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GMC
INSTALLATION MANUAL
IR Remote Control
Room Controller
Zone Manager
The unit can be used with infrared Remote Control, with the Carrier Room
Controller or Zone Manager.
Infrared control installation instructions are contained in the unit instruction and
maintenance manual.
Remote controls installation instructions are contained in the relevant manuals,
supplied with the remote controls.
The operation and maintenance instructions for the indoor unit and the installation
instructions for the indoor and the outdoor unit are given in the manuals for each
unit. These are supplied with the unit.
Contents
Page
Dimensions and weight ........................................................................................
2
Technical data .......................................................................................................
3
Technical data of electric heaters .........................................................................
3
Material supplied ..................................................................................................
3
Operating limits .....................................................................................................
3
Components required for a complete installation .................................................
3
General information ..............................................................................................
4
Accessories ..........................................................................................................
4
Warnings: avoid ....................................................................................................
5/6
Installation ............................................................................................................
6/8
Refrigerant connections .......................................................................................
9
Electrical connections ........................................................................................... 10/13
Fresh air renewal and conditioned air supply to adjacent room ........................... 14/15
System configuration ............................................................................................
16
Operating test, address selector, fault code .........................................................
17
Guide for the owner ..............................................................................................
17
Sizes
ENGLISH
40GKX
Split system Global cassette indoor unit
Power
40GKX012
40GKX018
40GKX024
40GKX028
220V-50Hz
40GKX036
40GKX048
40GKX060
GB - 1
40GKX
Dimensions and weight
575
575
91
70
158
15
225
280
298
120
52
56
720
40GKX012-018-024
515
550
30
25
50
825
168
237
298
15
0
120
825
595
150
40GKX028-036-048-060
960
813
100
66
25
48
40GKX
Unit
Frame / Grille assembly
2
kg
012
17,5
2
018
19
2
024
19
2
028
36
3
036
38
3
048
38
3
060
41
3
40GKX
Technical data
Table I: Nominal data
POWER INPUT (WATT)
Sizes
12
18
24
28
36
48
60
Sizes
12
18
24
28
36
48
60
standard
40GKX012
40GKX018
40GKX024
40GKX028
40GKX036
40GKX048
40GKX060
with electric heaters
40GKX012E
40GKX018E
40GKX024E
40GKX028E
40GKX036E
40GKX048E
40GKX060E
Cooling only
Cooling
75
80
105
107
141
178
248
Cooling
75
80
105
107
141
178
248
standard
40GKX012
40GKX018
40GKX024
40GKX028
40GKX036
40GKX048
40GKX060
Sizes
12
18
24
28
36
48
60
Heating
1575
2580
2605
3107
3131
3178
3231
Sizes
12
18
24
28
36
48
60
Cooling
75
80
105
107
141
178
248
Cooling
75
80
105
107
141
178
248
40GKX012E
40GKX018E
40GKX024E
40GKX028E
40GKX036E
40GKX048E
40GKX060E
Heating
75
80
105
107
141
178
248
Heating
1575
1580
1605
2107
2131
2178
2231
Note: For power supply wire size and delay type fuses, refer to the outdoor unit installation instructions.
12
18
Heat pump
24
28
36
Electric heater
capacity
kW
1,5
1,5
1,5
Supply voltage
Safety thermostat
Power supply cables
mm2
Recommended fuse (gL type) A
48
60
12
Cooling only
24
28
36
18
48
60
1,5
1,5
1,5 2 x 1,0 2 x 1,0 2 x 1,0 2 x 1,0
+
+
+
+
+
+
1,0
1,0 2 x 0,5 2 x 0,5 2 x 0,5 2 x 0,5
220
220
220
220
220
220
220
220
220
220
380
380
380
380
(*)
(*)
(*)
(*)
(*)
(*)
3N
3N
3N
3N
6,5
6,5
6,5
8,8
8,8
8,8
8,8
6,5
10,8
10,8
7,5
7,5
7,5
7,5
GMC electronic control
N 1 Manual reset thermostat ST1 60C
N 1 Manual reset thermostat ST2 100C
3 x 1,5 3 x 1,5 3 x 1,5 4 x 1,5 4 x 1,5 4 x 1,5 4 x 1,5 3 x 1,5 3 x 2,5 3 x 2,5 5 x 1,5 5 x 1,5 5 x 1,5 5 x 1,5
8
8
8
8
8
8
8
8
12
12
10
10
10
10
*In areas with a 2 kW limit for single-phase electric heaters it is possible to divide the power supply on two phases and neutral of a three phase supply with neutral.
Use cable type H07 RN-F - 4x1,5 mm2 - 380V 2N ~
Table III:
Material supplied
Description
Installation instructions
Owner's Manual
Quantity
1
1
Use
Indoor unit installation
Correct use
Electric heater
40GKX
General information
Unit installation
Read this instruction manual thoroughly before starting
installation.
This unit complies with the low-voltage (EEC/73/23) and
electromagnetic compatibility (EEC/ 89/336) directives.
Follow all current national safety code requirements.
In particular ensure that a properly sized and connected ground
wire is in place.
Check that the voltage and frequency of the mains power supply
are as required for the unit to be installed; the available power
source must be adequate to operate all other appliances
connected to the same line.
Also ensure that national safety code requirements have been
followed for the main supply circuit.
Connection of the system to the mains power supply is to be
carried out in compliance with the wiring diagram shown in
the installation instructions of the external section.
Connect indoor and outdoor units with field-supplied copper
pipes by means of flare connections. Use insulated seamless
refrigeration grade pipe only, (Cu DHP type according to
ISO1337), degreased and deoxidized, suitable for operating
pressures of at least 4200 kPa and for burst pressure of at least
20700 kPa. Under no circumstances must sanitary type copper
pipe be used.
Where necessary, use field-supplied 25 mm I.D. PVC pipe (not
supplied) of appropriate length and with the correct thermal
insulation for the condensate drain extension.
After installation thoroughly test system operation and explain all
system functions to the owner.
Use this unit only for factory approved applications: the unit
cannot be used in laundry or steam pressing premises.
WARNING:
Disconnect the mains power supply switch before servicing
the system or handling any internal parts of the unit.
Do not open the remote control to avoid possible damage. In case
of malfunctioning contact a qualified service engineer.
Recommendations:
Look for a position in the room which ensures the best possible air
distribution.
40GKX
Warnings: avoid...
MAX 200 mm
40GKX
Warnings: avoid...
Installation
Install the unit as centrally as possible in the room, the air flow
direction can be controlled by means of the remote control
(where used) or automatically, according to the operating mode
(cooling or heating): this will ensure optimum distribution of the
air in the room.
During cooling mode operation the best position for the
deflecting louvres is one which allows air diffusion close to the
ceiling (Coanda effect).
In heating mode, the louvres should be positioned so that the air
is directed towards the floor, in order to prevent layers of hot air
forming in the upper part of the room (this will happen
automatically when the deflecting louvres are positioned in the
AUTOMATIC mode).
Alternatively the louvres can be placed in intermediate positions
(with infrared control only) or allowed to move continuously
(SWING).
ATTENTION:
Only restrict the air outlets as indicated in the drawing.
WARNING:
To close one or two air outlets use the special kit.
40GKX
Installation
Prior to installation
Threaded hangers
"T" bar
(to be removed)
IMPORTANT:
Do not lift the unit by the condensate drain discharge pipe or
by the refrigerant connections; hold it by its four corners
only.
Installation
Suspension brackets
Carefully lift the unit (without the frame) using the four
suspension brackets (or the four corners), inserting it into the
false ceiling.
If the T bar cannot be removed the unit may need to be tilted
(this operation may only be carried out with false ceilings with a
minimum height of 300 mm).
mm
Nut
Wooden frame
Threaded hangers
Washers
Nut
Washer
Threaded hangers
Washer
Nut
Nut
False ceiling
Spirit level
Align and level the unit by adjusting the nuts and locknuts on
the threaded hangers, maintaining a distance of 25 - 30 mm
between the sheet metal body and the underside of the false
ceiling.
Reposition the T bar and align the unit in relation to the bar by
tightening the nuts and locknuts.
After connection of the condensate drain line and the refrigerant
lines, carry out a final check to make sure that the unit is level.
40GKX
Installation
Indoors
Outdoors
Power connection
cables from frame
Power connection
cables from unit
Safety cord
Cable clamp
Frame support
screws
Tighten the four screws, link the electrical connectors and insert the
wires in the cable clamp.
Use the screws supplied to fix the frame in position.
50
2%
A. Gasket "A"
B. Gasket "B"
AIR B
40GKX
Refrigerant connections
IMPORTANT:
During the unit installation make first refrigerant connections
and then electrical connections. If unit is uninstalled first
disconnect electrical cables, then refrigerant connections.
Refer to the outdoor unit installation manual for tube sizing,
and limitations (slope, length, number of curves allowed,
refrigerant charge, etc.).
Tube diameter
Mod.
12 - 18 - 24
28
36 - 48 - 60
Gas
(suction line)
mm
(inches)
12.70
15.87
19.05
(1/2")
(5/8")
(3/4")
Liquid
(discharge line)
mm
(inches)
6.35
6.35
9.52
(1/4")
(1/4")
(3/8")
Tube diameter
mm
(inches)
6.35
(1/4")
9.52
(3/8")
12.70
(1/2")
15.87
(5/8")
19.05
(3/4")
Torque
Nm
18
42
55
65
100
Pipe
Pipe insulation
Adhesive tape
Once all connections have been completed, check for leaks using
soapy water.
Finally, wrap connections with anti-condensate insulation and
tighten with tape, without exerting excessive pressure on the
insulation. Repair and cover any possible cracks in the insulation.
Checking
Lubricate the end of pipe and the thread of the flare connection
with anti-freeze oil.
Tighten by hand and then use two wrenches to tighten all
connections fully, applying the tightening torque shown in the table.
Pour several litres of water into the condensate drain pan and
check that it flows freely to the drain.
Check pipe gradient and look for possible obstructions.
40GKX
Electrical connections
CA
CLR
CG
CP
CV
C G
CV
CP
CLR
CA
B
B
CONTROL PANEL
mod. 12 - 18 - 24
&DSDFLW\
(DUWKVFUHZ
GMC&RQWUROERDUG
7HUPLQDOEORFN
Control panel can be reached by opening the grille and removing its
metal cover by 4 screws.
CONTROL PANEL
mod. 28 - 36 - 48 - 60
CV
CLR
CG
CP
CA
Fan connector
LED/RECEIVER connector
Float connector
Pump connector
Louver connector
SYSTEM CONFIGURATION
IMPORTANT:
Make ground connection prior to any other electrical
connections.
10
If the indoor unit is fitted with an electric heater, this must have a
separate power supply.
Ensure that the mains supply connection is made through a switch
that disconnects all poles, with a contact gap of a least 3 mm.
Make the electrical connections between units prior to proceeding
to the main supply unit connection.
Ensure that the mains supply connection is made through a
switch that disconnects all poles, with a contact gap of a
least 3 mm.
Fix the power cable of the electrical resistances under the single
cable clamp.
Make certain that the YELLOW/GREEN cable is stripped back
further than the others.
40GKX
Electrical connections
Cooling only - 40GKX012
L
L
N N
N N
Y O W2
Y O W2
Model
40GKX012
GND
W2
2,5
2,5
2,5
2,5
2,5
L
L
N N
N N
Y O W2
Y O W2
GND
W2
2,5
2,5
2,5
L
L
N N
N N
Y O W2
Y O W2
Model
40GKX012
Terminal box legend, all models
L
N
N
Y
O
W2
Earth
Live power supply
Neutral power supply
Neutral connection indoor/outdoor unit
Compressor interlocking contact
Reversing valve control
Outdoor fan signal
10
100
GND
W2
2,5
2,5
2,5
2,5
2,5
2,5
2,5
Notes:
10 80
11
40GKX
Electrical connections
Cooling only - 40GKX 018, 024, 036, 048, 060
R
R
C Y
C Y
O W2 S
O W2 S
GND
3x1
W2
Disconnected
R
R
C Y
C Y
O W2 S
O W2 S
12
GND
Earth
Live connection indoor/outdoor unit
Neutral connection indoor/outdoor unit
Compressor interlocking contact
Reversing valve control
Outdoor fan signal
Defrost end signal
10
100
3x1
W2
3x1
Notes:
10 80
40GKX
Electrical connections
Wiring diagram - Cooling only or heat pump units with electric heater
LEGEND
FACTORY WIRING
FIELD WIRING
012HP/AC
028/036/048/060
220V-1-50Hz
380V-3-50Hz
TERMINAL ON COMPONENT
TERMINAL ON STRIP
N
ST1
ST1
ST2
ST2
L2
L2
EH-PCB
T2
C
C
2-HTR
SENSOR
3-HTR
J1
1 23 4
J1
1 23 4
1-HTR
C
T3
T3
R
Y
C
G
CAPACITOR
4-HTR
L3
L3
EH-PCB
T1
R
R
C
C
T2
ST1
ST2
L1
R
Y
C
G
L1
ST1
GND
GND
R
R
C
C
ST2
T1
CONNECTOR
HP/AC
TRANSFORMER
1-HTR
FC
FAN CAPACITOR
FS
018/024HP/AC
028/036
250V-1-50Hz
220V-1-50Hz
DRAIN PUMP
TRANSFORMER
ST1
ST2
ST1
L2
L2
EH-PCB
T3
C
C
C
J1
1-HTR
1 23 4
J1
1 23 4
R
Y
C
G
T2
T3
L3
L3
3-HTR
T2
ST1
ST2
C1
C2
FLOAT CONNECTOR
C3
C4
C5
PUMP CONNECTOR
LM
LOUVER MOTOR
ST2
EH-PCB
R
R
C
C
T1
ST2
L1
R
R
C
C
L1
ST1
N
GND
GND
R
Y
C
G
PS
T1
IFM
HP/AC
4-HTR
2-HTR
3-HTR
1-HTR
*
*
MSL
MICROSWITCH LOUVRE
PCB
RELAY BOARD
HTR
ELECTRIC HEATER
SAFETY THERMOSTAT
ST
IF PRESENT
RC-
WIRE COLOURS
BROWN
ORANGE
BLUE
RED
BLACK
W WHITE
GREY
Y-G
YELLOW
YELLOW/GREEN
NOTE:
IMPORTANT
Cable passage
13
40GKX
Fresh air renewal and conditioned air supply to an adjacent room
105 120
49
21
Mode
A
mm
B
mm
C
mm
012-018-024
150
120
70
028-036-048
150
120
100
Wall
Undercut door
Wall-fitted grille
Door-fitted grille
14
40GKX
Fresh air renewal and conditioned air supply to an adjacent room
Diagram of conditioned air supply to an adjacent room: one louvre closed
40
30
20
24/28
60
36
10
12
18
48
0
0
100
410
300
200
400
450 m3/h
113,9 125
l/s
0
30
60
90
120
Air flow
Supply air duct to adjacent room
In case of two louvres closed, the fresh air flow towards the adjacent room is 50% higher compared with only one louvre
closed (with equal static external pressure).
15
40GKX
System configuration
System configuration
Units are factory configured as heat pumps.
When a cooling only system is installed, it is necessary to change
the factory configuration.
Such operation must be performed by the installer as follows:
Push
button until will appear GFdn on the display.
Through the buttons and
to change the default value 1 into
239 for T-KIT configuration or 240 for MULTISPLIT configuration.
Press the
button to send the configuration to the unit, which
will confirm with a beep.
Press the
button to exit from this configuration menu.
Note:
When 30 seconds have elapsed and no buttons have been
pressed, the remote controller will automatically exit the
configuration menu and the procedure has to be restarted.
Table V
Item
Shown on display
Explanation
Description
A: remote unit A
b: remote unit B
Ab: remote units A and B
HP: heat pump
AC: cooling only
rAdr
UCFG
UAdr
ZONE
Number of zone.
Default = 0.
GFdn
Number of GFD.
Default = 1.
239 = configured as T-kit
240 = configured as multisplit
A St
Table VI
Shown on
display
CH
tU
rc
HR
CR
CL
Explanation
Description
A: unit A
b: unit B
Ab: units A and B
C: Degrees Celsius
F: Degrees Fahrenheit
HP: heat pump
AC: cooling only
17 32: 17C 32C
63 90: 63F 90F
17 32: 17C 32C
63 90: 63F 90F
12 : 12: 12 hour clock (AM/PM)
24 : 24: 24 hour clock
16
40GKX
Operating test, address selector, fault code and guide for the owner
Operating test
Fault code
Perform the operating test after the units have been installed in
position and the gas leak test has been completed.
Once a failure occurs with the indoor unit in operation, the green
unit LED flashes at intervals of 0.5 seconds.
The fault code is deduced from the number of times the green
LED flashes, blocking unit operation.
Between one flash cycle and the next one, a pause of 5 seconds
elapses.
Note:
When 30 minutes have elapsed and no buttons have been
pressed, the remote control will automatically exit the test menu
and resume its normal operation.
Description
6*
Filter dirty
10
EEPROM corrupt
11
12
13
Address selector
If you are installing two indoor units in the same room and you
want them to operate in independent mode, it is necessary to
assign each unit its own address so that each unit can operate via
its own remote control.
For configuration, proceed as follows:
17
The mamufacturer reserves the right to change any product specifications without notice .
2004-
L01012H