Академический Документы
Профессиональный Документы
Культура Документы
2016; aop
DOI 10.1515/ijcre-2015-0218
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
liquid extraction with microstructured CFI has been studied (Kurt et al. 2016), mass transfer is investigated by
generating slug ow pattern. The extraction is increased
by 20 % compared to the straight capillaries at constant
contact time. A pilot plant for effective heat transfer area
in CFI has been studied with different amount of banks
(Singh and Nigam, 2016). It is noted that with more banks
higher NTUs are reached, the overall heat transfer coefficient is in good agreement with the different models.
A milli-scale coiled flow inverter has been used in combination with phase separator for continuous flow liquidliquid extraction process (Vural Grsel et al., 2016). It is
noted that in that configuration the mass flow rate does
not have much effect on the slug size. The extraction
efficiency of the CFI is higher than the straight tube.
Several studies have involved the CFI, however few
have focused on characterizing its behavior as a heat
exchanger. Developing correlations in terms of these
parameters such as , NTU units and Nusselt number
may provide relevant information for the design and
implementation of this device in industrial applications.
The aim of the present work is to characterize the thermal
performance of a coiled ow inverter (CFI) as a heat
exchanger for a waterwater single phase ow system,
experimentally and numerically at laboratory scale, using
the Computational Fluid Dynamics (CFD) software
Fluent. The effect of the uid ow rate on the heat
transfer and the overall heat transfer coefficients were
studied in the tube, as well as in the shell side of the
heat exchanger. In the present work, bent coils were
considered as tube side, which is inserted into a cylindrical shell. From this, it was possible to determine the NTU curves for the given setup, and provide a study of
heat transfer for different relations of mass flow heat
capacities.
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
This bench uses two circuits, a hot fluid in the shell side and
a cold circuit in the tube side of the heat exchanger. The
temperature acquisition was done at the input and output of
the coiled flow inverter. The Table 1 shows the different
components used in the experimental part.
15 mm and the coil diameter is of 92.5 mm (these measures can be seen on Figure 2). This inserted in a 350 mm
diameter and 160 mm deep shell.
Component Description
Characteristics
Hot circuit
Heat
PM
T,T
F
, W, L tank
Up to lpm
Type K
lpm
Cold circuit
HX
HX
Ch
Compression chiller
Ct
PM
P,P
T,T
Cold tank
Centrifugal pump
manometer
Temperature acquisition
Car radiator
Heat exchanger
between chiller and
cold circuit
Cooling capacity .
kW
L tank
Up to lpmpm
Type K
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
st set
nd set
rd set
th set
th set
th set
th set
Cmin/
Cmax
.
.
.
.
.
.
_
_
Qcfi
Qshell
=
_Q max Q_ max
(6)
(7)
T2 = Th, o Tc, i
(8)
Tlmtd =
T1 T2
T1
Ln T2
(9)
Finally the overall heat transfer coefficient including correction factor can be determined as in eq. (10)
Uf =
_
Qcfi
Al *Tlmtd
(10)
(1)
NTU =
(2)
(5)
Uf *Al
Cmin
(11)
(3)
And therefore:
Cmin
Cc if Cc < Ch
Ch if Ch < Cc
(4)
Figure 4 shows the model developed for these simulations. This one represents the CAD model of the CFI in its
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
(12)
ui
p
ui
=
+
xi
xj xj
xj
(13)
Energy equation:
shell from Figure 1. The mesh is shown in Figure 5, this
one composed of tetrahedral elements. The heat exchanger mesh has more than 2.9 million numerical elements
that were divided in 3 meshed volumes: the fluid in shell,
the tube (CFI), and the fluid in the CFI. The support tube
was not meshed as a volume, just its outer surface used
as a wall.
Different mesh sizes were tested to find an optimum
between computational time and precision. These ones
contained 2.7, 2.9 and 3.2 million elements (Table 3), the
skewness were below 0.3 for both last meshes and above
for the 2.7 million element mesh. Meshes elaborated
under 2.7 million elements had elements overlap due to
the complex geometry, therefore the simulations could
not be run. Setting the three models at the same conditions of inlet velocity and input temperatures the following output temperatures were calculated (Table 3).
Table 3: Mesh selection.
Th,o
Tc,o
. million
. million
. million
.
.
.
.
.
.
Cp uj
T
T
=k
xj
xj xj
(14)
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
T shell out
T tube out
T shell out
T tube out
T shell out
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Effectiveness
80%
70%
c = 1 numerical
60%
c = 0.75 numercial
Regarding the tendencies a correlation has been proposed for the -NTU curves (15), the chosen correlation
is of a parallel flow heat exchanger, which fitted the
results with a maximum error of 2.1 %. This one being:
=
c = 1 experimental
30%
c = 0.75 experimental
20%
c = 0.5 experimental
10%
c = 0.25 experimental
0.5
1.5
NTU
c = 0.25 numerical
40%
c=1
c = 0.75
c = 0.5
c = 0.25
c = 1 tendency
c = 0.75 tendency
c = 0.5 tendency
c = 0.25 tendency
5
NTU
c = 0.5 numerical
50%
Difference (k)
T shell in
.
.
.
.
.
0%
Numerical
v tube m/s
Effectiveness
v shell m/s
Experimental
1 e NTU*1 + c
1+c
(15)
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
The eq. (16) is valid for Re < 10,000 and for the tube side
Re is defined as (17):
*v*d
Re =
70%
60%
Effectiveness
50%
40%
straight pipe
parallel flow
30%
CFI
20%
10%
(17)
0%
0.8
0.7
(19)
(20)
The eqs (1520) provide a model for the CFI in its shell.
This model can be used to predict heat transfer within the
coiled flow inverter in this specific configuration.
NTU
1.0
straight pipe
parallel flow
0.8
CFI
0.6
0.4
0.2
10
20
30
40
0.5
0.4
parallel flow
0.3
cfi
0.1
*v*D
Re =
20
T shell (K)
0.2
0.0
10
0.6
Uf (kW/m2.k)
_
m
*D*Lcoil
(18)
v=
30
40
T shell (K)
Figure 8: NTU against temperature difference in shell.
10
20
30
40
T shell (K)
Figure 10: Overall heat transfer coeffcient temperature
difference in shell.
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
4 Conclusion
Nomenclature
Roman
Re
De
Pr
d
D
A
L
T
Cp
Q_
_
m
Cc orCh
Cmin
c
NTU
Lcoil
Number of Reynolds
Number of Dean
Prandtl Number
Interior tube diameter
Coil diameter
Area
Length of tube
Temperature
Specific heat
Heat transfer rate
Mass flow rate
Heat capacity rate of cold or hot fluid
Minimum heat capacity rate
Capacity ratio of minimum and maximum capacity rates
Number of Transfer Units
Projected length of coil
T. Barthram and C. I. Rivera-Solorio: Experimental and Computational Analysis of Single Phase Flow
Tlmtd
Uf
V
P
k
hi
ho
Greek letters
Effectiveness
Coefficient of viscosity
Density
Curvature ratio
10.
11.
12.
13.
Subscripts
h
Hot
c
Cold
i
In
o
Out
l
Longitudinal
14.
15.
16.
References
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