Академический Документы
Профессиональный Документы
Культура Документы
1. System Configuration............................................................................................................3-3-4-2-1
2. Basic Monitoring Data ...........................................................................................................3-3-4-2-1
2.1 Operational status ............................................................................................................3-3-4-2-3
2.2 Events...............................................................................................................................3-3-4-2-4
2.3 Faults (Sensor Faults & System Comm. Faults) ..............................................................3-3-4-2-5
3. Sensors, Switches & Control Units. ......................................................................................3-3-4-2-8
1.
System Configuration
The Basic Monitoring system for EX1200-5 is a system that detects operational
statuses of the machine or warning events and then stores the data. DLU( Data
Logging Unit) , the systems main unit, obtains through a serial communication the
sensor and switch signals which have been entered into the two main controllers,
MC(A) and MC(B) for control purpose and also warning lamp output signals
Monitor Panel produces.
DLU internally has a clock function and controls the operational statuses by time
or day and stores the occurrence times of the warnings.
It is possible to download machine operational statuses or warnings stored in DLU
by connecting RS-232C(Service Port) to the personal computer.
The PC Download Warning Lamp lights up as prestored data superscription
warning when the data which has not yet been downloaded into the personal
computer exceeds 80% of the storage memory. The PC Download Warning
Lamp blinks at a frequency of 1 second when there is any abnormality in DLU
itself , sensor inputs, or communication lines(See System Error of System Status in
2.2 and Faults in 2.3 for more details).
By connecting the satellite communication unit (optional equipment) to the
additional RS232C Port, it is possible to transfer part of the operational statuses or
warnings to a personal computer in the office on daily bases.
By connecting the Dispatch of Modular Minings System Inc. to RS422Port, it is
possible to transfer part of the operational statuses or warnings to the Dispatch.
2.
3-3-4-2-1
MONITOR PANEL
PC DOWN LOAD
WARNING LAMP
Modular Minings
System Dispatch
RS-232C PORT
(SERVICE PORT)
RS-422
88888.8
Switches
DLU
(A)
(B)
C-MOS
C-MOS
RS-232C PORT
Satellite
Comm.Radio
3-3-4-2-2
Table 2 Data
Data
Operational status
Name
Life
Hours
Days
Definition
Chronology of total (operational) statuses from the time
DLU has been mounted
Chronology of operational statuses checked at
thirty-minute intervals by using the internal clock (is able
to store up to 2000 hours of data)
Chronology of daily operational statuses checked by using
the internal clock.
Chronology of event occurrence / neutralization
Events
Events
Operational status "Life" is the data that chronicles the total operational statuses from
the time DLU has been mounted on the vehicle. "Hours" are the data that chronicle
the operational statuses at thirty-minute intervals through the internally mounted
clock. It can store up to 2000 hours of data. Just like "Hours", "Days" are the data
that chronicle the daily operational statuses by using the clock that has been mounted
internally .
"Events" that chronicle events are the data that reveal the occurrence/neutralization
of warning. In addition to showing the type of warning, it also shows the time of
warning occurrence/neutralization.
Total Eng.Running
Total engine operation time
Alternator Charge
Charge time
Eng.Running
Engine ON time
Operating
Operation time
Traveling
Traveling time
Hyd.Oil
Hydraulic
oil
temperature
Temp.(Histogram)
frequency distribution
Hyd.Oil
Maximum
hydraulic
oil
Temp.(Maximum)
temperature value
Eng.RPM (Histogram) Engine
rotation
frequency
distribution
Eng.Blow-by Pressure Average engine blow-by pressure
Eng.Fuel rate
Average engine fuel consumption
EVENTS
Occurrence frequency of each
warning
3-3-4-2-3
Days
2.2 Events
The detection-events detects the occurrence/neutralization of warning lamps.
Events also detects any status changes to the monitor system. Table 2.2 lists the
detection items.
Table 2.2 Events
Category
Item
Warning Status
Alternator Charge Fault
Coolant Level (Low)
Coolant Temp.(OverHeat)
Hyd.Oil Level (Low)
Hyd. Oil Temp.(OverHeat)
Eng.Oil Press.(Low)
Pump Trans. Oil Press.(Low)
Fuel Level (Low)
Contamination Lamp
Air Cleaner Restriction
Auto-Lubrication (Fault)
Exhaust Temp (High)
Engine Stop Sig.
Engine Speed Derate
Engine Torque Derate
Operational Status
Key Switch
Engine
Buzzer Stop Switch
System Status
RTC Date Set Write
Option unit data Comm. (Fault)
Change Option Unit
System Error
Warning Lamp Status
The warning lamps placed in the cab console serve as main detectors in warning
events except for the Engine Speed Derate and Engine Torque Derate that are both
control signals to the engine control unit.
There is no Hyd. oil temp.(overheating) warning lamp in the cab console, but when
3-3-4-2-4
rotation.
The events of Emergency Stop and Buzzer Stop Switch occur at the time the
corresponding switch is pressed by the operator.
System Status
The system status RTC Date Set Write is an event that occurs when changes to the
DLU time( RTC, Real Time Clock) are made from an external instrument like a
personal computer.
In addition, Option Unit Data Comm. (Fault) is an event that occurs when
abnormality develops in the communication between DLU and MC(A). Change
Option Unit is an event that occurs when the Pump flow monitor or other options has
been connected to the system.
DLU abnormality.
3-3-4-2-5
3-3-4-2-6
3-3-4-2-7
3-3-4-2-8
3-3-4-2-9
3-3-4-2-10
3-3-4-2-11
3-3-4-2-12
Proximity Switch
P/N 4405655
Governor Actuator
P/N H37863-20210
Alternator Relay
P/N 4414207
DLU
P/N 9205326
3-3-4-2-13