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STRUCTURAL FAILURE
OF LARGE BULK SHIPS
B U R E A U OF T R A N S P O R T
AND
COMMUNICATIONS
ECONOMICS
I R E P O R T 8 5
0Commonwealth of Australia1994
I SSN 1034-41 52
ISBN 0 644 33027 9
This work
is copyright. Apart any
from use as permitted under
Copyright
the
Act
7968,no part may be reproduced by any process without prior written
permission from the Australian
Government Publishing Service. Requests and
to the Manager,
inquiries concerning reproduction rights should be addressed
Commonwealth Information Services, Australian
Government Publishing
Service,GPO Box 84,Canberra,A C T 2601.
Service
FOREWORD
The question of what to do about substandard
bulk ships has
become much
more prominentin recent years,The number of bulk ships suffering major
Too lives have
structural failures imore
s than is reasonably acceptable. many
been lost.
SSWgd SkUdi@% have been made in search of the reasons for ship The
losses.
fT!p9f r@.Qent of Australian investigations was that of the House of
Repwoentatives Standing Committee on Transport, Communications and
lRfPl%trUGture:,This broad ranging study considered the commercial and
r@gulatery environment in which bulk ships operate.I t made an important
contribution to understanding the main issues.
Other investigations have
failure.
focused on the technicalof ship
aspects
of
The Department of Transport and Cemmunications requested the Bureau
Transport and Cornmun.jc_a_ticm
Economics (BTCE)to undertake a statistical
analysis to $,S!& if there wet% any factors unique
to Australian bulk trades that
th@ cisk ef structural failure
ofships carrying
our exports. This study
might
in an attempt
to uncover
by th,e B E E also takes a deeper look at the evidence
fuffh@r insights into the issues.
a.@j
Th@ -Study team was lead by Neil Gentle assistedby Stephen Wheatstone and
JQ6gphink 8alrrri,Dr Trevor Breusch of the Department of Statistics at the
Australian National University
provided
valuable toadvice
the team on statistical
methods.
Leo Dobes
Research Manager
iii
CONTENTS
Page
iii
FOREWORD
ABSTRACT
xi
SUMMARY
xiii
CHAPTER 1
INTRODUCTION
Method
The data
CHAPTER 2
FACTORS
CONTRIBUTING
FAILURE
Vessel condition
Commodity
Weather conditions
Operating conditions
Conclusion
CHAPTER 3
CHAPTER 4
RELATIVE
IMPORTANCE
OF THE
FACTORS
Results
Qualifications regarding method
the
Policy experiment
1
2
3
TO
STRUCTURAL
5
5
11
14
16
16
DIFFERENT
17
18
21
22
ECONOMICS
OF
DEMOLITION
AND PURCHASE
OF N E W SHIPS
Demolition of old ships
Purchase of new ships
25
25
31
CHAPTER 5
CONCLUSIONS
37
APPENDIX I
DATA ON
FAILED SHIPS
STRUCTURALLY
41
V
Page
APPENDIX II
ASPECTS
OF
STRUCTURAL
APPENDIX 111
61
65
APPENDIX IV
FAILURE
45
APPENDIX
ANALYSIS
V
LOGIT
71
REFERENCES
75
ABBREVIATIONS
79
vi
FIGURES
Page
7
2.1
2.2
Flag and
2.3
2.4
Classification society
and
2.5
Classification society
and failure rate
10
2.6
Commodity
and
failure rate
11
2.7
Commodity
and
12
2.8
Commodity
and
size
2.9
13
2.10
Weather
14
2.11
Route
3.1
3.2
20
3.3
21
3.4
22
28
age
age
10
age
13
and
failure rate
and
failure rate
15
the
Cape of Good
Hope
19
l
l
4.1
4.2
Break-even
to North
second
29
vi i
Page
4.3
4.4
4.5
4.6
30
31
time
charter
rates
a 120for
000 dwt
ship
and
33
ship
34
11.1
46
Flow chart of the factors contributing to ship failure
11.2
Hogging
11.3
Shear
11.4
Side
11.5
Structural
11.6
Typical
11.7
55
IV.1
Australian routes
and
66
IV.2
Australian routes
and ship size
67
IV.3
69
v.1
72
viii
and
47
sagging
47
stress
shell
forces
exerted
dense by and
non-dense
fatigue
curves
ship
age
cargo 49
50
52
TABLES
Page
3.1
Relative importance
bulk ships
used
for
different in structural
factors
failure
Of
of
18
4.1
Data
demolition
4.2
Operating
4.3
purchase
1.1
structural
26
analysis
costs a for
panamax dry bulk carrier
1.2
Flag
11.1
x2 analysis
27
32
1989 toOctober
failure,
42
44
abbreviations
of iron ore
Hope,by port
of departure
voyages
rounding
Cape of Good
the
57
proxies
in theusedanalysis
59
11.2
Causes of failure
111.1
Ship age
61
111.2
Flag
62
111.3
Classification society
63
111.4
Commodity carried
63
111.5
Size of ship
64
111.6
Voyage
111.7
Route
IV.1
Australian
routes
and age
ship
IV.2
Australian
routes
and
IV.3
weather
and
possible
64
conditions
64
ship
66
size
68
70
ix
ABSTRACT
Between October 1989 and December 1991 50 dry bulk ships worldwide
(including nine departing from Australia) suffered structural failure.
Currently,it is financiallymore attractive to operate old ships ready for scrapping
than to invest in new ships. Although higher freight would
rates be required to
warrant investment
in new ships, increased freight rates would also Improve the
attractiveness of maintaining old inships
service. Clearly, freight rate increases
on their
own Cannot alter the balance
In favour of improved ship safety.
One option to reduce the risk of structural failure
is to improve inspectionsby
port state surveyors. Australia
and other countries now
are more vigilant in their
inspection programs. Evidence suggests these countries are being
more
successful at detecting
unsound ships, However, port state surveyors have only
limited time ts assess a ship, and
a thorough structural inspection is not normally
pcsslble.
The BTCEsstatistical analysisof voyage
data identified shipage, flag state,
commodity carried and voyage
route as important factors influencing the
of risk
failure. Using this information, theB T C E has developed a technique for
predicting the risk of failure ofindividllal ships.
SUMMARY
Between October 1989 and December 1991 nine dry bulk ships suffered
structural failure after departing from Australian ports. During
same period
the
50 dry bulk ships (including the nine departing from Australia) failed throughout
the world.Many of these ships sank the
andevidence of thecause of failure
was lost with them.
is in old ships, old
bulk
Although it is widely known that the risk of failurehigh
ships continueto be used.One reason is that until mid 1992 i t was financially
viable to maintain an old ship
in service rather than dispose
of i t for demolition.
to keep an
old shipin service, i t was
Even though
after mid 1992 it did not pay
even less attractive to purchase
a new ship.
Ship age, flag state,commodity carried and voyageroute were all found to be
important factorsin structural failure of bulk ships. Shipsmost
arelikely to fail
where there is a combination of these factors.
The route taken
was found to be
an especially important factor.
xiii
BTCE Report 85
The flag state of thewasship
found not
to have as great an influence onof risk
#g&#@
frequently suggested. Nevertheless,
a ship registeredwith a flag state
with a high @g@@
rate was found to have the
same risk of failure
as a ship five
yean older regi6itgred with @flagstate with a low casualty rate.
more ships:
A recent change in ownership, flag or classification society is often considered
to be a good indicator of poor ship condition.These factors could not be
included in the BTCE analysis. However, the BTCE method used
in conjunction
with knowledge of recent change of ownership, flag or classification society
could identify
an even
larger proportion of ships at risk of failure.
Similar techniques could assist insurance
'companiesto set premiums that more
~ ~ u r a t e lreflect
y
the risk of failure.
I F ) M ~ ~ R E ~ g~mpgnieshave a financial
stake
in reducing the risk of failure.
They
xiv
CHAPTER 1 INTRODUCTION
Six dry bulk ships carrying iron were
ore lost at sea between October
1989 and
December 1991 after loading at Western Australian ports
(Daily Commercial
News 1992;Lloyds Register of Shipping 1992a).
A further three ships suffered
severe structural
damage but were able to reach a port. Over the
same period,
another 41 dry bulk ships throughout the world suffered structural failure.
Although some were able to reach a port for repairs,
many sank.
Classification societies,*such as Lloyds (Lloyds Register
of Shipping 1992a),
Nippon Kaiji Kyokai (NKK 1992) and the American Bureau
of Shipping (ABS
1992),carried out technical investigations
in response to losses of bulk ships,
to
establish the physical
causes of failure.
Australias House of Representatives Standing Committee on Transport,
Communications andInfrastructure (HORSCOTCI) examination of ship safety
took a much broader approach, including the commercial
and regulatory
environment of the industry (HORSCOTCI 1992a, p. X). HORSCOTCI
considered that the underlying cause of the
in the
decline
safety of bulk ships
was the p o o r state of thebulk ship market. Accordingto HORSCOTCI, low
freight rates
have meant
that old ships cannot be replaced profitably,
in resulting
the ageing
of the bulk ship fleet.
Maintenance effort is reduced as owners seek
to reduce costs, eventually contributing
to a loss of structural integrity.
For example,
Feamleys (1992a) reported that the age
average
of drybulk ships
was 11.7years in January 1992,compared with 11.4 years in July 1991. Over
the same period, the average
age of combination ships increased from14.1 to
14.3 years. The ageing of both of these fleetshas aroused concern, as the
old (bloyds
majority of ships have
that been lost since 1989 were over 15 years
Register of Shipping 1992a).
1. Throughout this report
a ship is defined to have suffered
a structural failure
if the damage
is ofa severity that prevents the ship from completing
a voyage. That the
is,ship is either
lost atsea or it must interrupt voyage
its to undergo repairs.
2. Classification societies were originally developed to carry outofsurveys
ships hulls on
behalf of insurance underwriters. Their has
role
since expanded and now
theycarry out
these responsibilities on behalf of owners and as agents for some flag states
(HORSCOTCI1992a,pp. 17-1 8).
3. Combination bulk ships are able
to cany either dry or liquidbulk commodities.
BTCE Repot? 85
H O R S C O T C I also found that there was a general failure in regulatory
arrangements: unsafe ships were being classified as structurally
sound and
allowed to continue operating.
The standards were adequate; the problem
in
enforcing compliance
with the standards.
lay
failure had
Why have ships carrying iron ore from Western Australia experienced
more
losses than ships carrying
other Australian States?
Are the risksto iron ore ships
trade route?
Are the risks
to iron ore ships
departing from other major
METHOD
The B T C E adopted a statistical approach to help isolate factors that may
contribute to the risk of structural infailure
bulk ships.
Reports of engineering studies of structural failure
were usedto identify major
likely physicalcauses. The major problemin analysing structural failure is that
ships frequently sink after suffering structural
so evidence
failure,of the physical
causes of failures is limited.
Where data were not available for variables that
might be considered importantto structural integrity (for example, quality of
maintenance) proxy variables were used.
An especially difficult statistical problem involved the number
small of failures
compared with the overallnumber of voyages undertaken by
bulk ships. For
example, from mid
1989 to mid 1992,out of approximately
47 000 voyages by
large bulk ships 30(over
000 deadweight tonnes) throughout the
50 ships
world,
one ship was lost for every 940
were lost through structural failure; that is,
voyages. Because of the small number of failures, conventional statistical
failure,
techniques can identify the factors that influence ofthe
riskbut cannot
2
Chapter l
THE DATA
full period
for which casualty data
Voyage data were not purchased
for the
of,
obtained, or for allbulk ship movements. However, the voyage sample
approximately 29 000 voyages was considered a reasonable compromise
60 per
of the
between costs and effectiveness of the analysis,
and cent
included
I).
known failures examined (see appendix
were
CHAPTER 2 FACTORS
FAILURE
CONTRIBUTING
TO STRUCTURAL
VESSEL CONDITION
BTCE Report 85
1992a; N K K 1992). Coal cargoes canbecome hot enough for sulphur
acid.acid condensingon the
compounds and moisture in the coal to form The
inner surfaces of the hold attacks the structuralcomponents of the ship.
Unchecked, the resultant corrosion can leadto serious wastageof metal in
critical structuralcomponents of the ship.
Metal
fatigue
Chapter 2
failures
Expected
failures
Actual
Note Expected failures are calculated by
is proportional tonumber
the of voyages.
Source BTCE estimates based on Lloyds
Services data.
Figure 2.1 Agerate
and failure
assuming
that
risk
Maritime
Information
of
failure
BTCE
BTCE Report 85
Flag state
Flag state2has attracted considerable attention
as apossible indicator of the
risk of ship failure
(DCN 1992). Owners are considered likelyto register their
ships with flag states whose standards are compatiblewith the owners
approach to maintenance. If this is so, then it can be expected that ships
registered with states with poor maintenance standards would be
likely to
exhibit greater than average failure rates.
D >0.44per cent
C >0.23and 10.44per cent
B >0.12and 10.23per cent
A 10.12per cent
Figure 2.2 shows the proportion bulk
of ship voyages
in the BTCE database in
each age group in each flag category.
There appears
to be a clear tendency for
older ships
(15to 24 years) to be registered with flag statesin the D category.
Similarly older ships tend
to be not
registered with flag states
in the A category.
Chapter 2
100h
.3-
80-
0
L
P)
n
60-
0)
m
>.
0
>
40-
.0
-
g
Q
20-
0-
19-24
15-19
10-14
5-9
>24
Age (Years)
Information
BTCE
Flag
Expected failures
category
Actual failures
BTCE Report 85
loo
Classification
society category
0-4
5-9
20-24
10-14
-19
15
Age (years)
>24
and age
BTCE
Classification
society category
Expected
failures
Actual
10
Chapter 2
more bulk ship failures thanbe would
expected
if flag had no influence on
of risk
failure. However, this association of flagwith risk of failure is not statistically
significant for the four-way classification
shown in figure 2.3 (see appendix table
111.2).When the A, B and C categories are combined ainto
single category, the
but this effect of flag couldbealso
effect of flag
becomes marginally significant,
related to the influence age,
of
discussed
as
above.
Classification
society
Other
0Phosphate
Bauxite &
alurnina
Coal grain
m Iron
ore
Expected
failures
failures
Actual
Note Expected failures are calculated by assumingof failure
that risk
is proportional to the number of voyages.
Source BTCE estimates based on Feamleys (1992a, 1992b).
Figure 2.6 Commodity and
rate
failure
BTCE
11
BTCE Report 85
influence.The analysis in appendix table111.4shows that thecommodity carried
is statistically significant
in explaining ship failures.
Iron ore
has a stowage factor of0.3 to 0.8cubic metres per tonne, and iron
pellets 0.5 cubic metres per tonne
(ACA 1992).This is a muchhigher density
than other majorbulk commodities and can havea marked effect on the
stresses imposed ona ship's structure. Appendix figure11.5 illustrates how
stresses in the ship's structure are influenced
by the commodity carried.
to be older and larger
Figures 2.7 and 2.8 show that iron ore ships are likely
than bulk ships carrying coal, grain or other commodities.
The higher failure rate
of ships carrying iron ore could therefore also
to theirbeage.related
Commodity
I""""1 Coal&grain
0Other
E Iron
10-14
15-19
20-24
5-9
0-4
ore
>24
Age (years)
based
12
on
Lloyd's
Maritime
Information
data.
BTCE
ore
Commodity
m Coal&
grain
0Other
m Iron
ore
>
40
.0
-
n
80-100
50-80
30-50
100-150
>l50
Size ('OOOdwt)
Lloyd's
Maritime
Information
BTCE
Expected
failures
failures
Actual
BTCE
13
BTCE Report 85
WEATHER CONDITIONS
Structural failure occurs mostly during bad weather conditions.Of six ship
failures discussed in the Department of Transport and Communications
submission to the HORSCOTCI inquiry into ship safety, five experienced
heavy
seas and
gale-force winds
at the time of (DTC
failure1992).
Weather
zone category
0Bad
Good
0-
Expected
failures
Actual
14
BTCE
Chapter 2
Route
Voyages are more easily classified according to route rather than of
the areas
the sea through which they pass.
Because of this i t is easier to test for an
association between particular routes and risk of failure than between bad
weather zones risk
and of failure.
The routes in figure 2.11 are those on more
whichthan one ship failed during the
analysis period.
The category 'other routes'
combines all the routes
on which no
ships failed or onlyone ship failed. Figure2.11 supports the hypothesis that
structural failuresmay occur more often onsome routes than can
be attributed
to chance alone.
Most of these routeswhere morethan one ship failed are principally iron ore
routes (South Africa
to Asia and the 'other' category are the exceptions). This
suggests that the combination of the carriage and
of iron
areas
of ore
rough sea
can result in dangerously high stresses
in ship structures.
A further analysisof Australian routescompared with other routesis given in
appendix IV.
100-
Route
0WA-Nth
h
+-a
80
WA-Japan
c
P)
P)
v)
60-
e!
India-Mediterran
Sth Af rica-Asia
Brazil-Europe
Europe
0Brazil-Asia
.=l
'
c
Other
40-
.0
-
r
0
20-
n"
Expected
failures
failures
Actual
Maritime
Information
BTCE
15
BTCE Report 85
OPERATING CONDITIONS
H o w a ship is operated duringvoyage
the can have an important influence
its
crew
failure risk. The HORSCOTCI (1992b) inquiry into ship safety identified
training as animportant factorin ship losses.The Australian Coal Association
(ACA)in its submission to HORSCOTCI commented that insufficient training
in
seamanship and
ship operationmay result in vessels being held on course
at
dangerously highspeeds in heavy seas. Investigations
of several recent losses
of bulk carriers would suggest that failure to speed
reduceor to divert around
bad weather
may have been the principle cause of these
(ACA 1992).
disasters
on
CONCLUSION
The analysis so far suggests that age, commodity, size, flag, weather and
can all contributeto the risk of failure.
However, the analysis is complicated
by
apparent interactions between the factors. Factors such as age,
size,route,
commodity and
flag may be important individually in or
particular combinations.
For example,iron ore tendsto be carried in older ships and on routes that
appear to present higher than average risk of failure.
3. Some informationwas available for the Western Australian iron ore ports for the last
quarter of 1991.During that period approximately
50 per cent bulk
of ships were loaded
in alternate holds
and
of passes was 2.8.
16
the
remainder
were
loaded
homogeneously.
The average
number
ro
17
BTCE Report 85
TABLE 3.1 RELATIVE IMPORTANCE
FAILURE O F BULK SHIPS
DIFFERENT
OF
FACTORS IN STRUCTURAL
~~
ameter
Variable
~~
Standard
Intercept
Iron ore
Other commoditiesa
Age
South Africa -Asia
Brazil -Asia
0.54
Western AustraliaNorth Europe
Flag
error
-1 1.82
1.94
1.31
0.88
0.61
0.72
0.19
2.54
2.27
3.46
0.92
0.04
0.66
0.54
0.4
ore,
iron
coaland
The probability
grain. of coal or grain voyages
ore and other commodities variables to
RESULTS
Iron ore isshown by the logit analysis to be less important as a factor
influencing structural failure of bulk ships than the
in chapter
analysis
2 might
suggest. This
is because the routes included
in the results are predominantly
to some
iron ore routes. This
means that the effect of iron ore is represented
extent by the route variables.
Although when ship sizewas examined on
its own in chapter 2 and appendix
Ill i t appeared to have some significant associationwith risk of failure,when
was
examined in combination with other variablesin the logit analysis size
found to be unimportant. Iron ore shipsto be
tendlarger than ships carrying
in chapter 2 and appendix
Ill
other bulk commodities.The size effect detected
may thus be related
to the commodity or the route.
18
zero
Chapter 3
BTCE
Navy
(1987).
the
Cape of Good
Hope
2. lnfernafional Convenfion on Load Lines 7966 (IMO) currentty under reviewby IMO
subcommittee on Stability,
Load Lines and Fishing Vessels
19
BTCE Report 85
'1
e!
-mflag) 0.01.?
0.1
c
c
m
$
(good
ore
Iron
0.0001 0.001
a
0.000010.000001
1
1
15
Age (years)
10
20
,
24
probability
20
the
Chapter 3
BTCE
'1
10
15
Age (years)
20
24
BTCE Report 85
individual ships is likely to result in more optimistic confidence limits than
might otherwise
be the case. Appendix
V contains more detail on this point5
POLICY EXPERIMENT
Although the factors
in table 3.1 were all shown to be statistically significantin
ship failures, the essential issue is the ability of the
model
logit
to correctly
identify ships with a high probability of failure. One method of testing the
model is to measure how well it can identify the ships that actually failed.
"-
Total
~
0
-"
inspected
0.0004
Threshold
0.0008
probability
of
on
0.0012
failure
Lloyd's
would
Figure 3.4 Proportion of ships that
inspection, according to
level
Maritime
Information
be included
in
inspection threshold
22
Chapter 3
23
In order to gain some insight into the reasons for the continued
of oldoperation
and possibly substandard ships, the
BTCE analysed some of the factors
involved in scrappage and purchase decisions.
DEMOLITION OF OLD SHIPS
Owners of old ships are continually
with the
faced choice of disposing
of a ship or
of keeping i t in service.The planning horizon for keeping
the ship in service will
depend on the prospects
for finding employment for the ship, and on its condition.
For convenience it is assumed that the decision period
one year.
is
That is, at the
h the
beginning of the year the shipowner wit
is
facedchoice of demolishing the
as many voyages as possibleoneformore year
ship or of committing the toship
it for demolition at the end ofThethe
present
year.value of the cash
and selling
both of these choices can then be 10
compared.
per cent(A discount
flow under
rate is ustoedcalculate the present value of all costs and revenues.)
For purposes of analysis
a typical 120 000 dwt iron ore bulk carrier trading
between Brazil and Europe
was chosen as
a representative ship (tables
4.1 and
4.2).The maximum number
of voyages the representative ship make
couldin
the twelve months at normal operating speeds and port times
but the is eight,
actual number could be less.
Major
assumptions
made were:
25
BTCE Report 85
TABLE 4.1 DATA
USED
FOR DEMOLITION
Voyage
ANALYSIS
Demolition
Quarter
price
Year
Fuel
charter
price
rate
(US$/tonne) (US$million)"(us$/tonne)b
Q1
1988
Q1
Q2
Q3
Q4
7.90
6.20
6.00
7.20
5.0
5.2
5.3
5.3
73
79
70
59
1989
Q1
Q2
Q3
Q4
8.00
8.00
7.20
7.80
5.3
5.6
5.8
5.6
74
95
84
101
1990
Q1
Q2
Q3
Q4
8.00
7.00
5.70
7.00
5.6
5.8
5.4
4.4
97
72
108
138
1991
Q1
Q2
Q3
Q4
7.80
7.40
6.80
6.70
4.1
3.9
3.7
4.0
101
71
70
81
Q2
Q3
Q4
5.40
4.40
4.00
4.23
3.8
3.3
3.3
3.3
69
82
90
92
Q1
4.60
3.4
74
1992
1993
Note The representative ship ais120 000 dwt dry bulk carrier.
a. Price for demolition
in the Far East.
b. Price forhigh viscosity oil in Rotterdam.
26
3.0
91.4
.4
6
.4
Chapter 4
Year
Quarter
Crewa
1988
22.0
38.8
22.0
Q1
17.0
Q2
Q3
17.0
Q4
38.9
38.8
1989
22.8
22.8
42.4
23.5
17.8
Q1
17.8
Q2
Q3
18.5
Q4
42.4
42.4
25.0
1990
25.0
46.4
25.0
20.0
Q1
20.0
Q2
Q3
22.0
Q4
46.4
46.4
1991
25.5
Q1
Q2
26.3
27.6
Q3
Q4
27.6
49.0
49.3
49.3
49.3
Management and
Technicalb
miscellaneous
c
17.5
72.4
Total
16.0
38.8
83.0
42.4
46.4
12.7
14.5
.4
21.0
1992
30.8
31.4
54.2
33.0
28.1
Q1
28.9
Q2
Q3
33.0
Q4
53.8
54.2
126.0
34.7
1993
33.6
Q1
57.7
102.5
105.6
105.6
28.0
28.5
28.7
28.7
104.1
55.0
the
BTCE Report 85
The operating costs reported Lloyd's
by Shipping Economist(1989a) are
for a
10-year-old ship.The ship on which this analysisis based is likely to be
considerably older,
but no allowance is made for the highermaintenance and
insurance costs which could
be expected on an
old ship, i f the market and
regulatory systems operated adequately. Thatis, the following additional
assumptions are
made:
the
BTCE
8Voyage charter
rate
(US$/t)
76.-g
li
-- -
5 - 4""
4-
*
.
--
-,
c e"
"
"
*
3,
'
I
u ~u um
I
uuuuuuu
1991199019891988
uuuuu
l
um u du
I
uuu
1992
28
price
for a
Chapter 4
2o
BTCE
4
5
6
Number of voyages
Economist
29
BTCE Report 85
TABLE 4.3 DATA FOR ANALYSIS OF NEW SHIP PURCHASE
Time
Second-
Year
Quarter
charter
rate
handprice
(UWOOO/day) (US$millionp
1988 196.0
280.0
280.0
280.0
Q1 21.8
Q223.7
Q324.5
Q427.3
14.50
14.40
13.80
15.00
1989308.0
308.0
329.0
329.0
Q1 29.5
Q230.7
Q332.6
Q432.8
16.20
17.10
17.30
17.80
1990 350.0
350.0
367.5
378.0
Q1 32.2
Q230.7
Q328.2
Q427.0
17.30
15.40
13.60
12.20
399.0
1991
3.0
424.0
424.0
1992
439.0
466.5
29.7
9.7
469.0
1993492.5
Q128.3
41Q2
33.7
Q3
36.2
Q435.8
11.8
13.9
15.0
16.0
Q134.7
13.6
454.
Q2
32.3 10.5
Q3
Q4
28.0
9.5
Q128.0
Dry dock
(US$OOO)
10.0
Note The representative ship ais120 000 dwt dry bulk carrier.
a. Five years old.
b. Required at intervalsof30 months. Price estimated
from costs
(1 989)for a panamax
reported by Lloyds Shipping Economist
bulk carrier.
Source Quarterly figures are averages of monthly figures
(1989a, 1989b).
published in Lloyds Shipping Economist
Chapter 4
-- -.
'
,
BTCE
New ship
l
l
l
l
ship
Old
L
-
*r*r\
*
\
1
l
I
I
I
\
\
\ '
\
'
'
4
Discount rate
= 10 per cent
Old ship
makes 4 voyages per annum
\
l
l
l
l
I
I
.l
*
4
'
-4
based
on Lloyds Shipping Economist
33
BTCE Report 85
BTCE
-20
Old
ship
makes 4 voyages per annum
based Lloyd's
on Shipping Economist
Chapter 4
32 per cent. Clearly, more than inan
freigincrease
ht rates is requto
ireremove
d
old tonnage from the world fleet.
35
pr
CHAPTER 5 CONCLUSIONS
Of the 30 bulk
These routes all transit same
the region in the Southern Ocean.
ship failures includedin the database,13 occurred in this region. Weather
conditions in the SouthernOcean can be very severe. International load line
regulations allow shipsto travel around theCape of Good Hopeloaded to
summer load lines,but, given the enhanced risk of failure associated
with this
area of the iocean,
t may be appropriate for the IMO
current
review of load lines
to consider changes for this region.
to have a higher
Although ships departing from
some specific ports appeared
than average probability
of failure, the failures tended to bewithassociated
the
routes identifiedas having high failure When
rates.corrected for the effect
of
37
BTCE Report 85
route, ports, including Australian ports, had no statistical
link with structural
failures.
Although the analysis focused on dry bulk ships, an interesting question is
whether the results would carry over into other ship types. Tankers and
container ships have different types of structure,some
butsimilarities.
there are
The best that can be said is that the cargoes carried by tankers and
to be low density cargoes compared
with iron ore,
so they may be
ships tend
more likely to have similar risks
to dry bulk carriers employed in the carriage of
coal and grain.
The sizes and ages of the ships employed on routes departing from W
Australia differ from those employed on routes from Eastern Australia.
The
differences do not indicate that any specific factor uniqueto Australian
conditions increases risk of structural failure. But the differences support the
conclusions regarding the riskiness of Ocean
the Southern
routes.
Recent change
of ownership,of flag, or of classification society toarebe said
I t would have been
pointers to the possibility ofa ship being sub-standard.
available
Bureau
useful to examine this statistically. Unfortunately the datato the
did not include these variables.
The larger the number of ships inspected, the more likely
a sub-standard
structurally deficient shipwill be caughtin the inspection net.A logit model
developed 'from the data provides
a tool that could be used
to assist in the
to estimate the
selection of ships for inspection.The model can be used
probability of failure for each
ship
in terms
of its characteristics and Aroute.
ship
on a particular voyage that a p
has
robability of failur
above
e
a pre-determined
In practice,some simple decision rules could be
threshold would be inspected.
developed, which
in conjunction with information not able
to be modelled (such
of ownership), would allow inspections
to be directed towards
as recent change
the ships most at risk.
Although an inspection planmay ensure almost all ships that have
a high
in practice the limited time available for
probability of failure are inspected,
inspections by port state surveyors
means that there can still be no certainty
will be prevented from sailing.
sub-standard ships
in therole
control of ship quality.
Insurance companies can play an important
Chapter 5
the quality of vessels they insure. Knowing that old ships are more at
that old ships carrying iron ore on specific routes face elevated risks, insurers
to more accurately reflect these factors (OBrien
should adjust their premiums
1 992).
In summary,the
major
conclusions
that
can
be
drawn
from
the
analysis
39
SHIPS
41
P
N
TABLE 1.1 BULK SHIPS EXPERIENCING STRUCTURAL FAILURE, OCTOBER 1989 TO DECEMBER 1991
Size
Destination Departure
Year
Name
no. Lloyds
Flag built GRT
date
Failure
port
TVpe
Ademontasa
6807747
26 271 BC
BC
AI Taludi
7041 0 4 1
24 956
Alexandre P
6803222
54
566 oc
Alexita
60 846
BC
7227229
Algarrobo
89 178 oc
7327665
8 0 1 0453
74 729
BC
Amazon
731591 1 112 306
Atlas Pride
OB0
6916366
44 276
oc
Azalea
734301 1
Berlisa
80 174
BC
70 872
BC
Blooming Orchard 7027435
71 17084
Cape North
41 565
OB0
29 966
BC
Continental Lotus 6717899
20
966 BC
7328542
Elounda Day
35 104 BC
7329596
Entrust Faith
64 967
BC
7389637
Gallant Dragon
70371 55
Juliana
32 521 BC
7372892
OB0
71 739
Kashee
King William
7330234
42 236 BC
Kiwi Arrow
7909865
26 191 BC
Manila Transporter 7533018
67
624BC
Marmara S
7021
302 58 785 BC
Me1 Gui Hai
BC
7002306
21 508
7343059
BC
Melete
35 516
8 0 1 5726
BC
Mineral Diamond
75 330
BC
36 330
7233723
Mineral Star
7039452
51 506
BC
Orient Pioneer
55 084
Pacific S
71 17474
OB0
Pan Dynasty
BC
21 567
6902951
Pankar Indomitable7205740
39 219 BC
oc
Pasithea
7045607
80 225
Apr-90
Feb-90
15-Mar-90
D=-90
18-Sep-90
Aug-90
Aug-91
22-Mar-90
May-91
Aug-91
Jan-90
21 -Jaw91
23-Dec-90
27-Nov-91
23-0ct-90
Nov-90
May-91
Aug-91
30-Apr-91
7-JuI-91
D=-91
Nov-90
24-Aug-91
17-Apr-91
25-Jan-90
7-Jan-90
Jun-90
4-Oct-89
Jan-91
4-Aug-90
1968
1970
1967
1972
1973
1981
1973
1969
1975
1970
1971
1967
1973
1973
1976
1971
1973
1974
1981
1976
1970
1969
1975
1982
1973
1971
1971
1968
1971
1971
Lib
port
Cargo
Barytesa
Zhenjiang
New Orleans
Ballast
Ningbo
San Nicolas
Iron ore
Dampier
Gijon
Port Cartier
Europoort
Iron ore
Nor
Iron ore
Lib
Kawasaki
Huasco
Chiba
Tubarao
Iron ore
Nor
Angra dos ReisOil
Ras Tanura
Lib
Iron ore
Bremerhaven
Krs
Narvik
Nor
Tubarao
SE Asia
Iron ore
Tubarao
SE Asia
Iron ore
Cht
Iron ore
Ponta do
Bremerhaven
Ubu
CYP
Iron ore
I nd
Motmugao
Geno
Potash
Vancouver
Pan
SE Asia
Iron ore
G rc
Puerto Ordaz
Bremen
Iron ore
Pan
Tubarao
Kakogawa
Dutch Harbour
lnchon
Ballast
CYP
Iron ore
Rotterdam
Port Hedland
CYP
G bi
Hampton Roads Ballast
Setubal
Steel
Bah
Taichung
Cape Town
Port Talbot
Iron ore
Phi
Dampier
Iron ore
Trk
Sepetiba Terminal Las Palmas
New Orleans
Bauxite
Chr
Zhenjiang
G rc
Dampier
Port Talbot
Iron ore
Iron ore
Ymuiden
HKg Dampier
Coal
Hampton
Roads
Belem
CYP
Lib
Tubarao
Kaohsiung
Iron ore
Oil
Trk
United Emirates
Japan
Phosphate
Krs
Tampa
Kwangyang
G rc
Ironore
Polt Cartier
Oxelosund
Ironore
G rc Walcott
Port
Wakayarna
Mta
Pan
(dW
55118
41 300
94 532
122 544
135 466
140 832
248 604
78 571
154 489
1 4 0 440
85 180
53 346
38 250
65 533
123 126
65 455
138 673
79 304
38 695
115 960
121 552
37 326
72 063
141 028
66 350
108 504
103 480
36 650
77 996
155 407
93
TABLE 1.1
Size
Destination Departure
Name
Lloyds no.
Petingo
Protektor
Pythia
Rokko San
Rollon
Salvia
Scandinavian Pine
Shensi
Shou An Hai
Silirnna
Snestad
Sonata
Starfish
Tao Yuan Hai
Theanoula
Tribulus
Vallabhbai Pate1
Vasso
Vulca
Walter Leonhardt
Note
BC
dwt
GRT
OB0
OG
Year
Failure
GRT
date Type
6702662
38 997 BC
6704957
43 218
BC
64 355
7235343
BC
7118753
71 877
OB0
BC
7301764
38 611
7027386
82 014 OB0
7409023
34 157
Wood
7522320
88 675
BC
7340980
62 811
BC
32 508
7525944
BC
71241 80 28 656 BC
6829719
25 597
BC
7007100
BC
28 147
7389675
64 920
BC
7341336
35 1 0 0
BC
68 619
7917850
BC
7391563
62 563
CB0
6801705
34591
BC
19 699 BC
6814049
6608725
23 570
BC
9-Jut-90
1 l-Jan-91
Oct-90
15-Jun-90
Jan-91
9-Feb-91
Jan-90
15-May-90
Mar-91
12-May-90
Sep-90
13-Nov-91
8-Apr-91
23-May-90
Apr-91
Feb-90
Jan-90
4-Apr-91
31-Dec-89
18-Feb-90
built
port
Flag
port
1967
1967
1973
1971
1972
1970
1976
1977
1974
1978
1972
1969
1970
1977
1974
1981
1977
1967
1968
1966
Van
Sng
Cyp
Pan
Grc
Krs
Nor
Pan
Chr
Lib
Nor
Pan
Pan
Chr
Cyp
loM
Ind
Bah
SVC
Cyp
Saldanha Bay
Port Cartier
Port Walcott
Unknown
Tubarao
Huasco
Unknown
Dampier
Hampton Roads
Morrnugao
Cape Town
Kirkenes
Port Walcott
Puerto Ordaz
Trombetas
Seven Islands
Tubarao
Saldanha Bay
New York
Tampa
Cargo
China
Oxelosund
Dunkirk
Richards Bay
Las Palmas
Pohang
Unknown
Yokohama
St Michael's
Italy
Barcelona
Bremerhaven
Swinoujscie
Port Kembla
New Orleans
Rotterdam
Mizushima
China
Busan
Antwerp
(dW
Ironore
80 580
Ironore
80 185
Ironore
120 143
Ballast
150 900
Ironore
67 826
Ironore
153 256
Unknown
41 203
Ironore
169 999
Grain
119500
Ironore
69 165
Grain
62 503
Ironore79681
Ironore
56 277
Ironore
122 734
Bauxite
72
063
Ironore
127 907
Ironore
113 925
Ironore
57 181
Scrap steel 42 245
Phosphate 42 805
Bulk carrier
Deadweight tonnes
Gross registered tonnage
Oil or bulk ore carrier
Ore
carrier
b
Wood Woodchip carrier
a. Sulphate of barium.
!%L
Sources ABS (1 992);AMSA (1 992);DTC (1 990,1991 a, 1991 b, 1991c, 1991d); Lloyds
ofLondon (1 992a, 1992b, 1992c, 1993b); Lloyd's Register
G.
of Shipping (1992b,1992~);
NKK (1992).
%
p
0
BTCE Report 85
TABLE 1.2 FLAG
ABBREVIATIONS
Flag code
Countw
~~
Bah
Bahamas
Chr
China
Sng
Cht
South
Korea
Krs
Lib
Liberia
Singapore
Taiwan
Mta
Malta
Nor
Norway
CYP
Gbi
Cyprus
United Kingdom
Pan
Panama
Phi
Philippines
G rc
Greece
svc
St Vincent
Trk
Turkey
Vanuatu
Isle
loM
of
Peoples
Republic
Man
Ind
India
HKg
Hong
Kong
44
Van
Figure 11.1 shows the major factors which can contribute to ship structural fai
MODES OF FAILURE
Ferguson (1991,pp. 7-9) and Nippon Kaiji Kyokai
(NKK 1992,p. I) both agree
that,in the majority of reported ship losses
to structural
due
failures, the final
with 'the loss of side shell platiinng'the cargo holds' (Ferguson
stages started
1991,appendix 1).Over 50 per cent of the ship structural failures inanalysed
these studies were
lost. Survivors reported that their ships ibroke
n two and
sank rapidly.
Most engineers agree that
beam failure is the most likely
mechanism causing
ships to break in two.The only alternative mechanism is shear failure.
Beam failure occurs to a ship when i t fails through bending, normally
in heavy
2
seas when
the ship isin an extreme hogging or sagging condition.11.Figure
shows extreme hogging and sagging conditions,
when the length ofwave is
roughly equivalentto the ship's length.Beam failure often involves some
to twisting.A ship which is missing large areas of side
torsional stresses due
plating, or has largein the
cracks
side shell, is particularly tovulnerable
torsional
stresses caused by crossing seas.
Shear failure normally occurs at bulkheads2when one hold becomes
the adjacent hold
overloaded through flooding or poorly distributedwith
cargo
nearly empty.
The difference between the upward buoyancy forces on
full hold
in ship
hold and downward forces on
the acts like scissors slicing the
two, close
to the bulkhead (see 11
figure
.3).
Shell platingis the steel plating forming the outer side
of the
and
hull.bottom
2. Bulkheads are 'the vertical partition walls which subdivide the interior
of a ship into
compartments' (D'Arcangelo
1969,p. 594).
1.
45
the
BTCE Report 85
BTCE
wind
and
MODES OF FAILURE
Beam failure
Shear failure
DIRECT
CAUSES
OF FAILURE
Figure 11.1
Shear failure is likelyto occur when the hull beam3 cross-sectional area has
as
been reduced by severe corrosion.
Damage to the hold structure, such
cracking, can also increase shear stresses. Failure is usually sudden, and
with extreme overloading due
to green watefl on the
would probably occur
weather deck or major flooding of the holds.
However, such high overload forces usually cause localised failures such a
loss of side shell plating,will iwhich
n turn lead to beam failure (AMSA 1993).
CORROSION
Corrosion occurswhen a structure reacts chemicallywith its surrounding
environment resulting
in a deterioration of the structure.
Traditionally ships were designed
with extra thickness
to allow for0.07 to 0.15
mm per yearto be lost to corrosion on all steel surfaces over the life of the
vessel. However, pitting and abrasion can leadto much higher rates of
1969).
corrosion, particularlyin the wind and waterline5 region (DArcangelo
NKK (1992)has documented corrosion
2.8mm
of over a two-year period, which
is well over traditional expectations.
3. The hull beam is
46
Appendix II
BTCE
Sagging
B
W Weight of vessel
B Bouyancy forces
Figure 11.2
Hogging
BTCE
Effect on girder
Figure 11.3
Shear stress
47
BTCE Repolt 85
Present design rules do not includea corrosion rate. Instead, classification
societies require scantlings6 ofnew ships to allow for about 20 per cent
corrosion. Steel
is requiredto be replacedwhen this allowance has been used
up (AMSA 1993;Parker 1992).
The speed and degree
of deterioration
depend on:
ship maintenance and corrosion protection;
type of cargo carried;
and
methods and procedures inused
loading and unloading cargo.
The available data that
can best represent these factors age,
are commodity
carried, classification society, flagandstate
type
of cargo carried
in the past.
Age
A ship startsto corrode from the time theis created
steel in the steelmill, and
continues to corrode throughoutits entire life.Ships are designed built
and to
counter corrosion.
Commodity
The type of commodity andthe way a cargo is shipped can also resultin
structural failure.
48
are
the
dimensions
a ships
of frames, girders, plating etc.
Appendix I/
BTCE
Dense carao
Non-dense
cargo
Typical
cross-section
of hold
Forces
diagram
of side
shell
Figure 11.4
and
nondense cargo
BTCE Report 85
Cargo hold
Section 'AA'
Structural cross-section
of a typical bulk carrier
Appendix II
any
evide
Classification societies
and flag states
Flag states and classification societies, through their respective regulations,
influence a ships seaworthiness and structural integrity, although ultimately the
owner is responsible for the condition
of the ship.
in ship
Unfortunately i t was not possibleto study the effect of different owners
failures.Of the approximately
3000 ships in the database there762were
different
owners, owning from 1 to 44 ships each. There is no statistically satisfactory
a large, diverse group given the relatively
numbersmall
method to analyse such
of failures. Data on past owners, or the number of a past
ship, owners
were of
also not available.
someTo
degree flag state and classification society provide an
maintenance.
alternative measure of owners to approach
market forces since
Classification societies and flag states are both to
subject
within each group there is competition for ship registrations.
It has been claimed
that poor quality ships migrate from traditional flag states and classification
societies to flagsof convenience and
to second-rate registers, because owners
with safety and maintenance inspection standards
are able to select societies
that match their approachto maintenance and the conditionof their ships
(HORSCOTCI1992a).
FATIGUE
Fatigue is a phenomenon that leadsto failure under conditions of repeated,
fluctuating or interrupted loads.As the number of cycles or fluctuations
ch fatigue failure is likelyto occur is
increases, the critical stress levelwhiat
reduced. Fatigue failure occurs well below the stress levels at which failure
would occur under monotonic7 loading.
Stress cycles for ships vary from the long-period
cyclesloading
caused
by ship
and unloading
to the very rapid cycles bycaused
machinery vibration.
The rate
at which fatigue normally develops depends upon the type and magnitude of
these various stress cycles.
The most common stress cycles affecting the ships
hull are those dueto
passing waves. These cycles occur approximately every
12 to 24 seconds
depending on the sea conditions (British Maritime Technology
1986). In the
up to 3 million cycles, depending on
space of a year,a ship could experience
the time at sea and the wavelength
of in.
theSince
seas most waves
it operates
7. Unvaried, non-changing load.
51
BTCE Report 85
BTCE
\
\
\
\Typical
U)
v)
92
Endurance limit
typical for mild
v)
.f
-
steel
LL
1 o4
Figure 11.6
1 o5
etc
1 06
1 o7
Cycles of stress
polymer
curve
- -- -- -----
Endurance stre_ngt_h
typical for polymers
"
"
"
"
"
"
"
"
Typical
fatigue
1 oo
52
Appendix I1
endurance limit and fatigue strengtht0 are interchanged it and
is left to the
reader to determine which is appropriate.)
to the number of load cycles for
Figure 11.6shows failure stresses according
various materials.
Surface condition.
The normal endurance
limit quoted is for
a polished steel
80
round bar.
The endurance limit for hot rollemdild steel is approximately
per cent of the endurance limita polished
for
mild steel bar.
For corroded
steels in salt water, the endurance
limit is further reduced, 50
from
per cent
d steel,down to 10 per cent for the strongest
of the endurance limit mil
for
high tensile steels (Sharpe
1989,pp. B3/55-B3/56).
Notches and sfress concentrations.These can occurin places such as
frames, brackets, repairs, cracks and 1989,
tearsp. B3/56).
(Sharpe
53
BTCE Report 85
CREW TRAINING
Poorly trainedcrews andlack of a common language between crew,
officers
and land based workersmay result in inefficient ship operations
(HORSCOTCI
1992b). It has been argued
that poorly trained crews lose ships whilegood
crews save ships
(HORSCOTCI 1992a). Other things being equal, isthere
a
good deal of merit
in this argument. During
a crisis, such
as a ship encountering
bad weatheror beginningto break up, crew training and communicationmay
well be critical
to the safety aof
ship.
HEAVY
SEAS
seas
are
route,
bad
54
se
Appendix II
55
BTCE Repod 85
1989;DTC 1990,1991a, 1991b, 1991c, 1991d). The majority of the ships failed
in well known bad weatherzones (figure 11.7).For example, the
loss of the
Daeyang Honey in late 1992 occurred duringa typhoon 300 nautical miles east
of the Philippines. Most of the Australian departure failures occurredin the
Of the ships which sank,
Southern IndianOcean, where
storms are prevalent.
four experienced gale-force witwinds
h rough seas and
swell prior
to failure.
be
Alternatively, i f shear failure is the primary cause then size would not be
important, and there should
a strong
be correlationwith alternate hold loading
(seefigure ll.3),but not with size of the ship.
Although
150 000
expected
size and
is not
ships in the size ranges80 000 to 100 000 dwt and 100 000 to
dwt13 were found to have failure rates significantly higher than
lll.5),there is also a strong correlationbetween ship
(appendix table
with beam failure but
route.
The statistical evidence is thus consistent
conclusive.
LOADING A N D UNLOADING
in the both
Cargo loading and unloading procedures can affect ship structures,
loads exerted on hull
the and in damage caused to the hull. Ferguson (1991)
ways the cargo can overloadhullthe
structure
and N K K (1992)both detail the
and cause
damage.
Loading practices
Three loading issues may
that
affect the risk of failure are:
13. Deadweight was used as a proxy for size.
56
Appendix I1
TABLE 11.1
x2 ANALYSIS OF IRON O R E
THE
C A P EGOOD
O FHOPE,
DEPARTURE
Eipected
Port
failures
V O Y A G ROUNDING
ES
PORT
BY OF
Actual
failures
Dampier, Australia
2.2
1.2
Port Hedland, Australia
1.3
Port Walcott, Australia
Saldanha Bay, South Africa 1.8
1.7
Sepetiba, Brazil
3.7
Tubarao,Brazil
3.0
Other
15.0
Total
?3
1.5
1
2
2
1
0.0
0.4
0.0
0.3
0.0
1.3
4
1
15
3.6a
hull
Loading or unloading operations can damage
cause or weakening of the
structure which is not apparent go
andunnoticed.
can
This
damage may only
become apparent when the vessel is undertakinga voyage whenit is fully
14. In the
absence
of data on port of loading, port of
was departure
used for port of loading.
57
fa
BTCE Report 85
loaded, particularlywith dense cargoes, and encounters bad weather.
Hence
be the true culprit,
but there were no
data
damage from past ports of call could
available to analyse this effect.
Some proponents of loading practices
as a cause
of structural failure note the
practice of dropping cargo from heights
in excess of 20 metres onto the hold
floor. Although this practice
may cause some localised high stresses on the hold
floor for a short period until the floor is covered by cargo, hold floors are
specifically reinforced to accommodate the high stress produced by falling
cargo.
Loading speed.Another hypothesis relates ship failures
to high speed of
loading. Iron ore loading rates are intypically
the range
6000 to 16 000
tonnes
per hour (Lloyds of
London 1993a).A X* analysis did not demonstrate any
link between rated speed
of loaderand ship failure.
statistically significant
Homogeneous versus alternate loading.
A third hypothesis is that the order of
loading the holds and the amount placed in each hold are important
determinants of structural damage. Cargo may be loaded in several ways
(Lloyds Register of Shipping 1992a):
Appendix I1
Unloadingpractices
Poor unloading practices have been hypothesisedamong
as the
beingreasons
why ships suffer structural
damage. If this were the only reason for failure then
there should
be some correlation with particular previous types of cargo carried,
or ports visited. Unfortunately, the data available did not allow the effect
of
previous ports or cargoes
to be tested.
CAUSING
FAILURE
proxies
used
in the BTCE analysis.
poor
maintenance
59
TABLE 111.1
SHIP AGE
Age
(Years)
4 554
10 335
5 413
5 781
2 079
0-4
5-9
10-14
15-19
20-24
224
Total
30.0
Actual
Eipecfed
Voyagesfailures
failures
435
597
4.8
10.8
5.7
2
5
12
11
6.1
2.2
0.5
28
30
~
2
4.8
7.2
0.1
5.8
35.7
0.5
54.3a
~~~
data.
61
BTCE Report 85
number of failures recorded. The x2 score is a measure of the difference
between the expected and actual failures.
failures
failures
Voyages Flag
Four-wayflag
D
C
B
A
Total
597
classification
9 860
7 853
5 161
5 723
28
16
4
2
3.1
0.0
0.4
2.7
30.0
30
6.1a
10.34
19.66
16
14
3.1
1.6
30.0
30
4.7a
Two-wayflag
D
A, B,C
Total
~~
classification
9 860
18 737
597
28
10.3
8.2
5.4
6.0
62
Appendix 111
TABLE 111.3 CLASSIFICATION SOCIETY
Society
category
fipecfed
Voyages failures
failures
D
C
B
A
6 850
7 239
6 808
7 700
Total
597
28
10
Actual
7.2
7.6
7.1
8.1
6
7
7
30.0
30
2
1 .l
0.3
0.0
0.1
1 .6a
and
5 per
Commodity
voyages
ore Iron
grain
and
Coal
Bauxite
alumina
Phosphate
Other
Total
3 373
9 332
9.8
27.0
33
1 193
974
1 039
3.5
2.8
3.0
3
3
4
0.0
15 911
46.0
46
77.4a
55.4
21.3
and
0.1
0.3
All but one of the tables are based on voyage and ship data purchased from
Lloyd's Maritime Information Services.
The one
exception is table
111.4,which is
1992b)data, which allows
a more disaggregated
based on Fearnleys (1992a,
analysis of commodities.
63
BTCE Report 85
TABLE 111.5 SIZE OF SHIP
Expected
Size
(000
Voyages
dwt)
33.7a
failures
failures
30-50
5&80
8&100
100-1 50
>l50
30 Total
30.0 597
13
520
9 174
589
3 256
2 058
28
14.2
9.6
0.6
3.4
2.2
4
9
3
11
3
7.3
0.0
9.2
16.8
0.3
Weather
W E A T H ECONDITIONS
R
Voyages
Good
Bad
Total
Expected
Actual
failures
failures
23
7
30
14
16
30
21 913
6 684
28 597
2
3.5
11.5
15.1a
Notes
Route
Brazil-Asia
Brazil-Europe
South Africa-Asia
India-Mediterranean
WA-Japan
WA-North Europe
Other
258.5a 30 Total 30
597
Notes
Expected
Actual
Voyages
failuresfailures
646
1 172
771
78
901
289
24 740
0.7
1.2
0.8
0.1
1 .o
0.3
25.9
3
6
3
3
2
2
7
7
41.8
2.6
5.9
45.0
1.2
147.9
13.8
28
64
AGE
Figure IV.l illustrates theage distribution ofbulk ships departing from Australia
on major routes.
The age distributions are significantly differentbetween the
different routes (table
IV.l).It is clear that Western
the
Australia
to North Europe
route (which
has higher
a
failure rate) involves older
(31 per
ships cent are older
to Japan and Asia route
(12per cent
than 15 years) than the eastern Australia
are older than
15 years). The age difference would partly explain the difference
in failure rates.However, the Western Australia
to Asia route (mainly Chinese
destinations) has an even higher proportion of old ships(57 per cent) but
recorded no failures during the study period.
The routes from South Africa
to Asia and Brazil to Asia
shown
(not
in figure lV.l
and table IV.1)have comparable
proportions of ships older than
15 years to the
Western Australia to Japan and WesternAustralia to North Europe routes,
namely 24 and 33 p e r cent, respectively. Figure
2.11 shows that these routes
also have comparable elevated failure patterns.
65
BTCE Report 85
loo
Age (years)
m ,24
2&24
80-
015-19
010-14
5
n
60-
m5-9
m04
S
>
c
40-
.-0
e 20a
01
Eastern
Australia to
Asia &Japan
Western
Australia
to Japan
Western
Australia to
Nth Europe
Western
Australia
to Asia
Maritime
Information
BTCE
A NSHIP
D AGE
(vovages)
Aae
"
5-9
10-14
75-19
Asia Japan
including
31 1
20-24
> 24
Total
Eastern Australia to
3 276
67
5
Actual
545 1511 837
Western Australia Japan
to
901
145
42
1
157
Actual 320
236
901
18
1
86
Expected 41 230
6
150
94.1
41.30.1
30.2
0.3
x2 22.0
0.1
Western Australia to
North Europe
77
13
0
289
Actual
71
87
41
289
6
0
27
48
74
Expected133
0.4
8.5
115.7
89.6
1
6
.
1
0
.
1
1
.o
x2
Western Australia to Asia excluding
Japan
1 006
172
175
229
107
Actual 183
140
1
1 006
96
21
Expected
167 464 257
21
348
66.2
2111
18925
21.8
x2 170.2 53.3
Notes 1. 'Expected'number of voyages is calculated on the basis number
that the
of
voyages by each age group would be proportional
number oto
f voyages
the by
ships in that age group on the Eastern Australia to Asia and Japan
2. Figures may not add to totalsdue to rounding.
3. See appendix 111 for an explanation of
x2.
Source BTCE estimates based on Lloyds Mariiime Information Services data.
66
route.
Appendix IV
SIZE
Figure IV.2 illustrates the sizes of
bulk ships on the major Australian routes.
Ships departing from Western Australiato Japan and to North Europe are
significantly larger than ships departing on the other routes
IV.2).
(table
These
ships are mainly large ships carrying iron ore.
The route from Western Australia
to Asia hasa high proportion of small ships,
which also tend
to be older ships.
The eastern Australia
to Japan route isused by both coaland grain ships. Grain
ships on Australian trade routes rarely panamax
exceed size. Coal ships are
more likely tobe larger thanpanamax size.The combined size distributions of
to be tend
the ships carrying grain
and coal from eastern Australian ports would
more balanced compared
with the distribution of ship sizes on the other routes.
-E
Size (000dwt)
> l 50
0100-150
m 80-100
[
50-80
m 30-50
80-
kQ
0)
P)
60-
>
5 40C
0
._
20-
Q-
Eastern
Australia to
Asia &Japan
Western
Australia
to Japan
Western
Australia to
Nth Europe
Western
Australia
to Asia
BTCE
1. Panamax size refers to ships between 50 000 and 80 000 dwt. They are the maximum
sized
bulk
ships
that
can Panama
transit Canal.
the
67
BTCE Report 85
TABLE IV.2 AUSTRALIAN R O U T E S
A SHIP
N D SIZE
fvovages)
Size (000)
3&50
50-80
x2
174.2
Western Australia
Actual
Expected
x2
116.9
to
100-150
> 150
Total
165
544
145
3 276
7
45
32.5
247
150
63.4
435
40
3 914.8
901
901
4 322.2
4
15
7.7.
98
48
52.1
131
13
1 092.4
289
289
1 269.4
127
167
9.6
134
45
179.8
1 006
1 006
466.5
North
Europe
22
111
71.3
45.9
Western Australia
Actual 153
Expected 357
x2
137.3
to
80-100
34
103
As;#
592
386
109.5
51
50.7
FLAG STATE
Figure IV.3 shows the flag state of
bulk ships employed on the major routes.
There is a significant differencebetween the flag distributions on the different
routes (see table
IV.3).The eastern Australian routes have
a higher proportion
of voyages of ships registeredwith flags with poor casualty records (category
D).The Western Australian routesto Japan and
North Europe both have higher
proportions of voyages of ships registeredwith flags with low casualty rates
(category A).
Because the two routes with the highest failure rates Western Australiato
Japan and
to NorthEurope -have relatively low proportions of ships registered
with flags with high casualty rates,it appears that flag is not as important a
factor indicating risk of failure as is often suggested. The evidence here
suggests that route might
a muchbemore important factor than flag.
The routes from Brazil and South Africa havea much higher proportion of
voyages by ships registered
with flags with high casualty rates (category
D)than
the Australian routes.
The proportions for the South to
Africa
Asia and Brazil to
Asia routes are both
34 per centand the Brazilto Europe route
is 37 per cent,
68
Appendix /V
Eastern
Australia to
Asia &Japan
Western
Australia
to Japan
Western
Australia to
Nth Europe
Western
Australia
to Asia
and flag
BTCE
CONCLUSION
Although there are significant differences between the ships serving the vario
routes departing from Australian
bulk ports, the differences
do not suggest that
there are any factors unique
to Australian ports that contribute
to failure. The
difference in failure rates between ships departing from eastern and western
seaboards can beexplained by differences in age of the ships and the
commodities carried.
The Australian iron ore routes are servicedwithbya ships
similar proportion of
old ships to other comparable international iron ore routes,
and the flag distribution favours the Australian
The analysis
routes. discussed
in
appendix I l l found no port effect.
The larger size of ships
one on
of theWestern
Australian routes was the only factor where an Australian route showed a
significant difference that
might influence risk of failure.
However, the statistical
to risk of failure is not conclusive.
evidence relating size
69
BTCE Report 85
TABLE IV.3 AUSTRALIAN ROUTES
AND
FLAG
(voyages)
Flag
D
Eastern Australia to Asia including
Japan
Actual
294 590 1 080
Western Australia toJapan
Actual
162
297
Expected
0.4
98.5
x2
126
Western Australia
Actual
Expected
332
Western Australia to
503
Actual
183
Expected
361
81
0.3
Total
1 312
3 276
84.1
901
183.3
to North
Europe
66
95 289
9.020.7
x2
170
categotf
51
289
52
116
0.0
1.8
42
26
9.9
130
Asid.'
150
99.5
0.0
100690
1 886.7
403
134.6
2 120.8
Flag category
A has the lowest casualty rate and
D has
category
the highest casualty
rate.See chapter 2 for the
method of allocating flag states
to categories.
b. Excluding Japan.
Notes 1. 'Expected'number of voyages is calculatedon the basis that
number
theof
to the number of voyages by
voyages by each
age group would be proportional
ships in that age group on the Easternto Asia
Australia
and Japan route.
2. Figures
may not add to totals
due to rounding.
of
3. See appendix 1 1 1 for an explanation x2.
Source BTCE estimates based on Lloyds Maritime Information Services data.
a.
70
APPENDIX V LOGIT
ANALYSIS
is well to
suited
the analysis of binary response
It is data.
a
permits estimation of the probability of an If event occurring
is coded
1 and aas
ship that successfully completes
a voyage is
model represents the probability of failure.
n the
curve iused
analysis
has
the
form:
Pr (Shipfails)=l/(I+e-)
to be estimated
where p is a vector of coefficients
variables.
and
X is a vector of explanatory
71
BTCE Report 85
BTCE
10.9
m 0.8
c
S> 0.70) 0.6c
055 0.40.30.2-
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 l l l l l l l l l l l l l l l l l l l l
10
25
20
15
30
35
40
45
50
Explanatory variable
Figure V.l
.:B
7 = P?, is estimated by fi =
The standard deviation,
The linear predictor,
e($, can be computed the
as square root
of ?V,? where V, is the estimated
covariance matrix of the parameter P.estimates
l/{l+exp[-(fi+z,,,ii(fi))])
72
and l/{l+exp[-(fi-z,,,~(fi))]}
Appendix V
implies
same risk as a
The results in chapter 3 indicate that ships registeredwith a flag with high
casualty rates are subject to same
the risk of failureas ships registered
with
flags with low casualty rates
but which are 5 years older.
The confidence limit for
in age that is equivalent
to a change in flag is not same
the as the
the difference
were
confidence limits for6.In the previous section, the confidence limits
calculated on the assumption allthat
variables can
change. The full covariance
matrix is therefore inused
the calculation.
Pr (Shipfails)= f(X1P2+..,)
where f(Z)= l / l(l+e-')
The aim is to find a confidence interval fora change in X, that exactly
is,
compensates for a one unit change in X, leaving X,Pl+ X2P2unchanged. That
a confidence interval 8for
= -p, /p2.There are two methods
that can be used.
Method l
-Linear
Approximation
-5.
Then:
Let 6 =
PP
6-e=(-;;1-e)=--(~~+ep,)
1 P2
P2
P2
si a, obtained
from
vb .
'12
BTCE Report 85
6 = -p1
/p2.
symmetric
about
the
point
estimate
74
approx
REFERENCES
ABS
ACA
AGPS
AMSA
BTCE
DTC
HORSCOTCI
NKK
NSW
UK
American Bureau
Of Shipping
Australian Coal Association
Australian Government Publishing Service
Australian Maritime Safety Authority
Bureau of Transport and Communications Economics
Department of Transport and Communications
House of Representatives Standing
Committee Transport,
on
Communications and
lnfrastructure
Nippon Kaiji Kyokai
N e w South Wales
United Kingdom
-1993, Data
Canberra,
and Shipping
75
BTCE Report 85
Blodgett, 0.W. 1975, Design of Welded Structures, James F. Lincoln Arc
Welding Foundation,Cleveland,Ohio.
Binary
Data,
Chapman &Hall,London.
-A
-1990,Report on the
Report 28,DTC,Canberra.
-1991b, Departmental
-1991c, Departmental
-1991d, Departmental
76
References
-1992,Submission
by the Department
of Transportand Communications,
Maritime Policy Division, toHouse
the of Representatives Standing Committee
on Transporf, Communicationsand Infrastructure Inquiry into Ship Safety
HORSCOTCI Submission no
34,HORSCOTCI,Canberra.
World Bulk Fleet
January 7997,Fearnresearch,Oslo,Norway
Fearnleys 1992a,
(and earlier issues, 6-monthly).
-1992b, World
issues,
Bulk Trades
7997,Fearnresearch,Oslo, Norway (and earlier
annual).
Canberra.
Hydrographer of theNavy 1987, Ocean Passages for the World, 4th edn,
Ministry of Defence, Taunton,
UK.
Lloyds Maritime Information Services
1993, Unpublished data provided from
Lloyds Register and Lloyds Voyage Recorddatabases, Lloyds Maritime
Information Services, Colchester,
UK.
Lloyds of London 1992a,Lloyds Shipping lndex, Lloyds of London Press,
Colchester,UK, 1992,1991,1990 issues.
-1992b,Lloyds
List Daily,
Lloyds ofLondon Press, Colchester,
U K (various
issues).
-1992c, Lloyds
Colchester,UK.
Lloyds
Lloyds Register of Shipping
1992a, Bulk Carriers The Safety Issues,
Register of Shipping,Ship Division, Colchester,
UK.
-1992b,Casualty
Return,
1992,1991,1990 &1989 annual issues.
77
BTCE Report 85
-1992c,Casualty Weekly,1992,19918,1990
-1992d,Lloyds Register of Shipping,
1 992.
weekly
issues.
-1989b,
Rates
and Prices,Lloyds Shipping Economist,
vol. 11, no. 2,p. 21
(and later issues).
-1990,Financial
no. 6,June,
N K K 1992,Study
N S W Coal
Report
on Bulk
Carriers
Loss,NKK, Japan.
Association
1992,Newsletter June 7992,p. 4,Australia
OBrien, D. 1992, P & I insurance: its current dilemma and future role, in
Maritime Technology 27st Century Conference,
25-27 November 7992,section
Vll-6, University of Melbourne, Melbourne.
Packard,W.V. 1986,Sea-trading,vol. 3,Trading,Fairplay,London.
Parker, T. J. 1992, Do w e really need new ships?,Paper presented to
International Shipping Seminar,
15-1 7 March 1992, Oslo (cited in Gehling
1 992).
Sanderson,V. 1993,Ratesrise a must to improve shipping,
Daily Commercial
News, 18 March,p. 12.
S A S Institute 1989,SAS/STAT UserS Guide, Version6,4th edn, vol. 2, S A S
Institute, Cary, North Carolina.
7989,Morgan-Grampian
Sharpe, C. (ed.) 1989,Kempes Engineer Year-Book
Book Publishing, London.
-1993,Collins
pledges govt
to Ships of Shame fight,Dai/y Commercial
News,7 September,p. 1.
78
ABBREVIATIONS
ABS
ACA
AMSA
BTCE
DTC
dwt
GPa
GRT
HORSCOTCI
IMO
MPa
NSW
NKK
OECD
psi
uts
American Bureau
of Shipping
Australian Coal Association
Australian Maritime Safety Authority
Bureau of Transport and Communications Economics
Department of Transport and Communications
Deadweight tonnage
Gigapascals
Gross registered tonnage
House of Representatives Standing Committee on Transport,
Communications and Infrastructure
International Maritime Organisation
Megapascals
New South Wales
Nippon Kaiji Kyokai
Organisation for Economic Co-operation and Development
Pounds per square inch
Ultimate tensile stress
79