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Appendix
0-2
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
Copyright
manual, Canon will release technical information as the need arises. In the event of major
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new
not be copied, reproduced or translated into another language, in whole or in part, without the
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
0-2
0-3
Explanation of Symbols
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
Symbols
Explanation
Symbols
Check.
Explanation
In the diagrams,
signal.
The expression "turn on the power" means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
Check visually.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
Check the noise.
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Turn on the power.
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine
0-3
Blank Page
0-5
Contents
0 Safety Precautions
CDRH Act------------------------------------------------------------------------0-7
Laser Safety---------------------------------------------------------------------0-7
Handling of Laser System---------------------------------------------------0-8
Turn power switch ON--------------------------------------------------------0-9
Power Supply-------------------------------------------------------------------0-9
Safety of Toner---------------------------------------------------------------- 0-10
About Toner-------------------------------------------------------------------------0-10
Toner on Clothing or Skin--------------------------------------------------------0-10
1 Product Overview
Product Lineup------------------------------------------------------------------1-2
Feature---------------------------------------------------------------------------1-4
Specifications-------------------------------------------------------------------1-4
2 Technology
Basic Configuration------------------------------------------------------------2-2
Construction-------------------------------------------------------------------------- 2-3
Specifications/controls/functions--------------------------------------------------------- 2-3
Major Components-------------------------------------------------------------------------- 2-3
Controls------------------------------------------------------------------------------- 2-6
Controlling the Scanning Drive System------------------------------------------------ 2-6
CIS (contact image sensor) Outline-----------------------------------------2-7
Magnification Change --------------------------------------------------------------------- 2-8
Dust Detection-------------------------------------------------------------------------------- 2-8
Image Processing--------------------------------------------------------------------------- 2-9
Pickup------------------------------------------------------------------------------------------ 1-6
Controls------------------------------------------------------------------------------2-13
Name of Parts-------------------------------------------------------------------1-8
Overview-----------------------------------------------------------------------------2-12
Functional Configuration------------------------------------------------------------------2-12
Boot Sequence------------------------------------------------------------------------------2-13
Soft Counter----------------------------------------------------------------------------------2-13
Fan---------------------------------------------------------------------------------------------2-14
Power Supply Control---------------------------------------------------------------------2-14
Service Operations----------------------------------------------------------------2-15
Periodically Replaced Parts--------------------------------------------------------------2-15
Consumable Parts -------------------------------------------------------------------------2-15
0-5
0-6
Periodical Servicing------------------------------------------------------------------------2-15
Action to take when replacing parts----------------------------------------------------2-15
Specifications/Controls/Functions------------------------------------------------------2-16
Main Configuration Parts-----------------------------------------------------------------2-16
Control System Configuration-----------------------------------------------------------2-17
Various Control---------------------------------------------------------------------2-18
Work of Service--------------------------------------------------------------------2-37
Service Tasks-----------------------------------------------------------------------2-19
Periodically Replaced Parts--------------------------------------------------------------2-19
Consumable Parts--------------------------------------------------------------------------2-19
Periodical Servicing------------------------------------------------------------------------2-19
Action to take when replacing parts----------------------------------------------------2-19
Basic Sequence--------------------------------------------------------------------2-22
Controls------------------------------------------------------------------------------2-23
Drum Unit-------------------------------------------------------------------------------------2-23
Developing Assembly----------------------------------------------------------------------2-24
Toner Cartridge------------------------------------------------------------------------------2-25
Transfer Unit---------------------------------------------------------------------------------2-26
Periodically Replaced Parts--------------------------------------------------------------2-27
Consumable Parts--------------------------------------------------------------------------2-27
Periodical Servicing------------------------------------------------------------------------2-27
Action to take when replacing parts----------------------------------------------------2-27
Overview-----------------------------------------------------------------------------2-28
Features---------------------------------------------------------------------------------------2-28
Specifications--------------------------------------------------------------------------------2-28
Major parts configuration-----------------------------------------------------------------2-29
Controls------------------------------------------------------------------------------2-30
Overview-----------------------------------------------------------------------------2-38
Specification---------------------------------------------------------------------------------2-38
Parts Configuration-------------------------------------------------------------------------2-38
Diagram of Paper Paths------------------------------------------------------------------2-40
Controls------------------------------------------------------------------------------2-41
Overview--------------------------------------------------------------------------------------2-41
Cassette Pickup Assembly---------------------------------------------------------------2-41
Multi-Purpose Pickup Assembly--------------------------------------------------------2-44
Fixing / Registration Assembly----------------------------------------------------------2-44
Duplex / Delivery Assembly--------------------------------------------------------------2-45
Detecting Jams------------------------------------------------------------------------------2-46
Work of Service--------------------------------------------------------------------2-47
Periodically Replaced Parts--------------------------------------------------------------2-47
Consumable Parts--------------------------------------------------------------------------2-47
Periodical Servicing------------------------------------------------------------------------2-47
Action to take when replacing parts----------------------------------------------------2-47
3 Periodical Service
Consumable and Cleaning Parts-------------------------------------------3-2
0-6
0-7
Rear Side-------------------------------------------------------------------------------------- 4-2
Internal View---------------------------------------------------------------------------------- 4-3
5 Adjustment
Outline----------------------------------------------------------------------------5-2
Adjustment When Replacing Parts--------------------------------------------- 5-2
Image Position Adjustment------------------------------------------------------- 5-2
6 Troubleshooting
0-7
0-8
Initial Check---------------------------------------------------------------------6-2
Test Print-------------------------------------------------------------------------6-3
Jam Code------------------------------------------------------------------------7-6
Overview------------------------------------------------------------------------------ 6-3
Select the test print TYPE-------------------------------------------------------- 6-3
Main Unit (Included with the Cassette Feeding Module-AB1 and the
Duplex Unit-C1)--------------------------------------------------------------------- 7-6
DADF-AM1--------------------------------------------------------------------------- 7-7
Troubleshooting items--------------------------------------------------------6-4
Alarm Code----------------------------------------------------------------------7-8
Outline--------------------------------------------------------------------------------6-10
Preparation--------------------------------------------------------------------------6-10
System Requirements---------------------------------------------------------------------6-10
Preparation-----------------------------------------------------------------------------------6-10
OutLine-------------------------------------------------------------------------------6-13
Scope of Application-----------------------------------------------------------------------6-13
What to Prepare-----------------------------------------------------------------------------6-13
Operation Procedure----------------------------------------------------------------------6-13
Troubleshooting-----------------------------------------------------------------------------6-13
7 Error Code
Overview-------------------------------------------------------------------------7-2
Outline--------------------------------------------------------------------------------- 7-2
Error Code-----------------------------------------------------------------------7-3
8 Service Mode
Outline----------------------------------------------------------------------------8-2
Outline of Service Mode----------------------------------------------------------Backing up Service Mode--------------------------------------------------------Screen flow of Service Mode---------------------------------------------------Screen flow of Service mode----------------------------------------------------
8-2
8-2
8-3
8-3
COPIER--------------------------------------------------------------------------8-4
DISPLAY------------------------------------------------------------------------------ 8-4
VERSION ------------------------------------------------------------------------------------------ 8-4
CCD--------------------------------------------------------------------------------------------- 8-4
SPDTYPE------------------------------------------------------------------------------------- 8-6
I/O--------------------------------------------------------------------------------------- 8-7
R-CON------------------------------------------------------------------------------------------ 8-7
FEEDER--------------------------------------------------------------------------------------- 8-7
ADJUST------------------------------------------------------------------------------- 8-7
ADJ-XY----------------------------------------------------------------------------------------- 8-7
CCD--------------------------------------------------------------------------------------------- 8-9
FEED-ADJ------------------------------------------------------------------------------------- 8-9
FIXING----------------------------------------------------------------------------------------8-10
LASER----------------------------------------------------------------------------------------- 8-11
FUNCTION-------------------------------------------------------------------------- 8-11
CCD-------------------------------------------------------------------------------------------- 8-11
CLEAR----------------------------------------------------------------------------------------8-12
MISC-R----------------------------------------------------------------------------------------8-13
MISC-P----------------------------------------------------------------------------------------8-13
SYSTEM--------------------------------------------------------------------------------------8-13
SPLMAN--------------------------------------------------------------------------------------8-13
INSTALL---------------------------------------------------------------------------------------8-14
PART-CHK-----------------------------------------------------------------------------------8-14
0-8
0-9
OPTION------------------------------------------------------------------------------8-14
BODY------------------------------------------------------------------------------------------8-14
USER------------------------------------------------------------------------------------------8-17
COUNTER---------------------------------------------------------------------------8-18
TOTAL-----------------------------------------------------------------------------------------8-18
PICK-UP--------------------------------------------------------------------------------------8-19
FEEDER--------------------------------------------------------------------------------------8-19
JAM--------------------------------------------------------------------------------------------8-19
FEEDER------------------------------------------------------------------------ 8-21
ADJUST------------------------------------------------------------------------------8-21
FUNCTION--------------------------------------------------------------------------8-22
PRINT---------------------------------------------------------------------------------8-23
9 Installation
How to check this Installation Procedure--------------------------------9-2
When Using the parts included in the package----------------------------- 9-2
Symbols in the Illustration-------------------------------------------------------- 9-2
Making Pre-Checks------------------------------------------------------------9-2
Appendix
Service Tools------------------------------------------------------------------ 10-2
Special Tools---------------------------------------------------------------------------------10-2
Oils and Solvents---------------------------------------------------------------------------10-2
0-9
0-10
Soft Counter Specifications---------------------------------------------- 10-10
0-10
Safety Precautions
Act
CDRH
Safety
Laser
of Laser System
Handling
power switch ON
Turn
Supply
Power
of Toner
Safety
When Handling
Notes
the Lithium and Ni-MH
Batteries
Before it Works
Notes
Serving
0-12
CDRH Act
Laser Safety
The Center for Devices and Radiological Health of the US Food and Drug Administration put
Laser beam radiation may pose a danger to the human body. A laser scanner mounted on the
into force regulations concerning laser products on August 2, 1976. These regulations apply
machine is sealed with the protection housing and external cover to prevent the laser beam
to laser products manufactured on and after August 1, 1976, and the sale of laser products
from leaking to the outside. The laser beam never leaks out of the scanner as far as users
not certified under the regulations is banned within the Untied States. The label shown here
indicates compliance with the CDRH regulations, and its attachment is required on all laser
The following warnings are given to comply with Safety Standard (EN60950-1).
CANON INC.
dicht verschlossen und hat eine Struktur, die keine Laserstrahlen nach auen dringen lsst.
30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN
MANUFACTURED:
THIS PRODUCT CONHORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
F-0-1
0-12
0-13
F-0-2
F-0-3
0-13
0-14
Power Supply
The machine is equipped with 2 power switches: main power switch and energy saver key.
The machine goes on when the main power switch is turned on (i.e., other than in low power
mode, sleep mode).
1. As a general rule, do not use extension cords. Using an extension cord may
result in a fire or electrical shock. If an extension cord must be used, however,
use one for local rated voltage and over, untie the cord binding, and insert the
power plug completely into the extension cord outlet to ensure a firm connection
between the power cord and the extension cord.
2. The socket-outlet shall be installed near the equipment and shall be easily
accessible.
F-0-5
0-14
Safety of Toner
About Toner
0-15
The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.
The following warnings are given to comply with Safety Principles (EN60950).
If your clothing or skin has come into contact with toner, wipe it off with tissue; then, wash it
off with water.
Do not use warm water, which will cause the toner to jell and fuse permanently with the
fibers of the cloth.
Tonner is easy to react with plastic material, avoid contact with plastic.
At servicing, be sure to turn OFF the power source according to the specified steps and
disconnect the power plug.
0-15
0-16
Notes On Assembly/Disassembly
Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling
works.
2. If not specially instructed, reverse the order of disassembly to reinstall.
3. Ensure to use the right screw type (length, diameter, etc.) at the right position when
assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding
wire and the varistor. Ensure to use the right screw type when assembling.
5. Unless it is specially needed, do not operate the device with some parts removed.
6. Never remove the paint-locked screws when disassembling.
F-0-6
ACHTUNG
Zweipolige bzw. Neutralleiter-Sicherung
F-0-7
0-16
Product Overview
Product Overview
Lineup
Product
Feature
Specifications
of Parts
Name
1-2
Product Lineup
iR2202
Network model Local print
model
Host machine
Print Speed
Positioning
LAN Port
USB Port
Option
ADF
Conversion Duplex Unit
Cassette
Feeding
Module
Cassette
Heater
Yes
Yes
Yes
Yes
Yes
Yes
iR2002
Network model Local print
model
22ppm
20ppm
Target machine: iR2422/2420 Series
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
-
Yes
T-1-1
F-1-1
1-2
1-3
Option
Product name
DADF-AM1
Platen Cover Type T
DADF-AM1
Platen Cover Type T
Cassette Feeding Module-AB1
Heater Kit-M1
Cassette Heater Unit-40
FL Cassette-AU1
Duplex Unit-C1
Heater Kit-M1
Cassette Heater Unit-40
Duplex Unit-C1
FL Cassette-AU1
Cassette Feeding
Module-AB1
F-1-2
1-3
1-4
Feature
Specifications
Product feature
Product Specifications
Copyboard
Body
Light source type
Photosensitive medium
Image reading method
Reproduction method
Exposure method
Charging method
Development method
Transfer method
Separation method
Pickup method
Reader unit
- The mold frame was adopted.
Small-size/weight-saving
Drum unit
Toner
- The toner of the low
melting was adopted.
Paper loading improvement
(High-temperature and
high-humidity environment )
Controller PCB
Small-size/weight-saving
F-1-3
1-4
Ozone
Power supply rating
1-5
A4, A4R, A3, A5, A5R, B4, B5, B5R, LTR, LTRR, LGL, 11" x 17"
(279 mm X 432 mm), STMT, STMTR, EXEC, 8K, 16K, 16KR,
Custom paper size (95 x 148 mm to 297 x 431.8 mm), Envelopes
(No.10(COM10), Monarch, ISO-C5, DL)
Cassette1/2: 250 sheets (80 g/m2)
Multi-purpose pickup tray: 80 sheets (80 g/m2)
Through path duplex
imageRUNNER 2202:
At the time of printing: 66.7 dB or less / At the time of standby: 48
dB or less
imageRUNNER 2002:
At the time of printing: 66 dB or less / At the time of standby: 48
dB or less
1.5 mg/h or smaller
Network model
120 - 127 V AC, 60Hz, 4.6 A
220 - 240 V AC, 50Hz/60Hz, 2.7 A
Local print model
220 - 240 V AC, 50Hz/60Hz, 2.4 A
1.5 kW or less
Power
Maximum
consumption power
consumption
At the time of Network model
imageRUNNER 2202 : Approx. 470 Wh (Reference)
printing
Heavy paper L
mode (heavy
paper 1 (91 to
105 g/m2), label)
At the time of
sleep (Deep
Sleep)
622 mm x 589 mm x 502 mm (with the platen cover and single
Dimensions (W x D x H)
Weight
cassette)
622 mm x 589 mm x 567 mm (with the platen cover and double
cassette)
622 mm x 589 mm x 692 mm (with the feeder and double
cassette)
Min (With the platen cover and single cassette: 29.7 kg (included
with the drum unit and toner cartridge)
Max (with the feeder and double cassette): 41.3 kg (included with
the drum unit and toner cartridge)
T-1-3
Heavy paper
mode (Heavy
paper 2 (106 to
128 g/m2))
Size
1-sided
Cassette
Multipurpose
pickup
pickup
2-sided
Cassette
Multipurpose
pickup
pickup
iR2202: 11
iR2002: 10
10
iR2202: 6.9
iR2002: 6.7
iR2202: 6.9
iR2002: 6.7
iR2202: 22
iR2002: 20
10
20
11
23
13
20
10
20
11
23
13
iR2202: 14.7
iR2002: 14.2
6.7
14 .2
7.8
9.1
iR2202: 14.7
iR2002: 14.2
6.7
14 .2
7.8
9.1
12
8
12
10
13
10
10
6
10
8
11
7
1-5
Fixing mode
Super heavy
paper mode
(Bond paper (75
to 90 g/m2))
Envelope
OHP
Size
1-sided
Cassette
Multipurpose
pickup
pickup
-
7
5
6
4
5
4
3
4
4
4
4
11
11
1-6
2-sided
Cassette
Multipurpose
pickup
pickup
-
148 to 431.8
95 to 297
T-1-5
Pickup
Usable paper types are shown.
Paper type
T-1-4
Paper Type
Size
Multi-purpose
pickup tray
Cassette 1
Cassette 2
Color paper,
A3
recycled paper, B4
plain paper (64 to A4R
90 g/m2)
A4
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
B5R
Yes
Yes
Yes
B5
Yes
Yes
Yes
A5
Yes
No
Yes
A5R
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
LTR
Yes
Yes
Yes
LTRR
Yes
Yes
Yes
STMTR
Yes
Yes
No
STMT
Yes
No
Yes
EXEC
Yes
No
No
K8
Yes
Yes
Yes
K16
Yes
Yes
Yes
K16R
Yes
Yes
Yes
Custom paper
size
Yes
No
No
1-6
1-7
Paper type
Size
Multi-purpose
pickup tray
Cassette 1
Cassette 2
Heavy paper 1
(91 to 105 g/m2),
heavy paper 2
(106 to 128 g/
m2), bond paper
(75 to 90 g/m2)
A3
B4
A4R
A4
B5R
B5
A5
A5R
11" x 17" (279
mm X 432
mm)
LGL
LTR
LTRR
STMTR
STMT
EXEC
K8
K16
K16R
Custom paper
size
A4R
A4
LTR
A4R
A4
LTR
LTRR
A4
LTR
No.10
(COM10)
Monarch
ISO-C5
DL
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
Yes
Yes
Yes
Yes
No
No
No
No
No
Yes
Yes
Yes
Yes
No
No
Yes
No
No
Yes
Yes
Yes
No
No
No
No
No
No
Label
Pre-punched
paper
OHP
Envelope
T-1-6
1-7
Product Overview > Name of Parts > External View > Network model
1-8
Name of Parts
External View
Network model
[8]
[7]
[9]
[10]
[6]
[11]
[1]
[2]
[3]
[4]
[5]
F-1-4
[12]
[13]
[15]
[16]
[14]
F-1-5
Product Overview > Name of Parts > External View > Network model
1-8
Product Overview > Name of Parts > External View > Local print model
1-9
[7]
[6]
[8]
[9]
[5]
[10]
[1]
[2]
[3]
[4]
F-1-6
[11]
[12]
[14]
[13]
F-1-7
Product Overview > Name of Parts > External View > Local print model
1-9
1-10
[1]
[2]
[3]
[4]
[5]
CIS unit
Laser scanner unit
Toner cartridge
Developing assembly
Cassette 2 pickup roller
[17]
[6]
[16]
[7]
[15]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[1]
[2]
[14]
[13]
[3]
[12]
[11]
[10]
[9]
[4]
[8]
[7]
[6]
[5]
F-1-8
1-10
Product Overview > Name of Parts > Control Panel > Power Switch
1-11
Control Panel
Power Switch
Heater Switch
This machine has the Main Power Switch, the Heater Switch and the Energy Saver Key.
[1] Main Power Switch
This switch is used to turn OFF / ON the power of host machine.
[2] Heater Switch (option)
This switch is used to turn OFF / ON the power of the cassette heater.
[3] Energy Saver Key
This switch is used to shift the machine to power-save mode or to restore it to normal
mode.
Product Overview > Name of Parts > Control Panel > Power Switch
1-11
Product Overview > Name of Parts > Control Panel > Description of Control Panel
1-12
[3] [4]
[5]
[6]
[7]
[8]
[9]
No.
[1]
Display
Name
[2]
[3]
[4]
[COPY/SCAN] key
[Reset] key
[] key
[] key
[] key
[] key
[5]
[18]
[17]
[16]
[15][14] [13]
[12]
[11]
[10]
[6]*1
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[Settings/Registration] Key
[Stop] Key
[Start] Key
[Error] Indicator
[Processing/Data] Indicator
F-1-10
[5] [7]
[8]
[11]
[9]
[10]
F-1-11
[OK] key
[Status Monitor] Key
[16]
[17]
[Back] Key
[ID Card Copy/Favorite
Settings] Key
[18]*1 [2-Sided] Key
*1: Network model only
Product Overview > Name of Parts > Control Panel > Description of Control Panel
Function
During normal operation, displays messages and
prompts. When adjusting the settings, displays your
selections, text, and numbers.
Press to switch the mode to copy or scan.
Press to reset the settings.
Press to scroll up or to increase the value.
Press to scroll down or to decrease the value.
Press to return to the previous screen, or move the
cursor to the left.
Press to proceed to the next screen, or move the
cursor to the right.
Press to confirm an action or setting.
Press to view the status of jobs or cancel jobs. Also
check the status of the network or the machine.
Press to enter characters and numbers.
Press to switch the character entry mode.
Press to enter symbols.
Press to delete entered characters and numbers.
Press this to display the total number of copies or
prints (performed by the machine) on the display.
Press to manually set or cancel the Sleep mode.
The Energy Saver indicator lights green while in the
Sleep mode.
Press to specify or register various settings.
Press to cancel jobs.
Press to start a job.
Flashes when an error occurs.
Flashes when the device is in operation, is on when
there is a job waiting to be processed.
Press to log in/out when Department ID
Management has been set.
Press to select a paper source, such as a drawer or
multi-purpose tray, and register paper size and type.
Press to return to the previous screen.
Press to use the ID Card Copy and Favorite
Settings.
Press to set 2-sided copies.
T-1-7
1-12
Technology
Technology
Configuration
Basic
Exposure System
Original
System
Controller
Exposure System
Laser
Formation System
Image
System
Fixing
Feed System
Pickup
Technology > Basic Configuration > Basic sequence > Basic Operation Sequence
2-2
Basic Configuration
Basic sequence
Basic Operation Sequence
Functional Configuration
Basic Operation Sequence is controlled by engine controller. Each sequence, from main
power switch ON until the main motor stops, is described as below. See timing chart for
Exposure System, Controller System, Laser Exposure System, Image Formation System,
Zone
STBY
(standby)
INTR
(initial rotation)
PRINT
(print)
CIS unit
Delivery
Duplexing
feed
Fixing
Controller system
Engine control
System control
Fixing
system
Eliminates charging
on the surface of the
photosensitive drum
and cleans the transfer
roller and keeps heater
temperature const.
Remarks
Controller system
Purpose
WAIT
(wait)
Transfer
Pickup
Pickup/feed
system
Image
formation
system
Cassette 1
Cassette 2
Paper flow
Signal flow
Laser beam
F-2-1
LSTR
(last rotation)
Keeps photosensitive
drum stable sensitivity
for print advance
preparations and cleans
the transfer roller.
T-2-1
Technology > Basic Configuration > Basic sequence > Basic Operation Sequence
2-2
Technology > Original Exposure System > Construction > Major Components
2-3
Specifications/controls/functions
The main specifications, controls and functions of the original exposure and feed system are
described below.
Item
Original exposure
Original scan
In book mode
In ADF mode
Read resolution
Gradation
Carriage position detection
Magnification
Main scanning
direction
Sub scanning
direction
Lens
CMOS sensor
Specification/Function
LED
mobile CIS scanning
fixed CIS scanning
B/W: 600 dpi (main scanning) x 600 dpi (sub scanning)
Color SEND: 300 dpi (main scanning) x 600 dpi (sub scanning)
256 gradation
Contact Sensor HP Sensor(SR402)
25% to 400%
Reader motor
(M301)
CIS unit
F-2-2
Item
T-2-2
Code
Specification/Function
Reader Motor
M301
SR402
CIS unit
Technology > Original Exposure System > Construction > Major Components
2-3
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (book mode/1 original)
2-4
Basic Sequence
Basic Sequence at Start Key ON (book mode/1 original)
Start key
ON
STBY
SREADY
STBY
Reader motor
(M301)
SCFW
SCRW
STBY
Reader motor
(M301)
LED
LED
Contact Sensor
HP Sensor(SR402)
Contact Sensor
HP Sensor(SR402)
Shading
position
Shading
position
Shading
position
Leading edge
Shading
position
Trailing edge
: Forward movement
: Backward movement
: Forward movement
: Backward movement
F-2-3
F-2-5
HP
Shading
position
Leading
edge
HP
Shading
position
Leading edge
Trailing edge
F-2-4
F-2-6
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (book mode/1 original)
2-4
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (ADF mode/1 original)
2-5
SCFW
SCRW
STBY
Reader motor
(M301)
LED
Contact Sensor
HP Sensor(SR402)
Shading
position
Leading edge
Shading
position
Trailing edge
: Forward movement
: Backward movement
F-2-7
Contact sensor HP sensor
HP
Shading
position
Black shading
White shading
Original scan
F-2-8
Technology > Original Exposure System > Basic Sequence > Basic Sequence at Start Key ON (ADF mode/1 original)
2-5
Technology > Original Exposure System > Controls > Controlling the Scanning Drive System
Controls
2-6
Reader Motor Control (M301)
Reader motor (M301) controls rotation, stop, rotational direction and speed by signal from
Overview
The scanner drive system parts are described below.
Controller PCB
Carriage drive belt
4 3 2 1 J11
A- A+ B+ B4 3 2 1
Guide shaft
M301
Forward
movement
F-2-10
CAUTION:
The scanning speed for each mode is as follows.
Copy (100%) : 123 mm/sec
Color scan : 61.5 mm/sec
CIS
Backward
movement
Reader motor
(M301)
Carriage
F-2-9
Technology > Original Exposure System > Controls > Controlling the Scanning Drive System
2-6
Technology > Original Exposure System > Controls > CIS (contact image sensor) Outline
Start
position
Acceleration
Trailing
edge
Constant speed
2-7
CIS functions original exposure and reading. Image is read on line-by-line basis.
Light guide
Stop
Deceleration
Original glass
Movement
speed
[1]
[2]
[3]
[4]
Movement distance
[1] Acceleration area: The motor accelerates to the speed specified for each mode.
[2] Runup area: A margin to stabilize the speed.
[3] Image read area: The image is read at a constant speed.
[4] Deceleration area: Upon detection of the trailing edge, the motor decelerates rapidly and stops.
Scan direction
LED (R/G/B)
F-2-11
Light guide
LED
After image scan, CIS backward movement keeps 123mm/sec until CIS shading
position.
F-2-12
Item
LED
Light guide
Rod lens array
Function
The light what it illuminates original.
LED light illuminates the entire image line.
Collects the light reflected from the original.
T-2-4
Technology > Original Exposure System > Controls > CIS (contact image sensor) Outline
2-7
Technology > Original Exposure System > Controls > Dust Detection
2-8
Magnification Change
Dust Detection
Dust detection changes the original read position or corrects the read image by dust on the
stream reading glass or the ADF platen roller, thus preventing dust image from the output.
73
44
pi
xe
ls
Reading and sending data speed keep 61.5mm/sec in book mode and ADF mode.
This control is performed only when the ADF is equipped and closed.
[Control Timing]
At the job end
F-2-13
Start key
ON
STBY
1st
SCAN
Dust detection
control
2nd
SCAN
Dust detection
control
Dust detection
control
F-2-14
Technology > Original Exposure System > Controls > Dust Detection
2-8
Technology > Original Exposure System > Controls > Image Processing
2-9
Image Processing
[Description of Control]
At job end (Dust detection)
CIS detects dust by reflected light from the surface of the ADF platen roller at
the read position. After job completion, dust detection is performed at A, B and C
whether dust is detected or not.
Major specifications and functions of the image processing system are as follows.
1) CMOS sensor
Number of lines: 1
Number of pixels: Total 7344 (incl. 7276 effective pixels)
2) Shading correction
CISContact image
sensor
CMOS
sensor
Controller PCB
Analog image processor
Analog
image
processing
A/D
conversion
F-2-16
F-2-15
Description
Read reference position
0.5 mm to the inside of the roller from the reference position
1.0 mm to the inside of the roller from the reference position
T-2-5
Technology > Original Exposure System > Controls > Image Processing
2-9
Technology > Original Exposure System > Controls > Image Processing
2-10
CMOS Sensor Drive
The CMOS sensor consists of 7344 photocells with 1-line linear image sensor on the host
machine. Photoelectric conversion signal outputs to the controller PCB (PCB1) in parallel for
each channel (total 6 channels) of the CMOS sensor array.
CMOS sensor 6
CMOS sensor 3
CMOS sensor 1
output
L
L H H L H L
Controller PCB
H H H L
F-2-18
CMOS sensor
drive control
The analog video signal output gain from the CMOS sensor is maintained constant (gain
SRAM
correction). Also, the output voltage is maintained constant (offset correction) in case that
Analog image
processing
- Gain correction
- Offset correction
Shading correction
A/D
conversion
CPU
The analog video signal after the correction is converted to digital signals corresponding to
individual pixel voltage levels by A/D converter.
F-2-17
Technology > Original Exposure System > Controls > Image Processing
2-10
Technology > Original Exposure System > Service Tasks > Action to take when replacing parts
2-11
Service Tasks
Shading Adjustment
Shading Adjustmen measures the density of the standard white plate, and stores the
measured density data. The stored data is processed to target value for shading correction.
Shading Correction
Shading correction is performed each scan. Shading correction value is set by the differences
between the measured density of the standard white plate and the targeted value stored on
Consumable Parts
None
the shading correction circuit. The shading value corrects the variation among CMOS sensor
pixels for scan, thus the image density level is equalized.
CMOS
sensor
output
Target value
Periodical Servicing
None
Characteristics
after correction
Characteristics
before correction
Part name
Measurement
value
White
Action
Reference
CIS
Original density
Standard white plate
T-2-6
F-2-19
Technology > Original Exposure System > Service Tasks > Action to take when replacing parts
2-11
2-12
Controller System
J6
Overview
J16
J709
RAM
SRAM
J716
J9
board.
ROM
J706
J11
Adoption of the new controller has realized the engine control and system control in one
J715
J7
Functional Configuration
Item
Controller PCB
J711
J15
Details
Engine control / System control / memory control / printer unit output image
processing control / reader unit input image processing
16MB
Settings data / Boot loaderROM / Main Program / Download Program / RUI
128 MB
Stores user data / Log data
128KB
USB2.0 device I/F
J4
J1
J710
J703
J3
J712
J708
J707
J705
J701
USB port
Ethernet port Ethernet I/F
For SRAM backup
Lithium battery
J8
J2
J13
J714
J713
J704
F-2-20
No.
Function
No.
Function
J1
LAN
J701
Environment Sensor
J2
SOFT-ID
J703
J6
Control Panel
J706
J7
HP Sensor
J707
J8
Counter PCB
J708
J9
ADF
J709
J3
J4
ADF sensor
J704
J705
J11
Reader mo
J710
J13
J711
Polygon Motor
J15
J712
Option Cassette
J16
J713
J18
CIS Unit
J714
HVT PCB
J715
J716
Delivery Sensor
T-2-8
2-12
Controls
2-13
Soft Counter
Count-up timing differs depending on the following conditions:
Boot Sequence
Turn ON the
Main Power Switch
Delivery position
Starting Bootloader
Starting Main Program
Host Machine
LTN(120V) areal
(Saudi Arabia)
type1
LTN(120V area)
(Saudi Arabia)
type2
Asia
LTN(230V area)
Korea
China
UK
type1
F-2-21
Taiwan
Note:
After the startup of the main program, the screen of the progress bar is displayed.
Count-up timing
Target
Stanby Display
UK
type2
Australia
Newzealand
Total(Large)
101
Total1
103
Total(Large)
101
Total2
102
Total1
103
Copy
Total2
202
Total(Large)
101
103
Total
(Black/Large)
112
Total1
101
Total1
Total
(Black/Small)
113
*1
000
Total(Large)
101
103
Copy
Total1
201
Copy
Total1
201
*1
000
Copy
Total1
201
Scan (Total
1)
501
*1
000
Copy
Total1
201
Copy(Large) *1
TAIWAN
203
000
Copy(Large) *1
USA
203
*1
000
000
Copy(Large) *1
203
000
SINGAPORE
KOREA
CHINA
Print (Total1) *1
EUROPE 1
301
*1
000
Copy(Large)
000
*1
000
*1
AUSTRALIA
203
000
000
*1
T-2-10
2-13
Technology > Controller System > Controls > Power Supply Control
2-14
Fan
Fan layout
Power-on
Power OFF
Power-saving
Power-off
Power ON
Stand by
Reader
Control
Panel
[4]
[1]
Sleep 2
[1] [2]
[1]
Sleep 1
[1] [3]
FM1
Service Error
Power OFF
Automatic transition
depending on the condition
Engine
Controller
[1] Press [Power-saving] key.
[3] Print Job
Condition
F-2-22
No.
Name
FM1
Function
Stand by
Error code
E805-0000
T-2-11
Sleep 1
Fan control
Sleep 2
Control sequence
Service error
When the detection temperature of the environmental sensor is lower than 27 deg C
WUP
STBY
INI
PTINT
LSTR
JAM/
ERR
Deep
Sleep
Description
It is a mode from which operation can be started immediately and in which all the
power is supplied.
Although the power is supplied to the controller, no power is supplied to the
engine, reader and Control Panel.
The CPU of the controller is in the power-saving status, and no power is supplied
to the engine, reader and Control Panel.
State in which error code is displayed.
Power status does not shift to another one until the service error is canceled.
T-2-12
Sleep 1
*1: The control sequence is different by the detection temperature of the environmental
sensor.
The fan is driven for maximum 180 seconds after a fixing motor stopped.
When the left cover was opened, the fan stops.
Technology > Controller System > Controls > Power Supply Control
2-14
Technology > Controller System > Service Operations > Action to take when replacing parts
Service Operations
+3.3V
+24V
Laser scanner
unit
Controller PCB
+5V generation
circuit
Duplex PCB
+24V
1-Cassette
controller PCB
+5V
+24V
+24V
+3.3V
+5V
+24V
+3.3V
+24V
+3.3V
+24V
+5V
Sensor
+3.3V
+3.3V
+5V
+3.3V
+24V
CIS unit
2-15
None
Consumable Parts
None.
Periodical Servicing
HVT PCB
None
Motor
Solenoid
Clutch
Fan
+3.3 generation
circuit
+24V generation
circuit
Action
Print the set/loaded data.
Set/load data again.
Automatic gain offset adjustment for the CIS
unit
White level adjustment for reading
Reference
"Removing the
Controller PCB"(page
4-27).
T-2-13
Heater switch
(SW100)
Heater
PCB
Fixing heater
Cassette heater
(for cassette 1)
Cassette heater
(for cassette 2)
+24V
Heater
control circuit
Left cover
switch (SW2)
Option or standard
F-2-25
Technology > Controller System > Service Operations > Action to take when replacing parts
2-15
Technology > Laser Exposure System > Construction > Main Configuration Parts
2-16
Specifications/Controls/Functions
Laser light
The number of laser light
Output
Wave length
Polygonal mirror
2
5mW
785nm - 800nm (Infrared laser)
T-2-14
Scanner motor
Motor type
The number of rotation
Type of bearing
DC brushless motor
18923.767rpm
Oil
T-2-15
Laser unit
Polygon mirror
The number of face
Anamorphic lens
4
T-2-16
Controls
Photoconductive drum
F-2-26
T-2-17
Name
Photoconductive drum
Function
Receives laser beam to form latent image.
Polygon mirror
Laser unit
Anamorphic lens
Technology > Laser Exposure System > Construction > Main Configuration Parts
2-16
Technology > Laser Exposure System > Construction > Control System Configuration
2-17
BD signal
Polygon motor control signal
BD signal
Polygon motor control signal
Controller PCB
Function
CONT0
CONT1
CONT2
BDI
FG
/P ACC
/P DEC
IC702
J715
J711
Polygon motor control
F-2-27
Technology > Laser Exposure System > Construction > Control System Configuration
2-17
Technology > Laser Exposure System > Various Control > Controlling the Polygon Motor
Various Control
0
1
0
1
0
0
1
1
0
0
1
1
0
1
0
1
B laser
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
OFF
Allowed Video signal entry
Polygon motor control signal controls the rotation speed by referring to the polygon motor
rotation speed signal (FG signal) between the polygon motor reaches target rotation number
from start-up and image formation. It controls the polygon motor rotation speed based on BD
signal during image formation. Polygon motor rotation speed is controlled by speed-up signal
(ACC signal) and speed-down signal (DEC signal).
Laser status
A laser
2-18
Description
Controller PCB
IC702
J711
T-2-20
BD signal
/P ACC
/P DEC
FG
scan and vertical synchronous which the controller PCB recognizes the top edge of the
paper. A printer starts sending BD signal when delivery paper reaches to specific point. The
BDI
BD signal are horizontal synchronous which the controller PCB outputs image signal each
controller PCB recognizes the beginning of continuous BD signal as top edge of the paper,
recognizes the end of continuous BD signal as end edge of the paper.
F-2-28
Technology > Laser Exposure System > Various Control > Controlling the Polygon Motor
2-18
Technology > Laser Exposure System > Service Tasks > Action to take when replacing parts
2-19
Service Tasks
Consumable Parts
None
[2]
Periodical Servicing
None
[1]
OPEN
[3]
CLOSE
[2]
[2]
[1]
[1]
F-2-29
Technology > Laser Exposure System > Service Tasks > Action to take when replacing parts
2-19
Technology > Image Formation System > Basic Configuration > Major Components of Image Formation System
2-20
Basic Configuration
[4]
Primary
charging
Transfer
Developing
Specifications/Mechanism/Method
OPC drum
30
Cleaning method
Cleaning blade
Process speed
106.81mm/sec
Charging method
Roller diameter
14
Transfer method
Transfer roller
Roller diameter
16
Developing method
Developing cylinder
diameter
Toner
20
Separation method
[6]
[7]
[9]
[5]
[10]
[1]
[2]
Name
Photosensitive Drum
Cleaning Blade
[3]
[4]
Drum Unit
[5]
Developing Blade
[6]
[7]
[8]
Developing Assembly
Toner Container
Developing Cylinder
[9]
Transfer Roller
[8]
Function
F-2-30
Technology > Image Formation System > Basic Configuration > Major Components of Image Formation System
2-20
Technology > Image Formation System > Basic Configuration > Image Formation Process
2-21
Cleaning blade
drum.
Photosensitive
Drum
Paper
[1] Primary charging block
[5] Separation
block
Static Eliminator
Transfer Roller
[3] Developing
block
[4] Transfer
block
Developing Cylinder
F-2-31
Technology > Image Formation System > Basic Configuration > Image Formation Process
2-21
2-22
Basic Sequence
Basic sequence for printing is as follows.
2 Prints, Continuous, Cassette 1
Main Motor(M202)
Polygon Motor(M203)
Laser
Pre-registration Sensor(SR207)
Delivery Sensor(SR203)
Registration Clutch(CL203)
Developing AC Bias
WAIT
STBY
INTR
LSTR
10 Developing DC Bias
11 Transfer Bias
*1
*1
2-22
Technology > Image Formation System > Controls > Drum Unit
2-23
Controls
Primary Charging Bias Control
Drum Unit
A Drum Unit mainly consists of a Photosensitive Drum, a Primary Charging Roller, a Cleaning
Blade. It is driven by Main Motor (M202). The Cleaning Blade is in contact with the surface
Primary charging system is direct charging by charging roller. AC bias is applied to the
primary charging roller to provide constant charging apart from DC bias.
of the Photosensitive Drum to remove residual toner which is leftover of the transfer from the
surface of the Photosensitive Drum to the paper.
Photosensitive drum
Environment sensor
[1]
Cleaning blade
Primary DC bias
control circuit
Photosensitive drum
[2]
Primary AC bias
control circuit
Controller PCB
F-2-34
[1]
[2]
M202
[1]
sensor (HU1).
Controller PCB
F-2-33
[1]
Technology > Image Formation System > Controls > Drum Unit
2-23
Technology > Image Formation System > Controls > Developing Assembly
Developing Assembly
2-24
Developing Bias Control
Toner Stirring Plate. It is driven by main motor (M202) and registration clutch (CL203). Toner
level in the developing assembly is detected by antenna sensor.
Photosensitive drum
Developing assembly
Stirring plate
Environment sensor
Developing cylinder
Developing cylinder
HVT PCB
[2]
[1]
Developing blade
Developing DC bias
control circuit
Antenna rod
CL203
Developing AC bias
control circuit
Controller PCB
M202
[2]
F-2-36
[1]
[2]
[1]
Controller PCB
[1]
[2]
Technology > Image Formation System > Controls > Developing Assembly
DC bias changes output value of DC bias according to the environment and density setting
detected on the Environment Sensor (HU1).
2-24
Technology > Image Formation System > Controls > Toner Cartridge
2-25
Toner Cartridge
The toner cartridge is charged with single component magnetic negative charge toner. The
toner is delivered from the toner supply port to the developing assembly as stirring rod in the
toner bottle is rotated by the main motor.
Toner cartridge
Stirring rod
Developing assembly
F-2-37
Toner level
100 to 9%
8 to 1%
Status
Message
Replace the
toner cartridge.
(Continuous printing
is enabled.)
F-2-38
F-2-39
0%
Operation
None
F-2-40
T-2-25
Technology > Image Formation System > Controls > Toner Cartridge
2-25
Technology > Image Formation System > Controls > Transfer Unit
2-26
Transfer Unit
A transfer unit consists of a Transfer Roller and a Static Eliminator. A transfer roller rotates
following the photosensitive drum rotation.
Negative bias, sheet-to-sheet bias, or positive bias is applied to the transfer charging roller
according to the type of sequence.
Photosensitive drum
Static eliminator
Static eliminator
Environment sensor
Transfer roller
Transfer charging
Roller
HVT PCB
[1]
[3]
[2]
Transfer bias
control circuit
Controller PCB
F-2-42
[1]
[2]
[3]
F-2-43
Technology > Image Formation System > Controls > Transfer Unit
2-26
Technology > Image Formation System > Controls > Action to take when replacing parts
2-27
Tasks
Service
Periodically Replaced Parts
None
Consumable Parts
No
Items
1 Transfer Roller
Developing Assembly
Parts Number
Q'ty
FE3-2866
(EU):FM1-B029
(Latin America):FM1-F146
(Asia)FM1-F147
Life
Remarks
Periodical Servicing
None
Technology > Image Formation System > Controls > Action to take when replacing parts
2-27
2-28
Fixing System
Specifications
Item
Fixing method
Fixing heater
Control temperature
Temperature detection
Edge heat rising prevention
control
Fixing loop control
Protective Function
Overview
Features
This machine introduces the on-demand fixing method.
Function/method
On-demand fixing
Ceramic heater
185 deg C (A4/plain paper) *1
By the main thermistor and the sub thermistor
Down sequence control
Arch sensor (SR211)
Main thermistor and Sub thermistor
Thermo switch (operating temperature: 250 +/- 7 deg C)
T-2-27
*1. Target temperature is specified depending on the paper size, the fixing mode, the
Pressure roller
F-2-44
2-28
Technology > Fixing System > Overview > Major parts configuration
2-29
Part name
---
---
Pressure roller
H1/H2
TH1
Fixing heater
Main thermistor
TH2
TP1
SR201
Function / method
Applying heat and pressure makes the toner image on paper
fixed (fused).
Ceramic heater
To be in contact with the heater
Temperature control, detection of abnormal temperature rise
Sub thermistor (rear) To be in contact with the heater (non-feeding area)
Temperature control, detection of abnormal temperature rise,
temperature detection/cooling control on the edges
Non-contact type with the heater
Thermo switch
To block AC electric power supply when a failure is detected.
Pressure roller
Technology > Fixing System > Overview > Major parts configuration
2-29
Technology > Fixing System > Controls > Fixing temperature control
2-30
Controls
(Initial
F-2-46
Technology > Fixing System > Controls > Fixing temperature control
2-30
Technology > Fixing System > Controls > Print temperature control
2-31
(Initial
temperature at the start of warm-up control. The 6 modes are provided as the fixing mode
for the selected feed table and paper type.
As an example, the following table is the control temperature.
Condition:
Normal temperature /normal humidity. The fixing temperature is less than 110 deg C at the
start of warm-up control. A4 paper
Fixing mode
Setting
Plain paper
F-2-47
1 to 25 sheets: 185
26 to 45 sheets: 180
46 to 80 sheets: 175
After 81 sheets : 170
OHP
Transparency
Envelope
Envelope
1 to 25 sheets: 200
26 to 45 sheets: 195
46 to 80 sheets: 190
After 81 sheets: 185
1 to 2 sheets: 210
3 to 6 sheets: 205
7 to 30 sheets: 200
After 31 sheets: 195
1 to 9 sheets: 190
10 to 14 sheets: 185
After 15 sheets: 180
Heavy paper Heavy paper 2 (106 to 128 1 to 9 sheets: 205
10 to 15 sheets: 200
g/m2)
After 16 sheets : 195
1 to 50 sheets: 205
Super heavy Bond paper (75 to 90 g/
After 51 sheets: 200
paper
m 2)
The target
temperature in
1-sided/first of
2-sided is set to 10
deg C low.
T-2-29
Target temperature is specified depending on the paper type, paper size, elapsed time
since the last control (including the standby control) of fixing temperature and fixing
temperature at the start of warm-up control.
Technology > Fixing System > Controls > Print temperature control
2-31
Technology > Fixing System > Controls > Down sequence control
2-32
Size
16K
Except for 16K
Target temperature 15
To prevent temperature rise of non-feeding area in the case of continuous print, fixing
offset or deterioration of fixing film.
Starting conditions:
The down sequence is performed step by step. When the detected temperature of sub
thermistor reaches the following temperature or higher for 400 msec continuously, the
productivity decreases every one step.
Size
A3, A4, LTR, LDR
Except for A3, A4, LTR, LDR
Step
Shift temp
(deg C)
Normal
1st step
235
245
2nd step
3rd step
255
275
Technology > Fixing System > Controls > Down sequence control
T-2-32
Operation:
Temperature is reduced by making wider sheet-to-sheet distance with the maximum 5
steps to control the temperature at lower than the target temperature for normal print.
Fixing
mode
Plain paper 1
2
3
4
5
Heavy
1
2
paper
3
4
5
Step
A3
LDR
5
2
2
2
2
4
2
2
2
2
A4
LTR
16K
11
4
2
2
2
5
2
2
2
2
B4
LGL
8K
8
6
4
4
4
5
4
3
3
3
B5
EXEC
19
18
17
12
7
8
6
4
4
4
A4R
LTRR
10
9
8
4
4
8
6
4
4
4
A5
STMT
21
19
18
12
7
8
6
4
4
4
A5R
B5R
STMTR
16KR
10
8
7
4
4
6
5
4
3
3
Free
size
4
3
3
3
3
3
2
2
2
2
2-32
2
Fixing
mode
OHP
Super
heavy
paper
Heavy
paper L
Envelope
Technology > Fixing System > Controls > Down sequence control
Step
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
A3
LDR
5
2
2
2
2
3
2
2
2
2
4
2
2
2
2
-
A4
LTR
16K
11
4
2
2
2
4
2
2
2
2
7
2
2
2
2
-
B4
LGL
8K
8
6
4
4
4
4
2
2
2
2
6
5
3
3
3
-
B5
EXEC
19
18
17
12
7
5
4
3
3
3
10
8
4
4
4
-
A4R
LTRR
10
9
8
4
4
4
3
2
2
2
8
6
4
4
4
-
A5
STMT
21
19
18
12
7
5
4
3
3
3
10
8
6
4
4
-
2-33
A5R
B5R
STMTR
16KR
10
8
7
4
4
4
3
2
2
2
8
6
4
4
4
-
Free
size
Related Service Mode
Change of detection temperature for the fixing edge temperature
COPIER > OPTION > BODY > FIX-OFST
<Details> Lower the detection temperature of the fixing sub thermistor to shift the
machine control to the slow down sequence for small size papers (less than B5 of length
in width direction)
<Set range> 0: OFF, 1: ON [Default value: 0]
4
3
3
3
3
3
2
2
2
2
4
3
3
3
3
4
3
3
3
3
T-2-33
Completion conditions:
When the fixing temperature reaches 175 deg C and lower for 400 msec continuously,
the productivity returns to the normal step.
Normal
1st step
2nd step
Return
175 deg C,400msec continuous detection
3rd step
4th step
5th step
F-2-48
Technology > Fixing System > Controls > Down sequence control
2-33
Technology > Fixing System > Controls > Down sequence control
2-34
Purpose:
Purpose:
The temperature in the drum unit is controlled by less than 53 deg C referring to the
This down sequence prevents temperature rise of non-feeding area: there can be
possible fixing offset or wrinkle of the succeeding paper due to increased temperature
of non-feeding area of the preceding paper when continuously making prints or
feeding wider length of paper than the preceding paper.
Starting conditions:
When the detection temperature of the environmental sensor is more than specified
temperature at the print start.
When the alarm of the environmental sensor occurred. (Operation in down sequence
[B] of the following table)
Operation:
Environmental sensor
Print image number
Sheet-to-sheet target
temperature
Print speed (1-sided/2sided)
Last rotation time
37 deg C
More than 100
120 deg C
12/12
F-2-49
Starting conditions:
1. If the detected temperature of the sub thermistor reaches more than 125 deg C when
8/10
switching to the paper which has longer width than the preceding paper.
2. If the detected temperature of the sub thermistor reaches more than 125 deg C and
60 sec
T-2-34
*1: When the number of the images after the print end does not reach 250, the printing
image count is stored. Then the count value is continued on the next print.
Operation:
Pickup of the succeeding paper and power distribution to the heater are stopped as
well to decrease the fixing temperature.
Completion conditions:
When the detected temperature of the sub thermistor reaches 125 deg C and less.
Technology > Fixing System > Controls > Down sequence control
2-34
Technology > Fixing System > Controls > Paper loop amount control before fixing
2-35
Paper loop amount control before fixing
The fixing grade is affected by some special modes in user mode which change the control
temperature or productivity. The related modes are as follows.
Purpose:
To get a proper image by avoiding a shock when the trailing edge of paper comes out
of the registration roles, an appropriate paper loop is formed between transfer roller
Special Mode N
Outline
Use case
Details
Set range
Default value
Special Mode S
Outline
Use case
Details
Set range
Default value
Special Mode P
Outline
Use case
Details
Set range
Default value
Pressure roller
Fixing film
Sensor: OFF
Drum
Starting conditions:
This control is performed at every paper feeding.
Operation:
The fixing motor drive speed is controlled as follows by detecting the paper loop
between transfer roller and fixing roller with the arch sensor.
T-2-35
1) The fixing motor drive speed is reduced when the reading edge of paper is fed
35mm from the transfer roller. The reduced speed is kept until the arch sensor is
turned on by the formed paper loop.
2) After detecting the ON condition of the arch sensor for 50 msec continuously,
the fixing motor drive speed is increased compared with the process speed. The
increased speed is kept until the arch sensor is turned off by the deleted paper loop.
3) After detecting the OFF condition of the arch sensor for 50 msec continuously, the
Technology > Fixing System > Controls > Paper loop amount control before fixing
2-35
fixing motor drive speed is reduced compared with the process speed. The reduced
speed is kept until the arch sensor is turned on by the formed paper loop.
2-36
Protection features
Code
4) Repeat steps 2) and 3). The fixing motor drive speed is increased compared with
Error
Clear
E000
E001
the process speed when the trailing edge of paper is fed 10 from the transfer roller.
5) When continuously making prints, return to step 1). When making a single print,
Description
0001
E002
E003
Yes
Yes
E004
E014
The fixing pressure or release is not possible by the fixing motor (M201).
0001 Driving the fixing motor, the fixing release is not detected by the fixing
pressure release sensor (SR202).
No
0001
E261
No
Driving the fixing motor, the fixing pressure is not detected by the
fixing pressure release sensor (SR202).
No
T-2-36
2-36
Technology > Fixing System > Work of Service > Action to take when replacing parts
2-37
Work of Service
Periodically Replaced Parts
None
Consumable Parts
No
Items
Parts Number
Network model
Local print
model
None
EUR:
FM1-F160
Asia/General:
FM1-F161
Q'ty
Life
Remarks
150,000
sheets
"Removing
the Fixing
Assembly"(page
4-40).
T-2-37
Periodical Servicing
None
Technology > Fixing System > Work of Service > Action to take when replacing parts
2-37
Technology > Pickup Feed System > Overview > Parts Configuration
2-38
Parts Configuration
Arrangement of Rollers
Overview
Specification
[15]
Item
Paper storage method
Pickup method
Cassette 1
Cassette 2
Multi-purpose pickup
tray
Paper stack capacity Cassette 1
Cassette 2
Multi-purpose pickup
tray
Paper feed reference
Paper size
Cassette 1
Cassette 2
Multi-purpose pickup
tray
Paper grammage
Duplexing method
Option
Cassette
Multi-purpose pickup
tray
Cassette
Multi-purpose pickup
tray
Description
Front loading method
Pad separation method
Retard separation method
Pad separation method
2
[14]
[13]
2
[12]
[11]
Center reference
A4, A4R, A3, A5R, B4, B5, B5R, LTR, LTRR,
LGL, 11" x 17" (279 mm X 432 mm), STMTR, 8K,
16K, 16KR
A4, A4R, A3, A5, B4, B5, B5R, LTR, LTRR, LGL,
11" x 17" (279 mm X 432 mm), STMT, 8K, 16K,
16KR
A4, A4R, A3, A5, A5R, B4, B5, B5R, LTR,
LTRR, LGL, 11" x 17" (279 mm X 432 mm),
STMT, STMTR, EXEC, 8K, 16K, 16KR, Custom
paper size (95 x 148 mm to 297 x 431.8 mm),
Envelopes (No.10(COM10), Monarch, ISO-C5,
DL)
64 g/m2 to 90 g/m2
64 g/m2 to 128 g/m2
By the user
By the user
Through path
Cassette Feeding Module-AB1 (standard model
presence)
Duplex Unit-C1 (standard model presence)
Cassette Heater Unit-40
T-2-38
Technology > Pickup Feed System > Overview > Parts Configuration
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
F-2-51
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
2-38
Technology > Pickup Feed System > Overview > Parts Configuration
Arrangement of Sensors
2-39
Route of Drive
It is different whether the drive motor of the delivery roller attaches the duplex unit.
*1
M502 M201
M501
SR203
SR201
SR503
SR211
M202
SR207
CL203
SL201
M201
M202
M501
M502
CL201
Fixing motor
Main motor
Duplex motor
Reverse motor
Multi-purpose tray feed clutch
CL202
CL203
CL501
SL201
SL202
SL501
CL202
SL202
SL501
F-2-52
SR201
SR203
SR207
SR211
SR502
SR503
CL201
CL501
SR502
Technology > Pickup Feed System > Overview > Parts Configuration
F-2-53
2-39
Technology > Pickup Feed System > Overview > Diagram of Paper Paths
2-40
Duplex re-pickup
Delivery to tray
Delivery to tray
Pickup from
multi purpose tray
Pickup from
multi purpose tray
Technology > Pickup Feed System > Overview > Diagram of Paper Paths
2-40
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly
2-41
Controls
Overview
roller is moved down. When the pickup roller comes into contact with the surface of paper, the
sheet is picked up by rotation of the roller.
Only a single sheet of paper picked up is moved to the feed path by the pickup roller and the
separation pad, and moved as far as the registration roller by the feed roller.
Fixing/registration
assembly
The feed roller and the pickup roller are driven by the main motor (M202).
Refer to the service manual of Cassette Feeding Module-AB1 for the pickup control of
cassette 2.
Multi-purpose
pickup assembly
M202
[4]
CL202
SL202
[3]
Cassette pickup
assembly
[2]
[1]
F-2-57
F-2-56
Area
Cassette pickup assembly
Detection, Control
Outline
Paper size detection
Paper presence detection
Cassette heater control
Multi-purpose pickup assembly Outline
Paper presence detection
Paper size detection
Post-pickup control after multi-purpose tray pickup
Registration control
Fixing/registration assembly
Outline
Duplex/delivery assembly
Drive change
Circulation number of sheets in the duplex printing
JAM detection
JAM detection
[1]
[2]
[3]
[4]
Lifter plate
Separation pad
Pickup roller
Feed roller
T-2-39
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly
2-41
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly
2-42
Size group
Small size (Cassette
large size sensor
OFF)
No.
Paper size
1
2
3
139.7
148.0
182.0
185.0
195.0
210.0
215.9
257.0
270.0
279.4
297.0
355.6
364.0
390.0
420.0
431.8
STMT
A5
B5
EXEC
16K
A4/A5R
LTR/STMTR
B5R
16KR
LTRR
A4R
LGL
B4
8K
A3
11"X17"
of the rear edge guide plate. When the size group which the cassette large size sensor
detected did not accord with paper size set on the operation panel, the alarm is displayed.
This machine does not have the cassette presence detection function.
Large size
(Cassette large size
sensor ON)
Link
SR206
5
6
7
8
9
10
11
12
13
T-2-40
F-2-58
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly
2-42
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly
2-43
This machine can install the optional cassette heater to suppress the moisture absorption of
This machine does not have the paper level function in the cassette.
Heater PCB
SR205
Cassette heater (Cassette 1)
F-2-59
Paper level
OFF
Paper presence
ON
Paper absence
Display on the
control panel
T-2-41
Standby mode
OFF
Printing
OFF
ON
ON
ON
T-2-42
Technology > Pickup Feed System > Controls > Cassette Pickup Assembly
2-43
Technology > Pickup Feed System > Controls > Fixing / Registration Assembly
2-44
When the paper size is not specified, paper is post-fed by the distance equivalent to the multi
Overview
The paper in the tray of the multi-purpose pickup assembly is forced against the multipurpose tray pickup roller by the work of the lifter plate, and only a single sheet of paper is
separated and moved into the machine by the work of the multi-purpose tray pickup roller and
the separation pad.
Multi-purpose
tray pickup roller
In between the registration roller and the main motor is the registration clutch (CL203),
M202
servicing to turn on and off the registration roller so that the paper will be matched in relation
to the image on the drum at correct registration.
CL201
M202
SL201
Multi-purpose
pickup tray
Lifter plate
Multi-purpose tray
separation pad
CL203
F-2-60
Registration roller
The paper presence is detected by the multi-purpose tray paper sensor (SR210).
When the paper absence is detected, if there is the same size & same type paper exists in
F-2-61
Technology > Pickup Feed System > Controls > Fixing / Registration Assembly
2-44
Technology > Pickup Feed System > Controls > Duplex / Delivery Assembly
2-45
Drive Change
If equpped with the duplex unit , the drive of the delivery roller transmitted by the fixtig motor
Outline
After the fixing delivery sensor (SR201) is turned off, the paper is fed to the reverse point.
Then the reverse motor (M502) turns in reverse direction, and the paper is led to the duplex
unit .
The paper led to the duplex unit is fed by two duplex rollers to the registration roller.
The duplex roller 1/2 is driven by the duplex motor (M501).
The paper feed path is provided with two photo interrupters, duplex feed sensor (SR503) and
Duplex unit
Duplex unit
M502
M501
Delivery roller
S203
Delivery roller
SR201
Reverse point
SR503
Duplex roller 1
Swing gear
F-2-63
Duplex roller 2
F-2-62
Technology > Pickup Feed System > Controls > Duplex / Delivery Assembly
Paper size
A4, A5R, B5, LTR, EXEC, STMTR, 16K
Besides the above
2-45
Technology > Pickup Feed System > Controls > Detecting Jams
2-46
Detecting Jams
SR203
ACC ID
Jam Code
03
0104
Delay jam
Type
SR207
SR502
03
03
0208
010C
Stationary jam
Delay jam
03
0210
Stationary jam
03
1014
Power-on jam
SR207
SR201
SR203*
SR201
SR203*
SR201
SR203*
SR207
SR211
SR502
03
03
1118
0221
03
0124
Delay jam
SR201
SR503
SR211
SR207
Sensor ID
SR503
SR203*
SR503
SR503
Sensor Name
Pre-registration sensor
Cassette 2 pickup
sensor
Pre-registration sensor
Fixing delivery sensor
Delivery sensor
Fixing delivery sensor
Delivery sensor
Fixing delivery sensor
Delivery sensor
Pre-registration sensor
Arch sensor
Cassette 2 pickup
sensor
Duplex feed sensor
Delivery sensor
Duplex feed sensor
Duplex feed sensor
T-2-44
SR502
F-2-64
Technology > Pickup Feed System > Controls > Detecting Jams
2-46
Technology > Pickup Feed System > Work of Service > Action to take when replacing parts
2-47
Work of Service
Periodically Replaced Parts
None
Consumable Parts
No
Item
1
Multi-purpose tray
pickup roller
Parts No.
Q'ty
1
150,000
sheets
Multi-purpose tray
separation pad
FL2-3201
150,000
sheets
Cassette 1 pickup
roller
FL3-1352
150,000
sheets
Cassette 1
separation pad
FL3-1447
150,000
sheets
Cassette 2 pickup
roller
100,000
sheets
Cassette 2
separation roller
(CHN): FC8-0170
(Except for CHN):
FF6-1621
FF6-1621
100,000
sheets
FL2-3202
Life
Remarks
T-2-45
Periodical Servicing
None
Technology > Pickup Feed System > Work of Service > Action to take when replacing parts
2-47
Periodical Service
Periodical Service
3-2
System
Items
Parts No.
Image
Transfer roller
formation
system
Developing assembly
Fixing
system
Pickup
system
150,000 sheets
150,000 sheets
FE3-2866
(EU) FM1-B029
(Latin America) FM1-F146
(Asia) FM1-F147
Interval
Remarks
Reference
150,000 sheets
Life
100,000 sheets
Network model
Qty
(Latin America)
FM1-F164
(Taiwan) FM1-F165
None
150,000 sheets
(EU) FM1-F162
(Asia)FM1-F163
(EU) FM1-F160
(Asia)FM1-F161
150,000 sheets
FL2-3202
150,000 sheets
FL2-3201
150,000 sheets
FL3-1352
150,000 sheets
FL3-1447
150,000 sheets
100,000 sheets
10
FF6-1621
100,000 sheets
T-3-1
3-2
of Parts
List
Covers
External
Exposure System
Original
System
Controller
Exposure System
Laser
Formation System
Image
System
Fixing
Feed System
Pickup
Parts Replacement and Cleaning > List of Parts > External View > Rear Side
List of Parts
4-2
Rear Side
External View
[11]
Front Side
[1]
[10]
[2]
[3]
[9]
[4]
[13]
[12]
F-4-2
[8]
[7]
[6]
No.
[5]
F-4-1
No.
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
Name
Reader Upper Unit
Delivery Tray Cover
Control Panel Unit
Right Front Cover
Cassette
Front Cover
Left Front Cover
Reader Front Cover
Left Cover Unit
Reader Lower Unit
Reference
[11]
[12]
[13]
Name
Reader Rear Cover
Rear Cover
Right Cover
Reference
(Refer to page 4-14)
(Refer to page 4-13)
(Refer to page 4-15)
T-4-2
Parts Replacement and Cleaning > List of Parts > External View > Rear Side
4-2
Parts Replacement and Cleaning > List of Parts > External View > Internal View
4-3
Internal View
[14]
F-4-3
No.
Name
Reference
(Refer to page 4-20)
T-4-3
Parts Replacement and Cleaning > List of Parts > External View > Internal View
4-3
Parts Replacement and Cleaning > List of Parts > List of Main Unit > List of Main Unit(1/2)
4-4
No.
[1]
[2]
[3]
[4]
[5]
[6]
[7]
Name
Reader Upper Unit
Reader Lower Unit
Reader Unit
Control Panel Unit
Fixing Drive Unit
Laser Scanner Unit
Main Drive Unit
Reference
(Refer to page 4-23)
(Refer to page 4-25)
(Refer to page 4-26)
(Refer to page 4-17)
(Refer to page 4-34)
(Refer to page 4-52)
T-4-4
[1]
[2]
[3]
[5]
[7]
[4]
[6]
F-4-4
Parts Replacement and Cleaning > List of Parts > List of Main Unit > List of Main Unit(1/2)
4-4
Parts Replacement and Cleaning > List of Parts > List of Main Unit > List of Main Unit(2/2)
4-5
[11]
[9]
[8]
[10]
F-4-5
No.
[8]
[9]
[10]
[11]
Name
Left Cover Unit
Transfer Unit
Multi-purpose Tray Unit
Fixing Assembly
Reference
(Refer to page 4-13)
(Refer to page 4-40)
T-4-5
Parts Replacement and Cleaning > List of Parts > List of Main Unit > List of Main Unit(2/2)
4-5
Parts Replacement and Cleaning > List of Parts > List of periodically replacement parts, consumable parts and locations for cleaning
[2]
No.
Constitution Unit
[1]
Transfer Roller
Transfer Unit
[2]
Developing Assembly
[3]
Fixing Assembly
[4]
Multi-purpose Tray
Multi-purpose Tray Unit
Pickup Roller
Multi-purpose Tray
Multi-purpose Tray Unit
Separation Pad
Cassette 1 Pickup Roller Main Unit
[5]
[3]
Name
[6]
[7]
[8]
[9]
4-6
Cassette Unit
Reference
(Refer to page
4-39)
(Refer to page
4-36)
(Refer to page
4-40)
(Refer to page
4-46)
(Refer to page
4-47)
(Refer to page
4-49)
(Refer to page
4-48)
-
[6]
Remarks
Cassette Unit is
installed at the time
Cassette Unit is
installed at the time
T-4-6
[7]
[1]
[8]
[4]
[5]
[9]
F-4-6
Parts Replacement and Cleaning > List of Parts > List of periodically replacement parts, consumable parts and locations for cleaning
4-6
4-7
PCB
Solenoid
PCB1
PCB4
PCB5
PCB7
PCB2
SL202
PCB3
PCB6
F-4-7
No.
Name
Constitution
Unit
Reference
Main Unit
Main Unit
Main Unit
Main Unit
(Refer to page
4-27)
(Refer to page
4-29)
(Refer to page
4-30)
-
Duplex Unit
Cassette Unit
Control Panel
Unit
(Refer to page
4-17)
Remarks
SL501
SL201
Heater PCB is
installed at the time
Duplex Unit is
installed at the time
Cassette Unit is
installed at the time
T-4-7
F-4-8
No.
Name
Constitution Unit
Reference
Remarks
Cassette Unit is
installed at the time
T-4-8
4-7
4-8
Sensor
No.
SR401
HU1
SR202
SR201
SR204
Constitution Unit
Reference
Fixing Assembly
Main Unit
Main Unit
SR204
SR205
SR206
SR207
SR210
Main Unit
Main Unit
Main Unit
Main Unit
Multi-purpose Tray Unit
Transfer Unit
Reader Unit
Reader Unit
Cassette Unit
Duplex Unit
HU1
Main Unit
SR402
SR203
Name
Environment Sensor
Remarks
SR207
SR206
SR205
SR503
SR210
SR502
SR501
SR211
F-4-9
4-8
4-9
Motor
FAN
M301
M201
M202
FM1
M502
M203
F-4-11
No.
Name
Constitution Unit
Left Cover Unit
Reference
Remarks
T-4-11
M501
F-4-10
No.
M201
M202
M203
M501
Name
Fixing Motor
Main Motor
Polygon Motor
Duplex Motor
Constitution Unit
Reference
Duplex Unit
Reader Unit
Remarks
4-9
4-10
Switch
Clutch
SW2
SW1
CL203
SW100
CL202
CL201
SW501
F-4-12
No.
Name
Constitution Unit
SW1
Power Switch
SW2
Left Cover Switch
SW501 Cassette 2 Size Detection
Switch
SW100 Cassette Heater Switch
Reference
Main Unit
Main Unit
Cassette Unit
Main Unit
Remarks
Cassette Unit is
installed at the time
Cassette Heater is
installed at the time
T-4-12
CL501
F-4-13
No.
CL201
CL202
CL203
CL501
Name
Multi-purpose Tray
Feed Clutch
Cassette Feed Clutch
Registration Clutch
Cassette Drive Clutch
Constitution Unit
Reference
Remarks
4-10
Others
4-11
No.
TP1
[3]
Name
Constitution
Unit
Reference
H7
Cassette 2 Heater
Cassette Unit -
TP1
Thermo Switch
TH1
TH2
Fixing
Assembly
Fixing
Assembly
Fixing
Assembly
Remarks
Cassette Unit is
installed at the time
Cassette Heater is
installed at the time
T-4-14
H1/H2
H6
H7
TH1
TH2
[1]
[2]
F-4-14
No.
[1]
Name
Constitution
Unit
Fixing
Assembly
[2]
Pressure Roller
Fixing
Assembly
[3]
Developing Cylinder
Developing
Assembly
H1/H2 Fixing Heater/Fixing Sub Heater Fixing
Assembly
H6
Cassette 1 Heater
Main Unit
Reference
Remarks
Cassette Heater is
installed at the time
4-11
Parts Replacement and Cleaning > External Covers > Removing the Front Cover
External Covers
4-12
Boss
F-4-16
F-4-15
Parts Replacement and Cleaning > External Covers > Removing the Front Cover
4-12
Parts Replacement and Cleaning > External Covers > Removing the Left Cover Unit
4-13
<Procedure>
<Preparation>
4 Screws
3 Bosses
<Procedure>
2 Hooks
Hook
2 Reuse band
2 Connectors
x4
x3
Boss
x2
F-4-17
F-4-18
Parts Replacement and Cleaning > External Covers > Removing the Left Cover Unit
4-13
Parts Replacement and Cleaning > External Covers > Removing the Reader Rear Cover
4-14
NOTE:
If the Duplex Unit is not equipped with.
<Preparation>
1 Reuse band
1 Connector
x1
x1
x2
F-4-19
Claw
F-4-21
F-4-20
CAUTION:
Remove the 1 pin with holding the Left Cover Unit.
Parts Replacement and Cleaning > External Covers > Removing the Reader Rear Cover
4-14
Parts Replacement and Cleaning > External Covers > Removing the Right Cover
4-15
NOTE:
1. When removing the Reder Rear Cover use a flat-blade screwdriver.
<Preparation>
1 Edge Saddle
1 Harness Guide
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
<Procedure>
1) Remove the Right Cover.
x2
1 Screw
5 Bosses
2 Hooks
Hook
x1
F-4-22
Boss
Boss
F-4-23
Parts Replacement and Cleaning > External Covers > Removing the Right Cover
4-15
Parts Replacement and Cleaning > External Covers > Removing the Cassette 1
4-16
<Procedure>
<Procedure>
x2
F-4-25
x2
Claw
F-4-24
NOTE:
When removing the Reader Front Cover use a flat-blade screwdriver.
Parts Replacement and Cleaning > External Covers > Removing the Cassette 1
4-16
Parts Replacement and Cleaning > External Covers > Removing the Control Panel Unit
4-17
3) Turn the Control Panel Unit and remove the Flexible Cable.
<Preparation>
1) Remove the Rear Cover.("Removing the Rear Cover"(page 4-13).)
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
3) Remove the Right Cover.("Removing the Right Cover"(page 4-15).)
4) Remove the Reader Front Cover.("Removing the Reader Front Cover"(page 4-16).)
x1
<Procedure>
1) Open the Front Cover.
2) Remove the Control Panel Unit.
1 Screw
7 Claws
F-4-27
x1
x7
Claw
F-4-26
NOTE:
When removing the Control Panel Unit use a flat-blade screwdriver.
Parts Replacement and Cleaning > External Covers > Removing the Control Panel Unit
4-17
Parts Replacement and Cleaning > External Covers > Removing the Delivery Tray Cover
4-18
<Preparation>
<Preparation>
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
4) Remove the Reader Front Cover.("Removing the Reader Front Cover"(page 4-16).)
4) Remove the Reader Front Cover.("Removing the Reader Front Cover"(page 4-16).)
5) Remove the Control Panel Unit.("Removing the Control Panel Unit"(page 4-17).)
6) Remove the Control Panel Unit.("Removing the Control Panel Unit"(page 4-17).)
<Procedure>
<Procedure>
Boss
F-4-29
F-4-28
Parts Replacement and Cleaning > External Covers > Removing the Delivery Tray Cover
4-18
Parts Replacement and Cleaning > External Covers > Removing the Left Front Cover
4-19
<Preparation>
2 Bosses
Boss
x1
<Procedure>
1) Remove the Left Front Cover.
2 Screws
4 Claws
2 Bosses
x2
F-4-30
x4
CAUTION:
Boss
Put the Flexible Cable and the Delivery Hold Plate aside during installation of the
Delivery Tray Cover.
Claw
F-4-31
Parts Replacement and Cleaning > External Covers > Removing the Left Front Cover
4-19
Parts Replacement and Cleaning > External Covers > Removing the Front Inner Cover
4-20
x1
F-4-32
Claw
x3
F-4-33
Parts Replacement and Cleaning > External Covers > Removing the Front Inner Cover
4-20
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit
4-21
CAUTION:
When installing, the flexible portion of the Flexible Cable is on the left side of the CIS.
F-4-35
Claw
x2
x1
F-4-34
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit
4-21
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit
4-22
CAUTION:
Proceed the adjustment when ADF is equipped.
NOTE:
1) This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
Inappropriate reproduction of background density in images made in stream reading
mode.
Wrong speck detection in stream reading mode.
2) "DF-WLVL1" and "DF-WLVL2" are used for the monochrome, and "DF-WLVL3" and
"DF-WLVL4" are used for the color.
1) Place the white copy paper which the user usually uses on the copyboard glass and then
close the DADF.
2) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL1
3) Press "OK"
"Executing" is clear when the auto adjustment is completed.
4) Remove the paper from the copyboard glass and place it onto the DADF.
5) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL2
6) Press "OK"
"Executing" is clear when the auto adjustment is completed.
7) Exit the service mode and perform a test copy.
In case that the faulty image appears, re-execute above steps from 1) to 6).
8) Place the white copy paper which the user usually uses on the copyboard glass and then
close the DADF.
9) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL3
10) Press "OK"
"Executing" is clear when the auto adjustment is completed.
11) Remove the paper from the copyboard glass and place it onto the DADF.
12) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL4
13) Press "OK"
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit
4-22
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit
4-23
<Procedure>
1) Remove the ADF or Platen Cover.
2) Remove the Reader Upper Unit.
CAUTION:
When removing the Reader Upper Unit, take care not to touch the glass surface.
Attached soiling may cause white line/black line in the images.
2 Screws
1 Claw
Claw
x2
x1
F-4-36
<Preparation>
1) Remove the Rear Cover.("Removing the Rear Cover"(page 4-13).)
F-4-37
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit
4-23
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit > Adjustment for the Reader Upper Unit Replacement
4-24
CAUTION:
Be sure to make the white plate data adjustment before ADF white level adjustment.
NOTE:
Remove the reader rear cover to read the XYZ bar code label.
NOTE:
1) This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
Inappropriate reproduction of background density in images made in stream reading
mode.
Wrong speck detection in stream reading mode.
2) "DF-WLVL1" and "DF-WLVL2" are used for the monochrome, and "DF-WLVL3" and
"DF-WLVL4" are used for the color.
W-PLT-X
W-PLT-Y
W-PLT-Z
1) Place the white copy paper which the user usually uses on the copyboard glass and then
close the DADF.
2) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL1
3) Press "OK"
"Executing" is clear when the auto adjustment is completed.
4) Remove the paper from the copyboard glass and place it onto the DADF.
5) Enter the service mode.
F-4-38
1. Enter the value on the service mode, which is printed on the reader upper unit.
COPIER > ADJUST > CCD> W-PLT-X/Y/Z (white plate data)
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit > Adjustment for the Reader Upper Unit Replacement
4-24
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit > Adjustment for the Reader Upper Unit Replacement
4-25
x3
x3
x1
F-4-39
Parts Replacement and Cleaning > Original Exposure System > Removing the CIS Unit > Adjustment for the Reader Upper Unit Replacement
4-25
Parts Replacement and Cleaning > Original Exposure System > Removing the Reader Unit
4-26
x3
x3
x1
F-4-40
Parts Replacement and Cleaning > Original Exposure System > Removing the Reader Unit
4-26
Parts Replacement and Cleaning > Controller System > Removing the Controller PCB
4-27
Controller System
Removing the Controller PCB
<Preparation>
1) Remove the Rear Cover.("Removing the Rear Cover"(page 4-13).)
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
3) Remove the Right Cover.("Removing the Right Cover"(page 4-15).)
<Procedure>
1) Remove the Controller PCB all Flexible Cable and Connectors.
2) Remove the Controller PCB.
x9
9 Screws
1 Boss
F-4-41
Parts Replacement and Cleaning > Controller System > Removing the Controller PCB
4-27
Parts Replacement and Cleaning > Controller System > Removing the Controller PCB > Adjustment for the Controller PCB replacement
4-28
CAUTION:
Proceed the adjustment when ADF is equipped.
NOTE:
1) This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
Inappropriate reproduction of background density in images made in stream reading
mode.
Wrong speck detection in stream reading mode.
2) "DF-WLVL1" and "DF-WLVL2" are used for the monochrome, and "DF-WLVL3" and
"DF-WLVL4" are used for the color.
1) Place the white copy paper which the user usually uses on the copyboard glass and then
F-4-42
Parts Replacement and Cleaning > Controller System > Removing the Controller PCB > Adjustment for the Controller PCB replacement
4-28
Parts Replacement and Cleaning > Controller System > Removing the Controller PCB > Adjustment for the Controller PCB replacement
4-29
x4
x7
F-4-43
Parts Replacement and Cleaning > Controller System > Removing the Controller PCB > Adjustment for the Controller PCB replacement
4-29
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-30
<Preparation>
<Procedure>
2) Remove the Reader Rear Cover.("Removing the Reader Rear Cover"(page 4-14).)
3) Remove the Right Cover.("Removing the Right Cover"(page 4-15).)
<Procedure>
4 Screws
x4
x1
x3
F-4-45
x3
Claw
F-4-46
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-30
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-31
Claw
x1
x2
Connector
F-4-47
F-4-49
2 Claws
CAUTION:
Arrows on the fan and the connector must be pointed as shown in the figure for
replacement.
x2
Claw
F-4-48
Connector
F-4-50
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-31
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-32
<Preparation>
1) Remove the Left Cover Unit.("Removing the Left Cover Unit"(page 4-13).)
<Procedure>
1) Remove the Harness.
1 Wire Saddle
1 Harness Guide
x4
x2
Wire Saddle
F-4-52
x3
F-4-51
Claw
F-4-53
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-32
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-33
Claw
x1
x2
Connector
F-4-56
CAUTION:
F-4-54
Arrows on the fan and the connector must be pointed as shown in the figure for
replacement.
2 Claws
Claw
x2
Connector
F-4-57
F-4-55
Parts Replacement and Cleaning > Controller System > Removing the Fixing Cooling Fan
4-33
Parts Replacement and Cleaning > Laser Exposure System > Removing the Laser Scanner Unit
4-34
x2
x4
F-4-58
Parts Replacement and Cleaning > Laser Exposure System > Removing the Laser Scanner Unit
4-34
Parts Replacement and Cleaning > Image Formation System > Removing the Drum Unit
4-35
<Procedure>
the arrow.
x1
F-4-60
F-4-59
F-4-61
Parts Replacement and Cleaning > Image Formation System > Removing the Drum Unit
4-35
Parts Replacement and Cleaning > Image Formation System > Removing the Developing Assembly
4-36
<Preparation>
1) Remove the Toner Cartridge.("Removing the Toner Cartridge"(page 4-35).)
2) Remove the Front Inner Cover.("Removing the Front Inner Cover"(page 4-20).)
<Procedure>
1) Remove the Developing Assembly.
F-4-62
F-4-63
Parts Replacement and Cleaning > Image Formation System > Removing the Developing Assembly
4-36
Parts Replacement and Cleaning > Image Formation System > Removing the Developing Cylinder
4-37
<Preparation>
1) Remove the Developing Assembly.("Removing the Developing Assembly"(page 4-36).)
<Procedure>
x3
CAUTION:
Do not touch nor give a shock to the Developing Cylinder when disassembling/
assembling.
F-4-65
F-4-64
F-4-66
Parts Replacement and Cleaning > Image Formation System > Removing the Developing Cylinder
4-37
Parts Replacement and Cleaning > Image Formation System > Removing the Developing Cylinder
4-38
1 Screw
x1
F-4-69
F-4-67
x4
F-4-68
Parts Replacement and Cleaning > Image Formation System > Removing the Developing Cylinder
4-38
Parts Replacement and Cleaning > Image Formation System > Removing the Transfer Roller
4-39
<Procedure>
CAUTION:
Be sure not to touch the surface of the Transfer Roller when disassembling/assembling.
F-4-71
F-4-72
Parts Replacement and Cleaning > Image Formation System > Removing the Transfer Roller
4-39
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Assembly
4-40
Fixing System
Removing the Fixing Assembly
x1
Boss
CAUTION:
The Fixing Assembly may cause burn injury. Be sure to perform the operation after the
unit is surely cooled.
<Preparation>
1) Removing the Rear Cover.("Removing the Rear Cover"(page 4-13).)
2) Remove the Reader Front Cover.("Removing the Reader Front Cover"(page 4-16).)
<Procedure>
1) Remove the Heater Harness Cover and pull out Connector.
1 Boss
1 Connector
F-4-73
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Assembly
4-40
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Assembly
4-41
1 Screw
4 Wire Saddles
3 Connectors
3 Screws
2 Screws
x4
x4
x3
x2
F-4-74
F-4-75
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Assembly
4-41
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Film Unit
4-42
<Preparation>
3 Claws
Claw
x2
<Procedure>
x3
CAUTION:
Be sure not to touch the surface of the Fixing Film Unit when disassembling/
assembling.
F-4-77
Claw
F-4-76
x1
x2
F-4-78
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Film Unit
4-42
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Film Unit
4-43
1 Claw
x1
x1
Claw
F-4-81
F-4-79
x4
F-4-82
F-4-80
Parts Replacement and Cleaning > Fixing System > Removing the Fixing Film Unit
4-43
Parts Replacement and Cleaning > Fixing System > Removing the Pressure Roller
4-44
<Preparation>
1) Remove the Rear Cover.("Removing the Rear Cover"(page 4-13).)
2) Remove the Reader Front Cover.("Removing the Reader Front Cover"(page 4-16).)
3) Remove the Fixing Assembly.("Removing the Fixing Assembly"(page 4-40).)
4) Remove the Fixing Film Unit.("Removing the Fixing Film Unit"(page 4-42).)
<Procedure>
CAUTION:
Be sure not to touch the surface of the Pressure Roller when disassembling/
assembling.
F-4-84
F-4-83
Parts Replacement and Cleaning > Fixing System > Removing the Pressure Roller
4-44
Parts Replacement and Cleaning > Fixing System > Removing the Pressure Roller
4-45
F-4-85
Parts Replacement and Cleaning > Fixing System > Removing the Pressure Roller
4-45
Parts Replacement and Cleaning > Pickup Feed System > Removing the Multi-purpose Tray Pickup Roller
4-46
x2
CAUTION:
Be sure not to touch the surface of the Roller when disassembling/assembling.
F-4-88
4) Lower the Multi-purpose Tray Separation Pad, and remove the Multi-purpose Tray Pickup
Roller.
F-4-86
x2
F-4-89
F-4-87
Parts Replacement and Cleaning > Pickup Feed System > Removing the Multi-purpose Tray Pickup Roller
4-46
Parts Replacement and Cleaning > Pickup Feed System > Removing the Multi-purpose Tray Separation Pad
4-47
NOTE:
Mounting direction.
<Preparation>
1) Remove the Multi-purpose Tray Pickup Roller.("Removing the Multi-purpose Tray Pickup
Roller"(page 4-46).)
<Procedure>
CAUTION:
Be sure not to touch the surface of the Pad when disassembling/assembling.
F-4-90
F-4-91
Parts Replacement and Cleaning > Pickup Feed System > Removing the Multi-purpose Tray Separation Pad
4-47
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Separation Pad
4-48
<Preparation>
1) Remove the Cassette 1.("Removing the Cassette 1"(page 4-16).)
NOTE:
When removing the Multi-purpose Tray Separation Pad use a flat-blade screwdriver.
<Procedure>
CAUTION:
Be sure not to touch the surface of the Pad when disassembling/assembling.
x2
F-4-92
F-4-93
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Separation Pad
4-48
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Pickup Roller
4-49
<Preparation>
1) Remove the Cassette 1.("Removing the Cassette 1"(page 4-16).)
NOTE:
When removing the Cassette 1 Separation Pad use a flat-blade screwdriver.
<Procedure>
CAUTION:
Be sure not to touch the surface of the Roller when disassembling/assembling.
x2
F-4-94
F-4-95
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Pickup Roller
4-49
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Pickup Roller
4-50
F-4-98
F-4-96
NOTE:
Make sure that the claw of the Cassette 1 Pickup Roller is located on the right side of the
Cassette 1 Pickup Roller.
1 Claw
x1
Claw
F-4-99
F-4-97
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Pickup Roller
4-50
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Feed Roller
4-51
<Procedure>
CAUTION:
Be sure not to touch the surface of the Roller when disassembling/assembling.
F-4-101
x1
F-4-102
NOTE:
When removing the Cassette 1 Feed Roller use a flat-blade screwdriver.
Parts Replacement and Cleaning > Pickup Feed System > Removing the Cassette 1 Feed Roller
4-51
Parts Replacement and Cleaning > Pickup Feed System > Removing the Main Drive Unit
4-52
<Preparation>
1) Removing the Rear Cover.("Removing the Rear Cover"(page 4-13).)
2) Remove the Drum Unit.("Removing the Drum Unit"(page 4-35).
<Procedure>
1) Remove the Spring.
2) Remove the MP Drive Unit.
F-4-103
NOTE:
Mounting direction.
F-4-105
CAUTION:
Make sure that the MP Drive Unit Gear is engaged with the Main Drive Unit Gear.
F-4-104
Parts Replacement and Cleaning > Pickup Feed System > Removing the Main Drive Unit
4-52
Parts Replacement and Cleaning > Pickup Feed System > Removing the Main Drive Unit
4-53
x5
Boss
F-4-106
F-4-108
NOTE:
If the Duplex Unit not is equipped with.
5 Screws
4 Connectors
x5
x4
F-4-107
Parts Replacement and Cleaning > Pickup Feed System > Removing the Main Drive Unit
F-4-109
4-53
Parts Replacement and Cleaning > Pickup Feed System > Removing the Registration Roller
4-54
<Preparation>
1) Remove the Main Drive Unit.("Removing the Main Drive Unit"(page 4-52).)
<Procedure>
CAUTION:
Be sure not to touch the surface of the Roller when disassembling/assembling.
F-4-110
F-4-111
Parts Replacement and Cleaning > Pickup Feed System > Removing the Registration Roller
4-54
Parts Replacement and Cleaning > Pickup Feed System > Removing the Registration Roller
4-55
F-4-112
F-4-113
F-4-114
Parts Replacement and Cleaning > Pickup Feed System > Removing the Registration Roller
4-55
Adjustment
Outline
Position Adjustment
Image
Adjustment
5-2
Outline
Adjustment When Replacing Parts
Adjustment required in the field service works when parts are replaced is described as below.
The parts are classified by 3 function blocks.
Category
Replacing parts
Reference
Original
"Adjustment for the CIS Unit Replament"(page 5-3).
CIS Unit
Exposure
Reader upper unit "Adjustment for the Reader Upper Unit Replacement"(page 5-4).
System
Main Controller Controller PCB
"Adjustment for the Controller PCB replacement"(page 5-5).
T-5-1
Leading Edge
Margin
Item
Reference
L1:
Single-sided copy: 3.0 1.5 (mm)
Double-sided copy: 3.0 1.5 (mm)
"Leading
Edge Margin
Adjustment"(page
5-6).
L1
Feeding direction
of paper
image
image
T-5-2
5-2
Adjustment > Adjustment When Replacing Parts > Scanning System > Adjustment for the CIS Unit Replament
5-3
6) Press "OK"
"Executing" is clear when the auto adjustment is completed.
7) Exit the service mode and perform a test copy.
Scanning System
In case that the faulty image appears, re-execute above steps from 1) to 6).
8) Place the white copy paper which the user usually uses on the copyboard glass and then
close the DADF.
9) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL3
CAUTION:
ADF must be equipped to proceed the adjustment.
NOTE:
1) This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
Inappropriate reproduction of background density in images made in stream reading
mode.
Wrong speck detection in stream reading mode.
2) "DF-WLVL1" and "DF-WLVL2" are used for the monochrome, and "DF-WLVL3" and
"DF-WLVL4" are used for the color.
1) Place the white copy paper which the user usually uses on the copyboard glass and then
close the DADF.
2) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL1
3) Press "OK"
"Executing" is clear when the auto adjustment is completed.
4) Remove the paper from the copyboard glass and place it onto the DADF.
5) Enter the service mode.
COPIER > FUNCTION > CCD > DF-WLVL2
Adjustment > Adjustment When Replacing Parts > Scanning System > Adjustment for the CIS Unit Replament
5-3
Adjustment > Adjustment When Replacing Parts > Scanning System > Adjustment for the CIS Unit Replament
5-4
NOTE:
1) This is a item of adjustment in which the white level of images made in stream
reading mode are matched with the white level of images made in copyboard cover
mode. If you omit this adjustment, the following will likely occur:
2) "DF-WLVL1" and "DF-WLVL2" are used for the monochrome, and "DF-WLVL3" and
"DF-WLVL4" are used for the color.
NOTE:
Remove the reader rear cover to read the XYZ bar code label.
1) Place the white copy paper which the user usually uses on the copyboard glass and then
close the DADF.
W-PLT-X
W-PLT-Y
W-PLT-Z
1. Enter the value on the service mode, which is printed on the reader upper unit.
COPIER > ADJUST > CCD> W-PLT-X/Y/Z (white plate data)
2. Proceed the following service mode.
CAUTION:
ADF must be equipped to proceed the adjustment.
Adjustment > Adjustment When Replacing Parts > Scanning System > Adjustment for the CIS Unit Replament
5-4
Adjustment > Adjustment When Replacing Parts > Scanning System > Adjustment for the Controller PCB replacement
5-5
Controller System
Adjustment for the Controller PCB replacement
Proceed the following adjustment when the controller PCB is replaced.
F-5-2
Adjustment > Adjustment When Replacing Parts > Scanning System > Adjustment for the Controller PCB replacement
5-5
Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (Front Side)
5-6
2) Write the setting value on the service label when the image position is adjusted on the
Copy 10 sheets from each pickup position to check that the image margin area is within the
standard.
4) Print out from the cassette 1 and check that L1 (leading edge margin) is within 3.0 1.5mm.
procedure 1.
Cassette 1/2
Multi-purpose tray
Print out from the cassette 1/2 and the multi-purpose tray and check that L1 (left edge margin
(front side)) is within 3.0 2.0mm. Adjust it following instruction when it is out of standard.
CAUTION:
Feeding direction
of paper
Write the setting value on the service label when it is changed on the service mode.
L1
image
F-5-4
Print out from the cassette 1 and check that L1 (leading edge margin) is within 3.0 1.5mm.
L1
Feeding direction
of paper
As the value is incremented by 1, the L1 (left edge margin) increases 0.5 mm.
image
2) Write the setting value on the service label when the image position is adjusted on the
F-5-3
procedure 1.
3) Exit the service mode.
4) Print out from the cassette 1/2 and the multi-purpose tray. Check that L1 (left edge margin
(front side)) is within 3.0 2.0mm.
NOTE:
< Adjusting Range >
-28 to +32 (0.1mm per 1unit)
As the value is incremented by 1, the L1 (leading edge margin) increases 0.1 mm.
Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (Front Side)
5-6
Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (Reverse Side)
5-7
Print out the double-sided from the cassette 1 and check that L1 (left edge margin (reverse
side)) is within 3.0 2.0mm. Adjust it following instruction when it is out of standard.
Feeding direction
of paper
L1
image
F-5-5
2) Write the setting value on the service label when the image position is adjusted on the
procedure 1.
3) Exit the service mode.
4) Print out the double-sided from the cassette 1 and check that L1 (left edge margin (reverse
side)) is within 3.0 2.0mm.
Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (Reverse Side)
5-7
Troubleshooting
Check
Initial
Print
Test
items
Troubleshooting
Collector
Log
Troubleshooting
Initial Check
6-2
Item
No. Detail
1
2
Site Environment
3
4
5
6
1
2
1
2
1
Checking the
Durables
2
Checking the
Periodically Replaced
Parts
Check
Pickup feed
system
1
Reader
2
3
4
1
Image formation 2
system
3
1
Fixing system
2
3
6
Drive system
Cassette
1
2
1
2
3
4
1
General
T-6-1
Item
No. Detail
1
2
6
7
1
Check
Check that there is no cut, dirt or any foreign particle on the scanner
system parts.
Check that the CIS unit moves smoothly and there is no dirt on the rail.
Check that the lump light does not blink.
Check that there is no dew condensation found on the scanning
system parts.
Check that the drum unit and developing assembly are properly
installed.
Check that there is no cut and dirt on the photosensitive drum.
Check that the transfer roller is not worn and deformed and has no cut/
dirt.
Check that the fixing film and pressure roller is not worn and deformed
and has no cut/dirt.
Check that the fixing thermistor wire is not cut.
Check that there is electrical conductivity among thermoswitch.
2
3
4
5
Others
2
Check
6-2
Troubleshooting > Test Print > Select the test print TYPE
6-3
Test Print
Overview
This machine have the following test print TYPE and you can judge the image failure that is checked as Yes in the following image check items with each test print.
If the image failure occurred on normal output does not reappear on the test print, it may be caused by the PDL input or reader side.
TYPE Pattern
Gradation
Fogging
Transfer Fault
SELECT NO.00
0: Grid Bk
SELECT NO.01
1: Halftone
Yes
SELECT NO.02
2: Solid black
Yes
SELECT NO.03
3: Solid white
SELECT NO.04
SELECT NO.05
SELECT NO.06
SELECT NO.07
SELECT NO.08
8: For R&D
Black line
Yes
Items
White line
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Right Angle
Straight Lines
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
T-6-3
[Procedure]
1) Enter the service mode.
2) Select PG-TYPE/COUNT/PHASE/DENS/FEED and press start.
Troubleshooting > Test Print > Select the test print TYPE
6-3
Troubleshooting > Troubleshooting items > Image Failure > Scattered image at center
Troubleshooting items
Image Failure
Scattered image at center
Dirt
Blur/Void
Item
Paper jam
Indication
Reference
6-4
6-5
6-5
6-6
Operation
failure
6-4
6-6
6-7
6-7
F-6-1
[Occurrence area]
6-8
6-8
T-6-4
[Cause]
The image is scattered by the paper dust on the static eliminator of the pre-registration guide.
[Occurrence condition]
Paper dust is stuck on the static eliminator of the pre-registration guide.
[Remedy]
Cleaning of the static eliminator on the pre-registration transfer guide
1) Remove the right cover.
2) Pat the contaminated part on the static eliminator to remove the paper dust.
Troubleshooting > Troubleshooting items > Image Failure > Scattered image at center
6-4
Troubleshooting > Troubleshooting items > Image Failure > Stained Leading/Trailing Edge of Paper
6-5
F-6-2
F-6-3
[Occurrence area]
[Occurrence area]
[Cause]
[Cause]
Fixing assembly:
Removed toner from the paper is adhered onto the pressure roller and then it is adhered
onto the reverse side of the paper.
The leading or trailing edge of the paper touches toner which is adhered onto the transfer
front upper guide.
Transfer roller:
Toner is remained on the drum when a jam occurs and the drum is suspended. The toner is
The leading or trailing edge of the paper touches toner which is adhered onto the fixing
inlet guide.
[Occurrence condition]
[Occurrence condition]
Fixing assembly:
[Remedy]
Use lens-cleaning papers or similar papers, clean the toner on the guide.
Transfer roller:
In case that paper jam occurs
Time for replacement of the transfer unit is in the near term.
[Remedy]
Fixing assembly: Settings/Registration> Adjustment/ Maintenance> Clean Fixing Unit
Transfer Roller: Settings/Registration> Adjustment/ Maintenance> Clean Transfer Roller
Troubleshooting > Troubleshooting items > Image Failure > Stained Leading/Trailing Edge of Paper
6-5
Troubleshooting > Troubleshooting items > Image Failure > White Dot at Reverse Trailing Edge of HT
6-6
F-6-4
[Occurrence area]
F-6-5
[Occurrence area]
Fixing inlet guide
[Cause]
Resistance of paper increases due to reduction in paper water content, resulting in insufficient
[Cause]
transfer output.
Separation discharge occurs at the time of separation between the paper and the fixing inlet
Resistance of paper decreases due to increase in paper water content, resulting in excessive
guide.
transfer output.
[Occurrence condition]
[Occurrence condition]
[Remedy]
Settings/Registration> Adjustment/ Maintenance> Special Processing> Special Mode M>
[Remedy]
High (MODE4/MODE5)
Troubleshooting > Troubleshooting items > Image Failure > White Dot at Reverse Trailing Edge of HT
6-6
Troubleshooting > Troubleshooting items > Operation failure > Too Large Curl
6-7
Operation failure
[Occurrence area]
Troubleshooting > Troubleshooting items > Operation failure > Too Large Curl
6-7
Troubleshooting > Troubleshooting items > Operation failure > "Set the drum" Indication
Paper Jam due to Solid Image Printed on the Paper with Small
Leading-Edge Margin (1-4 mm)
6-8
[Occurrence area]
Developing assembly
Fixing assembly
[Cause]
[Cause]
When a solid image is printed on the paper with a small leading-edge margin (1-4 mm), paper
is not available to cannot be easily separated from the fixing film, causing a paper jam.
Drum unit or developing assembly is not equipped. The host machine does not have function
to detect the developing assembly.
[Occurrence condition]
[Occurrence condition]
Papers are left in a high-humidity environment or when a solid image is printed on the paper
with a small leading-edge margin.
[Remedy]
Settings/Registration> Adjustment/ Maintenance> Special Processing> Special Mode O>
On(MODE1/MODE2)
Settings/Registration> Adjustment/ Maintenance> Special Processing> Special Mode N>
N3 mode (MODE2)
*"Special Mode N>N3 mode (MODE2)" reduces the curl, however it results low productivity.
Troubleshooting > Troubleshooting items > Operation failure > "Set the drum" Indication
6-8
Set range
Default value
Special Mode M
Outline
Use case
Details
Set range
Default value
Special Mode N
Outline
Use case
Details
Set range
Default value
Special Mode S
Outline
Use case
Details
Set range
Default value
Special Mode P
Outline
Use case
Details
Set range
Default value
Special Mode F
Outline
Use case
Details
Set range
Default value
6-9
Shortening of wait time after the paper size change
Shortening of wait time after the paper size change
When the paper size is changed, the machine stops operation until
it is ready to feed different size paper. Shorten this waiting time to
prioritize print speed.
When the Mode 1/2 is set, printed paper may curl by the paper type
and the use environment.
Off: wait time 120 seconds, Mode1: wait time 0 seconds, Mode2: wait
time 10 seconds
Off
The fixing control temperature mode of the curl prevention
When the paper curl occurs
Lower the fixing control temperature in the plain paper mode.
Off, On
Off
Image smear prevention mode
When image smear occurs
Correct the toner that stuck to the transfer roller on the drum by
extending last rotation movement every more than five prints of
totals. And clean the drum.
Off, Mode1: 5 seconds extension, Mode2: 10 seconds extension,
Mode3: 30 seconds extension
Off
T-6-5
6-9
Troubleshooting > Upgrading Targets and Procedure > Preparation > Preparation
6-10
Preparation
System Requirements
Outline
PC
Controller PCB
Flash ROM
USB cable
or
LAN cable
CPU
UST
PC
System
software
F-6-7
Host machine
Target
Category Target system software
File type
PCB
HEF_XXXX_BOOT
Controller iR2002/2202 Boot ROM
Main Controller Language HEF_XXXX_APP_LANG
PCB
DCON
Remarks
USTUPDATE_iR2202_2002_
DCON_vXXXX
Preparation
1) Start the PC.
2) Connect the device to the PC with the USB cable or LAN cable.
3) Turn on the device on standby.
4) Press [Menu] key to upgrade firmware in User mode. *
System Management Settings > [ID / PIN] > Update Firmware > Yes
5) Press OK to automatically restart the device. ***DOWNLOAD MODE*** is shown on the
display.
6) Wait for the motor of the host machine to stop.
*Note:
Press STOP key to cancel Download mode and return to the normal operation.
The system administrator ID and the password are changed back to the default values.
<Manager ID: 7654321 / PIN: 7654321>
Either is possible to Service Mode or User Mode.
ServiceMode > COPIER > FUNCTION > SYSTEM > DOWNLOAD
Troubleshooting > Upgrading Targets and Procedure > Preparation > Preparation
6-10
Troubleshooting > Upgrading Targets and Procedure > Downloading System Software
6-11
1) Open UST.
XXXXXXXX
XXXX.exe
F-6-8
2) Take a note of the firmware version to upgrade and click [Next] button.
F-6-11
F-6-12
F-6-9
F-6-10
F-6-13
Troubleshooting > Upgrading Targets and Procedure > Downloading System Software
6-11
Troubleshooting > Upgrading Targets and Procedure > Downloading System Software
6-12
F-6-14
Troubleshooting > Upgrading Targets and Procedure > Downloading System Software
6-12
Log Collector
6-13
OutLine
A method to collect the operational status log of the host machine will be provided as a means
to analyze failuresoccurred in the field. When a request was made to the head quarters of the
sales company by the CINC division incharge of field follow-up, collect the log by the tool.
Scope of Application
F-6-17
The log file is generated in the folder where "CanonLogCollector.exe" exists is located.
Bring back and send the log to the head quarters of the sales company. The log file is
"usb_2011901_132658.log" in the figure below.The capacity of the log file is 128 KB or less.
The time needed to collect the log is approx.10 seconds.
What to Prepare
Note:
While the machine is in operation, log information is always added. However, the
storage area is limited to 128KB, so the information is overwritten in the order from the
old log information.Since log information may be overwritten if a long time passes after
error occurrence, be sure to collect log as soon as possible.
Host machine
USB Cable (Connector shape: A-B)
PC with a usable USB port (OS: Windows XP, Vista, Windows 7)
Tool (CanonLogCollector_Ver1.0.0.4.zip)*
*Obtain a tool according to instructions of sale company HQ.
Operation Procedure
1. Connecting the USBCable
Connect the USB Cable while both the host machine and the PC are in operation.
2. Decompressing CanonLogCollector_Ver1.0.0.4.zip
month, date, and time (hour, minute, second) when the log is collected.
Create any folder with a write permission on the PC. When CanonLogCollector_
Ver1.0.0.4.zip isdecompressed, "CanonLogCollector.exe" is extracted.
F-6-18
Troubleshooting
The log data is not properly sent from the host machine to the PC when "Receiving log
is finished. (Receivetimeout.)" was displayed after the [Start] button was pressed on the
CanonLogCollector screen. The size of the log file becomes approx. 1 KB. Collect the log
F-6-15
again after setting the USB connection properly. The capacity of the log properly collected
becomes 128 KB or less. Turn OFF and then ON the main power of the host machine when
the log cannot be collected even after the USBconnection has been properly set on the PC.
F-6-16
F-6-19
6-13
Error Code
Overview
Code
Error
Code
Jam
Code
Alarm
Error Code
Overview
7-2
Location code
Jam code include the location information and the occurrence division information.
Location information and occurrence division information are displayed as 1-digit number as
Outline
follows.
This chapter describes various codes which are displayed when a failure occurs on the
Device
Jam code
Alarm code
Explanation
Reference
Refer to page
7-3
Host machine
ADF
Location code
3
4
0
1
T-7-2
Refer to page
7-6
Refer to page
7-8
T-7-1
Pickup position
ADF (DADF-AM1)
Multi-purpose Tray
Cassette 1
Cassette 2 (Cassette Feeding Module-AB1)
When paper pickup mouth position is uncertain
Duplex (Duplex Unit-C1)
ERR-LOG.
It is not displayed in LUI.
Report output example
F-7-1
7-2
Error Code
Ecode
E003
Detail
Code
0000
Title
Remedy
E001
E002
0000
0001
0000
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Detail
Code
0000
Item
Title
Description
Item
Description
E001
7-3
Description
Fixing assembly temperature insufficient rise at the startup
temperature control
The fixing assembly does not rise to the constant temperature
within specified time at the startup temperature control.
1. Go through the following to clear the error: COPIER>
FUNCTION> CLEAR> ERR; and then turn OFF and then ON
the power.
2. Check the connector between the fixing assembly and the
controller PCB (PCB1).
3. Replace the fixing assembly.
4. Replace the controller PCB (PCB1).
Fixing assembly temperature abnormal rise (main thermistor)
The reading of the main thermistor is 240 deg C or more.
1. Go through the following to clear the error: COPIER>
FUNCTION> CLEAR> ERR; and then turn OFF and then ON
the power.
2. Check the connector between the fixing assembly and the
controller PCB (PCB1).
3. Replace the fixing assembly.
4. Replace the controller PCB (PCB1).
Fixing assembly temperature abnormal rise (sub thermistor)
The reading of the sub thermistor is 295 deg C or more.
1. Go through the following to clear the error: COPIER>
FUNCTION> CLEAR> ERR; and then turn OFF and then ON
the power.
2. Check the connector between the fixing assembly and the
controller PCB (PCB1).
3. Replace the fixing assembly.
4. Replace the controller PCB (PCB1).
Fixing assembly temperature insufficient rise at the print
temperature control
The fixing assembly does not rise to the constant temperature
within specified time at the print temperature control.
1. Go through the following to clear the error: COPIER>
FUNCTION> CLEAR> ERR; and then turn OFF and then ON
the power.
2. Check the connector between the fixing assembly and the
controller PCB (PCB1).
3. Replace the fixing assembly.
4. Replace the controller PCB (PCB1).
Remedy
E003
0001
Title
Description
Remedy
E004
0000
Title
Description
Remedy
E010
0000
Title
Description
Remedy
E014
0000
Title
Description
Remedy
Description
Low fixing temperature detection after standby (main
thermistor)
The reading of the main thermistor is less than specified
temperature.
1. Go through the following to clear the error: COPIER>
FUNCTION> CLEAR> ERR; and then turn OFF and then ON
the power.
2. Check the connector between the fixing assembly and the
controller PCB (PCB1).
3. Replace the fixing assembly.
4. Replace the controller PCB (PCB1).
Low fixing temperature detection after standby (sub
thermistor)
The reading of the sub thermistor is less than specified
temperature.
1. Go through the following to clear the error: COPIER>
FUNCTION> CLEAR> ERR; and then turn OFF and then ON
the power.
2. Check the connector between the fixing assembly and the
controller PCB (PCB1).
3. Replace the fixing assembly.
4. Replace the controller PCB (PCB1).
Thermistor disconnection detection error
When thermistor disconnection is detected without specified
time.
1. Check the connector between the fixing assembly and the
controller PCB (PCB1).
2. Replace the fixing assembly.
3. Replace the controller PCB (PCB1).
Unstable rotation of the main motor (M202)
Failure of the main motor (M202)
1. Check connection of the main motor connector.
2. Replace the main motor (M202).
3. Replace the controller PCB (PCB1).
The fixing release is not possible by the fixing motor (M201).
Driving the fixing motor, the fixing release is not detected by
the fixing pressure release sensor (SR202).
1. Check connection of the fixing motor connector.
2. Replace the fixing motor (M201).
3. Check connection of the fixing pressure release sensor
connector.
4. Replace the fixing pressure release sensor (SR202).
5. Replace the controller PCB (PCB1).
7-3
7
Ecode
E014
Detail
Code
0001
Item
Title
Description
Remedy
E019
E019
E052
E110
0001
0002
0000
0000
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
E196
2000
Title
Description
Remedy
E202
E202
0001
0002
Title
Description
Remedy
Title
Description
Remedy
Description
The fixing pressure is not possible by the fixing motor (M201).
Driving the fixing motor, the fixing pressure is not detected by
the fixing pressure release sensor (SR202).
1. Check connection of the fixing motor connector.
2. Replace the fixing motor (M201).
3. Check connection of the fixing pressure release sensor
connector.
4. Replace the fixing pressure release sensor (SR202).
5. Replace the controller PCB (PCB1).
Waste toner full detection
When the paper was printed more than 100 sheets in the
state that waste toner full alarm was detected,
Replace the drum unit.
Failure of the waste toner full sensor (SR204)
Failure of the waste toner full sensor (SR204)
1. Check connection of the waster toner full sensor connector.
2. Replace the waste toner full sensor (SR204).
3. Replace the controller PCB (PCB1).
Duplex unit detection error
The connection of the duplex unit is abnormal.
1. Check the connectors of the duplex unit and controller
PCB.
2. Replace the duplex controller PCB.
3. Replace the controller PCB (PCB1).
Failure of the polygon motor (M203)
The polygon motor (M203) does not indicate a ready state
a specific period of time after the polygon motor (M203) has
been started.
1. Check connection of the polygon motor connector.
2. Replace the laser scanner unit.
3. Replace the controller PCB (PCB1).
Controller PCB reading/writing error
Error in reading/writing of setting values storage area in the
Controller PCB
1. Install the set of the controller firmware.
2. Replace the controller PCB (PCB1).
CIS unit HP error (outward)
CIS unit did not move to HP even it moved backward.
1. Replace the contact sensor HP sensor (SR402).
2. Replace the reader motor (M301).
3. Replace the CIS unit.
CIS Unit HP error (homeward)
CIS unit did not move to HP even it moved forward.
1. Replace the contact sensor HP sensor (SR402).
2. Replace the reader motor (M301).
3. Replace the CIS unit.
7-4
Ecode
E225
Detail
Code
0001
Item
Title
Description
Remedy
E246
0000
E247
0000
E248
0001
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
E261
0000
Title
Description
Remedy
E350
0000
E354
0000
E355
0000
E355
0004
E355
0005
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Title
Description
Remedy
Description
The light intensity of the CIS unit is faulty.
The light intensity of the CIS during shading is under the
specified level.
1.Disconnect and then connect the flexible cable.
2.Replace the flexible cable.
3.Replace the CIS unit.
4.Replace the controller PCB (PCB1).
System error
System error.
Contact to the sales companies.
System error
System error.
Contact to the sales companies.
Error in access to backup data for reader/ADF (reading error
at power-on)
The reader/ADF-related adjustment values could not be read.
1. Clear the backup RAM of RCON.
Execute COPIER>FUNCTION>CLEAR>RCON.
2. Enter all the values written on the service label in service
mode again.
3. Turn OFF and then ON the main power.
Error in zero cross
Error in zero cross
1. Check the connectors.
2. Replace the controller PCB (PCB1).
3. Replace the power supply PCB (PCB2).
System error
System error.
Contact to the sales companies.
System error
System error.
Contact to the sales companies.
System error
System error.
Contact to the sales companies.
System error
System error.
Contact to the sales companies.
System error
.System error
Contact to the sales companies.
7-4
7
Ecode
E716
Detail
Code
0000
Item
E732
0000
Title
Description
Remedy
E733
0000
Title
Description
Title
Description
Remedy
Remedy
E744
0002
E744
4000
E746
0000
Title
Description
Remedy
E805
0000
Title
Description
Title
Description
Remedy
Title
Description
Remedy
Remedy
7-5
Description
Optional cassette connection eeror
The connection of the optional cassette is abnormal.
1. Check the connectors of the optional cassette and
controller PCB.
2. Replace the option cassette controller PCB (PCB6).
3. Replace the power supply PCB (PCB2).
Scanner communication error
Scanner communication error
1. Install the set of the controller firmware.
2. Replace the controller PCB (PCB1).
Controller communication error
The pickup assembly and delivery assembly without the
connection were appointed by the controller.
1. Check the connectors of the controller PCB (PCB1).
2. Replace the controller PCB (PCB1).
3. Replace the power supply PCB (PCB2).
Language file size error
The size of the language file exceeded the upper limit.
Install the set of the controller firmware.
Engine ID error
Invalid engine connection was detected.
1. Turn OFF and then ON the main power.
2. Check the controller PCB (PCB1).
3. Install the set of the controller firmware.
4. Check the model code. (When the model code and the
engine code are mismatched, E744-4000 occurs.)
Controller PCB error
Controller communication error occurred (other than scan).
1. Install the set of the controller firmware.
2. Replace the controller PCB (PCB1).
Failure of the fixing cooling fan (FM1)
The fixing cooling fan (FM1) was locked for a specified
consecutive period of time.
1. Check the connection of the fixing cooling fan (FM1).
2. Replace the fixing cooling fan (FM1).
T-7-4
7-5
Error Code > Jam Code > Main Unit (Included with the Cassette Feeding Module-AB1 and the Duplex Unit-C1)
Jam Code
Main Unit (Included with the Cassette Feeding ModuleAB1 and the Duplex Unit-C1)
ACC ID
03
Jam Code
0104
Type
Delay jam
03
03
0208
010C
Stationary jam
Delay jam
03
0210
Stationary jam
03
1014
Power-on jam
03
03
1118
0221
03
0124
Delay jam
SR203
SR201
SR503
SR211
Sensor ID
SR207
SR502
SR207
SR201
SR203*
SR201
SR203*
SR201
SR203*
SR207
SR211
SR502
SR503
SR203*
SR503
SR503
SR207
7-6
Sensor Name
Pre-registration sensor
Cassette 2 pickup
sensor
Pre-registration sensor
Fixing delivery sensor
Delivery sensor
Fixing delivery sensor
Delivery sensor
Fixing delivery sensor
Delivery sensor
Pre-registration sensor
Arch sensor
Cassette 2 pickup
sensor
Duplex feed sensor
Delivery sensor
Duplex feed sensor
Duplex feed sensor
T-7-5
SR502
F-7-2
Error Code > Jam Code > Main Unit (Included with the Cassette Feeding Module-AB1 and the Duplex Unit-C1)
7-6
DADF-AM1
SR11
SR8
SR6
SR7
7-7
ACC ID
04
Jam Code
0003
Type
Delay
SR8
04
0004
Stationary
SR8
04
04
04
0005
0006
0007
Delay
Stationary
Delay
SR7
SR7
SR6
04
0008
Stationary
SR6
04
0044
SR8
04
04
0045
0046
04
0047
Stationary(first
original)
Delay(first original)
Stationary(first
original)
Delay(first original)
04
0048
SR6
04
04
0071
0090
Stationary(first
original)
Timing error
ADF open
04
0091
SR401
04
0092
SR10
04
0093
SR10
04
0094
Initial stationary
SR6,SR7,SR8
04
0095
Pickup NG
SR10
SR11
SR7
SR6
SR8
SR401
Sensor ID
Sensor Name
Registration paper
sensor
Registration paper
sensor
Read sensor
Read sensor
Delivery reversal
sensor
Delivery reversal
sensor
Registration paper
sensor
SR7
SR7
Read sensor
Read sensor
SR6
Delivery reversal
sensor
Delivery reversal
sensor
SR401
SR11
ADF open/close
Sensor
ADF open/close
Sensor
Cover open/close
sensor
Cover open/close
sensor
Delivery reversal
sensor or Read
sensor or
Registration paper
sensor
Document set
sensor
T-7-6
F-7-3
7-7
7-8
Alarm Code
Alarm Code Details
Alarm Code
Title
31
- 0005 Environment sensor reading
85
85
85
85
85
alarm
service replacement
service replacement
0004 Auto-restore caused by
service replacement
0005 Auto-restore caused by
service replacement
T-7-7
7-8
Service Mode
Outline
COPIER
FEEDER
MODE
TEST
Service Mode
Outline
8-2
label.
However, when replacing the controller PCB or clearing RAM, tuned ADJUST and OPTION
values are reset to defaults. Each service technician should adjust these values in field and
Service mode
ensure to write values after changes in the service label. If the corresponding item is not
COPIER
found on the service label, enter the value in the blank space.
I/O
ADJUST
Adjustment mode
OPTION
COUNT ER
Counter mode
ADJUST
FUNCTION
TESTMODE
FUNCTION
FEEDER
Service Label
DISPLAY
F-8-2
8-2
8-3
User screen
: / key
: OK key
: Return key
SERVICE MODE
COPIER
FEEDER
TESTMODE
Initial screen
F-8-4
Return key
Category
: / key
: OK key
: Return key
Return key
:0
:0
:0
:0
:0
ADJ-X
ADJ-Y
ADJ-Y-DF
ADJ-X-MG
STRD-POS
F-8-5
Sub category
Sub category
Return key
Item
Item
: Numeric key
:
: OK key
: Return key
:
: Clear key
ADJ-X
(-30 - 30)
F-8-6
OK / Return key
Setting screen
F-8-3
8-3
COPIER
DISPLAY
VERSION
Use case
8-4
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
TARGET-R
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
TARGETBW
Details
Use case
T-8-1
CCD
COPIER > DISPLAY > CCD
TARGET-B
Details
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
DFTAR-R
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
8-4
8-5
OFST-BW2
Details
Use case
Display/adj/set range
Default value
OFST-BW3
Details
Use case
Display/adj/set range
Default value
OFST-BW4
Details
Use case
Display/adj/set range
Default value
OFST-BW5
Details
Use case
Display/adj/set range
Default value
OFST-CL0
Details
Use case
Display/adj/set range
Default value
OFST-CL1
Details
Use case
Display/adj/set range
Default value
OFST-CL2
Details
Use case
Display/adj/set range
Default value
8-5
8-6
GAIN-BW5
Details
Use case
Display/adj/set range
Default value
GAIN-CL0
Details
Use case
Display/adj/set range
Default value
GAIN-CL1
Details
Use case
Display/adj/set range
Default value
GAIN-CL2
Details
Use case
Display/adj/set range
Default value
GAIN-CL3
Details
Use case
Display/adj/set range
Default value
GAIN-CL4
Details
Use case
Display/adj/set range
Default value
GAIN-CL5
Details
Use case
Display/adj/set range
Default value
SPDTYPE
COPIER> DISPLAY> SPDTYPE
SPDTYPE
Details
Use case
Adj/set/operate method
Display/adj/set range
8-6
I/O
ADJUST
R-CON
Address
ADJ-XY
BIT
0
1
P001
P002
Remarks
ADJ-X
Details
0: Open
1: HP
T-8-4
FEEDER
Address
P001
8-7
BIT
0
1
2-3
4
5
6
7
8
9
10
11
12
13
Remarks
8-7
8-8
COPIER > ADJUST > ADJ-XY
ADJ-X-MG
8-8
CCD
8-9
FEED-ADJ
COPIER > ADJUST > CCD
W-PLT-X
Details
T-8-7
8-9
Write start position in the vertical scanning direction at pickup from the
multi-purpose Tray
To adjust the image write start position in the vertical scanning direction
Details
when picking up paper from the Multi-purpose Tray.
As the value is incremented by 1, the margin on the left edge of paper
is increased by 0.5 mm.
+: Left margin becomes larger. (An image moves to the right.)
-: Left margin becomes smaller. (An image moves to the left.)
When replacing the controller PCB, enter the value of service label.
When replacing the controller PCB
Use case
Adj/set/operate method Enter the setting value, and then press OK key.
After the setting value is changed, write the changed value in the
Caution
service label.
Display/adj/set range -12 to 12
Approx. 0.5 mm
Unit
0
Default value
Write start position in the vertical scanning direction at 2-sided pickup
ADJ-REFE
To adjust the image write start position in the vertical scanning direction
Details
at 2-sided pickup.
As the value is incremented by 1, the margin on the left edge of paper
is increased by 0.5 mm.
+: Left margin becomes larger. (An image moves to the right.)
-: Left margin becomes smaller. (An image moves to the left.)
When replacing the controller PCB, enter the value of service label.
When replacing the controller PCB
Use case
Adj/set/operate method Enter the setting value, and then press OK key.
After the setting value is changed, write the changed value in the
Caution
service label.
Display/adj/set range -12 to 12
Approx. 0.5 mm
Unit
0
Default value
Registration loop amount adjustment: cassette feeding
LOOP-CST
To adjust the registration loop amount in the cassette feeding.
Details
The paper feeding distance is increased/decreased by changing the
value.
+: The loop amount increases.
-: The loop amount decreases.
- When replacing the controller PCB
Use case
- When the casette feeding paper is skewed
Display/adj/set range -2 to 2
1.0 mm
Unit
0
Default value
8-10
LOOP-MF
Details
Use case
Display/adj/set range
Unit
Default value
LOOPREFE
Details
Use case
Display/adj/set range
Unit
Default value
FIXING
COPIER > ADJUST > FIXING
FX-FL-SP
T-8-9
8-10
8-11
FUNCTION
LASER
COPIER > ADJUST > LASER
PVE-OFST
Details
CCD
COPIER > FUNCTION > CCD
CCD-ADJ
Details
Use case
8-11
8-12
CLEAR
COPIER > FUNCTION > CLEAR
ERR
Details
Use case
Adj/set/operate method
R-CON
Details
Use case
Adj/set/operate method
COUNTER
Details
Use case
Adj/set/operate method
HIST
Details
Use case
Adj/set/operate method
ALL
Details
T-8-11
Use case
Adj/set/operate method
Related service mode
8-12
MISC-R
8-13
SPLMAN
COPIER > FUNCTION > MISC-R
SCANLAMP
Details
MISC-P
COPIER > FUNCTION > MISC-P
CNTR
Details
SPL93822
Details
Use case
Adj/set/operate method
Caution
Details
When preventing the count value from being cleared carelessly
Use case
Adj/set/operate method Enter the setting value, and then press OK key.
Be sure to perform this mode after consulting with the system
Caution
administrator at users site.
0 to 1
Display/adj/set range
0: Enabled (Display), 1: Disabled (Hide)
0
Default value
Related service mode COPIER> FUNCTION> SPLMAN> SPL93822
Change of the maximum value of auto sleep shift time
SPL00171
To change the maximum value of auto sleep shift time in Settings/
Details
Registration> Timer Settings> Auto Sleep Time.
When changing the setting time to shift to auto sleep mode
Use case
Adj/set/operate method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
0 to 1
Display/adj/set range
0: 0 to 60, 1: 0 to 240
0 (For Europe), 1 (For locations other than Europe)
Default value
T-8-16
SYSTEM
COPIER > FUNCTION > SYSTEM
DOWNLOAD
Details
Use case
Adj/set/operate method
Related user mode
8-13
8-14
OPTION
INSTALL
COPIER > FUNCTION > INSTALL
STRD-POS
Details
PART-CHK
COPIER > FUNCTION > PART-CHK
MTR-ON
Details
BODY
COPIER > OPTION > BODY
DFDST-L1
Details
8-14
Setting of location
To set the location.
At installation in areas other than Japan, perform the following
procedure to match the setting information with that of the location.
- At installation
Use case
- When replacing the controller PCB
- When changing the location information
Adj/set/operate method 1) Enter the setting value under LOCALE, and then press OK key.
2) Set the paper size configuration under SIZE-LC.
3) Execute COPIER> FUNCTION> CLEAR> ALL.
4) Turn OFF/ON the main power switch.
Since COPIER> FUNCTION> CLEAR> ALL is executed when
Caution
changing the location, the setting information of user mode, service
mode, etc. is initialized.
The setting information of this item is not initialized.
Display/adj/set range 1 to 8
1: Japan, 2: North America, 3: Korea, 4: China, 5: Taiwan, 6: Europe, 7:
Asia, 8: Oceania
1
Default value
Related service mode COPIER> FUNCTION> CLEAR> ALL
COPIER> OPTION> BODY> SIZE-LC
Setting of paper size configuration
SIZE-LC
To set the paper size configuration.
Details
At installation in areas other than Japan, perform the following
procedure to match the setting information with that of the location.
- At installation
Use case
- When replacing the controller PCB
- Upon users request
Adj/set/operate method 1) Set the location under LOCALE.
2) Enter the setting value under SIZE-LC, and then press OK key.
3) Execute COPIER> FUNCTION> CLEAR> ALL.
4) Turn OFF/ON the main power switch.
Since COPIER> FUNCTION> CLEAR> ALL is executed when
Caution
changing the location, the setting information of user mode, service
mode, etc. is initialized.
The setting information of this item is not initialized.
Display/adj/set range 1 to 3
1: AB configuration, 2: Inch configuration, 3: A configuration
Related service mode COPIER> FUNCTION> CLEAR> ALL
COPIER> OPTION> BODY> LOCALE
MIBCOUNT
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
SDTM-DSP
Details
Use case
Adj/set/operate method
Caution
Display/adj/set range
Default value
Related user mode
TR-BS-SW
Details
Use case
Adj/set/operate method
Caution
Display/adj/set range
Default value
SC-PR-SW
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
8-15
8-15
TMP-TB15
Details
Adj/set/operate method
Display/adj/set range
Default value
SP-SW
Details
Use case
Adj/set/operate method
Caution
Display/adj/set range
Default value
CLN-SW
Details
Use case
Adj/set/operate method
Caution
Display/adj/set range
Appropriate target
value
Default value
SCANSLCT
Details
Use case
Adj/set/operate method
Caution
Display/adj/set range
Default value
8-16
8-16
USER
COPIER > OPTION > USER
COUNTER1
Details
Use case
Adj/set/operate method
Caution
Display/adj/set range
Default value
COUNTER2
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
COUNTER3
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
COUNTER4
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
COUNTER5
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
8-17
8-17
8-18
COUNTER
TOTAL
COPIER > COUNTER > TOTAL
SERVICE1
Details
8-18
8-19
RPT-PRT
Details
MF
Details
FEEDER
COPIER > COUNTER > FEEDER
FEED
Details
Use case
Display/adj/set range
Unit
Default value
T-8-21
PICK-UP
Cassette 1 pickup total counter
To count up the number of sheets picked up from the cassette 1.
The counter is advanced regardless of the original size.
The counter is advanced by printout in service mode.
Display/adj/set range 0 to 99999999
Number of sheets
Unit
0
Default value
Cassette 2 pickup total counter
C2
To count up the number of sheets picked up from the cassette 2.
Details
The counter is advanced regardless of the original size.
The counter is advanced by printout in service mode.
Display/adj/set range 0 to 99999999
Number of sheets
Unit
0
Default value
T-8-23
JAM
8-19
8-20
8-20
FEEDER
8-21
FEEDER > ADJUST
DOCST2
Details
ADJUST
FEEDER > ADJUST
DOCST
Details
Details
8-21
8-22
LA-SPD2
FUNCTION
FEED-ON
Details
Use case
Adj/set/operate method
Related service mode
FEED-CHK
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
SL-CHK
Details
Use case
Adj/set/operate method
Display/adj/set range
Default value
Related service mode
SL-ON
Details
Use case
Adj/set/operate method
Related service mode
ROLL-CLN
Details
Use case
Adj/set/operate method
8-22
TEST MODE
8-23
TESTMODE > PRINT
DENS
Details
PRINT
TESTMODE > PRINT
PG-TYPE
Details
Use case
Adj/set/operate method
Display/adj/set range
Setting of PG number
To set the PG number of the test print.
At trouble analysis
Enter the setting value, and then press OK key.
08
0: Grid Bk
1: Halftone
2: Solid black
3: Solid white,
4: Solid black / Solid white
5: 2 dot 2 space (Length)
6: 2 dot 2 space (Side)
7: confirmation at ghost image
8: For R&D
0
Default value
Setting of PG output quantity
COUNT
To set the number of sheets for PG output.
Details
At trouble analysis
Use case
Adj/set/operate method Enter the setting value, and then press OK key.
1 to 99
Display/adj/set range
1 sheet
Unit
1
Default value
Setting of PG 2-sided mode
PHASE
To set 1-sided/2-sided print for PG output.
Details
Even if 2-sided print is set for a machine that only supports 1-sided
print, the setting is disabled.
At trouble analysis
Use case
Adj/set/operate method Enter the setting value, and then press OK key.
0 to 1
Display/adj/set range
0: 1-sided, 1: 2-sided
0
Default value
8-23
Installation
to check this
How
Installation Procedure
Pre-Checks
Making
to Make Before
Points
Installation
the Contents
Checking
and
Unpacking
Installation Procedure
Cover Type-T
Platen
Installation Procedure
Kit-M1 Installation
Heater
Procedure
Heater Unit-40
Cassette
Installation Procedure
9
Installation
9-2
Making Pre-Checks
A symbol is described on the illustration in the case of using the parts included in the package
of this product.
It is better to see the planned location of installation before carrying the host machine in the
user site.
1) The host machine can singly connect to the outlet of rated +/-10V, 15A or more.
2) The installation site must be in the following environment. Especially, avoid installing the
Packaged Item
F-9-1
3) Avoid installing the machine near fire, in an area subject to dust or ammonia gas. When
installing the machine in a place exposed to direct rays of the sun, it is recommended that
Harness
Connector
Tighten
Remove
Connect
Disconnect
Secure
Free
6) The machine must be installed at least 10 cm away from the surrounding walls and there
must be an adequate space for operating the machine.
Claw
100mm or more
Insert
Remove
Push
Plug in
Turn on
Checking instruction
1285mm
Check
Visual Check
Sound Check
F-9-2
553mm
1022.9mm
F-9-3
9-2
9-3
7) Install the machine in a well-ventilated place. Do not install the machine close to the
ventilation duct of the room.
Type of Model
from a cold place to a warm place. Leave the unpacked machine as it is for at least two
hours before installing it.
Network Model
Cursor key
with a DADF). Accordingly, two or more persons are required to lift the machine. Be sure to
Cursor key
Numeric key
distribution system.
F-9-4
9-3
9-4
Hand the supplied USB cable to a user, and then explain the usage of the USB to refer to user's guide.
Hand the supplied LAN cable to a user, and then explain the usage of the LAN to refer to user's guide.
When the length of the LAN cable is not enough, explain that purchase the cable (the shield type more than Category 5) of the Off-the-Shelf Items and use it
to the user.
(for Europe/Asia/Korea/
Latin America (230V))
(for India)
F-9-5
9-4
Installation > Unpacking and Installation Procedure > Unpacking the Machine and Removing the Packaging Materials
9-5
3) Remove the two cushioning material, and then pull down the plastic bag.
NOTE:
The toner cartridge may not be supplied depending on the models.
F-9-6
F-9-8
Installation > Unpacking and Installation Procedure > Unpacking the Machine and Removing the Packaging Materials
9-5
Installation > Unpacking and Installation Procedure > Installing the Toner Cartridge
5) While holdling the four handles shown in the following figure to lift the machine, carry it to
installation site.
9-6
F-9-9
F-9-10
6) Remove all the plastic bags and all the fixed tapes on each part.
2) Shake the toner cartridge 5-6 times.
F-9-11
Installation > Unpacking and Installation Procedure > Installing the Toner Cartridge
9-6
Installation > Unpacking and Installation Procedure > Installing the Toner Cartridge
9-7
5) Turn the toner cartridge in the direction of the arrow until it stops.
F-9-14
F-9-12
4) While holding the toner cartridge, pull the seal to remove it.
seal
F-9-13
Installation > Unpacking and Installation Procedure > Installing the Toner Cartridge
9-7
Installation > Unpacking and Installation Procedure > Setting the Cassettes
9-8
F-9-17
F-9-15
2) While nipping the Side Guide Lever, slide the Side Guide Plate to the prescribed paper
size.
3) While nipping the Rear Edge Guide Lever, slide the Rear Edge Guide Plate to the
prescribed paper size.
Side Guide Plate
Installation > Unpacking and Installation Procedure > Setting the Cassettes
9-8
Installation > Unpacking and Installation Procedure > Turning ON the Main Power / Stirring Toner / Initial setting
9-9
Installation > Unpacking and Installation Procedure > Turning ON the Main Power / Stirring Toner / Initial setting
9-9
Installation > Unpacking and Installation Procedure > Checking the Connection to the Network (for Network Model )
9-10
1) Hand the supplied LAN cable to a user, and then explain the usage of the LAN cable to
refer to user's guide.
2) When the length of the LAN cable is not enough, explain that purchase the cable (the
shield type more than Category 5) of the Off-the-Shelf Items and use it to the user.
network setting.
1) Place a document on the document glass, and then copy it by feeding paper from the
cassette and manual-feed tray to check the operation and the resultant print image.
Check that abnormal sound is not generated.
Check the image quality at respective magnifications.
Check that the document is copied normally on the specified number of sheets.
When image adjustment is necessary, refer to the chapter of the adjustment.
Installation > Unpacking and Installation Procedure > Checking the Connection to the Network (for Network Model )
9-10
Installation > Platen Cover Type-T Installation Procedure > Installation Procedure
Installation Procedure
9-11
1) Affix the Face Sticker only when the machine is changed from the DADF model to the
platen cover model. For removing the DADF, see the DADF service manual.
[2] Face Sticker x1
Face Sticker
F-9-20
F-9-23
F-9-21
Installation > Platen Cover Type-T Installation Procedure > Installation Procedure
9-11
Installation > Platen Cover Type-T Installation Procedure > Installation Procedure
9-12
F-9-24
4) Connect the power plug of the host machine to the power outlet.
5) Turn ON the main power switch.
Installation > Platen Cover Type-T Installation Procedure > Installation Procedure
9-12
9-13
Product Name
F-9-26
Safety regulations require the product's name to be registered. In some regions where this
F-9-25
<Documentations>
9-13
Installation > Heater Kit-M1 Installation Procedure > Preparation of the Host Machine
9-14
2) Open the DADF or Platen Cover and remove the Reader Rear Cover.
2 Claws
NOTE:
Loosen the DADF cables when DADF is installed.
1 Edge Saddle
1 Harness Guide
x4
x2
Edge Saddle
Guide
F-9-27
F-9-28
x2
F-9-29
Installation > Heater Kit-M1 Installation Procedure > Preparation of the Host Machine
9-14
Installation > Heater Kit-M1 Installation Procedure > Connecting Heater Kit-M1 with the Host Machine
9-15
x1
Wire Saddle
x1
Connector
x2
F-9-30
4) Cut the Blindfold Cover with nippers at the Environment Heater Switch on the Right Cover.
F-9-32
NOTE:
Burrs must be removed.
F-9-31
Installation > Heater Kit-M1 Installation Procedure > Connecting Heater Kit-M1 with the Host Machine
9-15
Installation > Heater Kit-M1 Installation Procedure > Connecting Heater Kit-M1 with the Host Machine
2) Insert the Heater Switch Unit to the host machine, and then install the Heater PCB Unit.
1 Hook
1 Connector
9-16
x1
x2
Connector
F-9-34
x1
F-9-33
F-9-35
Installation > Heater Kit-M1 Installation Procedure > Connecting Heater Kit-M1 with the Host Machine
9-16
Installation > Heater Kit-M1 Installation Procedure > After Installing the Heater Kit
2 Connectors
1 Connector
6 Wire Saddles
1 Guide
9-17
1 Guide
x2
x7
x1
Wire Saddle
Connector
x1
Guide
Wire Saddle
F-9-38
Guide
Connector
NOTE:
Connector
F-9-36
Wire Saddle
F-9-37
Installation > Heater Kit-M1 Installation Procedure > After Installing the Heater Kit
9-17
Installation > Cassette Heater Unit-40 Installation Procedure > Points to Note Before Installation
9-18
F-9-40
F-9-39
<Documentation>
Installation > Cassette Heater Unit-40 Installation Procedure > Points to Note Before Installation
9-18
Installation > Cassette Heater Unit-40 Installation Procedure > Connecting Cassette Heater Unit-40 with the Host Machine
9-19
2) Connect the Cassette Heater Unit-40 Cable [A] and the Cassette Heater Cable [C] .
1 Wire Saddle
1 Connector
1) Set the Cassette Heater Unit-40 to the host machine and then fix it.
NOTE:
The Cassette Heater Unit-40 Cable [B] is used to connect the cassette heater of the
Cassette Feeding Module AB1 (option cassette).
x1
x1
x1
[C]
[A]
Wire Saddle
F-9-41
[B]
F-9-42
Installation > Cassette Heater Unit-40 Installation Procedure > Connecting Cassette Heater Unit-40 with the Host Machine
9-19
Installation > Cassette Heater Unit-40 Installation Procedure > Connect Cassette Heater Unit-40 with Cassette Feeding Module AB1(Option Cass
9-20
3) Remove the End Terminal from Cassette Heater Unit-40 Cable [B] of the host machine.
(The removed End Terminal will not be used.)
1 Connector
NOTE:
After installing the cassette heater unit to the host machine following the previous steps,
install the cassette heater unit to the Cassette Feeding Module.
x1
x2
End Terminal of Cassette Heater Unit-40 Cable [B]
F-9-45
F-9-43
x1
F-9-44
9-20
Installation > Cassette Heater Unit-40 Installation Procedure > Connect Cassette Heater Unit-40 with Cassette Feeding Module AB1(Option Cass
Installation > Cassette Heater Unit-40 Installation Procedure > After Installing the Heater
4) Connect the Cassette Heater Unit-40 Cables [B] (host machine) and [D] (cassette feeding
module).
9-21
1 Connector
1 Guide
[B]
x1
[B]
2) Connect the power plug of the host machine to the power outlet.
3) Turn ON the heater switch and the main power switch of the host machine.
[D]
x1
[D]
Guide
F-9-46
Installation > Cassette Heater Unit-40 Installation Procedure > After Installing the Heater
9-21
Appendix
Tools
Service
Circuit Diagram
General
Timing Chart
General
Data
Backup
Counter
Soft
Specifications
Service Tools
*
A: each service engineer is expected to carry one.
B: each group of 5 service engineers is expected to carry one.
Special Tools
Tool name
Tool No.
Rank (*)
Digital multimeter
FY9-2002
Shape
Uses
For making electrical
checks.
Tester extension
pin
Tester extension
pin (L-shipped)
FY9-3038
FY9-3039
FY9-9196
10-2
As an addition when
making an electrical
check.
As an addition when
making an electrical
check.
Uses
Composition
Remarks
Alcohol
Alcohol
Cleaning; e.g.,
metal; oil or toner
stain.
Fluoride-family
hydrocarbon
Chlorine-family
hydrocarbon
Alcohol
Lubricating oil
(EM-50L)
Lubrication; e.g.,
gears or the shaft of
the CIS unit.
Special oil
Special solid
lubricating agent
Lithium soap
Lubricating oil
(HP-300)
Bushings (L/R) of
the pressure roller
Composition oil
Conducting
grease
FLOIL GE-676
Tool No.: FY9-6023 (20g)
T-10-2
T-10-1
10-2
10-3
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (1/5)
SW2
NO
SCREW TO PLATE
MT2
MT1
TH1
MT3
J863
SR202
Fixing Delivery
Sensor
SR204
SR203
Delivery Sensor
1
3
J870
J866
J874
J871
SR201
TH2
SOLD302
COM
SOLD301
2
J867DH
J867D
J865L
J865DH
J865D
26
27
24
25
22
23
FFC1
20
21
18
19
16
17
14
15
12
13
10
11
8
9
6
7
J714
4
5
J707
J708
SNS_LARGE
SNSPOW
L-GND
SNS_REGI
TRCHG
TRNFOT
TRCRNT
/TRPWM
TRPFOT
PRACMONI
DISPWM
DISDCFOT
DEVDCPWM
TO Controller
PCB J13S
PRACCUR1
TNRCHKD
TNRCHKT
DVACFOT
DVACON
PRACON
3.3VR
DVDCFOT
L-GND
PRACFOT
5VR
PRDCPWM
L-GND
P-GND
PRDCFOT
N.C
P-GND
24VU
For Standard
Model
L-GND
28
SNSPOW
FFC
PRACCUR2
2
1
J909
+3.3V
24VU
FT4
FT2
+3.3V
P-GND
+24VR
1
2
3
P-GND
5
9 10
J877D
J877DH
J877L
L-GND
29
27
28
+24VU
P-GND
+24VR
P-GND
+3.3V
+3.3V
L-GND
L-GND
COR4
L-GND
25
26
23
24
21
22
19
20
17
15
18
16
13
14
11
12
9
10
7
8
5
6
3
4
1
3
2
2
3
1
1
2
FFC
1
For Local
Print Model
PCB3
TO Controller
PCB J13E
JP9,10
Tr3
MCT
J880
J879
SR206
Pre-registration
Sensor
JP1,2
JP7,8
SR207
HVT PCB
JP3,4
J878
SR205
Cassette 1
Paper Sensor
Large Sensor
JP5,6
J903
1
3
1
2
J907
TO J902
MT6
ECO_POW
Main Switch
MT6
+24VU
1
2
3
J904E
Except for EU
SW1
J904S
FT3
Power Supply
PCB (1/2)
+24VU
J801
PCB2
CT
FT1
Main
Switch
J910
P-GND
SNS_CAS_P
DOPEN
J716
SNSPOW
H2DRV
N.C
SNS_EJECT_P
J706
L-GND
MT6
SW1
J873DH
J873D
SNSPOW
L-GND
N.C
SNS_FIX_P
L-GND
L-GND
SNS_TN_FULL
SNSPOW
SNSPOW
L-GND
L-GND
S_TH
SNS PRESS
L-GND
SNSPOW
M_TH
PCB1
29
J873L
L-GND
H1DRV
ESS
RLDRV
/ZEROX
J905
For EU
PSU_DOWN
For 120V
TO J911
J868DH
J868D
J902
TO J902
J709
For 230V
J911
J906
H1Drv
N.C
1
2
J861M
J861F
ECO_POW
1 2 3
1 2 3
H2Drv
H2Drv
2
1
J862
N.C
+24VR
+24VU-IN
J890F
H1Drv
COR5
1
2
TH_CNCT
J893
MT5
2
2
J703
1
1
J892
Fixing Sub
Heater
Fixing
Heater
TP
Thermo
Switch
H2
H1
MT4
TP1
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (1/5)
DEVELOPMENT
COPY
REMAINING
DETECTION
+24V
GND(P)
NEUTRALIZATION
DRUM
FIX BIAS
CONTACT PLATE
CHARGE
10
P.1
F-10-1
10-3
10-4
Power Supply
PCB (2/2)
15
J13
9
8
11
10
13
12
15
2
2
1
1
J851
/M_DEC
J711
M_FG
/M_ACC
M_FR
14
9 10 11 12
J710
J715
FFC
/LASER_BDI
+24VU
3
P-GND
P-GND
P-GND
+24VR
P-GND
7
+24VU
Environment Sensor
J840D
J840DH
1 2 3 4 5 6
13 12 11 10 9 8
8
6
J855DH
J855D
J855L
J704
2
FEED_CL
HU1
+24VR
+24VR
J875
J705
13 12 11 10 9
REGI_CL
+24VR
FANDRV
P-GND
GND
MULTI_SL
OPC_CL
FAN_LOCK
GND
J702
8
+24VR
+24VR
MULTI_CL
GND
OPC_DET_OUT
OP_FEED_SNS
CST_DET
OP_CST_P_SNS
GND
SNS_POW
SNSPOW
9 10 11
L-GND
SNSPOW
SNS_MULTI_P
L-GND
J701
1
3
9 10 11 12 13
5 4 3 2
2
2
3
1
J854D
J854DH
J854L
1
2
2
1
J853D
J853DH
J853L
1
2
2
1
J852D
J852DH
J852L
9 10 11 12 13
J830
SL
SL202
PCB6
1
3
2 3
2 1
1-Cassette Controller
PCB (1/2)
Cassette 1 Pickup
Solenoid
J844D
J844DH
J844L
1
1
1
SR211
J843D
J847
2
CL201
Multi-purpose Tray
Paper Sensor Multi-purpose Tray
Feed Clutch
6
J842D
J842DH
CL
SR210
J843DH
J848
Arch Sensor
9
3
3
E
+24VU
+3.3V
+3.3V
L-GND
10
XH
10
4
4
COR1
5
5
N.C
+3.3VR OR +5VR
L-GND
+3.3VR
SL_ON
ENV_AN_HUM
+24VR
J840L
2
6
6
PCB1
J712
7
7
13 12 11 10 9
OPC_DET_IN
VDD1
L-GND
J713
8
8
J14
J850
4 3 2 1
4 3 2 1
1
1
J904S
10
L-GND
+24VU
P-GND
3
M
2
2
P-GND
J811
3
3
/P_ACC
4
4
/P_DEC
5
5
+24VR
FG
XH
/VDD1
P-GND
P-GND
+24VU
+5VR
+24VU
L-GND
SNS_LOOP
J827L
J827DH
J827D
9 10 11
3 2 1
+24VR
L-GND
3
+3.3VR
/DUP_STB
DUP_CLK
8
4
L-GND
DUP_RXD
DUP_TXD
7
5
FFC3
+3.3V
9 10 11
3 2 1
1 2 3 4 5 6
11 10 9 8 7 6
P-GND
8
4
+3.3V
7
5
J828L
J828DH
J828D
L-GND
1 2 3 4 5 6
11 10 9 8 7 6
11
J904E
8
13
LASER_CONT0
10
L-GND
VDD2
L-GND
/VDO2
L-GND
P-GND
+24VU
12
M202
J810
14
Main Motor
M201
M203
FFC
LASER_CONT1
J1001
11 10 9
PCB2
LASER_CONT2
PCB5
Fixing Motor
Polygon Motor
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (2/5)
/A
/B
CST_SL
10
ENV_AN_TMP
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (2/5)
1
3
CL
CL
CL203
CL202
J841D
J841DH
321
SL
SL201
Multi-purpose Tray
Pickup Solenoid
5
FM1
Fixing Cooling
Fan
4
P.2
F-10-2
10-4
10-5
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (3/5)
10
CIS
J930
FFC
26
27
24
25
22
23
20
21
18
16
19
14
17
12
15
10
13
To ADF Driver
PCB CN10 SR401
Copyboard Cover
Open/closed Sensor
(ADF option)
SR402
PCB7
Control Panel PCB
8
11
J1100
FFC
2
4
3
10
12
11
14
13
16
15
18
17
20
19
22
21
24
23
Contact Sensor
HP Sensor
26
25
J1102
27
J1101
HP_SENS_C
GND
HP_SENS
J16
J9
SNSPOW
N.C
GND
ADF_OPEN_S
J18
SNSPOW
24VR
GND
24VR
10 11 12 13 14 15
GND
RM_A
RM_B
RM_A/
RM_B/
RM_PWM_A
KM_A
J4
RM_PWM_B
KM_A/
KM_B
KM_B/
KM_PWM_A
KM_PWM_B
GND
RIKAN_SL
ADF_CONNECT1
3
4
24VR
LEDB1
5
6
LEDG1
GND
7
8
LEDR1
+3.3VR
9
10
+3.3VR
GND
11
12
VREF
13
14
GND
GND
15
16
CIS_CLK
GND
17
18
CIS_SP
GND
19
20
VIN5
GND
21
22
VIN4
GND
23
24
VIN3
GND
VIN2
25
26
FFC
GND
27
26
VIN1
GND
27
VIN0
BUZZ
25
24
CIS_MODE
FFC5
L-GND
23
22
KEY_WRITE8
KEY_WRITE7
21
20
KEY_WRITE6
KEY_WRITE5/LED4
+5VR
19
18
KEY_READ5
17
16
KEY_READ1
KEY_READ2
15
14
KEY_READ3
L-GND
13
12
KEY_READ4
LCD_RS
11
10
/PANEL_RESET
GLCD_DO
9
8
/GLCD_CS
GLCD_CLK
7
6
KEY_WRITE1/LED0
J6
5
4
KEY_WRITE2/LED1
3
2
KEY_WRITE3/LED2
+3.3VR
P_LED_WR
ESS_LCD/
L-GND
KEY_WRITE4/LED3
FFC4
ESS_KEY/
J7
PCB1
N.C
GND
TX-
TX+
GND
GND
GND
DEV_DP
DEV_DM
DEV_DETECT
J20
1
14 13 12 11 10 9
J12
J10
8
10 9
J11
8
J3
12 11 10 9
GND
N.C
SNSPOW
ADF_COVER
ADF_EXIT
ADF_EMPTY
ADF_READ
ADF_L2
ADF_REG
ADF_W2
ADF_L1
ADF_W1
ADF_LAST_S
B-
B+
A+
J23
J15
8
GND
L-GND
10 9
RX+
RX-
GND
GND
3.3VR
J1
5
COUNTER_CLK
COUNTER_WP/
SOFT_ID_DI
L-GND
COUNTER_DATA
L-GND
L-GND
SOFT_ID_DO
SOFT_ID_CLK
J8
7
L-GND
SOFT_ID_CS
J2
A-
3.3VR
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (3/5)
B
4
USB DEVICE
NETWORK
M301
J1
LAN
J1
Soft-ID
PCB
Counter ROM
PCB
Reader Motor
USB
10
P.3
F-10-3
10-5
10-6
J1904
D
J924
SOLD22
Cassette Heater
Switch
(Option)
SOLD41
SOLD40
SW100
J1901
GND
+24V
J1902
2
J1905
J927
PCB4
J1903
SOLD21
H6
J903
Cassette 1
Heater
(Option)
J907
H7
Cassette 2
Heater
(Option)
10
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (4/5)
10
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (4/5)
P.4
F-10-4
10-6
10-7
Duplex Unit
Reverse Motor
M501
M502
SR503
J824
3
J823
J1006
SR501
SR502
J835
4
J832L
J832DH
J832D
J831L
J831DH
J831D
J1005
SL501
SL
DUPLEX_SNS
GND
SNS_POW
/B
/A
/B
/A
Cassette 2
Feed Sensor
SW501
5
COR3
Cassette 2
Paper Sensor
9 10 11 12 13
SW1
SW2
GND
SW4
1
J837
J838L
J838DH
J838D
/DUP_STB
GND
+3.3VR
+5VR
+24VU
+24VU
GND
GND
DUP_CLK
DUP_RXD
DUP_TXD
MT503
+24VR
J834
C
1
1-Cassette Controller
PCB (2/2)
CL
J1008
7
CL501
3
8
J833
Cassette 2
Drive Clutch
9 10 11 12 13
PCB6
11 10 9
J839
SW3
PCB5
J1001
J1003
13 12 11 10 9
OP_FEED_SNS
Cassette 2
Pickup Solenoid
SNS_POW
J825
Cassette 2 Size
Detection Switch
GND
OP_CST_P_SNS
1-Cassette Unit
Duplex Motor
SNS_POW
OPC_CL
MT504
B
J830
13 12 11 10 9
OPC_DET_IN
+24VU
SNS_POW
SL_ON
OP_CST_P_SNS
CST_DET
OP_FEED_SNS
OPC_DET_OUT
OPC_CL
GND
GND
GND
GND
TO Controller
PCB J713
TO Controller
PCB J712
10
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (5/5)
GND
SL_ON
+24V
10
10 9
Appendix > General Circuit Diagram > General Circuit Diagram > General Circuit Diagram (5/5)
P.5
F-10-5
10-7
10-8
WAIT
Laser
STBY
INTR
LSTR
*1
*1
10-8
10-9
Backup Data
Data
Replacement
Controller
PCB
*1
CLEAR
Backup
Yes/No
Clear
Clear
Clear
Clear
No
Timer Settings
Clear
Clear
Clear
Clear
No
Common Settings
Clear
Clear
Clear
Clear
No
Copy Settings
Clear
Clear
Clear
Clear
No
Printer Settings
Clear
Clear
Clear
Clear
No
Adjustment / Maintenance
Clear
Clear
Clear
Clear
No
Output Reports
No
Clear
Clear
Clear *3 No
Clear
Clear
Clear
No
Logs
Clear
Clear Clear
No
Clear
Clear
No
Clear
Clear
No
Menu Preferences
T-10-3
*1. Log data such as Mac address, USB serial number, printer-related setting values, scanner-related setting values, user data, and logs are initialized.
*2. The logs (print, jam, error, and alarm) are cleared.
*3. The system administrator ID and the password are changed back to the default values. <Manager ID: 7654321 / PIN: 7654321>
10-9
No.
Counter Details
Remote copy
Total
Copy
Print
Copy and print
Scan
Box
Reception print
Report print
Transmission
T-10-4
10-10
Counter Details
101
102
103
104
108
Total 1
Total 2
Total(large)
Total (small)
Total (black and white 1)
109
112
113
114
115
116
117
126
127
128
129
132
133
136
137
138
139
140
141
150
151
152
153
156
157
160
161
162
163
164
165
201
202
203
204
205
206
207
208
209
10-10
No.
210
211
212
221
222
227
228
237
238
249
250
255
256
265
266
277
278
283
284
293
294
301
302
303
304
305
306
307
308
313
314
319
320
329
330
331
332
333
334
339
340
345
346
355
356
Counter Details
Local copy (Total 2)
Local copy (large)
Local copy (small)
Copy (black and white 1)
Copy (black and white 2)
Copy (black and white /large)
Copy (black and white /small)
Copy (black and white /large/double sided )
Copy (black and white /small/double sided )
Copy A (black and white 1)
Copy A (black and white 2)
Copy A (black and white /large)
Copy A (black and white /small)
Copy A (black and white /large/double sided )
Copy A (black and white /small/double sided )
Local copy (black and white 1)
Local copy (black and white 2)
Local copy (black and white /large)
Local copy (black and white /small)
Local copy (black and white /large/double sided )
Local copy (black and white /small/double sided )
Print (Total 1)
Print (Total 2)
Print (large )
Print (small)
Print A(Total 1)
Print A(Total 2)
Print A(large )
Print A(small)
Print (black and white 1)
Print (black and white 2)
Print (black and white /large )
Print (black and white /small)
Print (black and white /large /double sided)
Print (black and white /small/double sided)
PDLPrint (Total 1)
PDLPrint (Total 2)
PDLPrint (large )
PDLPrint (small)
PDLPrint (black and white 1)
PDLPrint (black and white 2)
PDLPrint (black and white /large )
PDLPrint (black and white /small)
PDLPrint (black and white /large /double sided)
PDLPrint (black and white /small/double sided)
No.
403
404
405
406
411
412
413
414
421
422
501
505
506
507
508
509
510
511
512
801
802
803
804
809
810
815
816
939
940
10-11
Counter Details
Copy+print (black and white/large)
Copy+print (black and white/small)
Copy + print (black and white2)
Copy + print (black and white1)
Copy + print (large)
Copy + print (small)
Copy + print (2)
Copy + print (1)
Copy + print (black and white/large/double sided)
Copy + print (black and white/small/double sided
Scan (Total 1)
Black and white Scan (Total 1)
Black and white Scan (Total 2)
Black and white Scan (large)
Black and white Scan (small )
Color scan (Total 1)
Color scan (Total 2)
Color scan (large)
Color scan (small )
Report print (Total 1)
Report print (Total 2)
Report print (large )
Report print (small )
Report print (black and white 1)
Report print (black and white 2)
Report print (black and white /large )
Report print (black and white /small )
Remote scan (color )
Remote scan (black and white)
T-10-5
10-11