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FD 6100

: 21/09/2003 FD 6100 - MAINTENANCE MANUAL REVISION : 2.1 SECTION : CONTENTS PAGE 1 FD

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PAGE 2

REVISIONS

CONTENTS

SECTION 1: MAINTENANCE

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PAGE 3

SECTION 2: PARTS LIST SECTION 3: UNPACKING

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CONTENTS

MODIFICATIONS FOLLOW-UP

Revision

Date

Reference

 

Main modifications

soft.

Section

Page

DESCRIPTION

1.4

10/07/03

1.11

ALL

 

Launch Version

2.0

01/09/03

1.15

S1 FR

 

5, 23, 25, 31, 32, 48, 50

S1 ENG

 

Pages 5, 6, 7, 11, 23, 25, 31, 32, 40, 48, 50 have been modified.

S2

ALL

 

S4

ALL

 

2.1

21/09/03

1.15

S1 ENG

31

Adding of US terminology

S1 ENG

46-49

Splitting of the USA and Europe specifications

S3

3-5

Removing of the empty chapters

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PAGE 5

SECTION 1: MAINTENANCE

1 INTRODUCTION

MANUAL CONTENTS Click page 6
MANUAL CONTENTS
Click
page
6

1.1 PRECAUTION

6

1.2 TERMINOLOGY

7

1.3 GENERAL OVERVIEW

9

1.4 SENSORS/SWITCHES, MOTORS AND CLUTCHES

15

1.5 PCB INTERCONNECTION DIAGRAM

17

1.6 PROTOCOL AND HARDWARE CONFIGURATION

20

2 SERVICE CALL CHECK LISTS

21

2.1 START OF SERVICE CALL CHECK LIST

21

2.2 END OF SERVICE CALL CHECK LIST

21

2.3 PREVENTIVE MAINTENANCE

22

2.4 MAINTENANCE KITS DETAILS

23

3 SOFTWARE UPGRADE AND CPU BOARD REPLACEMENT

39

3.1 SOFTWARE UPGRADE

39

3.2 CPU BOARD REPLACEMENT

39

4 DIAGNOSTICS TOOL

40

4.1 ERROR MESSAGE LIST

40

4.2 FUNCTIONAL FAULTS

42

4.3 FUNCTIONAL TESTS

43

5 DISASSEMBLING, RE-ASSEMBLING AND ADJUSTMENTS

51

5.1 TOOLS

51

5.2 DISASSEMBLING

51

5.3 RE-ASSEMBLING AND ADJUSTMENTS

52

5.4 DISASSEMBLING AND RE-ASSEMBLING SUMMARY

53

6 THEORY OF OPERATION

54

6.1 KEY CODES

54

6.2 USER MODE DIAGRAM

55

6.3 SETTING MODE DIAGRAM (ADVANCED USER MODE)

56

6.4 BASE SERVICE MODE

57

6.5 SEQUENCES OF SOFTWARE FUNCTIONS

58

7 EUROPE SPECIFICATIONS

59

8 USA SPECIFICATIONS

61

9 RECOMMENDED SPARE PARTS LIST

64

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CONTENTS

1

INTRODUCTION

1.1

PRECAUTION

Actuators : never grease or lubricate plastic parts in movement . Only use compressed air for cleaning and maintenance.

Never grease ball bearings.

It is strongly advised to use only the recommended grease (synthetic grease) as other types of grease may damage the mechanisms of the machine.

Empty the water tank before transporting the machine.

MAINTENANCE PRODUCTS

Grease: MOLYCOTE PLASTISLIP PG75 (plastic parts) ESSO MULTIPURPOSE 4746 (bearing output roller)

.

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CONTENTS

1.2

TERMINOLOGY

A

SELECTION

See description in Section 1, Chapter 1.4.1 "Sensors"

CLUTCH

A, feeder A

Front manual and automatic feeder for documents

A-EMPTY

See description in Section 1, Chapter 1.4.1 "Sensors"

B

SELECTION

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

CLUTCH

B,

feeder B

Rear automatic feeder for documents

B-EMPTY

See description in Section 1, Chapter 1.4.1 "Sensors"

BOTTOM FOLDER

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

MOTOR

C

SELECTION

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

CLUTCH

C

TRANSPORT

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

CLUTCH

C, feeder C

Automatic feeder for inserts or BRE

CAM MOTOR

See description in Section 1, Chapter 1.4.1 "Sensors"

CAM-ZERO

See description in Section 1, Chapter 1.4.1 "Sensors"

C-CLOSED

See description in Section 1, Chapter 1.4.1 "Sensors"

C-EMPTY

See description in Section 1, Chapter 1.4.1 "Sensors"

DD-A

See description in Section 1, Chapter 1.4.1 "Sensors"

DD-B

See description in Section 1, Chapter 1.4.1 "Sensors"

DD-C

See description in Section 1, Chapter 1.4.1 "Sensors"

DD-KEY

See description in Section 1, Chapter 1.4.1 "Sensors"

DOC-LOADED

See description in Section 1, Chapter 1.4.1 "Sensors"

DOCUMENT FEEDER

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

CLUTCH

END-SEPARATION-A

See description in Section 1, Chapter 1.4.1 "Sensors"

END-SEPARATION-B

See description in Section 1, Chapter 1.4.1 "Sensors"

END-SEPARATION-C

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

ENV TRANSPORT

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

MOTOR

ENV-EXIT

See description in Section 1, Chapter 1.4.1 "Sensors"

ENV-REFERENCE

See description in Section 1, Chapter 1.4.1 "Sensors"

Flash

Memory including the software

Hopper

Envelope feeder

HOPPER MOTOR

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

INSERT-SIGNAL

See description in Section 1, Chapter 1.4.1 "Sensors"

INSERT-STOP

See description in Section 1, Chapter 1.4.1 "Sensors"

LETTER-OUTPUT

See description in Section 1, Chapter 1.4.1 "Sensors"

MACHINE-OPEN

See description in Section 1, Chapter 1.4.1 "Sensors"

MAIN MOTOR

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

MANUAL FEEDING

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

MOTOR

MMI

Man Machine Interface

MULTI

Multimeter in ohmmeter position.

SINGLE FOLD

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

MOTOR

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TOP FOLDER MOTOR

See description in Section 1, Chapter 1.4.2 "Clutches and Motors"

Type E sensor

Electrodes

Type F sensor

Flag sensor

Type H sensor

Hall effect sensor

Type PP motor

stepper motor

Type R sensor

Reed bulb (activation of a mechanical switch under a magnet effect)

Type S switch

Mechanical Switch

Icons:

Fix: Job memorized Blinking: Job modified

Job secured (locked)

Type of folds :

Single fold C fold or letter fold Double parallel fold
Single fold
C fold or letter fold
Double parallel fold

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1.3 GENERAL OVERVIEW

1.3.1 FEEDER A-B SENSORS AND SWITCH VIEW

CONTENTS

DD-A DD-B END SEPARATION - B END-SEPARATION-A
DD-A
DD-B
END SEPARATION - B
END-SEPARATION-A
A-B SENSORS AND SWITCH VIEW CONTENTS DD-A DD-B END SEPARATION - B END-SEPARATION-A DD-KEY A-EMPTY /
A-B SENSORS AND SWITCH VIEW CONTENTS DD-A DD-B END SEPARATION - B END-SEPARATION-A DD-KEY A-EMPTY /
A-B SENSORS AND SWITCH VIEW CONTENTS DD-A DD-B END SEPARATION - B END-SEPARATION-A DD-KEY A-EMPTY /
A-B SENSORS AND SWITCH VIEW CONTENTS DD-A DD-B END SEPARATION - B END-SEPARATION-A DD-KEY A-EMPTY /
A-B SENSORS AND SWITCH VIEW CONTENTS DD-A DD-B END SEPARATION - B END-SEPARATION-A DD-KEY A-EMPTY /

DD-KEY

A-EMPTY / AUTOSTART

B-EMPTY

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1.3.2 BASE SENSORS AND SWITCH VIEW

CONTENTS

C.EMPTY LETTER.OUTP ENV.EXIT MACHINE OPEN C.CLOSED END AND SEPARATION C DD.BAC.C REF.ENV INSERT.STOP FOLDING
C.EMPTY
LETTER.OUTP
ENV.EXIT
MACHINE
OPEN
C.CLOSED
END AND
SEPARATION C
DD.BAC.C
REF.ENV
INSERT.STOP
FOLDING
PLATE 2
DOC.LOADED
ZERO.CAME

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1.3.3 BASE SENSORS AND SWITCH VIEW

CONTENTS

MACHINE-OPEN LETTER-OUTPUT DD-C ENV-EXIT ENV-REFERENCE END- INSERT-STOP C-EMPTY C-CLOSED CAM-ZERO DOC-LOADED
MACHINE-OPEN
LETTER-OUTPUT
DD-C
ENV-EXIT
ENV-REFERENCE
END-
INSERT-STOP
C-EMPTY
C-CLOSED
CAM-ZERO
DOC-LOADED
INSERT-SIGNAL

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1.3.5 CLUTCHES VIEW

CONTENTS

SECTION : 01 PAGE 12 1.3.5 CLUTCHES VIEW CONTENTS B SELECTION CLUTCH MANUAL FEEDING MOTOR A

B SELECTION

CLUTCH

MANUAL

FEEDING MOTOR

A SELECTION

CLUTCH

CLUTCH MANUAL FEEDING MOTOR A SELECTION CLUTCH C TRANSPORT CLUTCH C SELECTION CLUTCH DOCUMENT FEEDER CLUTCH

C TRANSPORT CLUTCH

CLUTCH MANUAL FEEDING MOTOR A SELECTION CLUTCH C TRANSPORT CLUTCH C SELECTION CLUTCH DOCUMENT FEEDER CLUTCH

C SELECTION CLUTCH

DOCUMENT FEEDER CLUTCH

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1.3.6 MOTORS VIEW

CONTENTS

HOPPER MOTOR ENV TRANSPORT MOTOR SINGLE FOLD MOTOR (EUR only) CAM MOTOR
HOPPER
MOTOR
ENV
TRANSPORT
MOTOR
SINGLE FOLD
MOTOR
(EUR only)
CAM MOTOR

MAIN MOTOR

TOP FOLDER

MOTOR

BOTTOM

FOLDER

MOTOR

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1.3.7 PAPER PATH VIEW

CONTENTS

DOCUMENT PATH ENVELOPE PATH
DOCUMENT PATH
ENVELOPE PATH
REVISION : 2.1 SECTION : 01 PAGE 14 1.3.7 PAPER PATH VIEW CONTENTS DOCUMENT PATH ENVELOPE

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1.4 SENSORS/SWITCHES, MOTORS AND CLUTCHES

CONTENTS

1.4.1

SENSORS

 

MACHINE SENSORS (PART 1)

SERVICE TEST

COMPONENT NAME

 

FUNCTION

Bin C path closed

C-CLOSED

Checks if feeder C path is closed

Exit env. feeder

ENV-EXIT

Checks if the envelope has left the envelope hopper

Machine open

MACHINE-OPEN

Checks if the machine is open

End separation C

END-SEPARATION-C

C

SEPARATION CLUTCH drive

Document in feeder C

C-EMPTY

No inserts in the feeder C

Document loaded

DOC-LOADED

inserting check

Stop insert

INSERT-STOP

Insert (or BRE) stop position

 

MACHINE SENSORS (PART 2)

SERVICE TEST

COMPONENT NAME

 

FUNCTION

Insert signal

INSERT-SIGNAL

Synchronization document / Insert (or BRE)

Envelope Exit

LETTER-OUTPUT

Letter output check

Envelope Ref.

ENV-REFERENCE

Reference for the envelope inserting position

Cam zero

CAM-ZERO

Cam home position

 

FEEDER A-B SENSORS

SERVICE TEST

COMPONENT NAME

 

FUNCTION

Document in feeder A

A-EMPTY / AUTOSTART

No document in feeder A / AUTOISTART

Document in feeder B

B-EMPTY

No document in feeder B

End separation A

END-SEPARATION-A

A SEPARATION CLUTCH drive

End separation B

END-SEPARATION-B

B SEPARATION CLUTCH drive

Double detection key

DD-KEY

Enable or disable DD-A and DD-B

 

DOUBLE DETECTION (Thickness detection)

SERVICE TEST

COMPONENT NAME

 

FUNCTION

Entry doc A sensor

DD-A

Voltage delivered by the feeder A duplicate detector

Entry doc B sensor

DD-B

Voltage delivered by the feeder B duplicate detector

Entry doc C sensor

DD-C

Voltage delivered by the feeder C duplicate detector

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1.4.2 MOTORS AND CLUTCHES

CONTENTS

 

FEEDERS CLUTCHES

SERVICE TEST

 

COMPONENT NAME

FUNCTION

Not available

A

SELECTION CLUTCH

Activate feeder A selection rollers

Not available

B

SELECTION CLUTCH

Activate feeder B selection rollers

Not available

C

SELECTION CLUTCH

Activate feeder C selection rollers

 

MACHINE CLUTCHES

SERVICE TEST

 

COMPONENT NAME

FUNCTION

Not available

C

TRANSPORT CLUTCH

Activate the transport C rollers.

   

- Transfer mechanical power to document feeders

Not available

DOCUMENT FEEDER CLUTCH

- Activate document transportation until folding rollers.

 

MOTORS

SERVICE TEST

 

COMPONENT NAME

FUNCTION

Not available

TOP FOLDER MOTOR

Drives Top folder adjustment

Not available

BOTTOM FOLDER MOTOR

Drives Bottom folder adjustment

   

- Drives the folding rollers.

Not available

MAIN MOTOR

- Documents feeding.

- Insert/BRE feeding

Not available

CAM MOTOR

Drives the cam (inserting area)

Not available

ENV TRANSPORT MOTOR

Drives envelope from the hopper exit until the exit of the machine

Not available

HOPPER MOTOR

Drives the envelope until the hopper exit.

Not available

SINGLE FOLD MOTOR

Drives the pocket A closing bar (Europe only)

Not available

MANUAL FEEDING MOTOR

Opens the feeder A path in order to perform daily mail

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1.5 PCB INTERCONNECTION DIAGRAM

1.5.1

MAIN PCB (PART 1)

1.5.2

CONTENTS

: 2.1 SECTION : 01 PAGE 17 1.5 PCB INTERCONNECTION DIAGRAM 1.5.1 MAIN PCB (PART 1)

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1.5.3

MAIN PCB (PART 2)

1.5.4

CONTENTS

MANUAL REVISION : 2.1 SECTION : 01 PAGE 18 1.5.3 MAIN PCB (PART 2) 1.5.4 CONTENTS

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1.5.5

FEEDER PCB

1.5.6

CONTENTS

6100 MAINTENANCE MANUAL REVISION : 2.1 SECTION : 01 PAGE 19 1.5.5 FEEDER PCB 1.5.6 CONTENTS

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1.6 PROTOCOL AND HARDWARE CONFIGURATION

LEFT INTENTIONALLY BLANK

CONTENTS

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2

SERVICE CALL CHECK LISTS

2.1

START OF SERVICE CALL CHECK LIST

CONTENTS

Check the user has been trained on the machine.

Check the application corresponds with the job in process.

Check the properties of the job correspond to the machine specifications.

What is the total number of cycles?

What is the rate of clogging up of the machine (does the user apply the recommended cleaning procedures?).

2.2 END OF SERVICE CALL CHECK LIST

Clean the transportation and folding rollers.

Inform the user about the origin of the fault and show how to avoid it in the future.

Test the job in process (process at least thirty documents).

Rinse the wetting brushes under warm water.

Check the moistening quality.

Check the water level in the tank.

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2.3 PREVENTIVE MAINTENANCE

CONTENTS

 

SPARE / KIT PN

REGULA

"HIGH VOLUME" CUSTOMER

R

 

CUSTOM

ER

 

30000 or once a year

60000

90000

120000

150000

180000

Rollers cleaning

-

X

XX

 

X

X

End of

Life

Moistening brushes replacement

4124581N

X

XX

 

X

X

End of

Life

Inserting fingers and rollers replacement

4124587U (EUR) 4124831Y (US)

     

X

 

End of

Life

Feeder C maintenance

4124590X

     

X

 

End of

Life

Feeder E maintenance

4124591Y

 

X

 

X

 

End of

Life

C path maintenance

4124592Z

 

X

 

X

 

End of

Life

Doc. Transport. Maintenance

4124594B

     

X

 

End of

Life

Exit rollers maintenance

4124603L

 

X

 

X

 

End of

Life

Feeder AB replacement (swap)

4120482T

     

X

 

End of

Life

Regular customer: 1000 cycles per month / 5 years "Hi Volume" customer: up to 3000 cycles per month / 5 years

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2.4 MAINTENANCE KITS DETAILS

CONTENTS

Kit description

Series 1

compatibilit

Part

Quantit

French description

English description

y

number

y

Envelope stop

YES

11PIA000

6

Paliers

Bearings

4124580M

1

YES

11PIA002

2

Support arrêt enveloppe

Enveloppe stop bracket

0

YES

11PIC008

1

Déflecteur volet enveloppe

Envelope flap deflector

5

YES

11PIC008

1

Languette gauche ouverture

Tongue - left

9

enveloppe

YES

11PIC015

1

Languette droite ouverture

Tongue - right

6

enveloppe

YES

11PIC022

2

Languette arrêt enveloppe

Tongue - envelope stop

0

YES

21PIA000

1

Contre rouleau arrêt enveloppe

Pressure roller - envelope stop

1

YES

21PIA003

1

Rouleau arrêt enveloppe

Drive roller - Envelope stop

4

YES

21PIA003

1

Ejection enveloppe

Ejection roller - Envelope stop

5

NO

4122298K

1

Capteur arrêt enveloppe

Sensor - Envelope stop

Brush

YES

21PIA002

3

Brosses de mouillage

Moistening brush

4124581N

7

Cam

YES

11PIA012

1

disque zéro came

Cam disc

4124582P

2

YES

11PIC012

1

Came sortie droite

Right exit cam

7

YES

11PIC012

1

Came sortie gauche

Left exit cam

8

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YES

11PIC021

1

Came intérieur gauche

left cam

3

YES

11PIC021

1

Came intérieur droite

right cam

4

Sensors

NO

4121929A

1

Ens DD-C

DD-C assembly

4124583Q

NO

4122298K

5

Zero came - chargement - Arrêt env - sortie env

Sensors

NO

4122982X

5

Ens capteur chemin encart

Insert path sensor assembly

NO

4123041J

1

Ens capteur sortie env

LETTER-OUTPUT sensor assembly

NO

4123044

1

Ens capteur ref selection env.

ENV-REFERENCE sensor assembly

M

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KITS DETAILS (FOLLOW UP)

CONTENTS

Kit description

Series 1

compatibilit

Part

Quantit

French description

English description

y

number

y

Belts

YES

12NCA00

1

Courroie Chemin inf C

Insert lower path belt

4124584R

04

YES

12PIA000

1

Courroie moteur env

Envelope motor belt

3

YES

12PIA000

1

Courroie de chargement

Inserting belt

6

YES

12PIA000

1

Cde came

Cam belt

7

YES

12PIB000

1

poche A

Pocket A belt

2

YES

12PID000

1

Courroie cde bac C

Bin C belt

1

Clutches

YES

14PIC000

3

1 bac C, 1 transport C, 1 pliage

Clutch

4124585S

2

Pocket A closing (Europe use only)

YES

11BFA24

1

Pignon intermédiaire fermeture

Gear (intermediate) - closing bar

02

poche

4124586T

YES

11PIC007

2

Palier barette de fermeture poche

Bearing - pocket closing bar

5

YES

11PIC009

1

Pignon cde levier gauche

Gear - left lever drive

1

YES

11PIC009

1

Levier pivot droit (fermeture de

Right lever

2

poche)

YES

11PID009

2

Levier de cde fermeture poche

Pocket closing drive lever

3

YES

11PID010

1

Barette fermeture poche

Closing bar

6

YES

21PID003

1

Support gauche barrette de

Left bracket

2

fermeture poche

YES

21PID003

1

Support droit barrette de fermeture

Right bracket

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3

 

poche

 

NO

4121971U

1

Moteur pas a pas

Stepper motor

Inserting (Europe)

YES

11PIA005

1

poulie rouleau chargement

Pulley - inserting roller

4124587U

3

YES

4123028V

1

Ensemble doigts d'insertion Europe équipé

Insert fingers assembly (Europe)

YES

11PIA032

1

poulie rouleau chargement

Pulley - inserting roller

6

YES

12PIA000

1

Courroie de chargement

Belt - inserting

6

YES

21PIA005

1

Poulie cde courroie chargement

Pulley - inserting belt

3

YES

21PIC002

1

Rouleau d'insertion équipé

Inserting roller assembly

6

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KITS DETAILS (FOLLOW UP)

CONTENTS

Kit description

Series 1

compatibilit

Part

Quantit

French description

English description

y

number

y

Inserting (US)

YES

11PIA005

1

poulie rouleau chargement

Pulley - inserting roller

4124831Y

3

YES

4123029

1

Ensemble doigts d'insertion US

Insert fingers assembly (US)

W

équipé

YES

11PIA032

1

poulie rouleau chargement

Pulley - inserting roller

6

YES

12PIA000

1

Courroie de chargement

Belt - inserting

6

YES

21PIA005

1

Poulie cde courroie chargement

Pulley - inserting belt

3

YES

21PIC002

1

Rouleau d'insertion équipé

Inserting roller assembly

6

Tongues

YES

11PIA009

4

patins amortissants pieds

Shock absorber - feet

4124588V

3

YES

11PIC008

1

Languette gauche ouverture

Left tongue - envelope pre- opening

9

enveloppe

YES

11PIC015

1

Languette droite ouverture

Right tongue - envelope pre- opening

6

enveloppe

YES

11PIC022

2

Languette arrêt enveloppe

Tongue - envelope stop

0

YES

11PIC022

1

languette bac E

Tongue - bin E

3

YES

11PID012

1

Languette entrée chemin C

Tongue - path C entrance

5

YES

11PID012

2

Cache fil

Tongue - Cable protection

6

Exit lever deflector

YES

21PIA011

1

Levier pré-mouillage droit

Lever - pre-moistening (right)

4124589W

7

YES

21PIA011

1

Levier pré-mouillage gauche

Lever - pre-moistening (left)

8

ISSUE

:

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FD 6100 MAINTENANCE MANUAL

REVISION

:

2.1

SECTION

:

01

PAGE 28

Feeder C

YES

11PIA000

4

Palier

Bearing

maintenance

1

4124590X

YES

11PID013

2

Rouleau de sélection

Selection roller - feeder C

9

YES

21PIC008

2

Ensemble filière Europe

Separation assembly - Feeder C Europe

6

YES

4122975Q

2

Ensemble filière US

Separation assembly - Feeder C US

ISSUE

:

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FD 6100 MAINTENANCE MANUAL

REVISION

:

2.1

SECTION

:

01

PAGE 29

KITS DETAILS (FOLLOW UP)

CONTENTS

Kit description

Series 1

compatibilit

Part

Quantit

French description

English description

y

number

y

Feeder E

YES

11PIA038

2

Butée filière

Separation assembly stop - Feeder

maintenance

6

E

4124591Y

YES

11PIC016

2

Revêtement pour patin sélection

Separation pad covering - Feeder

7

bac E

E

YES

11PIC018

2

Patins de sélection bac E

Separation pad - Feeder E

7

YES

12PIA000

1

Brosse préselection bac E

Separation brush - Feeder E

2

YES

21PIA001

1

Rouleau plein transport env

Transportation roller (full) - Feeder E

7

YES

21PIA008

2

Galets libres bac E

Roller (free) - Feeder E

1

YES

21PIA014

1

Contre rouleau transport doc

Pressure roller

3

YES

21PIA015

1

Ensemble rouleau 5 gommes bac

Roller (5 rubbers) - Feeder E

6

E

YES

21PIA015

1

Ensemble rouleau 5 gommes

Roller (5 mixed rubbers) - Feeder

7

mixtes bac E

E

YES

21PIA015

1

Ensemble rouleau 3 gommes bac

Roller (3 rubbers) - Feeder E

8

E

Inserts path

YES

11PIA000

12

Palier

Bearing

maintenance

1

4124592Z

YES

11PID001

2

Rouleau Chemin inf - axe court

Lower roller (short) - Path C

3

YES

21PID000

1

Rouleau Chemin inf - axe long

Lower roller (long) - Path C

1

YES

21PID000

3

Chemin sup

Upper path - Path C

3

ISSUE

:

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FD 6100 MAINTENANCE MANUAL

REVISION

:

2.1

SECTION

:

01

PAGE 30

Folding

YES

11PIA000

12

Palier

Bearing

maintenance

1

4124593A

YES

11PID015

1

Rouleau pliage N°2

Folding roller (#2)

4

YES

11PID015

1

Rouleau pliage N°3

Folding roller (#3)

6

YES

11PIDO15

1

Rouleau pliage N°4

Folding roller (#4)

5

Doc. Transport.

YES

11PID005

1

Rouleau arrière entrée doc

Entry roller (rear) - Document path

Maintenance

2

4124594B

 

YES

21PIA014

1

Contre rouleau transport env

Pressure roller

3

YES

11PIA000

6

Palier

Bearing

1

YES

21PIC001

1

Rouleau avant entrée doc

Entry Roller (front) - Document path

8

YES

21PID001

1

rouleau inf transport doc

Lower roller - Document path

1

ISSUE

:

21/09/03

FD 6100 MAINTENANCE MANUAL

REVISION

:

2.1

SECTION

:

01

PAGE 31

KITS DETAILS (FOLLOW UP)

CONTENTS

Kit description

Series 1

compatibilit

Part

Quantit

French description

English description

y

number

y

Feeder C gears

YES

11BFA32

1

Pignon bac C

Gear - Feeder C

4124595C

82

YES

11PIA000

1

Pignon bac C

Gear - Feeder C

4

YES

11PIA104

1

Pignon intermédiaire cde bac C

Intermediate gear - Feeder C drive

YES

11PID004

1

Pignon bac C

Gear - Feeder C

4

YES

11PID006

1

Pignon embrayage transport C

Gear - Feeder C transport clutch

8

YES

11PID008

1

Chemin C

Gear - Feeder C (path)

8

YES

11PID011

2

poulie chemin C

Pulley - Feeder C

3

YES

4122039Q

2

Pignon crémaillère

Rack gear - Feeder C

YES

4122040R

1

Pignon bac C

Gear - Feeder C

YES

4122098B

1

Pignon bac C

Gear - Feeder C

Feeder E gears

YES

11PIA002

1

Pignon intermédiaire

Intermediate gear - Feeder E

4124596D

5

YES

11PIA010

1

Pignon moteur bac E

Motor gear - Feeder E

4

YES

11PIA014

1

monté en pignon double

Double gear - Feeder E

1

YES

11PIC012

1

monté en pignon double

Double gear - Feeder E

5

YES

21PIA005

3

Pignon intermédiaire

Intermediate gear - Feeder E

2

Inserting gears

YES

11PIA005

1

poulie rouleau chargement

Pulley - Inserting roller

4124598F

3

YES

11PIA032

1

poulie rouleau chargement

Pulley - Inserting roller

6

ISSUE

:

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FD 6100 MAINTENANCE MANUAL

REVISION

:

2.1

SECTION

:

01

PAGE 32

YES

11PIB000

1

Commande de came

Cam drive - Inserting

7

YES

11PIB003

1

pignon cde came

Cam drive gear - Inserting

8

YES

11PIC021

1

Pignon cde came

Cam drive gear - Inserting

3

YES

21PIA005

1

Poulie cde courroie chargement

Pulley - inserting belt

3

ISSUE

:

21/09/03

FD 6100 MAINTENANCE MANUAL

REVISION

:

2.1

SECTION

:

01

PAGE 33

KITS DETAILS (FOLLOW UP)

CONTENTS

Kit description

Series 1

compatibilit

Part

Quantit

French description

English description

y

number

y

Doc. Transport.

YES

11PIA008

2

Pignon rouleaux pliage N°3 et 4

Gear - Folding rollers # 3 & 4

Gears

2

4124599G

YES

11PIA008

1

Pignon rouleau pliage N°1

Gear - Folding roller # 1

2

YES

11PIA010

1

Pignon intermédiaire transport doc

Intermetiate gear - Document path

4

YES

11PIC013

1

Pignon rouleau arrière entrée doc

Gear (rear entry roller) - Document path

9

YES

11PIC014

1

Pignon rouleau avant entrée doc

Gear (front entry roller) - Document path

0

YES

11PID004

1

pignon embrayage entrée doc

Gear (entry doc clutch) - Document path

1

YES

11PID004

1

Pignon intermédiaire

Intermetiate gear - Document path

2

YES

11PID004

2

Pignon intermédiaire

Intermetiate gear - Document path

4

YES

11PID007

2

Pignon intermédiaire

Intermetiate gear - Document path

1

YES

11PID010

1

Pignon intermédiaire

Intermetiate gear - Document path

9

YES

11PID014

1

Pignon moteur transport doc

Motor gear - Document path

6

YES

4122220D

1

Pignon rouleau pliage N°2

Gear - Folding roller # 2

Env. transport.

YES

11PIA002

1

Pignon rouleau arrêt enveloppe

Gear - Envelope stop roller

Gears

5

4124600H

YES

11PIA002

1

Poulie rouleau éjection enveloppe

Pulley - Exit roller

6

YES

11PIA002

1

Pignon rouleau ejection enveloppe

Gear - Exit roller

ISSUE

:

21/09/03

FD 6100 MAINTENANCE MANUAL

REVISION