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UNIVERSITY
FACULTY OF ENGINEERING
LECTURE NOTES
FLOORS, WINDOWS AND DOORS
2011/2012
BACHELOR OF VOCATIONAL STUDIES WITH TECHNOLOGICAL EDUCATION II
PREPARED BY AMBROSE. Mubialiwo (COURSE FACILITATOR)
Mob: +256 774 021408 /+256 704 917662
Email: mambroze@gmail.com
CHAPTER ONE
FLOORS
A floor refers to a horizontal structure which carries both the imposed and live loads in the building
and divide the building in storeys.
The Functional Requirements of floors
Stability
The stability of a roof may be affected by foundational movement, eccentric loading, lateral forces
(wind and rain), and expansion due to temperature and moisture changes, seismic forces.
Strength
A floor should be designed to safely support its own weight, wind loads and loads imposed by the
walls and roofs. The strength depends on materials used.
Durability
A floor of sound material suited to the characteristics and designed with due regard to the exposure of
the driving rain should be durable for anticipated life.
Fire resistance
The resistance of the elements to collapse from penetration and heat transmission during a fire is
expressed in periods from 1.5 6 hours depending on the size, nature and occupancy of the building so
that notional/ nominal/ minimum periods and assumed to be sufficient for the safe escape of the
occupants.
Resistance to sound transmission and absorption
Sound is transmitted as airborne sound and impact sound.
Airborne sound is generated as cyclical disturbance of air from e.g. a radio that decreases the intensity
where as impact sound is caused by contact with the surface as e.g. the slamming of a door or footsteps
of the floor.
The floor should be made from such materials that sound is kept to the minimum.
Factors Considered While Choosing a Floor Structure
Topography
For sloping sites, suspended ground floors are cheaper to construct than the solid ground floors.
Appearance
The appearance required also determines the choice of floor but buildings like cinema and disco halls
can appear good with timber floor while solid concrete floors improves on the outlook of other
buildings like shopping arcades..
Economies
This is in respect to both capital and maintenance; suspended ground floors are much easier to
maintain unlike the solid ground floors.
Ease with which services and supplies can be accommodated
Here a suspended ground floors favour installation of services easily than the solid floors. Services
include; water supply, electricity e.t.c.
Purpose of the floor
For a floor which is to be used in fire places, a concrete floor is more appropriate than a timber floors.
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Sub-grade
Sub-base; this is constructed from selected materials to form a levelled, smooth working
platform on which to construct the slab. On very god sub-grades such as gravels, the sub base may
be omitted.
Filling; the materials to be used for filling should have a high permeability to minimise upward
movement of water. In most cases hardcore is used
damp oversite concrete slab will be cold and draw appreciable heat from rooms if it is to be maintained
at an ad equable temperature. A damp oversite concrete slab may cause damage and deterioration in
moisture sensitive floor finishes such as wood. On building sites that retain moisture due to a high
water table and on sloping sites where water may run down to the building and wherever the site
concrete is likely to be damp, it is good practice to used proof membrane under, in or on the site
concrete. The damp proof membrane may be on top, sandwiched in or under the concrete slab.
The materials for dpm are: hot pitch or bitumen, mastic asphalt or pitch mastic, polythene sheets, tar,
rubber emulsion etc.
Damp proof Courses (dpc)
The function of dpc is to act as a barrier to the passage of moisture or water between the parts
separated by the dpc. The movement of moisture or water may be upwards in the foundation of walls
and ground floors, downwards in parapets and chimneys or horizontal where a cavity wall is closed at
the jambs openings. Dpc should always be at a minimum of 150 above the finished ground level or 150
above the splash apron
The materials for dpc are:
Flexible dpc
Lead, copper, bitumen dpc, polythene sheets,
Semi -Rigid dpc: mastic asphalts
Rigid dpc: slates, bricks, etc
wearing surface
dpc
oversite concrete
min 150
slip membrane
hardcore{ sub-base}
atleast 600
filled material
sub-grade( can be
imported
materials)
The moisture content of the timber members should be kept below that which favours fungi growth.
Sketch of a suspended timber ground floor
FLOOR FINISHES
These include: Cement screed
Polyvinyl chloride (PVC) tiles
Terrazzo (made from coloured Portland cement & crushed marble aggregates to a mix of 1:2)
Linoleom, Rubber, cork carpet and tiles, concrete tiles
Wood block and floor boards.
Granolithic floor finish (from a mixture of crushed granite & is spread to a thickness of 20mm)
Factors considered while selecting finishes
Appearance; chosen mainly for their aesthetic appeal or affect but should however bear reasonable
wearing properties.
High resistance; chosen mainly for wearing and impact resistance properties and for high usage
areas such as kitchen.
Hygiene; chosen to provide an impervious and easy to clean surface with reasonable aesthetic
appeal.
Resistance to wear
Durability
Sound insulation
Type of floor construction
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CHAPTER TWO
WONDOWS AND DOOR
2.1 WINDOWS
Definition
A Window is an opening formed in a wall or roof to admit daylight through some transparent or
translucent material fixed in the opening. The primary function of a window is served by a sheet of
glass fixed in a frame in the widow opening. This is a simple widow and is termed a dead light window
because no part can be opened.
As the window is part of the wall, it should serve the functional requirements of a wall like exclusion
of wind and rain, act as a barrier to excessive transfer of heat and sound and should be fire resistant in
the same way just like the surrounding wall and roof.
The function material of a window (glass) is efficient in admitting day light and excluding wind and
rain but is a poor barrier to the transfer of heat, sound and the spread of fire.
The traditional window is usually designed to ventilate rooms through one or more parts that open to
encourage an exchange of air between inside and outside. It is important to separate windows from
ventilations so that the window may be made more effectively wind and weather tight and ventilation
can be more accurately controlled.
FACTORS CONSIDERED WHEN SELECTING WINDOWS
Cost
Availability; Certain window types although standard may have a long delivery period.
Appearance
Amount of natural light required in the room as it will determine the minimum size of window
required.
The amount of ventilation required will determine the number o opening lights.
Maintenance costs; this takes the ease with which a window may be kept in its operating order and
the mount of paint required.
FUNCTIONS AND FUNCTIONAL REQUIREMENTS OF WINDOWS
The primary function of a window is admission of light and a means of ventilation. The secondary
functions are: view purposes, resist water penetration, allow some degree o privacy, and provide
resistance to wind pressure and air penetration.
The functional requirements of a window as a component part of a wall or roof are:
Strength and stiffness.
Exclusion of wind and rain
Thermal insulation
Sound insulation
Fire resistance
Weather stripping
Day light
Ventilation
Strength and stiffness
A window should be strong enough when closed to resist the likely pressures and suctions due to wind,
and when open be strong and stiff enough to resist the effect of gale force winds on opening lights. A
window should be sufficiently strong and stiff against pressures and knocks due to normal use and
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appear to be safe, particularly to occupants in high buildings. A window should be securely fixed in the
wall opening for security, weather tightness and the strength and stiffness given by fixings.
use of thicker glass or doubling the glass. Doubling the glass by sealed double glazing is not so
effective. It is advisable to use double windows with two separate sheets 200 to 300 apart.
Fire resistance
Ordinary glass cracks and breaks within a few minutes when subjected to the heat generated by fire.
To limit the spread of fire, regulations require fire breaks to windows to limit the spread of fire to
adjacent buildings. Fire breaks are solid incombustible upstands or projections to windows that serve
as a barrier to the spread of fire. Wired glass also limits the spread of fire as the broken glass will be
held in place.
Day light
The prime function of a window is to admit daylight for day time activities in sufficient quantity for
efficient performance. The quantity of light admitted depends in general terms on the size of the
window or windows in relation to the area of the room lit and the depth inside the room to which
useful light will penetrate depends on the area of the window and the height of the head of the window
above floor level. In a room with windows on one long side with no external obstructions and a room
surface reflectance of 40%, where the glass area is 1/5th 0r 20% of the floor area, the average day light
factor will be 4 and the minimum half of 4.
Example: Determine the size of a window in a room measuring 4x3 with a daylight factor of 6.
Solution: Floor area..12m 2
The average day light factor in side lit rooms is roughly equal to 1/5th of the percentage ratio of
glass to floor area.
Conversely required glass area = ...6x12x5/100
. = 3.6 m 2
Window sizes say 2.4x1.5 or two windows of 1.2x1.5
Ventilation
For the comfort and well being of people it is necessary to ventilate rooms by allowing a natural
change of air between inside and outside or to cause a change by mechanical means. The necessary
rate of change will depend on the activities and numbers of those in the room. The total area of
ventilation for any habitable room can be calculated as 1/20th of the floor area. The size of a ventilating
opening, by itself, gives no clear indication of the likely air change as the ventilating effect of an
opening depends on air pressure difference between inside and outside and the size of opening or
openings through which air will be evacuated to cause air flow.
MATERIALS USED FOR WINDOWS
The common materials for making windows are: Wood, steel, Stainless steel, aluminium, bronze, and
plastics
Wood
The traditional material used for making windows is wood, which is easy to work by hand or machine,
can readily be shaped for rebates, drips, grooves and mouldings, has a favorable strength to weight
ratio, and with good thermal properties.
The disadvantages of wood are the considerable moisture movement that occurs across the grain with
moderate moisture changes and liability to rot. Where windows are made of soft wood timber it should
regularly be painted besides treatment with preservatives. This is to avoid rot.
Steel
Steel section windows have been in use for quite a long time and it is gaining popularity over timber
windows. Steel windows often rust, and corrode therefore care must be taken by use of zinc coating or
regular painting. The advantage it has is the slender sections for both frame and opening lights that are
possible due to inherent strength and rigidity of the material. The disadvantages are high thermal
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conductivity that makes the window framing act as a cold bridge to the transfer of heat and the very
necessary regular painting required to protect the steel from rusting.
Aluminium
Aluminium windows are made from aluminium alloy of magnesium and silicon that is extruded in
channel and box sections with flanges and grooves for rebates and weather stripping. Aluminium
windows have adequate strength and stiffness with good resistance to corrosion and can also be readily
welded and brazed.
The advantages of aluminium windows are the variety of sections available for the production of a
wide range of window types, and the freedom from destructive corrosion.
The disadvantage is however the high thermal conductivity of the material which acts as a cold bridge
to heat transfer and aluminium window is relatively very expensive.
Stainless steel
It is made from an alloy of steel and chromium making it corrosion-resistant and expensive. Because
of its cost it is used in windows as a thin surface coating to other materials such a wood and aluminium
for its appearance and freedom from corrosion.
Bronze
Manganese brass is the material commonly used for bronze windows. The material is rolled or
extruded to form window sections. It has advantages of freedom from corrosion, high strength to
weight ratio, and attractive colour and texture of the material.
Plastics
This is the latest material to be used as windows with a particular advantage of being maintenance free.
The disadvantage of plastic is that it is less rigid than the wood or steel and does not resist heat and
fire.
WINDOW TYPES
Fixed light window
A fixed light or dead light is a window opening in which one square, pane or sheet of glass is fixed
either directly to the wall structure or more usually to a frame which is in turn fixed to the wall so that
no part of the window will open.
Opening light window
An opening light is the whole or part of parts of a window that can be opened by being hinged or
pivoted to the frame or can slide open inside the frame. Windows with opening lights are classified in
accordance with the manner in which the opening lights open inside the frame as below
Pivoted
Hinged
Sliding and
Composite action
And as a broad classification as:
Side hung, Top hung and Bottom hung
Horizontally pivoted and vertically pivoted
Vertically siding and horizontally sliding and sliding folding
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to p h u n g
s id e h u n g
h o r r iz o n ta lly p iv o te d
b o tto m
v e r t . p iv o t e d
h u n g
lo u v r e
h o r r iz o n ta lly s lid in g
v e r t s lid in g
Side hung
The traditional casement consists of a square or rectangular window frame of wood with the opening
light or casement hinged at one side of the frame to open in or out. The side hung opening part of the
window is termed the casement and it consist of glass surrounded and supported by a wooden frame as
below with a simple one light casement, opening out.
head
h in g e
w in d o w fr a m e
fr a m e o f c a s e m e n t
or sash
g la s s
s ill
post
c a s e m e n t h in g e d a t
s id e to o p e n o u t
S id e h u n g c a s e m e n t w in d o w
A window of two casements can be designed with the casements hinged so that when closed they meet
in the middle of the window. It is usually considered better to construct the window frame with vertical
wood members, called mullions, to which each casement closes to avoid jamming of casements where
they meet in the middle.
Because a casement does not provide close control of ventilation it is common to provide small
opening lights, called vent lights, which are usually hinged at the top to open out
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head
head
ventlight open
transom
hinge
hinge
frame of casement
or sash
glass
mullion
glass
sill
glass
mullion
glass
sill
casement hinged at
side to open out
casement hinged at
side to open out
Wood
casement windows
For years wood casement windows have been the traditional windows for small buildings. To provide
adequate strength and stiffness in the frame, casements and ventlights of casement windows and to
accommodate rebates for casements and ventlights and for glazing, timber of adequate section has to
be used and joined. The traditional joint used is the mortice and tenon joint in which a protruding
tenon, cut on the end of one section fits into a matching mortice on the other, the joint being made
secure with glue and wedges as below:
head
tenon
hinge
glass
dead light
mullion
mortice
sill
wedge
casement hinged at
side to open out
style
Where mass production of wood windows is expected, combed joints are used. This involves
interlocking tongues cut on the ends of members which are put together, glued and pinned.
A casement window frame consists of a head, two posts (jambs) and a sill joined with mortice and
tenon depending on the number of casements and ventlights.
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Wood members
The members of a wood window frame are cut from 100x75 or 75x50 sawn timbers for the head, posts
and mullion and from 150x75 or 100x63 for sill and transom. Similarly the rails and stiles of
casements and ventlights are cut from 50x50 or 50x44 sawn timbers which are planed (wrought) and
whose finished sizes are about 45x45 or 39. The sawn timbers are planed smooth (wrought) and this
reduces their sizes by about 5mm on both sides.
Window
The members of the frame are joined with wedged mortice and tenon joints. The posts of the frames
are tenoned to the head and sill with the ends of the sill and head projecting some 40mm or more each
side of the frame as horns. These projecting horns can be built into the wall in the jambs of openings or
they may be cut off on sites if the frame is built in flush with the outside of the wall. The reason for
using a haunced tenon joint between posts and head is so that when the horn is cut off there will be a
complete mortice and tenon left.
Fixing windows
Wood window frames are usually built in to solid walls as the walls are raised. The other method is to
fix the window in position after the wall is built. Wood window frames are secured in position in solid
walls by means of galvanized steel cramps or lugs that are screwed to the back of the frame and built
into horizontal brick or block work as the wall is raised. The spacing is the cramps should be between
300 and 450. The other approach is to do the finishing according to the sizes of the frames and use raw
bolts to fix them.
Casement
The four members of the casement are two stiles, top rail and bottom rail. The stiles and top rail are cut
from 50x44 timbers and the bottom rail from 75x44 timbers. The stiles and rails are rebated fro glass
and rounded or moulded on their inside edges for appearance sake. The rails are tenoned to mortices in
the stiles and put together in glue, cramped up and wedged
Ventlights: The four members are cut from the same timbers as the stiles of the casement and are
rebated, moulded and joined in the same way as for the casement.
Some standard wood casement sizes.
Heights
Widths
900
600
900
1200
1500
1800
2400
1050
1200
1500
The manufactures of standard windows produce a range of standard windows. The advantage of
having standard windows is in the economy of mass production. In line with the move to
dimensionally co-ordinate building components and assemblies the standard range of windows may fit
with such allowances for tolerances and joints as appropriate. The purpose of dimensional coordination is to rationalize the production of building components and assemblies through the
standardization of sizes within a frame work of basic spaces into which the standard components and
assemblies may fit.
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w e a th e r e d w in d o w
s ill w it h
a th r o a t b e lo w
S e c tio n
th ro u g h
w in d o w
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SASH WINDOWS
Pivoted Sash Window
These can be pivoted vertically or horizontally
Sash
Frame
Pivot
Advantages
Since its weight is carried equally by pivots, it is less likely to lose shape.
It can consist of one large square of glass that offers more light and less obstruction to view.
It can be fitted with double glazing more easily than other windows
The whole area of window can be open
The sash is made in such a way that it can be turned through 180o and so it is possible to clean glass
from both sides.
It can be operated mechanically for tall heights.
Demerits
It is difficult to open it sufficiently to allow ventilation without causing draught.
It takes up space inside the building.
Vertically Sliding Sash Window
1
Advantages
As the sashes are suspended vertically, they do not tend to sink or loose shape.
Other than the central horizontal sash members where sashes meet when closed, the window is
entirely of glass and its appearance is very good.
It can be opened in cold weather just sufficiently to ventilate without causing drought.
Demerits
With continued use, if not well maintained, the sashes will jump inside the frame
They are very expensive compared to other types of windows of similar size
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2.2 DOORS
A door is a solid barrier to a doorway or opening that can be opened for access and closed to deny
access for privacy and security and serves as a thermal, acoustic and fire barrier as part of an external
wall.
A doorway is an opening in a wall or partition for access and a door frame or lining is the timber or
metallic or plastic frame or lining fixed in the doorway or opening to which the door closes on hinges,
pivots or runners
Functional Requirements
The primary function of a door is to provide access.
The secondary functions as components part of a wall or partition are:
Strength
Shape stability
Privacy
Security
Thermal insulation
Sound insulation
Fire resistance
Exclusion of wind and rain as a part of an external wall.
Means of access
The operating characteristics of a door to serve this function depend on the weight of the door itself
and the hardware such as hinges and locks and fitments such as door closers fixed to the door and
frame and draught stripping which cause operating difficulties.
Door(s) leaf
The traditional domestic door is of one leaf which is hinged on one side to open in one direction for the
convenient entry or exit of people. Double-leaf, double swing, sliding, and sliding and folding doors,
revolving doors, roller shutter doors are also used for both domestic and other purposes. The word
leaf refers to the opening part of a door.
Doors are made of timber, aluminium, steel and plastics just like the windows
STANDARD DOORS
The standard size of door leaf are height 2040, width 526, 626, 726, 826 and 926 for internal doors and
height 1994, width 806 and 906 for external doors and thickness 40 or 44. A door set is a standard
combination of door leaf with frame or lining and hinges and furniture packed as a unit ready for fix.
Types of Doors
1. Wood Doors
Wood doors may be classified as:(i)
Flush doors
(ii)
Panelled doors
(iii) Match boarded doors.
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t o p r a il
b ra c e
s t ile
m id d le r a il
panel
b o t t o m r a il
p a n e lle d d o o r
m a tc h b o a rd e d d o o r
f lu s h d o o r
Flush Doors
The fashion in buildings has been for plain surfaces devoid of decorative mouldings that will collect
dust. Hence the use of flush doors which are surfaced with sheets of hardboard or plywood fixed
either to a cellular skeleton or solid core.
Cellular core flush doors
These doors are made with cellular, fibreboard or paper core in a light softwood frame with lockage
blocks covered with plywood or hardboard both sides.
Skeleton frame flush doors
In skeleton core flushed doors, a small section in timbers is constructed as illustrated below. The main
members of this structural core are stiles and rails, with intermediate rails.
lock block
lock block
Skeleton fram e
flush door
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Panels
Timber panels, more than 250 wide are made up from boards 150 wide that are tongued together. The
term tongued describes the operation of jointing boards by cutting grooves in their edges into which a
thin tongue or feather of wood is cramped and glued.
Plywood
This is made from three, five, seven or nine piles or thin layers of wood firmly glued together, so that
the long grain of one ply is at right angles to the grain of the plies to which it is boarded. The most
pronounced shrinkage in wood occurs at right angles to the long grain of the wood and any shrinkage
of the centre ply is resisted by the outer plies, hence the odd number of plies used. Plywood does not
shrink appreciably and because of the opposed long grains, it does not warp or twist. The three
plywood 5 or 6.5 mm thick is generally used for door panels.
Fixing panels
This is done by fixing panel in the grooves cut in the edges of the stiles and rails. If any shrinkage of
the members of the door occurs, gaps will not appear around the panels. A panel set in grooves to
stiles and rails with square edges may leave an unfinished look which can be modified by cutting
mouldings on the edges of the members. An inferior method of fixing panels is to plat nail timber
beads each side of the panel.
Sketch of a metal framed glazed panelled door
Matchboarded doors
Matchboarded doors are made with a facing of tongued, grooved and V-jointed boards fixed vertically
to either ledges and braces or a frame. These doors are used for cellars, sheds and stores where the
appearance of the door is not important.
Ledged Matchboarded door. Matchboarding is nailed to horizontal ledges directly. The direct nailing
does not strongly frame the door which is liable to sinking and losing shape.
Ledged and braced Matchboarded: This type of door is strengthened against sinking with braces
between the rails and is fixed at an angle to resist sinking on the lock edge. The braces are nailed to the
boarding
Framed and braced ledged Matchboarded door: the match boarding is fixed to a frame of stiles and
rails that are framed with mortice and tenon joints with braces to strengthen the door against sinking
m a tc h b o a rd in g 2 5 , T & G , V -jo in t
b o th s id e s
15 0
le d g e 1 0 0 x 3 2
m a tc h b o a rd in g
n a ile d to le d g e s
m a tc h b o a r d in g 2 5 , T & G , V -jo in t
b o th s id e s
le d g e 1 5 0 x 2 5
s itle 1 0 0 x 5 0
le d g e 1 5 0 x 2 5
b ra c e 1 0 0 x 2 5
le d g e 1 5 0 x 3 2
le d g e 1 5 0 x 2 5
L e d g e d m a rtc h b o a rd e d d o o r
le d g e 1 5 0 x 3 2
L e d g e d & b ra c e d m a rtc h b o a rd e d d o o r
F ra m e d , b ra c e d & m a rtc h b o a rd e d d o o r
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head 100 x 75
Dowels
Door frames that do not have a threshold or sill are often secured to the floor by a mild steel dowel,
12mm diametre and 50 long that is driven into the foot of the posts and set the concrete floor.
Fixing door frames
Door frames are usually built in, which describes the operation of building walls or partitions around
the frame. The frame is secured onto the walls with L-shaped galvanized steel building-in lugs which
are screwed to the back of the frames. Frames are also fixed in by screwing in through to wood plugs
fitted in the walls during finishing
Threshold or sill
A wood sill to an external door is usually of some wood, such as oak, and the sill is joined to the posts
of the frame with haunced mortice and tenon joints. The sill is usually wider than the frame and is
rebated for the door 13 deep for an outward opening door and grooved for water bar for an inward
opening door and weathered and throated.
Standard wood door frames and door sets
There are no generally available standard wood door frames and linings for standard doors.
Manufacturers offer standard frames for standard doors of sections from ex. 104x64 to ex 89x64,
rebated for doors with co-ordinating dimensions of frame, 900, 1000, 1200, 1500, 1800, 2100 wide and
2100 high.
Metal door frames
These are manufactured from mild steel strip pressed into one of the three standard profiles. The same
profile is used for head and jambs of the frame. The three pressed steel members are welded together at
angles. Two loose pin butt hinges are welded to one jamb of the frame and an adjustable lock strike
plate to the other. Two rubber buffers are fitted into the rebate of the jambs to which the door closes to
cushion the impact sound of the door closing. Metal door frames are built in and secured with
adjustable metal building in lugs. The frames may be used externally or internally.
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