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EME/H/V/11/00
Balancing of heating and chilled water air conditioning systems is necessary to avoid the
following problems :
1. Some rooms almost never achieve the desired room temperature or are not cooled sufficiently.
This problem especially arises in case of influence of other heat sources.
page 32
2. After changing over from low temperature to heating operation, parts of the system are only
heated after a long time.
3. Fluctuating room temperatures especially arising during low demand periods.
4. High energy consumption although the required room temperature regulator is installed. Even
high quality regulators may not solve this problem.
Distribution of flow :
The main reason for these problems is
that incorrect flows are available in the
various circuits. If this is the case, the
problem may be solved by installing a
double regulating and commissioning
valves or flow regulators in the
corresponding pipes. The course of
pressure in a circuit makes clear why this
occurs.
The illustration shows that the pump has to produce a differential pressure of at least delta P total to guarantee a sufficient supply to appliance 4.This will however, inevitably result in a
excessive differential pressure at the appliances 1 to 3 leading to an increased flow at these
appliances and thus to an increased energy consumption. To remedy this, double regulating and
commissioning are installed. The excess in differential pressure is now absorbed by the double
regulating and commissioning valves. The desired flow rate may be controlled and set. To be
able to control appliance 4 as well it is recommended to install a double regulating and
commissioning valve here too. The correct supply of each appliance is now guaranteed.
Energy Saving :
Wrong flow rates in the various circuits lead to an increased energy consumption. On the one
hand, a higher pump capacity must be provided to guarantee a sufficient supply of each
appliance and on the other hand appliances being installed at a favourable hydronic position are
then over supplied. This will result in an increased room temperature or, in chilled water air
conditioning systems, in too low a room temperature.If the average temperature in a building
exceeds the nominal value by 1 degree C, the energy consumption is increased by 6 - 10 % . In
chilled water air conditioning systems , temperatures being 1 degree C too low will result in an
increase in energy consumption of about 15%.
EME/H/V/11/00
Note: Periodical maintenance is required (at least once in 6 months) for large diameter Balancing
Valves (DRVs of 200mm & above). It is suggested to open and close the balancing valves (DRV)
a few times once in every 6 months to ensure that no contaminants are trapped with in the trim of
the valve. It is also recommended to install another isolating valve (Wafer butterfly valves are
recommended) on the discharge side of large size Balancing Valves (DRV) for any required
maintenance or replacement of equipment or balancing valves.
page 33
3.3
3.5
4.0
3.0
2.7
2.3
2.5
2.0
1.3
1.5
1.7
0.7
1.0
2.67 2.44 2.25 1.75 1.35 1.18 1.06 0.94 0.81 0.75 0.68 0.55 0.44 0.37
4.0 3.5 3.3 3.0 2.7 2.5 2.3 2.0 1.7 1.5 1.3 1.0 0.7 0.5
0.5
Kvs(m3/h)
Knob Turns
ps =Signal (kPa)
100
10
1
0.01
0.1
Q (l/s) - Flowrate
3.3
3.5
3.0
2.5
2.3
1.7
2.0
1.5
3.5
1.3
1.0
0.7
4.10 3.40 2.90 2.20 1.70 1.50 1.30 1.20 1.00 0.90 0.80 0.70 0.50 0.40
4.0 3.5 3.3 3.0 2.7 2.5 2.3 2.0 1.7 1.5 1.3 1.0 0.7 0.5
0.5
Kvs(m3/h)
Knob Turns
100
EME/H/V/11/00
ps =Signal (kPa)
4.0
10
1
0.01
0.1
1.0
Q (l/s) - Flowrate
HVAC Product Catalogue
page 36
4.5
2.3
3.5
2.0
2.9
1.7
2.7
1.5
2.4
1.3
2.0
1.0
1.6
0.7
1.2
0.5
2.3
2.5
2.7
3.0
3.5
4.0
5.1
2.7
1.3
1.5
1.7
2.0
5.6
3.0
1.0
5.9
3.5
0.7
6.5
4.0
0.5
Kvs(m3/h)
Knob Turns
ps =Signal (kPa)
100
10
1
0.01
0.1
10
Q (l/s) - Flowrate
3.7
1.3
3.3
1.0
2.6
0.7
1.4
0.5
3.0
3.5
4.0
4.4
1.7
2.3
2.5
2.7
6.5 5.1
2.3 2.0
1.0
1.3
1.5
1.7
2.0
7.6
2.5
0.7
0.5
Kvs(m3/h)
Knob Turns
EME/H/V/11/00
ps =Signal (kPa)
100
10
1
0.01
0.1
10
Q (l/s) - Flowrate
HVAC Product Catalogue
page 37
3.3
3.5
4.0
3.0
2.7
2.5
2.0
6.1
2.0
1.3
1.5
1.7
1.0
Kvs(m3/h)
Knob Turns
ps =Signal (kPa)
100
10
1
0.1
10
Q (l/s) - Flowrate
7.8
1.0
2.3
2.5
2.7
3.0
2.0
1.7
1.5
1.3
1.0
0.7
29.8 27.2 23.9 21.7 19.9 17.9 14.8 12.1 10.6 9.4
4.0 3.5 3.0 2.7 2.5 2.3 2.0 1.7 1.5 1.3
0.5
Kvs(m3/h)
Knob Turns
EME/H/V/11/00
ps =Signal (kPa)
100
10
1
0.1
10
Q (l/s) - Flowrate
HVAC Product Catalogue
page 38
Presetting :
1. The preset valve of the valve is adjusted with the handwheel.
a. The display of the basic setting is shown in the lower windows by the sliding indicator.
Each turn of the handwheel is represented by a number inside the window.
b. The display of the fine setting is shown in the handwheel windows scale and each number
th
indicates 1/10 of a turn of the handwheel.
2. Carefully remove the cover plug in the centre of the handwheel by using a small screwdriver in
.the slot and gently prising it off.
3. With the valve at the required preset value,using a 3 mm allen key, turn the inner screw
.clockwise until it seats. The inner screw is located in the hole through the nut. The 3 mm allen
.key is supplied along with every valve.
4. Refit the cover plug.
For presetting and fine adjustment of the flow volume (balancing), Econosto
offers the PFM Flex3 - Pressure and Flow Measuring Instrument.
EME/H/V/11/00
The Econosto PFM-Flex3 - Pressure and Flow Measuring Instrument is an advanced wireless
operating precision instrument for measuring and data retention of flow in Heating, Cooling, and
Drinking Water systems. (please refer page 43 of this catalogue for more details).
page 43