Linear Motion Slide

With Toothed Belt Drive

The Drive & Control Company

Table of Contents

Product Overview
Load Capacities and Moments

4&5

Components and Ordering SGR 25-160

6&7

Dimension Drawings

8&9

External Gearbox Technical Data

10

External Gearbox Motor Mounting Instructions

11

Switch Mounting Arrangement

12 & 14

Documentation

15

Inquiry/Order Form

19

Linear Motion Slides with Toothed Belt Drive

Product Overview
-

Complete Linear Motion Slides in any length up to 3000mm

Four closed type STAR Super Linear Bushings
High positioning accuracy and repeatability
Tension end enclosure with
One-point lubrication
integral belt tensioning system.
Highly economic solution
Belt pulley system with ball
bearings lubricated for life.

Carriage with tapped holes

for easy mounting of
attachments.

Wide, steel-reinforced toothed

polyurethane drive belt for extreme
stiffness and positioning accuracy
requirements.
Particularly smooth running and
long service life thanks to STAR
Super Linear Bushings.
Drive-end enclosure with large
pulley for long service life and
reliable power transmission.
Different gear ratios available for
optimal matching of external
load to motor inertia.

Load Capacities and Moments

Closed Type
ML

Mt
d

B
Size
d-B

Dynamic
load capacity
C (N)

M t (Nm)

M L (Nm)

Carriage
mass
(kg)

11820

520

549

3.2

25-160

Suitable load
(recommended value on the basis
of past experience)

Note
on dynamic load capacities
N
and moments

Dynamic moments

As far as the desired service life is concerned, loads of up to approximately

20% of the dynamic load and moment
values (C, Mt, ML) have proved acceptable.

Slide weight
L in mm
(kg)

Max. lengh
Lmax
(mm)

0.0076 L + 6.12

3000

The following values may not be exceeded:

The maximum permissible deflection
The maximum permissible drive torque

The dynamic load capacities and moments are based on 100,000 m travel.
However, a travel of just 50,000 m is often taken as a basis. If this is the case,
for comparison purposes:

Multiply values C, Mt, ML by 1.26.

Reduced load capacity in short-stroke

applications
In short-stroke applications, the service
life of the shafts is shorter than that of
the Super Linear Bushings.
For this reason, the load capacities
listed in the tables must be multiplied
by the factor
fw
.

fw

1.0

25

0.9
0.8
0.7
0.6
0.5

Stroke
(mm)
0

20

40

L =

C 3 105
P

Nominal service life

( ).

L
Lh = 60 . v
m

60

80

L
Lh
C
P
vm

100

120

140

nominal service life

nominal service life
dynamic load capacity
equivalent dynamic load
average speed

(m)
(h)
(N)
(N)
(m)

Permissible shaft deflection in the linear bushing for closed type.

Shaft deflection
= (65.762 F+ 2.451 L +2064.4) L3 10-14

Depending on the choice of length (L),

shaft deflection must be taken into account
at the specified load. Shaft deflection must
not exceed 3 mm (f max),or the toothed belt
will rub against the carriage.

fmax = 3 mm
fmax
F
L

Shaft deflection
External load
Dimension L

(mm)
(N)
(mm)

f
L

f fmax

Drive Data:
Gearing
reduction
i

1
SGR 25 -160 1 w/keyway
3
5
10

Maximum
drive
torque
Ma

Lead
constant

(Nm)

(mm/rev.)

9.1
9.1
3.0
1.8
0.9

110.00
110.00
36.67
22.00
11.00

Maximum
speed

Belt type

Tooth
pitch

(mm)

(mm)

(N)

32

520

v
(m/s)

up to 3*

Belt Data
Maximum
force transmitted by belt

Width

AT 5

Limit of belt
elasticity

(N)

2740

*Speeds of up to 5 m/s are possible. The service life is limited by the increased wear of the plastic material.
Tests have shown that a travel of 50 to 100 x 105 m is possible without failure.

Mass moment of inertia of linear

motion slide with additional load:
Constant

JS = ( k1 + k2 L + k3 mFr ) 10-6
JS
k k k
m fr
L

Reduced m assm om entof inertia

of linearm otion slide w ith
additionalload on the drive j
ournal
Constants see table
Additionalload
D im ension L

kg m
kg
mm

k1
k2
k3

Reduction i
1

1050
0.075
307

152
0.0083
34

77.2
0.003
12.3

10
45.7
0.0008
3.1

Linear Motion Slides with Toothed Belt Drive

Components and Ordering SGR 25-160
Slide

Partnum ber

Ty pe

G uidew ay

Standard
shafts

D rive unit

D rive unit
without
with
keyway
keyway
i=1

Drive shaft
on right
Dim. drawing 02.34.10
MA01

MA01
MA02
MA03

i=1

SGR 25 -160

0263-300-00, . mm

Drive shaft
on left
Dim. drawing 02.34.10
MA02

Through
drive shaft
Dim. drawing 02.34.60
MA03

01

01

03

01

03

02

04

Standard

i=

F lang e

D ocum en
tation
mm

forM otor

without switch
00
without cable duct

00

i=3
01
LP070
external
gearbox

stsw itch
nd sw itch
rd sw itch
Cable duct
Socketplug
Sw itching cam

M easurem ent
report

M otorattachm ent

Standard
report

Carriag e

i=5

i = 10

External
switching
cam

71

MKD 41

72

Nema 34

73

MKD 41

74

Nema 34

PNP NC

11

76

MKD 41

PNP NO

13

77

Nema 34

Mechanical

15

External
switch (loose)

16

01

02

External
socketplug
(loose)
17
Cable duct
20
(loose)

To m ountotherm otors please orderm otorattachm ent

option
and provide a m otordraw ing

Linear Motion Slides, Closed Type with Toothed Belt Drive

Dimension Drawings SGR 25-160
L/2

Centering dia. 42

H7

30

Effective stroke
Overrun
2

Effective stroke
Overrun
2

58

53
40

4 deep

M6 -12 deep

Max. travel
2

160

53

30

Max. travel
2

40

Lube nipple AM8x1 DIN 3405

25

25

59

81

90

Calculating the length: L = max. travel + 220 mm

12.5

31.5

77

65

31

dia.16h7

140

132

0.3

Mounting hole pattern

M 12-16 deep

All dimensions in mm
Diagrams to different scales

L + 25

02.34.60

02.34.10
M6 - 12 deep

Centering dia. 42 H7 / 4 deep

94.2

40 59
90

59

90

77

40

5P9

72.5

31.5

20

20
3

h=3.8

dia.16h7

31.5

77

77

dia.16h7

dia.16h7

LP070 External Gearbox

h=3.8

5P9

83

/ 4 deep

53

42 H7

40

C entering dia.

53
40

M6 -12 deep

0.5

70

114

160

88
132

View A
M 10 - 22 deep

45
56

28

160

dia. 8.4

Linear Modules with External Gearboxes

Technical Data LP-Gear Reducers
G earbox Ty pe

LP

Reduction
M ax Acceleration
Torque

TB

in lb N m

T NOT

in lb N m

N om inalO utput
Torque

TN

in lb N m

M ax Radial
L oad

F rm ax

lb f N

M ax Ax ial
L oad

F am ax

Torsional
Rig idity

Ct

Torsional
Backlash

it

PeakO utput
Torque

N om inalInput
Speed
M ax Input
Speed

i=
i = 10

i=

lb f N
in lb arcm in
N m arcm in
arcm in

nN
n m ax

Averag e L ifetim e

rpm m in
hour

E fficiency
M assM om entsof
Inertia

in lb s
kg cm

W eig ht

lb kg
F low G rease

L ubrication

RAL

Prim er

Any

M ounting Position
N oise L evel
n
rpm
1) Max. Acceleration Torque for Cycle
Operation
2) Peak Output Torque for Emergency Stop
3) Nominal Output Torque for Continuous
Operation
4) Load Applied to Center of Output Shaft,
at 100 rpm

10

L PA

dB A

Continuous Operation (S1)

The S1-operation is permitted at nominal speed and nominal output torque. If the gearbox
runs continuously for more than 15 minutes or the duty cycle is greater than 60%, use the
continuous or S1 operation specifications. These specifications are defined as nominal output
torque and nominal input speed. A gearbox temperature of 90 C should not be exceeded.
With an S1 application the motor can overheat the gearbox. Please ref erence motor
manufacturers maximum motor temperature characteristic during continuous operation.

LP-Gear Reducers
1) Clean the motor shaft, the hole in the clamping hub socket, and the bushing.
Also clean the plain surfaces on the motor and the gear unit.
2) Turn the clamping hub socket such that the screws are approachable through the hole in the adapter plate.
Release the set screw.
3) Make sure the slot in the bushing is perpendicular to the set screw.
4) Put the motor (the vertical position is recommended) onto the gear reducer without force.
(see table No. 1 for max. axial load).
5) Screw the motor and the adapter plate crosswise together.
6) Tighten the set screws to the torque specified in table No. 2 and 3.
7) Insert plug into hole in adapter plate.
***Note: Motor Must be Supported when Configured with Gearbox and Linear Module***
1

Table
G earbox

M ax Ax ialL oad

LP

Table
Tig htening Torque SetScrew s
LP

W idth Across F lats

Nm

mm

Table
Transferable Torque Clam ping Hub Socket Safety
G earbox

M otorShaft D ia

LP

mm

Torque
Nm

M otorShaft D ia
mm

Torque
Nm

Conversion Chart
N

lbf

Nm

in lbf

mm

in

11

Linear Motion Slides

Switch Mounting Arrangements

O verview of the sw itching sy stem
1 Socket and plug
2 Mechanical switch
(with mounting components)
3 Proximity switch
(with mounting components)
4 Switching cam
5 Cable duct (aluminum alloy)
6 Mounting bracket
7 Mounting profile

4
3
5
1

M echanicalsw itch w ith m ounting com ponents

mm

=
C to
C
= D IN
IP
=
ms
= g roup C to VD E
=
V AC
=
A
= cos =

10.5

30
12.5 9

Reproducibility
Perm issible am bient
tem perature
E nclosure
Contacttim e
Insulation
Rated voltag e
Continuous current
Sw itching capacity at
V
Hz
Contactresistance
w hen new
Connection
Contactsy stem
Chang eoversy stem

20
6

at A
25
40
60
71

=
m
= screw connection
= sing le pole chang eover
= snap action response

12

30

M iniature circuitbreakers w ith potted cable

x
m m Unitronic
Housing form
= NO
M inisensor
= F orm A D IN
Voltag e
=
VDC
Residualripple
=
L oad
=
mA
N o load current
= mA
Sw itching frequency
= m ax
Hz
Tem perature related
shiftin m ake point
= m C
O utputsig nal
steepness
= V s
Reproducibility of
m ake pointto E N
=
mm

Prox im ity sw itch w ith m ounting com ponents

22
30

30
60
71
Cable length: 3 m

Socket and plug

50

Fit the socket to the side with the most

switches (see example on next page).

PG 16

Socket and switch are not wired. The switch

activation points can thus be optimized

during start-up. A plug is provided.
The plug can be mounted in three
directions (see figure).

16- pin plug

Ordering the switches and

mounting components

The part numbers are listed in the table below.

Mounting components can also be ordered individually.

Size
Item

25-160
Socketplug
M ech sw itch w ith m ounting com ponents
M ech sw itch w ithoutm ounting com ponents
Prox im ity sw itch
M ounting com ponents w ithoutsw itch
PN P N C
N PN N C
PN P N O
N PN N O
Sw itching cam m ount bracket m ount com p
Cable duct
M ounting profile

13

Linear Motion Slides

Switch Mounting Arrangements
0

L/2

For safe operation of the linear motion

slide the overrun must be longer than
the braking distance.
The acceleration distance may be taken
as a guideline for the braking distance.
Recommended standard switch fittings:
- 2 mechanical switches
- 1 proximity switch
Slide mounting plates with switches
into the groove and fix with the screws
and square nuts.

Observe the minimum possible distance

between switches:
mechanical-mechanical = 62 mm
mechanical-proximity =
49 mm
proximity-proximity =
35 mm
Here, the mounting plates must be mounted in
mirror image.

View
mechanical switch

View
proximity switch

View
mounting bracket
with cable duct

Adjust when mounting

2.5

+0.2

0.4+0.2

37

17

33

43

30
55

The switch is mounted in the same way

for all sizes:
The spacing for the mechanical and
proximity switches must be adjusted
when mounting the switch.
Depending on the relevant operating
conditions (vibrations, center of switch
stroke), the switch mounting profile may
have to be supported.

14

20

30
A

Slide
SGR 25-160

Cable duct

Dim. A

Dim. B

Dim. C

Dim. D

6.5

40

16.5

30

Linear Motion Slides

Standard report
Option 01

The standard report consists of the maintenance instructions. These documents

can be downloaded from our website: www.boschrexroth-us.com.

Moment of friction
measurement of the
complete system

Forw ard motion

Backw ard motion

Option 02
M (Nm)

The moment of friction is

measured along the entire travel.

0
t (ms)

15

Notes

16

Notes

17

Useful Conversions
Length or Distance
1 meter (m)

39.37 inches (in)

1 inch (in)

25.4 millimeters (mm)

1 millimeter (mm)

0.03937 inches (in)

1 millimeter (mm)

0.001 meters (m)

1 micron (mm)

0.001 millimeters (mm)

1 micron (mm)

0.000040 inches (in)

(40 millionths)

0.001 inch (in)

25.4 microns (mm)

1 Pound (lb)

4.448 Newtons (N)

1 Kilogram (kg)

2.204 pounds (lb)

1 Newton-meter (Nm)

0.7375 foot pounds (Ft-lb)

1 Foot-pound (Ft-lb)

1.3558 Newton-meter (Nm)

Force (Weight)

Moment (Torque)

34

Request for Quotation/Order

Bosch Rexroth Corporation

Telephone (800) 438-5983

Telefax
(704) 583-0523

14001 S outh Lakes Drive

C harlotte, NC 28273

L inear Motion S lides

Des cription

Ordering data
L inear motion s lide S G K 25-160
(Part number): 0263-300-00, 1310 mm

S lide designation
S GK 25-160, length = 1310 mm

Type

= MA01

G uideway
Drive unit
C arriage
Motor attachment
1s t s witch
2nd s witch
3rd s witch
C able duct
S ocket-plug
S witching cam
Documentation

=
=
=
=
=
=
=
=
=
=
=

right hand drive

linear bushings and shafts
without keyway
standard carriage
with LP070 external gearbox, i=3, for MKD 41 motor
mechanical switch (loose)
PNP NC proximity switch (loose)
mechanical switch (loose)
cable duct, Length = L (loose)
with socket-plug (loose)
switching cam, profile and mouting hardware
standard report

01
03
01
72
15
11
15
20
17
16
0

To be filled in by the cus tomer: R eques t for Quotation

L inear motion s lide ________________________________

/ Order

Notes :

(Part number): 0263-300-00, length ____________mm

Type

G uideway
Drive unit
C arriage
Motor attachment
1s t s witch
2nd s witch
3rd s witch
C able duct
S ocket-plug
S witching cam
Documentation

=
=
=
=
=
=
=
=

Number of units

=
=
=

Quantity: ____ pcs ., _____ monthly, ______ annually, per order or

________________________

C omments :

From

OE M

Us er

Dis tributor

C ompany: _______________________________________

C ontact:

_____________________________________

Addres s :

_______________________________________

P os ition:

_____________________________________

_______________________________________

T elephone: _____________________________________

_______________________________________

Fax: __________________________________

19

Bosch Rexroth Corporation

Linear Motion and
Assembly Technologies
14001 South Lakes Drive
Charlotte, NC 28273
Phone: 800-438-5983
Fax:
704-583-0523
info.chr@boschrexroth-us.com
www.boschrexroth-us.com

Bosch Rexroth Corporation

5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Phone: 847-645-3600
Fax:
847-645-0811

Bosch Rexroth Corporation

Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
Phone: 610-694-8300
Fax:
610-694-8467

Bosch Rexroth Corporation

Electric Drives and Controls
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Phone: 847-645-3600
Fax:
847-645-6201

Bosch Rexroth Corporation

Pneumatics
1953 Mercer Road
Lexington, KY 40511-1021
Phone: 859-254-8031
Fax
859-281-3483

Bosch Rexroth Corporation

Mobile Hydraulics
P.O. Box 394
1700 Old Mansfield Road
Wooster, OH 44692-0394
Phone: 330-263-3300
Fax:
330-263-3333

Printed In The United States

RA 82350