he =

TL to TL =
194

he = 194

2427

O/D = 1000
R = 1000

r = 100

1000

968

e = 16
1750
t = 16
Overall length,L =
2815
12
117.72
Operating Wt, W=

Actual Volume, V=

2.26 m3.

INPUT

Ton
Vertical

OUTPUT

Capacity:
Gas :

2
Nitrogen

m.

Shell thickness
Dished end thickness

16
16

mm
mm

Operating pressure:

16

kg/cm2(g)

Hydrostatic test pressure:

27.59

kg/cm2(g)

Design Pressure:

20

kg/cm2(g)

mm

Operating Temperature:
Joint efficiency:

50
85

Overall length
Length of Dished end,he
Length TL to TL :

2815

Outside Diameter:
Corrosion Allowance :

1000
1.5

mm
mm

Actual Volume:
Operating weight :

2.26
2

Check for Dimensions:

Plate thickness for dished end:
Design for Shell thickness:
Check for Combined Loading:
Disgn Check of Shell thickness at Test Condition:
Check for Principal Stress
Inside Diameter of Vessel. I/D
Empty weight of Vessel:

OK
16
mm
OK
1
OK
OK
968
mm
1.51
Ton
100% RADIOGRAPHY REQD.

Wind Pressure:
194.2
kg/m
Radiography of Butt Welds:
10
%
Design Code :
BS:5500
Pressure Range of Cyclic Variation:
10
No. of Cycles:
1,000,000
Cycles.
Type of Vessel:
Horizontal
INPUT TO BE VARIED BASED ON OUTPUT CONDITION:
2

Inside knuckle Radius, r

Inside Spherical Radius, R
Material of Construction:

100
mm
1000
mm
SA 516 GR. 60 SA 516 GR. 70
SA 516 GR. 60

Wheather 100% 0r 10% Radiography Required?

194
mm
2427.454 mm
m3.
Ton

NOZZLE DETAILS:
DESCRIPTION
MANHOLE

MARK
N1

SIZE
500

MATL.STD
ASTM A 106

THICKNESS(mm)
26.19

RESULT
OK

t
PAD PLATE DETAILS for NOZZLE NECK N1:
Thickness of shell, t =
Thickness of Pad Plate, p =
Width of Pad Plate , w =
Value of H =
Width of Pad Plate , w > H/2
Thickness of Pad Plate, p<40 mm
Thickness of Pad plate, p t/4
Test result on thickness & width of Pad Plate

16
20
100
119.5397423454
OK
OK
OK
1

mm
mm
mm
mm

NOZZLE MARKED AS N1

NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS

OF PAD PALTE AND/OR WIDTH OF PAD PLATE.

NOZZLE DETAILS:
DESCRIPTION
I/L,O/L & SPARE

MARK
SIZE
N2,N3,N4 100

MATL.STD
ASTM A 106

THICKNESS(mm)
8.56

RESULT
OK

PAD PLATE DETAILS for NOZZLE NECK N2,N3 & N4:

mm
mm
mm
mm

Size
thickness
p

16
12
150
41.44
OK
OK
OK
1

Thickness of shell, t =
Thickness of Pad Plate, p =
Width of Pad Plate , w =
Value of H =
Width of Pad Plate , w > H/2
Thickness of Pad Plate, p<40 mm
Thickness of Pad plate, p t/4
Test result on thickness & width of Pad Plate

NOZZLE MARKED AS N2,N3 and N4

NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS

OF PAD PALTE AND/OR WIDTH OF PAD PLATE.

NOZZLE DETAILS:
DESCRIPTION
SAFETY RELIEF

MARK
SIZE
N5.1&5.2 50

MATL.STD
ASTM A 106

THICKNESS(mm)
3.60

RESULT
OK

PAD PLATE DETAILS for NOZZLE NECK N5.1 & N5.2:

mm
mm
mm
mm

Size
thickness
p

16
12
50
19.46
OK
OK
OK
1

Thickness of shell, t =
Thickness of Pad Plate, p =
Width of Pad Plate , w =
Value of H =
Width of Pad Plate , w > H/2
Thickness of Pad Plate, p<40 mm
Thickness of Pad plate, p t/4
Test result on thickness & width of Pad Plate

NOZZLE MARKED AS N2,N3 and N4

NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS

OF PAD PALTE AND/OR WIDTH OF PAD PLATE.
NOZZLE DETAILS:
DESCRIPTION
VENT, PG & TG

MARK
N6

SIZE
25

MATL.STD
ASTM A 106

THICKNESS(mm)
4.55

RESULT
OK

PAD PLATE DETAILS for NOZZLE NECK N 6:

mm
mm
mm
mm

Size
thickness
p

16
12
20
7.95
OK
OK
OK
1

Thickness of shell, t =
Thickness of Pad Plate, p =
Width of Pad Plate , w =
Value of H =
Width of Pad Plate , w > H/2
Thickness of Pad Plate, p<40 mm
Thickness of Pad plate, p t/4
Test result on thickness & width of Pad Plate

NOZZLE MARKED AS N2,N3 and N4

NOTE : IF TEST RESULT IS APPEARED AS "FALSE" , VARY THE THICKNESS

OF PAD PALTE AND/OR WIDTH OF PAD PLATE.

1.00

2.00

SL.NO.

TECHNICAL DATA & DESIGN PARAMETERS:

No. of Vessel required
Fluid medium

: 2
: N2

3.0
4.0

Water capacity of vessel

Type of construction

m3.
: 2
: Horizontal

5.0

Operating pressure

: 16

kg/cm2.g

1.6 N/mm2

INPUT

6.0

Design pressure

: 20

kg/cm2.g

2 N/mm2

INPUT

7.0
8.0

Hydrulic test pressure

Operating temperautre

: 27.59
: Ambient

kg/cm2.g

OUTPUT

9.0
10.0
11.0

Design temperature
Corrosion allowance
Weld joint efficiency

: 50
: 1.5
: 0.85

C.
mm

INPUT
INPUT
INPUT

12.0
13.0

Radiography of butt welds

Stress relieving

: 100
: Yes

14.0

Wind Pressure

: 194.2

kg/m2.

15.0
16.0

Seismic co-efficient
Design code

: 0.0624
[As per IS : 1893]
: BS:5500

17.0
18.0

Relieving capacity of safety relief valve

Size limitation (Diameter of vessel)

:
: 1000

19.0
20.0

Pressure range of cyclic variation

No. of Cycles

: 10
to
: 1000000 cycles

MATERIAL OF CONSTRUCTION AND ALLOWABLE STRESS VALUE:

COMPONEN MATERIAL
T
SPEC.

YIELD
STRESS(N/mm2)

Nm3/hr.
mm

INPUT
16 kg/cm2.g

SL.NO.

Description

1.0

Check for Dimensions:

ALLOWABLE
STRESS VALUE
AT 50 0
C(N/mm2)

Remarks
OK

260

105

iii)r2e

260

105
120

2.0

iv)RD
Design of Shell Thickness i) e = Pdi/2f-P&ii)e =Pdo/2f+P

105

3.0

Check for Shell Thickness under combined loading

4.0

Check for Principal Stress:

OK

5.0

Design Check of Shell thickness under test condition

OK

3.0
4.0

Skirt Shell
Skirt Base

SA 516 GR.
60
IS: 2062

5.0

Nozzle pipe

ASTM-A-106
Gr. B

6.0

ANSI B 16.5,
Nozzle Flange 600#

7.0

Reinforcemen
t pad, lifting
lug
SA 516 Gr. 70

Fasteners

SA -193B7/SA -1942h

Gasket

SS 316 Spiral
wound

SA 516 GR.
70

85 %

ii)r0.062D

Dished ends

9.0

INPUT
INPUT

105

260

SA 516 GR.
60

8.0

INPUT

Shell

2.0

Nos.

i) 0.002De0.12D

SA 516 GR.
60

1.0

INPUT

1.0
2.0

170 N/mm2.

1
OK
1

SA 516 GR.
60

140 N/mm2.

IS: 2002
GR.2

130 N/mm2.

3.00

SIZE OF VESSEL AND CONSTRUCTION

Knucle radius,r=
Knucle radius,r=

Dished end
Thickness,e

(mm) =

14.285 %
INPUT

100.0

16

48

mm

1300
Inside spherical
radius,R= 1000
Outside Dia, Do=

INPUT
1000

mm
Inside Dia, Di =

16.00
h=

194

mm

mm
h=

TL to TL = 2331.454
Total Length =

968

2815 mm

194

4.0

CALCULATION OF WATER VOLUME CAPACITY

V = V1 +2V2
V1 = VOLUME OF CYLINDRICAL SHELL.
V2 = VOLUME OF DISHED ENDS.
V = R2 H +2 (0.13D3)
H = Length of shell =
R = Shell radius =
D = ID of dished ends =
V=

5.0

2719
484
1000

mm =
mm =
mm =

2.719003 mtr
0.484 mtr
1 mtr
OUTPUT

2.26 m3

STANDARD TEST PRESSURE:

P = Design pressure =
fa = Nominal design stress at amb. Temp =

2 N/mm2
105 N/mm2

ft = Design stress at disgn temp =

105 N/mm2

t= Nominal thickness under consideration

c=Corrosion allowance=
Pt = Hydraulic test pressure =

16.00 mm
1.5 mm
2.759 N/mm2
OUTPUT

27.59 kg/cm2.g
Pt = Hydraulic test pressure =1.3 X P=
6.0

26.00 kg/cm2.g

DESIGN OF DISHED END:

D = Outside Dia =
R = Inside spherical radius =
r = Inside knucle radius =
h1 = Inside head height =
he/D =

0.20

1000
1000
100
194
&

P/t =

e/D =
e=
Corrected "e="
Adding corrosion
allowance, e =

7.0

0.002D =
0.12D =
e=
0.002De0.12D
II)

r=
0.06D =

r 0.062 D
III)

r=
2e =

r 2e
IV)
RD

R=
D=

e=
r=
[h= R-{(R-D)*(R+D/2-2*r)}^0.5]

100

I/D =
O/D =

14.8579029854 mm
16 mm

OUTPUT

2 mm
120 mm
13.3579029854 mm
1
100 mm
60 mm
1
100 mm
26.7158059708 mm
1
1000 mm
1000 mm
1

R=
1000 mm

0.019048

0.013357903
13.3579029854 mm

CHECK FOR DIMENSIONS:

I)

mm
mm
mm
mm

968 mm
1000 mm

16

mm

OK

I,II,III & IV -TRUE

8.0

PIERCED END:
Di =2R(for torrispherical heads)
h/D =
Do = D x factor(from table)
Minimum thickness required =
i) e = Pdi/4f-1.2P
ii)e =Pdo/4f+0.8P
Minimum thick.after corrosion allowance
Adding thinning allowance =
Plate thickness =

9.0

11.0

14.8579029854 mm
16 mm

Therefore, minimum thickness =

Adding corrosion allowance =

9.31
9.43
9.43
10.93

Thickness of shell taken =

Remarks

16.00 mm
OK

mm
mm
mm
mm
OUTPUT

WEIGHT OF THE VESSEL:

Empty weight of vessel :
Weight of Structures :
Weight of valves &fittings :
Total weight of errection :
Weight of water :

1513.30
30.27
15.13
1558.70
2260.00

kg
kg
kg
kg
kg

=
=
=
=
=

2
1
1
2
3

Ton
Ton
Ton
Ton
Ton

Test weight with full of water :

Total weight considered for calculation :
Operating weight with nitrogen :

3818.70
3818.70
1556.39

kg =
kg =
kg =

4
4
2

Ton
Ton
Ton

Blank Dia =

CHECK FOR COMBINED LOADING:

Q=

-0.87 kg/mm
-1.64 kg/mm

Q = Equivalent weight per unit length

W = Weight of Vessel at test condition =
M=Longitudinal bending moment due to wind load =
8.68 N/mm
16.45 N/mm

CHECK FOR SHELL THICKNESS UNDER COMBINED LOADING:

e1 =
e2 =
e >e1&e2

13.0

9.58 mm
10.67 mm

DESIGN OF SHELL THICKNESS:

Q =( W/Di ) (4Mw/Di2)

12.0

2000 mm
0.20
2250 mm

16 mm

i) e = Pdi/2f-P
ii)e =Pdo/2f+P

10.

OUTPUT

4.45 mm
4.56 mm
1

CHECK FOR PRINCIPAL STRESS:

pRi/e
72.47 N/mm2.
zpRi2/(2Ri+e)e+W/((2Ri+e)e 4M/p((2Ri+e)2e

3818.70 kg.
285.75879 kg-m

2221 mm

z1

14.13 N/mm2.

z1

14.08 N/mm2.
T=
0
f1=0.5(zz
f1=

72.47 N/mm2.
f2=0.5(z-z
f2=

14.13 N/mm2.
Membrane Stress Intencity:
i) F1= f1-f2
58.33 N/mm2.
ii)F2= f1+0.5p
73.47 N/mm2.
iii)F3= f2+0.5p
15.13 N/mm2.
F= Maximum of F1, F2 & F3

73.47 N/mm2.
OK

F< Allowable Stress Value

14.0

DESIGN CHECK FOR SHELL THICKNESS AT TEST CONDITIONS:

Inside Dia , Di=
968 mm
Outside Dia, Do =
1000 mm
Hydrotest pressure, Pt
=
27.59 kg/cm2.g
Hydrostatic Head , Ph
=
2815 mm
=

0.28 kg/cm2.g

Total Pressure, P=Pt+Ph

27.87 kg/cm2.g
=

2.79 N/mm2.

f=PDi/2e+P/2

102.37 N/mm2.

Yield Stress of Material =

90% of Yield Stress =
f<90% OF Yield Stress
Thickness of dished end is

260 N/mm2.
234 N/mm2.
OK
OK

120
110
100
90
80
75
63
56
50
45
40
36
32
30
28
25
22
20
18
16
12
10
8
6
5
h/D
0.18
0.192
0.208
0.227
0.25
0.278
0.313
0.357
0.417
0.5

Calculated thickness with corrosion allowance =

12.5988 mm
Actual thickness
16 mm
calculated Shell thickness without corrosion allowa
11.0988 mm
Calculated thickness without corrosion allowance =
11.0988 mm
100% Radiography reqd or not
13.6 mm
100% RADIOGRAPHY REQD.

D' -factor
2.52
2.36
2.17
1.98
1.8
1.63
1.46
1.3
1.14
1

y = 0.5129x
y=

-0.9161

2.25

h/D vs 'D'-factor
3
2.5
f(x) = 0.5128992778 x^-0.9160535909
2

h/D vs 'D'-factor
3
2.5
f(x) = 0.5128992778 x^-0.9160535909

'D'-factor

2
1.5
1
0.5
0

0.15

0.2

0.25

0.3

0.35

0.4

0.45

0.5

0.55

h/D

WIND PRESSURE LOADING CALCULATION SHEET:

FOR VERTICAL VESSEL:
1

FOR HORIZONTAL VESSEL:

2.82

Projected area :
Wind load =
Moment , M =

2.815 m2
546.674 kg
584.777 kg-m
Type of Vessel :
Actual Moment =

Horizontal
285.759

Projected area :
Wind load =
Moment , M =
Horizontal
Vertical

W/3.14*Di =
4M/3.14*Di2 =

1.256349
0.388489

he/D =

0.20
e/d x 10

P/t =
=

13.36

P/t =
he/D =

0.001

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

0.34
0.33
0.32
0.31
0.3
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.2
0.19
0.18
0.17
0.16
0.15

6.4
6.7
6.9
7.1
7.5
8.0
8.5
9.2
9.7
10.6
11.3
12.0
12.7
13.4
14.3
15.1
16.1
17.1
18.3

715

3000

0.24

0.0015

2.13

0.0025

0.004

2.08
2.22
2.39
2.55
2.77
2.99
3.24
3.5
3.73

2.12
2.25
2.4
2.58
2.76
2.95
3.2
3.42
3.64
3.95
4.23
4.58
4.9
5.22

2.11
2.3
2.5
2.7

0.006
2.1
2.2
2.3
2.41
2.54
2.73
2.93
3.12
3.34
3.56
3.83
4.12
4.45
4.75
5
5.43
5.8
6.3
6.7
7.2

0.24
10.6121

Calclation of Allowable Stress(Cluase no. K 3.2 of BS: 5500):

Rm[UTS (Min)] Re(T)[Yield(Min)]
Grade of Material : Unit
SA 516 GR. 70
SA 516 GR. 60

Psi
Psi

70000
60000

38000
32000

=Re(T)/1.5 or Rm/2.35 for SA

516 Gr.70

25333.33

Actual allowable Strees, fe =

25333.33 Psi

Psi or

1781.11 Kg/cm2.
17.81 Kg/mm2
174.73 N/mm2

0.55

=Re(T)/1.5 or Rm/2.35 for SA

516 Gr.60

21333.33

Actual allowable Strees, fe =

21333.33 Psi

Psi or

1499.88 Kg/cm2.
15.00 Kg/mm2
147.14 N/mm2

ZONTAL VESSEL:

Blank Dia =

1.74349
338.585
285.759
285.759
584.777

m2
kg
kg-m
kg-m
kg-m

2221 mm

0.0190476

t=
0.01
3.5
3.65
3.8
3.95
4.2
4.5
4.8
5.15
5.5
5.9
6.3
6.84
7.3
7.7
8.3
8.8
9.6
10.2
10.9

fe(N/mm2)
174.73
147.14

0.015

6.45
6.8
7.35
7.8
8.5
9.1
9.7
10.4
11
11.8
12.6
13.5
14.3
15.4

0.025

13.6
14.5
15.4
16.2
17.3
18.5
19.7
21
22.2
24

0.05

33
35
37
39.2
41.5
44.5

y=325x+0.25
y=337.5x +0.275
y=347.5x+0.325
y=352.5x+0.425
y=367.5x+0.525
y=393.07+0.5606
y=41318x+0.6272
y=449.33x+0.6284
y=474.63x+0.707
y=515.74x+0.7291
y=551.36x+0.765
y=583.49x+0.8903
y=613.17x+1.0228
y=639.14x+1.1839
y=676.2x+1.3825
y=717.57x+1.4284
y=758.3x+1.6592
y=801.25x+1.8072
y=864.41x+1.8192

29787.234 Psi

25531.915 Psi

CALCULATION OF DENSITY OF A GAS

Gas density =
g =Mw/V
=(P*Mw)/(R*T)
where,

g =

Gas Density in kg/m3

Type of Gas
Mw =
Mean Molecular weight
V=
Molar Volume
P=
Pressure in Bar
T=

Temperature of Gas in 0C

R=

Temperature of Gas in Kelvin

Universal gas Constant =

OUTPUT RESULTS
Gas Density =
g 19.06522 kg/m3

Gas
Ammonia
Argon
Carbon dioxide
Carbon monoxide
Chlorine
Ethane
Ethylene
Fluorine

Oxygen
32
0
16
50
323
0.083143

Hydrogen
Hydrochloric acid fume
Hydrogen fluoride
Hydrogen sulphide
Methane
Nitric oxide
Nitrogen
Nitrous oxide
Oxygen
Sulphur dioxide
Sulphuric acid fume

F DENSITY OF A GAS
Gas
Ammonia
Argon
Carbon diox
Carbon mon

Nil
Nil
Bar

INPUT

Chlorine
Ethane
Ethylene
Fluorine
Hydrogen

INPUT

Hydrochlori

INPUT

K
bar m3/kmol K
0

Hydrogen fl
Hydrogen su
Methane
Nitric oxide
Nitrogen
Nitrous oxi
Oxygen
Sulphur dio
Sulphuric a

Mol Wt.(Mw)
17.03
39.91
44
28
70.91
30.05
28.03
38
2.016
36.47
20.01
34.08
16.03
30.01
28.02
44.02
32
64.06
98