 4, 5, 6
980450
Air Cleaner Assembly
38467
Air Cleaner Hood Ref
9 8 1 52 3
Air Cleaner Pipe Ref
853521137
Hump Hose, 4.00 ID
9 8 1 52 0
Filter, Inner Air
9 8 1 51 9
Filter, Outer Air
9 8 1 70 5
Mounting Bracket
984296
Hose, Oil Drain
1 0 2- 4 0 6 -1 A
CSHH, .500-13 x 1.25
9 8 1 70 4
Mounting Bracket
10
1 0 4 - 4 07-1 A
CSHH, .500-13 x 1.50
9 8 1 9 37
Inline Fuel Filter
11
1 70 07 1 A
Upper Radiator Hose
12
1 70 1 0 0A
Lower Radiator Hose
13
9 8 0 28 0
Radiator Assembly
14
983454
Fan, Radiator
Not Shown
Not Shown
15
160200
Belt, Serpentine
16
160220
Alternator
17
160310
Solenoid Assembly
18
34881
Filter, Oil
19
72 078
Filter, Fuel Secondary
20
34883
Filter, Fuel Primary
21
P 8 6 879 B
Pump Drive Plate, Flywheel
22
1 6 0 2 70
Bracket, Engine Mount
980620-02
Switch, Fuel Shutoff
23
1 0 0 07 79
Engine, Cummins
9 879 8 5
Activator Emulsion Throttle
Not Shown
980620-03
Cover, Aux Pump
Not Shown
980620-04
Housing Aux Pump
Not Shown
980620-05
Gasket Aux Pump
Not Shown
980620-06
Seal Aux Pump
Not Shown
9 8 0 6 2 0 - 07
Dipstick Long
Not Shown
Not Shown
10
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10-19

Hydraulic Pumps
15
11
12
13
14
9
8
10
6
3
5
2
Figure 10-9
10-20
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Hydraulic Pumps Parts List
Item
No.
Part Number
Qty.
Description
Remarks
980490
Pump, Load Sense Comp.
980500
Pump, Variable Charge
984993
O-Ring
9 8 0 470
Pump, Variable Auger/Conveyor
980480
Pump, Propulsion
984992
O-Ring
980400
Pump, Double Drive
9 8 0 51 0
Pump, Blower and Vibrator
70 0 4 8 0
Gasket, SAE "B", 2 Bolt
10
1 0 0 07 79
Engine, Cummins 4 Cyl Turbo
11
72 0 2 9 0
Solendoid, 12V, Constant Duty
12
9 8 5751
Relay, SPST, 12V, HD, 100 A
13
9 8 575 3
Fuse, 125 A, AMG
14
9 8 5752
Fuse, Holder, Mega
15
984296
Hose, Oil Drain
10
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10-21

Tanks
23
19
14
15
27
26
15
16
4
11
13
8
9
10
21
22
25
17
12
20
3
4
3
4
1
18
24
7
3
4
Figure 10-10
10-22
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Tanks Parts List
Item
No.
Part Number
Qty.
Description
Remarks
9 82 0 3 3
Cap, Fuel, Lockable
9 8 0 1 76
Assy, Fuel Tank
1 0 0 1 4 28
Kit, Spray Down Pump w/Filter
1 0 0 -2 0 6 -1 A
13
CSHH, .375-16 x 1.25
119-3
15
Washer, Flat, .375
9 8 0 1 72
Assy, Citrus Tank
9 8 0 1 74
Assembly, Hydraulic Tank
981005
Bracket, Wireholder
9 8 07 1 3
Exhaust Fan Housing Assembly
1 0 2- 3 0 6 -1 A
14
CSHH, .438-14 x 1.25
10
119-4
14
Washer, Flat, .438
Replaces 900010
11
980590
Motor, Hydraulic
980590-01
Seal Shaft Wiper
Not Shown
980590-02
Seal O-ring
Not Shown
12
1 0 2-2 07-1 A
CSHH, .375-16 x 1.50
13
9 8 07 1 3 - 0 1
Mounting Plate, Hydraulic Motor
14
1 0 2-1 -1 A
CSHH, .250-20 x .500
15
1 1 9 -1
12
Washer, Flat, .250
16
9 8 07 1 3 - 0 2
Cover, Hood Exhaust Motor
17
1 0 2- 5 -1 A
CSHH, .250-20 x 1.00
18
9 8 0707
Hood, Exhaust Motor
Part of Item 8, Not Serviceable
19
980388
Cover, Access
20
856985
Hold Down, Battery
21
9 2 0 1 52
Battery, 12V, 725CCA
72 0 1 6 0
Cable, Battery, NEG, 40", Eye/Eye
Not Shown
8 51 1 2 6
Not Shown
1 0 0 0 979
Cable, Battery, POS, 90", Dbl Term/Eye
Not Shown
SW29
Switch, Battery Disconnect
Not Shown
22
980595
Battery Tray
23
980086
Plate, Hopper Back
24
9 8 076 0
Fan Wheel, Exhaust
25
330020
Cap
26
1 0 0 2 070
Manifold, Vib/Blower
27
9 872 2 1
Manifold, 2 Speed
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10
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10-23

Hydraulic Components
21
16 18
23
22
23
18
17
17
19
19
15
16
21
21
20
14
16
17
15
13
12
20
13
14
11
10
1
5a
4
5
3
5a
Figure 10-11
10-24
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Hydraulic Components Parts List
Item
No.
Part Number
Qty.
Description
Remarks
9 8 0 1 74
Hydraulic Tank
72 24 3
Strainer, Hydraulic Suction
980560
981605
Bracket, Wireholder
981940
Valve, Gate, 1.50
5a
14 0 6 4 0
Valve, Gate, 1.25
981917
Filter Element, Hydraulic Charge
981918
Head, Hydraulic Charge/Return Filter
980350-01
Hydraulic Filter Element
9 82 9 4 0
Filter Housing Assembly, Hydraulic
10
5 0 0 070
Gauge, Sight Level/Temp, Hyd Oil
11
9 872 2 0
Valve Manifold
12
983643-01
Solenoid Valve
Side Wing
983643-01
Solenoid Valve
Auger Lift
983643-01
Solenoid Valve
Left Cutoff
983643-01
Solenoid Valve
Left Ext
983643-01
Solenoid Valve
Left Tow
983643-01
Solenoid Valve
Right Tow
983643-01
Solenoid Valve
Right Cutoff
983643-01
Solenoid Valve
Right Ext
983643-01
Solenoid Valve
Left Slope
Solenoid Valve
Right Slope
983643-01
13
983643-02A
20
Coil, 12 VDC
14
983643-03
20
Nut, Coil
15
9 872 2 0 - 0 4
Valve, Reducing
16
9 872 2 0 - 0 5
Valve, Relief
17
983643-04
Solenoid Valve
18
983643-05
Valve, Dual Check
Screed Raise/Lower
19
983643-08
23
Valve, Check
20
9 8 3 6 4 3 -1 0
Flow Divider
21
9 872 2 0 - 0 6
Solenoid Valve
Generator Function
22
9 8 6 9 9 2- 0 3
Valve, Check
Toe Point Only
23
9 872 2 0 - 07
Valve, Counterbalance
Toe Point Cylinder
9 8 3 6 4 3 -1 1
A/R
Cover Plate, Valve
Not Shown
9 872 2 0 - 0 1
A/R
Plug
Not Shown
9 872 2 0 - 0 2
A/R
Plug
Not Shown
9 872 2 0 - 0 3
A/R
Valve, Check
Not Shown
9 8 8 6 57- 0 1
A/R
Valve, Check
Not Shown
9 8 0 28 6
Plate, Hydraulic Output
Not Shown
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10
10-25

Main Valve And Spray Down
Figure 10-12
10-26
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Main Valve And Spray Down Parts List
Item
No.
Part Number
Qty.
Description
920200
Hose Reel, Machine Washdown
1001542
Pump, Spraydown
480260
Bracket, Water/Fuel Pump Mount
920222
Tee, .375
99638
Nipple, .375
984338
Hose, Pump to Hose Reel, 5'
36926
Strainer
920220
Handle & Nozzle, Spraydown
9 0 1 2 1 0A
A/R
10
984339
11
8 51 4 4 8
A/R
12
984339
1 0 0 14 28 S R V
A/R
13
34536
Remarks
See item 2
Nozzle, Spraydown Handle

Hose, 15'
to Spraydown Handle
Pressure Switch (Flowjet Pump)

Hose, 15'
to Tank
Kit, Spraydown Pump and Strainer
Replaces 900010
FITT, 90 06MJ-08MP
10
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10-27

Hopper Wings
8
19
10
9
7
9
5
8
12
4
1
18
12
3
2
4
1
4
17
16
1
13
14
15
11
Figure 10-13
10-28
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Hopper Wings Parts List
Item
No.
Part Number
Qty.
Description
Remarks
8 514 3 6
8 51 4 8 4
A/R
Hydraulic Cylinder
1 0 2- 8 07-1 A
CSHH, .875-9 x 1.50
81059
Washer, Flat, .875
980166
Pin, Cylinder
81019
Pin, Cotter
9 8 0 0 47
Flashing, Hopper Corner
1 0 2- 6 0 9 -1 A
14
CSHH, .625-11 x 2.00
1 1 9 -7
14
Washer, Flat, .625
1 1 6 -7
14
Nut, Hex, .625
980332
Plate, Side Wing Rubber Shield
10
9 8 0 0 37 R
Side Wing, Hopper RH
11
980042
Bar, Round Side Wing Hinge
12
9 8 0 0 37 L
Side Wing, Hopper LH
13
981069
Chain Guard, Front
14
1 0 2- 41 0 -1 A
CSHH, .500-13 x 2.25
Seal Kit
Not Shown
Not Shown
15
116-5
Nut, Hex, .500-13
16
9 8 0 2 78
Bar, Front Rubber Mount
17
980046
Flashing, Hopper Front
18
1000806
Guide Assy, Hopper Wing, LH
19
1000801
Guide Assy, Hopper Wing, RH
1 0 2- 5 -1 A
CSHH, .250-20 x 1.00
10
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10-29

Hoods and Covers
DETAIL A
34
35
6
36
37
42
43
41
27
38
39
40
27
32
26
26
25
24
25
22
23
24
9
11
10
23
22
25 28
12
23
25 33
26
22
33
25
26
2
22
23
15
32
13
26
24
25
29
30
21
31
14
20
16
17
44
18
19
Figure 10-14
10-30
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Hoods and Covers Parts List
Item
No.
Part Number
Qty.
Description
Remarks
9 8 0 28 3
Vent, Side Cover
9 82 2 70
Vent, Hydraulic, High Flow, Sm
989368
Plate, Side Right High Flow
9 8 9 372
Assy, Hood Engine Cover
9 8 0 28 5
Citrus Cover
989367
Plate, Side Left
9 8 0 28 4
Cover, Side
9 8 9 370
Vent, Radiator Cover
1001903
Control, Box
10
980291
Wireway Cover
11
1000238
Assy, Floorboard 8816 TIER 3
12
980294
Wireway Cover
13
1 0 0 0 2 37
Plate, Floorboard 8816 TIER 3
14
980953L
Gusset, Floorboard LH
15
980953R
Gusset, Floorboard RH
16
9 8 073 6
Plate, Hyd Access
17
1000238-02
Door, Left Floorboard
18
1001840
Controller, 50 Pin, Propel
19
1 0 0 1 8 41
Controller, 50 Pin, Screed
20
980460
Lever Latch
35560
A/R
Key, Vandalism Cover Latch
21
1000238-01
22
1 0 2-1 0 5 -1 A
A/R
CSHH, .313-18 x 1.00
23
1 1 8 -2
A/R
Washer, Lock, .313
24
1 0 2- 4 0 6 -1 A
A/R
CSHH, .500-13 x 1.25
25
118-5
A/R
Washer, Lock, .500
26
119-5
A/R
Washer, Flat, .500
27
9 2 0 070
28
1 0 2- 4 0 5 -1 A
A/R
CSHH, .500-13 x 1.00
29
1 0 2-2 0 5 -1 A
A/R
CSHH, .375-16 x 1.00
30
80162
A/R
Washer, Lock, .375
Not Shown
Door, Right Floorboard
Thumb Screw, .375-16 x 1.00
31
119-3
A/R
Washer, Flat, .375
32
1 1 9 -2
36
Washer, Flat, .313
33
1 0 2- 41 0 -1 A
A/R
CSHH, .500-13 x 2.25
34
1002086-01
Panel, Enclosure
35
320340
Terminal Block, Ignition Panel
36
9 8 5751
Relay, SPST, 12V, HD, 100AMP
37
36086
Bracket, Relay Mount
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10
10-31

Hoods and Covers (continued)
DETAIL A
34
35
6
36
37
42
43
41
27
38
39
40
27
32
26
26
25
24
25
22
23
24
9
11
10
23
22
25 28
12
23
25 33
26
22
33
25
26
2
22
23
15
32
13
26
24
25
29
30
21
31
14
20
16
17
44
18
19
Figure 10-14
10-32
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Hoods and Covers Parts List (continued)
Item
No.
Part Number
Qty.
Description
38
9 8 4 25 8
Relay, Starter
39
685060
Fuse Block, 18 Gang, ATC
40
981916
Conn, Recpt, 31-PIN, Deutsch
41
981916-01
Conn, Nut, 24 Shell
42
981916-02
Conn, Washer, Lock
43
1002086
Control, Box, Enclosure
44
1001843
Expansion Module, 24 Pin
Remarks
10
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10-33

Floor Board Assembly
21
21
3
2
3
1
8
18
17
16
13
14
15
4
19
12
13
14
15
11
20
10
Figure 10-15
10-34
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Floor Board Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
1 0 0 0 1 47
W/M, Seat Slide, LH
1000148
W/M, Seat Slide, RH
360010
Seat
1 0 0 3 3 41
W/M, Seat Slide, Mount, LH
1003342
W/M, Seat Slide, Mount, RH
855461-01
Bushing, Seat Slide
8 51 25 6
Clip, Retaining, Seat Slide
986905
Tube, Seat Slide
985549
Handle, Seat Slide
920200
Spray Down
10
Reference
W/M, Platform, LH
11
980319
Plate, Middle Platform
12
Reference
W/M, Platform, RH
13
811364
A/R
CSHH, .500-13 x 1.50
14
118-5
A/R
Washer, Lock, .500
15
119-5
A/R
Washer, Flat, SAE, .500
16
1 0 2-2 0 5 -1 A
A/R
CSHH, .375-16 x 1.00
17
118-3
A/R
Washer, Lock, .375
18
119-3
A/R
Washer, Flat, .375
19
14 0 6 1 0
Fitting, Grease, Str, .250-28
20
1 6 0 0 4 0A
Light, Work
21
Reference
A/R
920235
Part of Frame Weldment

Part of Frame Weldment
Reference Only, See Figure 10-17

Umbrella
Not Shown
10
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10-35

Hoods and Covers - Cummins
13
8
7
10
14
4
15
16
11
12
3
17
4
3
18
2
19
1
20
20
Figure 10-16
10-36
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Hoods and Covers - Cummins Parts List
Item
No.
Part Number
Qty.
Description
Remarks
980313
Hood
9 8 0 3 07
Engine Cover, Rear Access
1 1 9 -2
10
Washer, Flat, .313
1 0 2-1 0 5 -1 A
10
CSHH, .313-18 x 1.00
9 8 0 28 5
Citrus Cover
9 2 0 070
9 8 4 4 41 S R V
Assy, Muffler w/Connector and Elbow
2 1 1 74 8 - 0 2
Strobe Light, Amber
10
1 0 2-2 0 9 -1 A
CSHH, .375-16 x 2.00
11
119-3
Washer, Flat, .375
12
9 8 0 376
Beacon Light Mount Assembly
9 2 0 070
13
980860
Exhaust Stack
14
1 0 2- 4 0 9 -1 A
CSHH, .500-13 x 2.00
15
119-5
Washer, Flat, .500
16
980308
Engine Cover, Front Access
17
38467
Air Breather Cover
18
9 8 1 52 3
Intermediate Pipe, Air Breather
19
1 6 0 0 4 0A
Work Light
20
980460
Lever Latch
35560
A/R
Not Shown
Not Shown
10
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10-37

Pedestal Components
13
10
11
14
10
9
15
16
8
5
12
6
6
5
4
3
2
1
20
18
19
23
17
22 21
Figure 10-17
10-38
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Pedestal Components Parts List
Item
No.
Part Number
Qty.
Description
Remarks
1003381
Pedestal, LH
1001053
Pedestal, RH
Not Shown
3 9 14 6 -14
Switch, Ignition, w/Heat Start
Left Side Pedestal Only
9 82 0 0 8 - 0 4
Key, Ignition, Kubota
Not Shown
1 0 0 3 374
Plate, Pedestal Joysticks
1 1 9 -1
Washer, Flat, .250
1 1 8 -1
Washer, Lock, .250
1 0 2- 3 -1 A
CSHH, .250-20 x .750
1000639
Keypad, Horn, Console
1000640
Keypad, Lights, Console
500040
Switch, Toggle, SPST, 2-POS
10
9 87 1 3 4 - 0 2
Joystick
11
9 8 1 5 07
Emer/Stop Switch
12
1 1 6 -1
Nut, Lock, .250-20
13
1001833
Display, DP610 Left Side 8816B
1001834
Display, DP610 Right Side 8816B
14
1000638
Keypad, Beacon, Console
15
1 0 0 25 4 6
W/M, Cup Holder, LH
1 0 0 25 47
W/M, Cup Holder, RH
16
1 0 0 3 375
Lid, Vandalism, Cover
17
1 0 2- 4 07-1 A
CSHH, .500-13 x 1.50
18
118-5
Washer, Lock, .500
19
R4 9
Washer, Flat, .500 x 2.00
20
1 0 0 1 72 6
Cover, Lower Pedestal
21
1 1 9 -2
Washer, Flat, .313
22
1 1 8 -2
Washer, Lock, .313
23
1 0 2-1 0 5 -1 A
CSHH, .313-18 x 1.00
Not Shown
Not Shown
10
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10-39

Rear Auger Assembly
4
44
3
6
38
37
36
35
34
6
39
30
31
41
26 27
13
13a
28
25
21
22
24
33
42
14
23
B
30
20 21
29
32
19
31
B
16
17
18
14
40
9
15
12
11
43
10
Figure 10-18
10-40
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Rear Auger Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
9 8 0 14 9
Auger Assembly, 8816
980230
Hydraulic Motor, 8816 Auger Drive
984994
O-ring
1002169
Auger and Conveyor Bypass Manifold
1002169-01
Coil Only
980127
Mounting Plate, Motor
980188
Sprocket Assembly, Auger Drive
980336
Cover, Auger Chain Top
9 8 0 1 28
Cover, Auger Chain Bottom
858963
Pin, Cylinder
81019
Pin, Cotter
Between Items 2 and 3
Not Shown
131090
Hydraulic Cylinder, Cutoff Lift
1 3 0 0 5 0 -1
Seal Kit
10
9 8 0737
Pin, Cylinder
981502
Hydraulic Cylinder, Auger Lift
Not Shown
870 3 1 2
Seal Kit
Not Shown
24 0 0 3 0
Pin, Clevis
Not Shown
11
980138LSRV
Cutoff Assembly, Left
12
980138RSRV
Cutoff Assembly, Right
13
986883
Auger Flight, LH, Kicker
13a
9 8 6 8 82
Auger Screw, LH
14
986881
Auger Flight, RH
15
1003612
w/m, Auger Shaft Cap
16
980112
Support, Auger
17
980123
Bushing, Auger Hanger
18
9 8 6 879
Shaft, Auger
Not Shown
19
980117
Cutoff Arm, Inside
20
984543
Washer, Thrust
21
980115
Pivot, Cutoff
22
420090
Bearing, Auger
23
980335
Bearing Support, Auger
24
980131SRV
Sprocket Assembly, Auger
8 51 1 2 1
Chain, Auger Drive
25
984393
Stop Bracket, Auger Cutoff
26
1 0 2-2 0 5 -1 A
CSHH, .375-16 x 1.00
27
118-3
Washer, Lock, .375
28
1003610
CSSH, .625-11 x 5.00
29
1 1 6 -7
Nut, Hex, .625-11
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Auger SN 45706 and Up
Not Shown
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10
10-41

Rear Auger Assembly (continued)
44
3
6
38
37
36
35
34
6
39
30
31
41
26 27
13
13a
28
25
21
22
24
33
42
14
23
B
30
20 21
29
32
19
31
B
16
17
18
14
40
9
15
12
11
43
10
Figure 10-18
10-42
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Rear Auger Assembly Parts List (continued)
Item
No.
Part Number
Qty.
30
119-5
Washer, Flat, .500
Description
Remarks
31
1 0 2- 4 0 9 -1 A
CSHH, .500-13 x 2.00
32
1 1 0 - 4 0 6 -1 A
CSSH, .500-13 x 1.25
33
9 8 4 52 6
CSHH, .500-13 x 2.00, w/ Grease Fitting
34
1000938
CSSH, .500-13 x 2.25
35
1 0 2-7 1 1 -1 A
CSHH, .750-10 x 2.50
36
119-8
Washer, Flat, .750
37
116-8
Nut, Hex, .750-10
38
1 0 2-2 1 1 -1 A
CSHH, .375-16 x 2.50
39
14 3 - 3
Nut, Lock, .375-16
40
120120
Locking Collar, 2.50 ID
41
986885
Assy, Auger Flight, LH
Includes all encircled items
42
986884
Includes items: 14, 18, 28, 29
43
980116
A/R
Cutoff Arm, Outer
Ring Only
44
8 51 1 51
Chain, 80 x 58 Pitch
10
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10-43

Screed Overview Assembly
3
2
4
6
5
7
17
16
15
14
11
12
10
13
Figure 10-19
10-44
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Screed Overview Figure List
Item
No.
Reference
Figure
Description
8816 Screed Stairs and Electric Heat Control Box
Remarks
Figure 10-31
Figure 10-32 8816 Screed Miscellaneous Components
Figure 10-30 8816 Screed Flight Screw and Remote Control Box
Figure 10-30 8816 Screed Flight Screw and Remote Control Box
Figure 10-29 8816 Screed Pull Arm Assembly RH
Figure 10-27
8816 Screed Endgate Assembly RH
10
Figure 10-21
8816 Screed Walk Board Assembly
11
Figure 10-20 8816 Screed Frame Assembly
12
Figure 10-28 8816 Screed Pull Arm Assembly LH
13
Figure 10-26 8816 Screed Endgate Assembly LH
14
Figure 10-23 8816 Screed Slide Plate Assembly LH
15
Figure 10-23 8816 Screed Slide Plate Assembly RH
16
Figure 10-25 8816 Screed Extension Assembly RH
17
Figure 10-24 8816 Screed Extension Assembly LH
18
Figure 10-22
8816 Screed Vibrator Assembly
19
Figure 10-22
8816 Screed Vibrator Assembly
10
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10-45

Screed Frame Assembly - Electric
12
11
13
14
6
9
10
16
18
19
17
30
20
29
21
20a
18
28
25
19
28
22
24
27
26
31
23
23a
32
3
2a
2
4
Figure 10-20
10-46
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Screed Frame Assembly - Electric Parts List
Item
No.
Part Number
Qty.
Description
Remarks
1 0 0 3 3 52
Screed Frame Assembly
1003354
Cover, Element Lid, LH
2a
1003355
Cover, Element Lid, RH
9 8 5 5 51
Assy, Screed Cover, RH
9 8 5 5 52
Assy, Screed Cover, LH
1000953
Bar, Upper Ext Rail
1000954
Bar, Lower Ext. Rail
9 8 0 24 3
Plate, Slide Mount
9 8 0 24 3
Plate, Slide Mount
9 8 0 1 82
Assy, Front Turnbuckle
10
9 8 3 1 57
Assy, Turnbuckle w/ Ratchet
11
981020
Chain, #60H48
12
9 8 0 41 6
Clamp
13
119-8
Washer, Flat, .750 SAE
14
1 0 2-7 1 3 -1 A
CSHH, .750-10 x 3.00
16
1 0 2- 4 0 9 -1 A
CSHH, .500-13 x 2.00
17
116-5
Nut, Hex, .500-13
18
980232
Bar, Pivot
19
9 8 0 25 4
Cover Plate, Pivot
20
981643R
Telspar, Assembly
20a
981643L
Telspar, Assembly
21
9 8 0 25 6
Shaft, Cylinder Mount
22
9 8 51 2 1
Bar, .375 x 1.50 x 42
23
9 878 8 6 S R V
Element, Heater, Screed, 46
23a
985699-03
Wiring, Element, Heater Pigtail
24
80226
16
CSHH, .375-16 x 1.50

Washer, Lock, .375
25
118-3
16
26
9 879 3 6 S R V
Plate Assembly, Main Wear, 8816 Electric
27
9 8 51 25
Cover, Elements, Screed Base
28
1 0 2-2 0 3 -1 A
CSHH, .375-16 x .750
29
1 1 5 -1 0 -1
Nut, Jam, 1.00-14
30
1 1 9 -1 0
Washer, Flat, 1.00 SAE
31
1 0 0 -2 0 5 -1 A
20
CSHH, .375-24 x 1.00, GR5
32
118-3
20
Washer, Lock, .375
9 8 5 578
Complete Screed Electric
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10
Not Shown
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10-47

Walk Board Assembly
Figure 10-21
10-48
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Walk Board Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
Includes items 2 and 3
9 870 5 6
Assy, Walk Board
9 8 51 6 3
Walk Board Brkt
985549
Latch, Walk Board
25 0 1 70
Spring Ext
Not Shown
10
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10-49

Screed Vibrator Assembly
Figure 10-22
10-50
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Screed Vibrator Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
854662
Vibrator Housing, w/ Motor
855535
Vibrator, w/o Motor
880030
Coupling Half, 1, Vibrator Shaft
28 0 0 4 0
Insert, 3-Jaw Coupling
28 0 0 3 0
Coupling Half, Tack Pump Motor
983405
Hydraulic Motor, Screed Vibrator
1 1 8 -7
Washer, Lock, .625 SAE
1 0 2- 6 0 9 -1 A
CSHH, .625-11 x 2.00
10
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10-51

Screed Slide Plate
4
3
3
4
4
3
2
1
3
4
6
7
8
Figure 10-23
10-52
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Screed Slide Plate Parts List
Item
No.
Part Number
Qty.
Description
Remarks
9 8 0 2 25 S R V
Slide Assembly, Extension
900612
Grease Fitting, .250-20
980360
Bushing, Fiber, Slide
980380
Snap Ring
9 8 0 2 28
Chrome Rod, Extension
119-5
Washer, Flat, .500
118-5
Washer, Lock, .500
1 0 0 - 4 0 8 -1
CSHH, .500-20 x 1.50
10
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10-53

Screed Extension LH Assembly
21
26
4
22
27
15
5
25
24
23
31
18
17
18
17
21
22
11
12
A
14a
10
13
28
29
30
14
19
20
10
32
15
1
2
Figure 10-24
10-54
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Screed Extension LH Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
1 0 0 282 7
Insert, Screed Ext, Elec, 4 Adj
1003303
Extension Wear Plate, Electric
1 0 0 282 0
Bar, Endgate Brkt
1002004
Vibrator, Hydraulic
8 5 5 579
Shaft, Endgate Mount
1003568
Assy, Front Ext Hinge, LH
1 0 0 282 9
Slide Adjuster Assy
870 0 3 0
Bearing, Screed Flight Screw
1003343
Slide, Adjuster Assy
10
984580
Assy, Ext Slide Pivot
11
1 0 0 3 570
Cover, Ext, Heat Box, LH
Starting with SN 58637
12
9 8 51 2 3
Clamp, Element, Screed Ext
13
9 8 51 2 0
Bar, .250x 1.50 x 36
14
9 878 9 0 S R V
14a
985699-03
15
9 8 0 241
Bar, Extension Pin
17
1 1 8 -1
22
Washer, Lock, .250
18
1 0 2- 0 5 -1 A
22
CSHH, .250-20 x 1.00
19
870 2 79
CSSH, .375-16 Shldr Socket
20
14 3 - 3
Nut, Lock, .375-16
21
1 0 2- 3 0 9 -1 A
CSHH, .438-14 x 2.00, GR5
22
14 3 - 4
Nut, Lock, .438-14
23
1 0 2- 4 07-1 A
CSHH, .500-13 x 1.50, GR5
24
1 0 2- 8 0 9 -1 A
CSHH, .875-9 x 2.00, GR5
25
9 873 9 6
Nut, Nylon Lock, .875-9, UNC 2B
26
118-3
Washer, Lock, .375
27
1 0 2-2 07-1 A
CSHH, .375-16 x 1.50, GR5
28
81060
Washer, Flat, Wide
29
118-3
Washer, Lock, .375
30
1 0 0 -2 0 5 -1 A
CSHH, .375-16 x 1.00, GR5
31
1003344
Slide Adjuster Assy
32
985558LSRV
Extension Wear, Electric, LH
10
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10-55

Screed Extension RH Assembly
27
26
3
5
25
24
21
4
22
15
21
23
22
18
6
31
17
18
17
11
20
A
12
30
19 10
13
28 29
10
14a
14
32
15
Figure 10-25
10-56
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Screed Extension RH Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
1 0 0 2828
1003302
1 0 0 282 0
Bar, Endgate Brkt
1002004
Vibrator, Hydraulic
8 5 5 579
1003569
Assy, Front Ext Hinge, RH
1 0 0 282 9
Slide Adjuster Assy
870 0 3 0
1003343
10
984580
11
1 0 0 3 57 1
Cover, Ext, Heat Box, RH
12
9 8 51 2 3
13
9 8 51 2 0
Bar, .250x 1.50 x 36
14
9 878 9 0 S R V
14a
985699-03
15
9 8 0 241
Bar, Extension Pin
17
1 1 8 -1
22
Washer, Lock, .250
18
1 0 2- 0 5 -1 A
22
CSHH, .250-20 x 1.00
19
870 2 79
20
14 3 - 3
Nut, Lock, .375-16
21
1 0 2- 3 0 9 -1 A
CSHH, .438-14 x 2.00, GR5
22
14 3 - 4
Nut, Lock, .438-14
23
1 0 2- 4 07-1 A
CSHH, .500-13 x 1.50, GR5
24
1 0 2- 8 0 9 -1 A
CSHH, .875-9 x 2.00, GR5
25
9 873 9 6
26
118-3
Washer, Lock, .375
27
1 0 2-2 07-1 A
CSHH, .375-16 x 1.50, GR5
28
81060
Washer, Flat, Wide
29
118-3
Washer, Lock, .375
30
1 0 0 -2 0 5 -1 A
CSHH, .375-16 x 1.00, GR5
31
1003344
Slide Adjuster Assy
32
985558RSRV
Extension Wear, Electric, RH
10
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10-57

Screed Endgate LH Assembly
4
13
14
13
8
13
9
11
12
10
17
12
16
15
11
7
1
2
19
18
Figure 10-26
10-58
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Screed Endgate LH Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
985863
Assy, LH, End Gate
980466
Bottom Bar, End Gate
9 8 4 287S R V
Bracket, Sonic Mount
870 2 76
Hand Grip, Flight/Depth Screw
9 8 3 51 5 S R V
Screw Assy, Depth
1 1 6 - 8 -1
Nut, .750-10 UNC Hex Jam
1 0 0 2 72 3
Bottom Bracket, LH Screw
981099SRV
Tilt Screw
14 0 6 1 0
10
9 8 0 4 57
Shaft, Tilt Screw Swivel
11
119-4
12
1 0 2- 3 0 5 -1 A
CSHH, .437-14 x 1.00
13
9 2 0 070
14
930019
15
1 0 2- 4 0 5 -1 A
CSHH, .500-13 x 1.00
16
118-5
Washer, Lock, .500
17
980458
Bar, Tilt Screw Hold-down
18
980550
Coil Cord, 1.5 to 7.5 ft
19
980540
Sensor, Ultra Sonic
10
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10-59

Screed Endgate RH Assembly
4
3
13
13
14
17
12
13
11
9
5
11
12
10
6
8
15
16
19
18
Figure 10-27
10-60
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Screed Endgate RH Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
98 5862
Assy, RH, End Gate
980466
98 4288
Bracket, Sonic Mount RH
87 0276
983515SRV
Screw Assy, Depth
116-8-1
Nut, Jam, .750-10 UNC
1002722
981099SRV
Tilt Screw
140610
10
98 0457
11
119-4
12
102-305-1A
CSHH, .437-14 x 1.00
13
92 0070
14
930019
15
102-405-1A
CSHH, .500-13 x 1.00
16
118-5
Washer, Lock, .500
17
98 0458
18
98 0550
19
98 0540
Sensor, Ultra Sonic
10
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10-61

Screed Pull Arm LH Assembly
1
6
8
4
3
2
12
9
10
11
Figure 10-28
10-62
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Screed Pull Arm LH Assembly Parts List
Item
No.
Part Number
Qty.
1003018
Screed Arm, Front, LH
Description
Remarks
1 0 2- 9 1 1 -1 A
CSHH, 1.00-8 x 2.50, GR5
9 8 0 4 41
Bushing, Arm Inner Roller
980439
Bushing, Screed Arm
80045
Nut, Hex, 1.00-8, GR5
24 0 0 3 0
Pin, Clevis, 1.00 x 3.25 w/1.5HD
1 0 2- 6 1 9 -1 A
CSHH, .625-11 x 4.50
1 1 9 -7
1 1 6 -7
Nut, Hex, .625-11
10
1 0 2- 6 1 1 -1 A
CSHH, .625-11 x 2.50
11
1003019
Screed Arm, Rear, LH
984356
Assy, Toepoint Cyl., LH
Not Shown
981503-01
Seal Kit
Not Shown
12
8 51 2 2 1
Bracket, Grade Control
10
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10-63

Screed Pull Arm RH Assembly
2
3
4
10
11
8
7
Figure 10-29
10-64
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Screed Pull Arm RH Assembly Parts List
Item
No.
Part Number
Qty.
Description
Remarks
1003020
Screed Arm, Front, RH
980439
Bushing, Screed Arm
9 8 0 4 41
1 0 2- 9 1 1 -1 A
CSHH, 1.00-8 x 2.50, GR5
80045
Nut, Hex, 1.00-8, GR5
24 0 0 3 0
1 0 2- 6 1 9 -1 A
CSHH, .625-11 x 4.50
1 1 9 -7
1 1 6 -7
Nut, Hex, .625-11
10
1 0 2- 6 1 1 -1 A
CSHH, .625-11 x 2.50
11
1003021
Screed Arm, Rear, RH
9 8 4 3 57
Assy, Toepoint Cyl., RH
Not Shown
981503-01
Seal Kit
Not Shown
10
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10-65

Screed Flight Screw and Control Box
16
17
AUGER/CONVEYOR
HORN
ON
OFF
16
17
AUGER/CONVEYOR
HORN
CONV
BYP
ON
OFF
MODE
MAN
AUTO
MANUAL
AUTO
SPEED
ADJUST
UP
SLOPE
CONV
SPEED
CROWN
DOWN
DOWN
DOWN
CLOSE
AUGER
BYP
AUGER/
CONV
REV
IN
OUT
UP
UP
AUGER
TOW
PILE
ADJUST
DOWN
DOWN
UP
UP
OPEN
C
CUTOFF
LEFT MAIN EXTENSION
ON
OFF
UP
UP
AUGER
TOW
MAN
AUTO
MANUAL
AUTO
SPEED
ADJUST
PILE
ADJUST
DOWN
DOWN
UP
UP
UP
OPEN
SLOPE
CONV
SPEED
CROWN
DOWN
DOWN
DOWN
CLOSE
AUGER
BYP
AUGER/
CONV
REV
IN
OUT
ON
OFF
MODE
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CONV
BYP
C
CUTOFF
4
1
2
6
7
8
10
11
12 13
14
15
1
4
Figure 10-30
10-66
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Screed Flight Screw and Control Box Parts List
Item
No.
Part Number
Qty.
Description
Remarks
981329SRV
Assy, Flight Screw
Standard
9 8 6 51 3 S R V
Assy, Flight Screw, Reverse Thread
Option, Left Hand Thinner
9 8 14 5 3
Handle, Flight Screw
9 8 1 574
Knob, Revolving Ball
981331
Bar, Bottom Flight Mount
9 825 8 3
Plastic Shim Stock
9 8 1 3 28
Bearing, Flight Screw Pivot
9 8 14 51 - 0 4
Bearing, Thrust
10
9 8 14 51 - 0 3
Washer, Tongued
11
9 8 14 51 - 0 2
Washer, Lock, Bearing
12
9 8 14 51 - 0 1
Locknut, Spanner
13
9 8 1 3 28 -2
Bushing, Flight Screw
14
981332
Bar, Top Flight Mount
15
981328-1
Bearing, Housing Cover
16
1000773SRV
Keypad, Node 1
Left Side and Right Side
17
1002363
Keypad, Node 5
Left Side and Right Side
10
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10-67

Screed Stairs and Heat Control Box
4
5
B
7
12
11
10
13
14
Figure 10-31
10-68
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Screed Stairs and Heat Control Box Parts List
Item
No.
Part Number
Qty.
Description
Remarks
980444
Assy, Stairs
9 8 51 3 8
Assy, Electric Heat Control
31983
Light, Red, Dash, .50 Hole
9 82 24 9
Switch, Push Button
8 51 3 9 1
9 8 51 3 8 - 0 4
Block, Terminal
9 8 514 2
Timer, Elec
9 8 82 3 1
Relay, Time Delay, Off, 10 Amp
9 8 514 0
Breaker, 15 Amp
10
9 8 514 0
Breaker, 15 Amp
11
9 8 5141
Relay, 12VDC, DPST, 25 AMP, N/O
12
1002717
Stairs, Lateral Support Tube Assy
13
1 0 2- 4 0 5 -1 A
CSHH, .500-13 x 1.00
14
116-5
Nut, Hex, .500-13
37 1 6 0 -25
Lift Stick Assy (Depth Gauge)
Not Shown
10
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10-69

Screed Miscellaneous Components
Figure 10-32
10-70
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Screed Miscellaneous Components Parts List
Item
No.
Part Number
Qty.
Description
Remarks
980420
Cyl, Hyd, Screed Slope, 8816
980420
980420-01
A/R
981050
981050-01
A/R
980430
981050-01
A/R
Seal Kit
Cyl, Hyd, Screed Ext, RH, 8816
Seal Kit
2 Per
Cyl, Hyd, Screed Ext, LH, 8816

Seal Kit
2 Per
10
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10-71

Generator
Figure 10-33
10-72
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Generator Parts List
Item
No.
Part Number
Qty.
Description
Remarks
9 8 51 5 5
Generator, Hyd., Assy
9 8 51 5 5 - 0 1
Manifold & Motor
1002454
Coupling Half, 3 Jaw, 24 mm
987894SRV
Coupling Assy, Motor To Generator, 28 mm Not Shown
9 8 51 3 8 - 0 3
Power Cord, Bulkhead to Control Box
9 8 5 825
Harness, Electric Heat, Gen. to Bulkhead
986658
Capacitor, Generator, 40 uF
Not Shown
1002148
Not Shown
1 0 0 2 1 47
Not Shown
1002146
Not Shown
9 8 9 25 9
Kit, Extension Harness
Not Shown
10
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10-73

Paver Leveling Control (TOPCON) System 4
Figure 10-34
10-74
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Paver Leveling Control (TOPCON) System 4 Parts List
Item
No.
Part Number
Qty.
Description
Remarks
8 51 5 8 1
Bail Wire, Temperature
8 51 579
Sonic Tracker
1 0 2- 6 1 7-1 A
CSHH, .625-11 x 4.00
1 1 9 -7
Washer, Flat, .625
8 51 578
Bracket, Tracer
9 2 0 070
9090-1125SRV
Z Bracket Arm
300060
Handle, Bolt
8 51 575 S R V
Mount, Pivot
10
1 0 2- 6 0 6 -1 A
CSHH, .625-11 x 1.00
11
1 1 9 -7
Washer, Flat, .625
12
8 51 4 2 1
Slope Meter
13
8 51 574
Coiled Cord, Tracer/Slope
14
9 870 5 3 S R V
A/M Module & Cable Assembly
15
8 51 2 6 5
Case, Sonic Tracker
16
8 51 24 9 S R V
Skid
17
1 0 2- 41 1 -1 A
CSHH, .500-13 x 2.50
18
119-5
Washer, Flat, .500
19
14 3 - 5
Nut, Lock, .500
20
8 51 24 6
Cable 1.063
21
981981
Clamp U-Bolt
22
8 51 24 5
Spring, Tension
23
8 51 241
Housing, Rear Slide Bar
24
9 2 0 070
25
8 51 24 2
Bar, Adjustable Slide
26
80338
Pin, Cotter
27
8 51 24 3
Housing, Front Slide Bar
28
9 2 0 070
29
8 51 24 2
30
80338
Pin, Cotter
31
8 51 24 8
Support, Arm Skid (Front)
32
8 51 247
Support, Arm Skid (Rear)
33
1 0 2-70 9 -1 A
CSHH, .750-15 x 2.00
34
119-8
Washer, Flat, .750
985695
Sonic Auger Ski
Option
8 51 5 8 5 S R V
30' To 40' Ski Assy
Option
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10
10-75

Paver Leveling Control (TOPCON) System 5
Figure 10-35
10-76
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Paver Leveling Control (TOPCON) System 5 Parts List
Item
No.
Part Number
Qty.
Description
9 8 3 414 -1 0
Assy Temp. Bail w/Sleeves
9 8 3 414 - 0 1
TSD Sonic Tracker II
9 8 3 414 - 0 8
Coil Cord, 15ft CA to Tracker
9 8 3 414 - 0 2
TSD 3 Conn SS Paver Box
9 8 3 41 6 - 0 1
Cable J-Box to Control Box
9 8 3 414 -14
Slope Cable 5 Foot
9 8 3 414 -1 3
Slope Sensor
11
9090-1125SRV
Bracket, Z Arm, TOPCON
12
9 2 0 070
13
8 51 575 S R V
Pivot Mount, TOPCON/Spectra Physics
14
300060
Handle, Bolt, .625-11
Remarks
Grey Power Cord
15
1 0 2- 6 0 6 -1 A
CSHH, .625-11 x .250 GR5
16
1 1 9 -7
17
8 51 578
Bracket, Sonic Tracker
18
1 1 9 -7
19
1 0 2- 6 1 7-1 A
CSHH, .625-11 x 4.00 GR8
20
9 8 3 414 - 0 9
Assy CB Bracket
9 8 828 8 S R V
Dual Grade & Slope
System 5 Kit, Not Shown
988409SRV
Dual Grade Control
System 5 Kit, Not Shown
10
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10-77

18 Foot Bolt On Paving Kit
10
B
12
13
11
9
16
4
7
8
17
16
17
5
14
A
15
5
18
19
Figure 10-36
10-78
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18 Foot Bolt On Paving Kit Parts List
Item
No.
Part Number
Qty.
Description
9 8 3 1 72 S R V
Assy, Auger Ext Guard, LH
9 8 3 1 73 S R V
Assy, Auger Ext Guard, RH
9 82 1 79 S R V
Opt, Auger Ext, LH
9 82 1 8 0 S R V
Opt, Auger Ext, RH
988301SRV
Assy, 15" Screed Ext Elec, LH
988302SRV
Assy, 15" Screed Ext Elec, RH
988303
Assy, Heat Box, 15" Ext Elec
986113
Bar, Extension, Pin
985556
Slide Adjuster Assy
9 873 9 6
1 0 2- 8 0 9 -1 A
CSHH, .875-9 x 2.00, GR5
10
1 0 2- 3 0 9 -1 A
12
CSHH, .438-14 x 2.00, GR5
11
14 3 - 4
12
Nut, Lock, .438-14
12
870 0 3 0
13
14 0 6 2 0
Fitting, Grease, 90, .250-28
14
870 2 79
Remarks
Right Side, Not Shown
15
14 3 - 3
Nut, Lock, .375-16
16
1 0 2- 0 5 -1 A
12
CSHH, .250-20 x 1.00
17
1 1 8 -1
12
Washer, Lock, .250
18
9 8 51 2 2
Clamp, Element, Screed Base
19
1 0 0 0 3 97
Element, Heat, Screed 13"
10
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10-79

20 Foot Bolt On Paving Kit
B
22
8
18
18
19
19
23
15
14
12
13
11
A
10
C
A
16
17
5
21
24
27
20
25
26
4
Figure 10-37
10-80
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20 Foot Bolt On Paving Kit Parts List
Item
No.
Part Number
Qty.
Description
1 0 0 1 97 7
Kit, 20 Ft Paving
1 0 0 1 973
Assy, 20 Ft Auger Ext Shield, LH
1 0 0 1 974
Assy, 20 Ft Auger Ext Shield, RH
1 0 0 1 9 28
Opt, Auger Ext, LH
1001929
Opt, Auger Ext, RH
Remarks
Not Shown
1001916
Assy, 20 Ft Ext, LH
1001915
Assy, 20 Ft Ext, RH
1001923
Assy, 20 Ft Ext, Heat Box
LH or RH
1000893
Not Shown
9 8 51 2 2
Not Shown
1001922
Bar, Extension Pin, 20 Ft
981994
Assy, Extension Adjuster
1 0 0 282 9
Slide Adjuster Assy
1 0 0 1 9 24
Brkt, Extension Support
1003618
w/m, 20 Ft Ext Adjuster Mat
10
1 0 2- 4 07-1 A
CSHH, .500-13 x 1.50, GR5
LH or RH
11
9 873 9 6
12
1 0 2- 8 0 9 -1 A
CSHH, .875-9 x 2.00, GR5
13
1 0 2-2 07-1 A
CSHH, .375-16 x 1.50, GR5
14
118-3
Washer, Lock, .375
15
9 8 0 241
Bar, Extension Pin
16
1 0 2- 0 5 -1 A
12
CSHH, .250-20 x 1.00
17
1 1 8 -1
12
Washer, Lock, .250
18
870 0 3 0
19
14 0 6 2 0
20
870 2 79
21
14 3 - 3
Nut, Lock, .375-16
22
1 0 2- 3 0 9 -1 A
12
CSHH, .438-14 x 2.00, GR5
23
14 3 - 4
12
Nut, Lock, .438-14
24
984580
25
1 0 0 -2 0 5 -1 A
CSHH, .375-16 x 1.00, GR5
26
118-3
Washer, Lock, .375
27
81060
Washer, Flat, Wide
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10
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10-81

Alphabetical Parts Index
Description
Part Number
Figure Number
Item Number
30' To 40' Ski Assy
8 51 5 8 5 S R V
10-34
A/M Module & Cable Assembly
9 870 5 3 S R V
10-34
14
9 879 8 5
10-8
38467
10-16
17
Air Cleaner Assembly
980450
10-8
Air Cleaner Hood Ref
38467
10-8
Air Cleaner Pipe Ref
9 8 1 52 3
10-8
Alternator
160220
10-8
16
AM Module Only
985866-01
10-35
10
Arm Extension, LH
930020SRV
10-6
14
Arm Extension, RH
9 3 0 0 25 S R V
10-6
15
Arm, Push Block
9 8 0787
10-5
9 8 0 076
10-1
9 8 0 076
10-2
980019
10-1
11
980019
10-2
11
980100
10-1
980100
10-2
Assembly, Conveyor Drive Adjustment
980106
10-7
Assembly, Conveyor Idler
980069SRV
10-4
29
Assembly, Front Idler w/ Block
984346SRV
10-3
Assembly, Hydraulic Tank
9 8 0 1 74
10-10
9 8 0 075
10-1
13
9 8 0 075
10-2
13
Assembly, Push Bar Mount
980027
10-5
Assy CB Bracket
9 8 3 41 4 - 0 9
10-35
20
Assy Temp. Bail w/Sleeves
9 8 3 41 4 -1 0
10-35
Assy, 15" Screed Ext Elec, LH
988301SRV
10-36
Assy, 15" Screed Ext Elec, RH
988302SRV
10-36
Assy, 20 Ft Auger Ext Shield, LH
1 0 0 1 973
10-37
Assy, 20 Ft Auger Ext Shield, RH
1 0 0 1 974
10-37
Assy, 20 Ft Ext, Heat Box
1001923
10-37
Assy, 20 Ft Ext, LH
1001916
10-37
Assy, 20 Ft Ext, RH
1001915
10-37
Assy, Auger Ext Guard, LH
9 8 3 1 72 S R V
10-36
Assy, Auger Ext Guard, RH
9 8 3 1 73 S R V
10-36
986885
10-18
41
986884
10-18
42
Activator Emulsion Throttle

Air Breather Cover
10-82
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Description
Part Number
Figure Number
Item Number
Assy, Citrus Tank
9 8 0 1 72
10-10
Assy, Cord Remote (TOPCON)
984596
10-35
Assy, Electric Heat Control
9 8 51 3 8
10-31
984580
10-24
10
984580
10-25
10
984580
10-37
24
Assy, Extension Adjuster
981994
10-37
Assy, Flight Screw
981329SRV
10-30
Assy, Flight Screw, Reverse Thread
9 8 6 51 3 S R V
10-30
Assy, Floorboard 8816 TIER 3
1000238
10-14
11
Assy, Front Ext Hinge, LH
1003568
10-24
Assy, Front Ext Hinge, RH
1003569
10-25
Assy, Front Turnbuckle
9 8 0 1 82
10-20
Assy, Fuel Tank
9 8 0 1 76
10-10
Assy, Heat Box, 15" Ext Elec
988303
10-36
Assy, Hood Engine Cover
9 8 9 372
10-14
Assy, LH, End Gate
985863
10-26
Assy, Muffler w/Connector and Elbow
9 8 4 4 41 S R V
10-16
Assy, RH, End Gate
985862
10-27
Assy, Screed Cover, LH
9 8 5 5 52
10-20
Assy, Screed Cover, RH
9 8 5 5 51
10-20
Assy, Stairs
980444
10-31
Assy, Toepoint Cyl., LH
984356
10-28
Assy, Toepoint Cyl., RH
9 8 4 3 57
10-29
Assy, Turnbuckle w/ Ratchet
9 8 3 1 57
10-20
10
Assy, Walk Board
9 870 5 6
10-21
Auger and Conveyor Bypass Manifold
1002169
10-18
Auger Assembly, 8816
980149
10-18
Auger Flight, LH, Kicker
986883
10-18
13
Auger Flight, RH
986881
10-18
14
Auger Screw, LH
9 8 6 8 82
10-18
13a
Axle, Guide Wheel
930045SRV
10-6
Bail Wire, Temperature
8 51 5 8 1
10-34
Bar, .250x 1.50 x 36
9 8 51 2 0
10-24
13
Bar, .250x 1.50 x 36
9 8 51 2 0
10-25
13
Bar, .375 x 1.50 x 42
9 8 51 2 1
10-20
22
8 51 24 2
10-34
25
8 51 24 2
10-34
29
Bar, Bottom Flight Mount
981331
10-30
1 0 0 282 0
10-24
Bar, Endgate Brkt
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10
10-83

Description
Part Number
Figure Number
Item Number
Bar, Endgate Brkt
1 0 0 282 0
10-25
Bar, Extension Pin
9 8 0 241
10-24
15
Bar, Extension Pin
9 8 0 241
10-25
15
Bar, Extension Pin
9 8 0 241
10-37
15
Bar, Extension Pin, 20 Ft
1001922
10-37
986113
10-36
Bar, Front Rubber Mount
9 8 0 2 78
10-13
16
Bar, Idler Side Tapped
980056
10-3
Bar, Lower Ext. Rail
1000954
10-20
Bar, Pivot
980232
10-20
18
Bar, Push Bar Pin
856954
10-5
15
Bar, Extension, Pin
Bar, Round Side Wing Hinge
980042
10-13
11
980458
10-26
17
980458
10-27
17
Bar, Top Flight Mount
981332
10-30
14
Bar, Upper Ext Rail
1000953
10-20
Battery Tray
980595
10-10
22
Battery, 12V, 725CCA
9 2 0 1 52
10-10
21
Beacon Light Mount Assembly
9 8 0 376
10-16
12
Bearing
8 51 3 1
10-4
33
Bearing
850130
10-5
Bearing Support, Auger
980335
10-18
23
Bearing, Auger
420090
10-18
22
Bearing, Flight Screw Pivot
9 8 1 3 28
10-30
9 8 1 3 28 -1
10-30
15
Bearing, Push Bar Pin
8 1 0 070
10-5
16
Bearing, Rear Axle Housing
850130
10-4
21
870 0 3 0
10-24
870 0 3 0
10-25
870 0 3 0
10-36
12
870 0 3 0
10-37
18
9 8 1 4 51 - 0 4
10-30
Bearing, Truck Hitch Roller
930050
10-6
Belt, Serpentine
160200
10-8
15
Block, Terminal
9 8 51 3 8 - 0 4
10-31
Bolt, Poly Pad 8816
980160-03
10-2
17
980466
10-26
Bearing, Housing Cover
Bearing, Thrust

980466
10-27
1 0 0 2 72 3
10-26
1 0 0 2 72 2
10-27
10-84
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Description
Part Number
Figure Number
Item Number
Bracket, Engine Mount
1 6 0 2 70
10-8
22
Bracket, Grade Control
8 51 2 2 1
10-28
12
Bracket, Relay Mount
36086
10-14
37
Bracket, Sonic Mount
9 8 4 287S R V
10-26
Bracket, Sonic Mount RH
9 8 4 28 8
10-27
Bracket, Sonic Tracker
8 51 578
10-35
17
Bracket, Tracer
8 51 578
10-34
Bracket, Water/Fuel Pump Mount
480260
10-12
Bracket, Wireholder
981005
10-10
Bracket, Wireholder
981605
10-11
9090-1125SRV
10-35
11
Bracket, Z Arm, TOPCON

Breaker, 15 Amp
9 8 51 4 0
10-31
Breaker, 15 Amp
9 8 51 4 0
10-31
10
Brkt, Extension Support
1 0 0 1 9 24
10-37
9 8 0 4 41
10-28
9 8 0 4 41
10-29
Bushing, Auger Hanger
980123
10-18
17
9 8 0 1 70
10-1
10
9 8 0 1 70
10-2
10
Bushing, Fiber, Slide
980360
10-23
Bushing, Flight Screw
9 8 1 3 28 -2
10-30
13
Bushing, Screed Arm
980439
10-28
Bushing, Screed Arm
980439
10-29
855461-01
10-15
Bushing, Track Idler/Truck Hitch
8 1 0 070
10-6
12
Cable 1.063
8 51 24 6
10-34
20
Cable J-Box to Control Box
9 8 3 41 6 - 0 1
10-35
Cable, AM Module Only
Bushing, Seat Slide
985866-02
10-35
72 0 1 6 0
10-10
8 51 1 2 6
10-10
Cable, Battery, POS, 90", Dbl Term/Eye
1 0 0 0 979
10-10
Cap
330020
10-10
25
Cap, Fuel, Lockable
9 82 0 3 3
10-10
1 0 0 2 14 6
10-33
1 0 0 2 147
10-33
1 0 0 2 14 8
10-33
986658
10-33
Case, Sonic Tracker
8 51 2 6 5
10-34
15
Chain Assembly, Conveyor
980680
10-4
12
Chain Guard, Front
981069
10-13
13
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10
10-85

Description
Part Number
Figure Number
Item Number
9 8 0 079
10-4
Chain Guard, Front, LH
980044L
10-4
Chain Guard, Front, RH
980044R
10-4
Chain Guard, Rear
9 8 0 0 87
10-4
10
Chain Guard, Rear, Center
980099
10-4
Chain Guard, Rear, LH
980098L
10-4
Chain Guard, Rear, RH
Chain Guard, Front, Center
980098R
10-4
Chain, #60H48
981020
10-20
11
Chain, 80 x 58 Pitch
8 51 1 51
10-18
44
Chain, Auger Drive
8 51 1 2 1
10-18
980220
10-7
Chrome Rod, Extension
9 8 0 2 28
10-23
Citrus Cover
9 8 0 28 5
10-14
Citrus Cover
9 8 0 28 5
10-16
Clamp
9 8 0 41 6
10-20
12
Clamp Half, w/ Tapped Holes
8 52825
10-5
17
Clamp U-Bolt
981981
10-34
21
9 8 51 2 2
10-36
18
9 8 51 2 2
10-37
9 8 51 2 3
10-24
12
9 8 51 2 3
10-25
12
Clip, Retaining, Seat Slide
8 51 25 6
10-15
980550
10-26
18
980550
10-27
18
Coil Cord, 15ft CA to Tracker
9 8 3 41 4 - 0 8
10-35
Coil Only
1002169-01
10-18
983643-02A
10-11
13
Coiled Cord, Tracer/Slope
8 51 574
10-34
13
Collar, Lock
620400
10-6
11
Complete Screed Electric
9 8 5 578
10-20
981916-01
10-14
41
981916
10-14
40
Chain, Conveyor
Coil, 12 VDC
Conn, Nut, 24 Shell

Conn, Recpt, 31-PIN, Deutsch
Conn, Washer, Lock
981916-02
10-14
42
Control, Box
1001903
10-14
Control, Box, Enclosure
1002086
10-14
43
Controller, 50 Pin, Propel
1001840
10-14
18
Controller, 50 Pin, Screed
1 0 0 1 8 41
10-14
19
Conveyor Floor
9 8 4 979 S R V
10-4
18
Coupling Assy, Motor To Generator, 28 mm
9 878 9 4 S R V
10-33
880030
10-22
Coupling Half, 1, Vibrator Shaft
10-86
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Description
Part Number
Figure Number
Item Number
Coupling Half, 3 Jaw, 24 mm
1 0 0 24 5 4
10-33
Coupling Half, Tack Pump Motor
28 0 0 3 0
10-22
Cover Plate, Pivot
9 8 0 25 4
10-20
19
Cover Plate, Valve
9 8 3 6 4 3 -1 1
10-11
Cover, Access
980388
10-10
19
Cover, Auger Chain Bottom
9 8 0 1 28
10-18
Cover, Auger Chain Top
980336
10-18
Cover, Aux Pump
980620-03
10-8
Cover, Back Panel
930065
10-6
16
Cover, Element Lid, LH
1003354
10-20
Cover, Element Lid, RH
1003355
10-20
2a
Cover, Elements, Screed Base
9 8 51 25
10-20
27
Cover, Ext, Heat Box, LH
1 0 0 3 570
10-24
11
Cover, Ext, Heat Box, RH
1 0 0 3 57 1
10-25
11
9 8 07 1 3 - 0 2
10-10
16
Cover, Lower Pedestal
1 0 0 1 72 6
10-17
20
Cover, Side
9 8 0 28 4
10-14
CSHH, .250-20 x .500
1 0 2-1 -1 A
10-10
14
CSHH, .250-20 x .750
1 0 2- 3 -1 A
10-17
CSHH, .250-20 x 1.00
1 0 2- 5 -1 A
10-10
17
CSHH, .250-20 x 1.00
1 0 2- 5 -1 A
10-13
CSHH, .250-20 x 1.00
1 0 2- 0 5 -1 A
10-24
18
CSHH, .250-20 x 1.00
1 0 2- 0 5 -1 A
10-25
18
CSHH, .250-20 x 1.00
1 0 2- 0 5 -1 A
10-36
16
CSHH, .250-20 x 1.00
1 0 2- 0 5 -1 A
10-37
16
CSHH, .313-18 x 1.00
1 0 2-1 0 5 -1 A
10-14
22
CSHH, .313-18 x 1.00
1 0 2-1 0 5 -1 A
10-16
CSHH, .313-18 x 1.00
1 0 2-1 0 5 -1 A
10-17
23
CSHH, .375-16 x .500
1 0 2-2 0 3 -1 A
10-6
17
CSHH, .375-16 x .750
1 0 2-2 0 3 -1 A
10-20
28
CSHH, .375-16 x 1.00
1 0 2-2 0 5 -1 A
10-14
29
CSHH, .375-16 x 1.00
1 0 2-2 0 5 -1 A
10-15
16
Cover, Hood Exhaust Motor
CSHH, .375-16 x 1.00
1 0 2-2 0 5 -1 A
10-18
26
CSHH, .375-16 x 1.00, GR5
1 0 0 -2 0 5 -1 A
10-24
30
CSHH, .375-16 x 1.00, GR5
1 0 0 -2 0 5 -1 A
10-25
30
CSHH, .375-16 x 1.00, GR5
1 0 0 -2 0 5 -1 A
10-37
25
CSHH, .375-16 x 1.25
1 0 0 -2 0 6 -1 A
10-10
CSHH, .375-16 x 1.50
1 0 2-2 07-1 A
10-10
12
CSHH, .375-16 x 1.50
80226
10-20
24
1 0 2-2 07-1 A
10-24
27
CSHH, .375-16 x 1.50, GR5
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10
10-87

Description
Part Number
Figure Number
Item Number
CSHH, .375-16 x 1.50, GR5
1 0 2-2 07-1 A
10-25
27
CSHH, .375-16 x 1.50, GR5
1 0 2-2 07-1 A
10-37
13
CSHH, .375-16 x 2.00
1 0 2-2 0 9 -1 A
10-16
10
CSHH, .375-16 x 2.50
1 0 2-2 1 1 -1 A
10-18
38
CSHH, .375-24 x 1.00, GR5
1 0 0 -2 0 5 -1 A
10-20
31
CSHH, .437-14 x 1.00
1 0 2- 3 0 5 -1 A
10-26
12
CSHH, .437-14 x 1.00
1 0 2- 3 0 5 -1 A
10-27
12
CSHH, .438-14 x 1.25
1 0 2- 3 0 6 -1 A
10-10
CSHH, .438-14 x 2.00, GR5
1 0 2- 3 0 9 -1 A
10-24
21
CSHH, .438-14 x 2.00, GR5
1 0 2- 3 0 9 -1 A
10-25
21
CSHH, .438-14 x 2.00, GR5
1 0 2- 3 0 9 -1 A
10-36
10
CSHH, .438-14 x 2.00, GR5
1 0 2- 3 0 9 -1 A
10-37
22
CSHH, .500-13 x 1.00
1 0 2- 4 0 5 -1 A
10-14
28
CSHH, .500-13 x 1.00
1 0 2- 4 0 5 -1 A
10-26
15
CSHH, .500-13 x 1.00
1 0 2- 4 0 5 -1 A
10-27
15
CSHH, .500-13 x 1.00
1 0 2- 4 0 5 -1 A
10-31
13
CSHH, .500-13 x 1.25
1 0 0 - 4 0 6 -1 A
10-7
CSHH, .500-13 x 1.25
1 0 0 - 4 0 6 -1 A
10-7
14
CSHH, .500-13 x 1.25
1 0 2- 4 0 6 -1 A
10-8
CSHH, .500-13 x 1.25
1 0 2- 4 0 6 -1 A
10-14
24
CSHH, .500-13 x 1.50
1 0 4 - 4 07-1 A
10-8
10
CSHH, .500-13 x 1.50
811364
10-15
13
CSHH, .500-13 x 1.50
1 0 2- 4 07-1 A
10-17
17
CSHH, .500-13 x 1.50, GR5
1 0 2- 4 07-1 A
10-24
23
CSHH, .500-13 x 1.50, GR5
1 0 2- 4 07-1 A
10-25
23
CSHH, .500-13 x 1.50, GR5
1 0 2- 4 07-1 A
10-37
10
CSHH, .500-13 x 1.75
1 0 2- 4 0 8 -1 A
10-4
CSHH, .500-13 x 2.00
8 51 1 1 1
10-6
CSHH, .500-13 x 2.00
1 0 2- 4 0 9 -1 A
10-16
14
CSHH, .500-13 x 2.00
1 0 2- 4 0 9 -1 A
10-18
31
CSHH, .500-13 x 2.00
1 0 2- 4 0 9 -1 A
10-20
16
9 8 4 52 6
10-18
33
CSHH, .500-13 x 2.25
1 0 2- 41 0 -1 A
10-4
CSHH, .500-13 x 2.25
1 0 2- 41 0 -1 A
10-5
CSHH, .500-13 x 2.25
1 0 2- 41 0 -1 A
10-13
14
CSHH, .500-13 x 2.25
1 0 2- 41 0 -1 A
10-14
33
CSHH, .500-13 x 2.50
1 0 2- 41 1 -1 A
10-34
17
CSHH, .500-13 x 2.00, w/ Grease Fitting
CSHH, .500-20 x 1.50
1 0 0 - 4 0 8 -1
10-23
CSHH, .625-11 x .250 GR5
1 0 2- 6 0 6 -1 A
10-35
15
CSHH, .625-11 x 1.00
1 0 2- 6 0 6 -1 A
10-34
10
10-88
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Description
Part Number
Figure Number
Item Number
CSHH, .625-11 x 1.75
1 0 2- 6 0 8 -1 A
10-4
25
CSHH, .625-11 x 1.75
1 0 2- 6 0 8 -1 A
10-5
CSHH, .625-11 x 2.00
1 0 2- 6 0 9 -1 A
10-13
CSHH, .625-11 x 2.00
1 0 2- 6 0 9 -1 A
10-22
CSHH, .625-11 x 2.50
1 0 0 - 6 1 1 -1 A
10-1
12
CSHH, .625-11 x 2.50
1 0 0 - 6 1 1 -1 A
10-2
12
CSHH, .625-11 x 2.50
1 0 2- 6 1 1 -1 A
10-28
10
CSHH, .625-11 x 2.50
1 0 2- 6 1 1 -1 A
10-29
10
CSHH, .625-11 x 3.00
1 0 0 - 6 1 3 -1 A
10-1
CSHH, .625-11 x 3.00
1 0 0 - 6 1 3 -1 A
10-2
CSHH, .625-11 x 3.00
1 0 0 - 6 1 3 -1 A
10-3
CSHH, .625-11 x 3.00
1 0 2- 6 1 3 -1 A
10-5
12
CSHH, .625-11 x 3.25
1 0 0 - 6 14 -1 A
10-3
CSHH, .625-11 x 3.50
1 0 2- 6 1 5 -1 A
10-6
CSHH, .625-11 x 4.00
1 0 2- 6 1 7-1 A
10-34
CSHH, .625-11 x 4.00 GR8
1 0 2- 6 1 7-1 A
10-35
19
CSHH, .625-11 x 4.50
1 0 2- 6 1 9 -1 A
10-28
CSHH, .625-11 x 4.50
1 0 2- 6 1 9 -1 A
10-29
CSHH, .625-16 x 1.25
1 0 2- 6 0 6 -1 A
10-7
CSHH, .750-10 x 2.50
1 0 2-7 1 1 -1 A
10-18
35
CSHH, .750-10 x 3.00
1 0 2-7 1 3 -1 A
10-20
14
CSHH, .750-15 x 2.00
1 0 2-70 9 -1 A
10-34
33
CSHH, .875-9 x 1.50
1 0 2- 8 07-1 A
10-13
CSHH, .875-9 x 2.00, GR5
1 0 2- 8 0 9 -1 A
10-24
24
CSHH, .875-9 x 2.00, GR5
1 0 2- 8 0 9 -1 A
10-25
24
CSHH, .875-9 x 2.00, GR5
1 0 2- 8 0 9 -1 A
10-36
CSHH, .875-9 x 2.00, GR5
1 0 2- 8 0 9 -1 A
10-37
12
CSHH, 1.00-8 x 1.75
1 0 2- 9 0 8 -1 A
10-7
11
CSHH, 1.00-8 x 2.00
1 0 0 - 9 0 9 -1 A
10-1
CSHH, 1.00-8 x 2.00
1 0 0 - 9 0 9 -1 A
10-2
CSHH, 1.00-8 x 2.50, GR5
1 0 2- 9 1 1 -1 A
10-28
CSHH, 1.00-8 x 2.50, GR5
1 0 2- 9 1 1 -1 A
10-29
CSHH, M16 x 55mm
1003611
10-3
11
870 2 79
10-24
19
870 2 79
10-25
19
870 2 79
10-36
14
870 2 79
10-37
20
CSSH, .500-13 x 1.25
1 1 0 - 4 0 6 -1 A
10-18
32
CSSH, .500-13 x 2.25
1000938
10-18
34
CSSH, .625-11 x 5.00
1003610
10-18
28
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10
10-89

Description
Cutoff Arm, Inside
Cutoff Arm, Outer
Part Number
Figure Number
Item Number
980117
10-18
19
980116
10-18
43
Cutoff Assembly, Left
980138LSRV
10-18
11
Cutoff Assembly, Right
980138RSRV
10-18
12
Cyl, Hyd, Screed Ext, LH, 8816
980430
10-32
Cyl, Hyd, Screed Ext, RH, 8816
981050
10-32
980420
10-32
980420
10-32
Cylinder, Arm Extension
9 3 0 070
10-6
19
9 8 0 6 2 0 - 07
10-8
1001833
10-17
13
Dipstick Long
Display, DP610 Left Side 8816B
Display, DP610 Right Side 8816B
1001834
10-17
Door, Left Floorboard
1000238-02
10-14
17
Door, Right Floorboard
1000238-01
10-14
21
Drag Bar Assy, Complete
980690
10-4
16
Drive Shaft, Front Axle Housing
854618
10-4
27
Drive Shaft, Rear Axle Housing
9 8 0 1 51
10-4
22
Dual Grade & Slope
9 8 828 8 S R V
10-35
Dual Grade Control
988409SRV
10-35
1 0 0 0 3 97
10-36
19
1000893
10-37
9 878 9 0 S R V
10-24
14
9 878 9 0 S R V
10-25
14
9 878 8 6 S R V
10-20
23
Emer/Stop Switch
9 8 1 5 07
10-17
11
Engine Cover, Front Access
980308
10-16
16
Engine Cover, Rear Access
9 8 0 3 07
10-16
Engine, Cummins
1 0 0 07 79
10-8
23
Engine, Cummins 4 Cyl Turbo
1 0 0 07 79
10-9
10
Exhaust Fan Housing Assembly
9 8 07 1 3
10-10
Exhaust Stack
980860
10-16
13
Expansion Module, 24 Pin
1001843
10-14
44
1003303
10-24
1003302
10-25
Extension Wear, Electric, LH
985558LSRV
10-24
32
Extension Wear, Electric, RH
985558RSRV
10-25
32
Fan Wheel, Exhaust
9 8 076 0
10-10
24
Fan, Radiator
983454
10-8
14
Filter Element, Hydraulic Charge
981917
10-11
Filter Housing Assembly, Hydraulic
9 82 9 4 0
10-11
10-90
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Description
Filter, Fuel Primary
Filter, Fuel Secondary
Part Number
Figure Number
Item Number
34883
10-8
20
72 078
10-8
19
9 8 1 52 0
10-8
Filter, Oil
34881
10-8
18
Filter, Outer Air
9 8 1 51 9
10-8
FITT, 90 06MJ-08MP
34536
10-12
13
14 0 6 2 0
10-36
13
14 0 6 2 0
10-37
19
Fitting, Grease, Str, .250-28
14 0 6 1 0
10-15
19
Flashing, Hopper Corner
9 8 0 0 47
10-13
Flashing, Hopper Front
980046
10-13
17
Filter, Inner Air
Flow Divider
9 8 3 6 4 3 -1 0
10-11
20
Fuse Block, 18 Gang, ATC
685060
10-14
39
Fuse, 125 A, AMG
9 8 575 3
10-9
13
Fuse, Holder, Mega
9 8 5752
10-9
14
980620-05
10-8
Gasket, SAE "B", 2 Bolt
70 0 4 8 0
10-9
Gasket Aux Pump

Gauge, Sight Level/Temp, Hyd Oil
5 0 0 070
10-11
10
Generator, Hyd., Assy
9 8 51 5 5
10-33
900612
10-23
14 0 6 1 0
10-26
14 0 6 1 0
10-27
Guide Assy, Hopper Wing, LH
1000806
10-13
18
Guide Assy, Hopper Wing, RH
1000801
10-13
19
Guide Wheel, Truck Hitch
930055
10-6
Guide, Wheel Pivot Arm
930030SRV
10-6
13
Gusset, Floorboard LH
980953L
10-14
14
Gusset, Floorboard RH
980953R
10-14
15
870 2 76
10-26
870 2 76
10-27
Handle & Nozzle, Spraydown
920220
10-12
Handle, Bolt
300060
10-34
Handle, Bolt, .625-11
300060
10-35
14
Handle, Flight Screw
981453
10-30
Handle, Seat Slide
985549
10-15
Harness, Bulkhead
1001901
Harness, Bulkhead 8816B
1 0 0 28 3 8
Harness, Electric Heat, Gen. to Bulkhead
9 8 5 825
10-33
Harness, Left Joystick
1002122
Harness, Left Neutral Pause
1 0 0 2 1 28
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10
10-91

Description
Part Number
Harness, Left Pedestal Can Bus
1 0 0 1 8 97
Harness, Lower Controls 8816B
1002364
Harness, Main 8816 Can Bus
1001896
Harness, Main 8816B
1 0 0 28 37
Harness, Manifold 8816B
1 0 0 28 3 9
Harness, Manifold Jumper
1001900
Harness, Right Joystick
1002123
Harness, Right Neutral Pause
1002129
Harness, Right Pedestal Can Bus
1001898
Harness, Screed Main
1001902
Harness, Tractor Manifold
1001899
Figure Number
Item Number
Head, Hydraulic Charge/Return Filter
981918
10-11
Hold Down, Battery
856985
10-10
20
Hood
980313
10-16
Hood, Exhaust Motor
9 8 0707
10-10
18
Hose Reel, Machine Washdown
920200
10-12
Hose, 15'
984339
10-12
10
Hose, 15'
984339
10-12
12
Hose, Oil Drain
984296
10-8
Hose, Oil Drain
984296
10-9
15
Hose, Pump to Hose Reel, 5'
984338
10-12
980620-04
10-8
Housing, Front Slide Bar
8 51 24 3
10-34
27
Housing, Rear Slide Bar
8 51 241
10-34
23
8 5 3 52 1 1 37
10-8
Hydraulic Cylinder
8 51 4 3 6
10-13
Hydraulic Cylinder, Auger Lift
981502
10-18
Hydraulic Cylinder, Cutoff Lift
131090
10-18
Hydraulic Cylinder, Track Tension
980150
10-3
980350-01
10-11
Hydraulic Motor, 8816 Auger Drive
980230
10-18
Hydraulic Motor, Conveyor Drive
986600
10-7
Housing Aux Pump
Hump Hose, 4.00 ID
Hydraulic Filter Element
Hydraulic Motor, Propulsion
980120
10-3
13
Hydraulic Motor, Screed Vibrator
983405
10-22
Hydraulic Tank
9 8 0 1 74
10-11
Idler Track
980083
10-3
Inline Fuel Filter
9 8 1 9 37
10-8
Insert, 3-Jaw Coupling
28 0 0 4 0
10-22
1 0 0 282 7
10-24
1 0 0 2828
10-25
10-92
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Description
Part Number
Figure Number
Item Number
9 8 1 52 3
10-16
18
Joystick
9 87 1 3 4 - 0 2
10-17
10
Key, Ignition, Kubota
9 82 0 0 8 - 0 4
10-17
35560
10-14
35560
10-16
Keypad, Beacon, Console
1000638
10-17
14
Keypad, Horn, Console
1000639
10-17
Keypad, Lights, Console
1000640
10-17
Keypad, Node 1
1 0 0 07 73 S R V
10-30
16
Keypad, Node 5
1002363
10-30
17
Kit, 20 Ft Paving
1 0 0 1 97 7
10-37
Kit, Extension Harness
9 8 9 25 9
10-33
Kit, Grease Manifold, 8816
1 0 0 3 1 74
10-3
16
Kit, Spray Down Pump w/Filter
1 0 0 14 28
10-10
1 0 0 14 28 S R V
10-12
Knob, Revolving Ball
9 8 1 574
10-30
Latch, Walk Board
985549
10-21
Lever Latch
980460
10-14
20
Lever Latch
980460
10-16
20
Lid, Vandalism, Cover
1 0 0 3 375
10-17
16
Lift Stick Assy (Depth Gauge)
37 1 6 0 -25
10-31
31983
10-31
Intermediate Pipe, Air Breather
Kit, Spraydown Pump and Strainer
Light, Red, Dash, .50 Hole

Light, Work
1 6 0 0 4 0A
10-15
20
980160-05
10-2
19
9 8 070 0
10-4
15
980690-01
10-4
17
120120
10-18
40
9 8 14 51 - 0 1
10-30
12
1 70 1 0 0A
10-8
12
Manifold & Motor
9 8 51 5 5 - 0 1
10-33
Manifold, 2 Speed
9 872 2 1
10-10
27
1 0 0 2 070
10-10
26
Motor, Hydraulic
980590
10-10
11
Mount, Cylinder
984863
10-3
15
8 51 575 S R V
10-34
Mounting Block
8 5282 7
10-5
14
Mounting Bracket
9 8 1 70 5
10-8
Mounting Bracket
9 8 1 70 4
10-8
3 2 0 14 0 -1
10-7
13
8 51 4 8 3
10-4
19
Link Kit, Track Repair

Link, Chain
Link, Drag Bar
Locking Collar, 2.50 ID
Locknut, Spanner
Lower Radiator Hose
Manifold, Vib/Blower
Mount, Pivot
Mounting Pad
Mounting Plate, Conveyor
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10
10-93

Description
Part Number
Figure Number
Item Number
Mounting Plate, Hydraulic Motor
9 8 07 1 3 - 0 1
10-10
13
Mounting Plate, Motor
980127
10-18
Nipple, .375
99638
10-12
Nozzle, Spraydown Handle
9 0 1 2 1 0A
10-12
Nut, .750-10 UNC Hex Jam
1 1 6 - 8 -1
10-26
983643-03
10-11
14
Nut, Hex, .500-13
116-5
10-20
17
Nut, Hex, .500-13
116-5
10-31
14
Nut, Hex, .500-13
116-5
10-13
15
Nut, Hex, .625
1 1 6 -7
10-3
Nut, Hex, .625
1 1 6 -7
10-4
31
Nut, Hex, .625
1 1 6 -7
10-13
Nut, Hex, .625-11
1 1 6 -7
10-6
Nut, Hex, .625-11
1 1 6 -7
10-18
29
Nut, Hex, .625-11
1 1 6 -7
10-28
Nut, Hex, .625-11
1 1 6 -7
10-29
Nut, Hex, .750-10
116-8
10-18
37
Nut, Hex, 1.00-8, GR5
80045
10-28
Nut, Hex, 1.00-8, GR5
80045
10-29
Nut, Jam, .750-10 UNC
1 1 6 - 8 -1
10-27
Nut, Jam, 1.00-14
1 1 5 -1 0 -1
10-20
29
Nut, Lock, .250-20
1 1 6 -1
10-17
12
Nut, Lock, .375-16
14 3 - 3
10-18
39
Nut, Lock, .375-16
14 3 - 3
10-24
20
Nut, Lock, .375-16
14 3 - 3
10-25
20
Nut, Lock, .375-16
14 3 - 3
10-36
15
Nut, Lock, .375-16
14 3 - 3
10-37
21
Nut, Lock, .438-14
14 3 - 4
10-24
22
Nut, Lock, .438-14
14 3 - 4
10-25
22
Nut, Lock, .438-14
14 3 - 4
10-36
11
Nut, Lock, .438-14
14 3 - 4
10-37
23
Nut, Lock, .500
14 3 - 5
10-34
19
Nut, Coil
Nut, Lock, .625-11
14 3 -7
10-5
10
Nut, Lock, .875-9
14 3 - 9
10-25
25
9 873 9 6
10-24
25
9 873 9 6
10-36
9 873 9 6
10-37
11
Nut, Poly Pad 8816
980160-04
10-2
18
Opt, Auger Ext, LH
9 82 1 79 S R V
10-36
Opt, Auger Ext, LH
1 0 0 1 9 28
10-37
10-94
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Description
Part Number
Figure Number
Item Number
Opt, Auger Ext, RH
9 82 1 8 0 S R V
10-36
Opt, Auger Ext, RH
1001929
10-37
O-ring
9 824 57
10-3
14
O-ring
984994
10-18
O-Ring
984993
10-9
O-Ring
984992
10-9
Pad, Poly, 8816
980160-02
10-2
16
Panel, Enclosure
1002086-01
10-14
34
Pedestal, LH
1003381
10-17
Pedestal, RH
1001053
10-17
Pin, Clevis
24 0 0 3 0
10-18
Pin, Clevis
980167
10-3
Pin, Clevis
210060
10-6
21
24 0 0 3 0
10-28
24 0 0 3 0
10-29
Pin, Cotter
81019
10-18
Pin, Cotter
81019
10-3
Pin, Cotter
9 8 073 0
10-4
13
Pin, Cotter
80338
10-6
20
Pin, Cotter
81019
10-13
Pin, Cotter
80338
10-34
26
Pin, Cotter
80338
10-34
30
Pin, Cylinder
858963
10-18
Pin, Cylinder
9 8 0737
10-18
10
Pin, Cylinder
980166
10-13
Pin, Link
9 8 072 0
10-4
14
980160-01
10-2
15
Pipe, Pushbar Roller
980033
10-5
Pipe, Pushbar Roller Ext
980036
10-5
11
8 51 575 S R V
10-35
13
Pivot, Cutoff
980115
10-18
21
Plastic Shim Stock
9 825 8 3
10-30
9 879 3 6 S R V
10-20
26
1 0 0 0 2 37
10-14
13
Plate, Front Axle Housing
9 82 1 8 3
10-4
28
Plate, Hopper Back
980086
10-10
23
Plate, Hyd Access
9 8 073 6
10-14
16
Plate, Hydraulic Output
9 8 0 28 6
10-11
Plate, Middle Platform
980319
10-15
11
Plate, Pedestal Joysticks
1 0 0 3 374
10-17
Pin, Track Link, Master, B2
Pivot Mount, TOPCON/Spectra Physics
Plate Assembly, Main Wear, 8816 Electric

Plate, Floorboard 8816 TIER 3
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10
10-95

Description
Part Number
Figure Number
Item Number
Plate, Side Left
989367
10-14
Plate, Side Right High Flow
989368
10-14
Plate, Side Wing Rubber Shield
980332
10-13
Plate, Slide Mount
9 8 0 24 3
10-20
Plate, Slide Mount
9 8 0 24 3
10-20
Plug
9 872 2 0 - 0 1
10-11
Plug
9 872 2 0 - 0 2
10-11
Power Cord, Bulkhead to Control Box
9 8 51 3 8 - 0 3
10-33
8 514 4 8
10-12
11
Pull Arm, LH
9 8 14 2 0 L S R V
10-1
Pull Arm, LH
9 8 14 2 0 L S R V
10-2
Pull Arm, RH
981420RSRV
10-1
Pull Arm, RH
981420RSRV
10-2
P 8 6 879 B
10-8
21
Pump, Double Drive
980400
10-9
Pump, Fan Drive
9 8 0 51 0
10-9
Pump, Pressure Comp.
980490
10-9
Pressure Switch (Flowjet Pump)
Pump Drive Plate, Flywheel
Pump, Propulsion
980480
10-9
Pump, Spraydown
1001542
10-12
Pump, Variable Auger/Conveyor
9 8 0 470
10-9
Pump, Variable Charge
980500
10-9
Push Block Bracket
9 8 078 6
10-5
18
Radiator Assembly
9 8 0 28 0
10-8
13
Rear Axle Housing
980066
10-4
24
Reference Only, See Figure 10-15
Reference
10-15
21
Relay, 12VDC, DPST, 25 AMP, N/O
9 8 51 41
10-31
11
Relay, SPST, 12V, HD, 100 A
9 8 5751
10-9
12
Relay, SPST, 12V, HD, 100AMP
9 8 5751
10-14
36
Relay, Starter
9 8 4 25 8
10-14
38
Relay, Time Delay, Off, 10 Amp
9 8 82 3 1
10-31
Retainer, Hydraulic Cylinder
9 8 0 1 57
10-7
10
Rod, Threaded, .625-11
983592
10-4
30
Roller
930040
10-6
10
Roller Conveyor Chain Idler
850162
10-4
Roller, Conveyor Chain Idler (w/bearing)
850162
10-4
32
Roller, Rubber Track w/ Collar
1003430
10-1
14
Roller, Rubber Track, Collar
986438
10-1
15
Screed Arm, Front, LH
1003018
10-28
Screed Arm, Front, RH
1003020
10-29
Screed Arm, Rear, LH
1003019
10-28
11
10-96
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Description
Screed Arm, Rear, RH
Screed Frame Assembly
Part Number
Figure Number
Item Number
1003021
10-29
11
1 0 0 3 3 52
10-20
Screw Assy, Depth
9 8 3 51 5 S R V
10-26
Screw Assy, Depth
9 8 3 51 5 S R V
10-27
Seal Aux Pump
980620-06
10-8
1 3 0 0 5 0 -1
10-18
Seal Kit
Seal Kit
870 3 1 2
10-18
Seal Kit
981503-01
10-28
Seal Kit
981503-01
10-29
Seal Kit
980420-01
10-32
Seal Kit
981050-01
10-32
Seal Kit
981050-01
10-32
Seal Kit
980150-01
10-3
Seal Kit
9 3 0 070 - 0 1
10-6
Seal Kit
8 514 8 4
10-13
Seal O-ring
980590-02
10-10
Seal Shaft Wiper
980590-01
10-10
Seat
360010
10-15
983643-01
10-6
Sensor, Ultra Sonic
980540
10-26
19
Sensor, Ultra Sonic
980540
10-27
19
Shaft, Auger
9 8 6 879
10-18
18
Shaft, Cylinder Mount
9 8 0 25 6
10-20
21
8 5 5 579
10-24
8 5 5 579
10-25
Shaft, Pushbar Roller
980034
10-5
9 8 0 4 57
10-26
10
9 8 0 4 57
10-27
10
Side Wing, Hopper LH
9 8 0 0 37 L
10-13
12
Side Wing, Hopper RH
9 8 0 0 37 R
10-13
10
8 51 24 9 S R V
10-34
16
Slide Adjuster Assy
1 0 0 282 9
10-24
Slide Adjuster Assy
1003344
10-24
31
Slide Adjuster Assy
1 0 0 282 9
10-25
Slide Adjuster Assy
1003344
10-25
31
Slide Adjuster Assy
985556
10-36
Slide Adjuster Assy
1 0 0 282 9
10-37
9 8 0 2 25 S R V
10-23
1003343
10-24
1003343
10-25
Section, Valve Assy, Multifunction
Skid
Slide Assembly, Extension
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10
10-97

Description
Slide, Conveyor Adjustment
Slope Cable 5 Foot
Part Number
Figure Number
Item Number
980109
10-7
9 8 3 414 -14
10-35
8 514 2 1
10-34
12
9 8 3 41 4 -1 3
10-35
Snap Ring
850040
10-4
34
Snap Ring
980380
10-23
Solendoid, 12V, Constant Duty
72 0 2 9 0
10-9
11
Solenoid Assembly
160310
10-8
17
Solenoid Valve
983643-01
10-11
12
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-01
10-11
Solenoid Valve
983643-04
10-11
17
Solenoid Valve
9 872 2 0 - 0 6
10-11
21
Sonic Auger Ski
985695
10-34
Sonic Tracker
8 51 579
10-34
Spray Down
920200
10-15
Spring Ext
25 0 1 70
10-21
Spring, Tension
8 51 24 5
10-34
22
980131SRV
10-18
24
980188
10-18
Slope Meter
Slope Sensor
Sprocket Assembly, Auger

Sprocket Assembly, Auger Drive
Sprocket, Conveyor Drive
980165SRV
10-7
Sprocket, Conveyor, Rear
980062SRV
10-4
11
Sprocket, Front Axle Housing
980298SRV
10-4
26
980153SRV
10-4
20
980295SRV
10-4
23
Sprocket, Track 155.6mm Pitch
980140
10-3
Stairs, Lateral Support Tube Assy
1002717
10-31
12
Stop Bracket, Auger Cutoff
984393
10-18
25
Strainer
36926
10-12
72 24 3
10-11

Strobe Light, Amber
Support, Arm Skid (Front)
10-98
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980560
10-11
2 1 1 74 8 - 0 2
10-16
8 51 24 8
10-34
31
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Description
Part Number
Figure Number
Item Number
Support, Arm Skid (Rear)
8 51 247
10-34
32
Support, Auger
980112
10-18
16
Switch, Battery Disconnect
SW29
10-10
980620-02
10-8
3 9 14 6 -14
10-17
Switch, Push Button
9 82 24 9
10-31
Switch, Fuel Shutoff

Switch, Ignition, w/Heat Start
500040
10-17
8 51 3 9 1
10-31
Tee, .375
920222
10-12
Telspar, Assembly
981643R
10-20
20
Telspar, Assembly
981643L
10-20
20a
Terminal Block, Ignition Panel
320340
10-14
35
9 2 0 070
10-14
27
9 2 0 070
10-16
9 2 0 070
10-16
9 2 0 070
10-26
13
9 2 0 070
10-27
13
9 2 0 070
10-34
9 2 0 070
10-34
24
9 2 0 070
10-34
28
9 2 0 070
10-35
12
Tilt Screw
981099SRV
10-26
Tilt Screw
981099SRV
10-27
Timer, Elec
9 8 51 4 2
10-31
Torque Hub, Conveyor Drive
980200
10-7
Torque Hub, Track Drive
980110
10-3
10
Track Assy, Poly Pads, 155.6mm
980160
10-2
14
Track, Rubber
985643
10-1
TSD 3 Conn SS Paver Box
9 8 3 41 4 - 0 2
10-35
TSD Sonic Tracker II
9 8 3 41 4 - 0 1
10-35
Tube, Seat Slide
986905
10-15
Umbrella
920235
10-15
Upper Radiator Hose
1 70 07 1 A
10-8
11
Valve Manifold
9 872 2 0
10-11
11
Valve, Check
983643-08
10-11
19
Valve, Check
9 8 6 9 9 2- 0 3
10-11
22
Valve, Check
9 872 2 0 - 0 3
10-11
Valve, Check
9 8 8 6 57- 0 1
10-11
Valve, Counterbalance
9 872 2 0 - 07
10-11
23
Valve, Dual Check
983643-05
10-11
18
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10
10-99

Description
Part Number
Figure Number
Item Number
140640
10-11
5a
Valve, Gate, 1.50
981940
10-11
Valve, Reducing
9 872 2 0 - 0 4
10-11
15
Valve, Relief
9 872 2 0 - 0 5
10-11
16
Vent, Hydraulic, High Flow, Sm
9 82 2 70
10-14
Vent, Radiator Cover
9 8 9 370
10-14
Vent, Side Cover
9 8 0 28 3
10-14
Vibrator Housing, w/ Motor
854662
10-22
Vibrator, Hydraulic
1002004
10-24
Vibrator, Hydraulic
1002004
10-25
Vibrator, w/o Motor
855535
10-22
w/m, 20 Ft Ext Adjuster Mat
1003618
10-37
w/m, Auger Shaft Cap
1003612
10-18
15
W/M, Cup Holder, LH
1 0 0 25 4 6
10-17
15
W/M, Cup Holder, RH
1 0 0 25 47
10-17
W/M, Platform, LH
Reference
10-15
10
W/M, Platform, RH
Reference
10-15
12
W/M, Seat Slide, LH
1 0 0 0 147
10-15
W/M, Seat Slide, Mount, LH
1 0 0 3 3 41
10-15
W/M, Seat Slide, Mount, RH
1003342
10-15
W/M, Seat Slide, RH
1 0 0 0 14 8
10-15
Walk Board Brkt
9 8 51 6 3
10-21
Washer, Flat, .250
1 1 9 -1
10-10
15
Washer, Flat, .250
1 1 9 -1
10-17
Washer, Flat, .313
1 1 9 -2
10-17
21
Washer, Flat, .313
1 1 9 -2
10-14
32
Washer, Flat, .313
1 1 9 -2
10-16
Valve, Gate, 1.25
Washer, Flat, .375
118-3
10-6
18
Washer, Flat, .375
119-3
10-10
Washer, Flat, .375
119-3
10-14
31
Washer, Flat, .375
119-3
10-15
18
Washer, Flat, .375
119-3
10-16
11
930019
10-26
14
930019
10-27
14
119-4
10-26
11
119-4
10-27
11
Washer, Flat, .438
119-4
10-10
10
Washer, Flat, .500
119-5
10-3
12
Washer, Flat, .500
119-5
10-4
Washer, Flat, .500
8 51 1 1 2
10-6
10-100
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Description
Part Number
Figure Number
Item Number
Washer, Flat, .500
119-5
10-7
Washer, Flat, .500
119-5
10-7
15
Washer, Flat, .500
119-5
10-14
26
Washer, Flat, .500
119-5
10-16
15
Washer, Flat, .500
119-5
10-18
30
Washer, Flat, .500
119-5
10-23
Washer, Flat, .500
119-5
10-34
18
Washer, Flat, .500 x 2.00
R4 9
10-17
19
Washer, Flat, .625
1 1 9 -7
10-34
Washer, Flat, .625
1 1 9 -7
10-34
11
Washer, Flat, .625
1 1 9 -7
10-1
Washer, Flat, .625
1 1 9 -7
10-2
Washer, Flat, .625
1 1 9 -7
10-3
Washer, Flat, .625
1 1 9 -7
10-5
13
Washer, Flat, .625
1 2 0 -7
10-6
Washer, Flat, .625
1 1 9 -7
10-13
Washer, Flat, .625 Lock
1 1 8 -7
10-6
1 1 9 -7
10-28
1 1 9 -7
10-29
Washer, Flat, .750
119-8
10-18
36
Washer, Flat, .750
119-8
10-34
34
119-8
10-20
13
Washer, Flat, .875
81059
10-13
Washer, Flat, 1.00
1 1 9 -1 0
10-7
12
Washer, Flat, 1.00
1 1 9 -1 0
10-1
Washer, Flat, 1.00
1 1 9 -1 0
10-2
Washer, Flat, 1.00 SAE
1 1 9 -1 0
10-20
30
119-5
10-15
15
1 1 9 -7
10-35
16
1 1 9 -7
10-35
18
Washer, Flat, Wide
81060
10-24
28
Washer, Flat, Wide
81060
10-25
28
Washer, Flat, Wide
81060
10-37
27
Washer, Lock, .250
1 1 8 -1
10-17
Washer, Lock, .250
1 1 8 -1
10-24
17
Washer, Lock, .250
1 1 8 -1
10-25
17
Washer, Lock, .250
1 1 8 -1
10-36
17
Washer, Lock, .250
1 1 8 -1
10-37
17
Washer, Lock, .313
1 1 8 -2
10-14
23
Washer, Lock, .313
1 1 8 -2
10-17
22
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10
10-101

Description
Part Number
Figure Number
Item Number
Washer, Lock, .375
80162
10-14
30
Washer, Lock, .375
118-3
10-15
17
Washer, Lock, .375
118-3
10-18
27
Washer, Lock, .375
118-3
10-20
25
Washer, Lock, .375
118-3
10-20
32
Washer, Lock, .375
118-3
10-24
26
Washer, Lock, .375
118-3
10-24
29
Washer, Lock, .375
118-3
10-25
26
Washer, Lock, .375
118-3
10-25
29
Washer, Lock, .375
118-3
10-37
14
Washer, Lock, .375
118-3
10-37
26
Washer, Lock, .500
118-5
10-5
Washer, Lock, .500
118-5
10-14
25
Washer, Lock, .500
118-5
10-15
14
Washer, Lock, .500
118-5
10-17
18
Washer, Lock, .500
118-5
10-23
Washer, Lock, .500
118-5
10-26
16
Washer, Lock, .500
118-5
10-27
16
Washer, Lock, .625 SAE
1 1 8 -7
10-22
9 8 14 51 - 0 2
10-30
11
Washer, Screed Swivel Mount
24 0 3 9 1
10-5
Washer, Thrust
984543
10-18
20
Washer, Tongued
9 8 14 51 - 0 3
10-30
10
Weldment, Truck Hitch
9 82 1 78 S R V
10-6
22
Wireway Cover
980291
10-14
10
Wireway Cover
980294
10-14
12
985699-03
10-20
23a
985699-03
10-24
14a
985699-03
10-25
14a
1 6 0 0 4 0A
10-16
19
9090-1125SRV
10-34
Washer, Lock, Bearing
Work Light
Z Bracket Arm
10-102
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Thumb Index
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Last Viewed
10
Return to
Last Viewed
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Thumb Index
10-103
10-104
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Thumb Index
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Last Viewed
10
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Last Viewed
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10-105
500 Lincoln County Parkway Ext.

Lincolnton, North Carolina 28092
Phone: (704) 966-3300 - Fax Sales: (704) 483-5802
www.leeboy.com
Printed in the U.S.A.

LeeBoy - 8816B - Paver Manual - Pavimentadora - Manual

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Operations, Service

And Parts Manual

LeeBoy Model 8816B Conveyor Paver

2009 VT LeeBoy, Inc.

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

Element Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

LeeBoy Model 8816B Conveyor Paver

Changing The Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . 7-22

LeeBoy Model 8816B Conveyor Paver

Illustrated Parts List (IPL) . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

This manual provides information for use by the

If any questions arise concerning this publication or

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

Indicates a hazardous situation which, if not avoided,

Safety is everyones business and is our top concern.

Indicates a hazardous situation which, if not avoided,

LOOK FOR THESE SYMBOLS WHICH POINT OUT

Indicates a hazardous situation which, if not avoided,

Keep safety labels in good condition. If safety labels

Indicates a situation which can cause damage to the

LeeBoy Model 8816B Conveyor Paver

The safety messages that follow have CAUTION level

Always disconnect the negative (-) battery cable

Contact LeeBoy or an authorized LeeBoy Dealer for

Fire and Explosion Hazard

The safety messages that follow have WARNING

Always read and follow safety-related precautions

LeeBoy Model 8816B Conveyor Paver

Alcohol and Drug Hazard

Never operate the engine while under the

All internal combustion engines create

Flying Object Hazard

If the engine must be serviced while it is

Always wear eye protection when cleaning

Always stop the engine before beginning service.

If you must run the engine during maintenance

Attach a Do Not Operate tag near the key switch

Keep hands and other body parts away from hot

LeeBoy Model 8816B Conveyor Paver

The safety messages that follow have CAUTION level

The safety messages that follow have NOTICE level

Poor Lighting Hazard

Any part which is found defective as a result of

Ensure that the work area is adequately illuminated.

LeeBoy Model 8816B Conveyor Paver

If your LeeBoy Model 8816B Conveyor Paver has been

NOTE: It is the responsibility of the owner and operator

Aceite hidrulico solamente

8816B Conveyor Paver Safety Labels and Safety Label Locations

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

LeeBoy Model 8816B Conveyor Paver

LeeBoy has no obligation for:

Subject to the limitations, exclusions, and claims

2. If a defect in material or workmanship is found, your

Any defects caused by misuse, misapplication,