PADEYE DESIGN

PROJECT : BANGGAI AMMONIA PLANT

PREPARED BY : FIAN

CLIENT : PANCA AMARA UTAMA

DATE : 17 AUG 16

CASE : PADEYE DESIGN FOR SWI LIFTING

y-axis

PADEYE
PADEYE ORIENTATION
ORIENTATION

DESIGN PARAMETERS

P
P

FACTOR OF SAFETY

Fv

Fy

Fy

Fh

Fx
Fx

FOS =

LIFTING ANGLE

x-axis

2.00

60.00 Deg

OUT OF PLANE ANGLE :

1.50 Deg

SLING ANGLE

0.00 Deg

MAX. VERTICAL LOAD

R=

11.75 MT

P=
FV =

23.50 MT

COMPONENT FORCES
PULLING FORCE
FyT

VERTICAL FORCE

VERTICAL
VERTICAL POSITION
POSITION

HORIZONTAL
HORIZONTAL POSITION
POSITION
Fy

PADEYE ORIENTATION [ H ] [ V ] >>:

Sling

Rc2

Rm

Rc1

ds

Fy2

lm

Shackle

ex

Tc2

ex1
Tm

or

b s(max)

Tm
X

sn

Tc

TOTAL FORCE AT PIN

FyT =

1.48 MT

SHACKLE G-2140 CROSBY SHACKLE

> Max Capacity

SWL =

30 MT

> Pin Diameter

Pds =

41 mm

> Jaw Width

Js =

61 mm

> Inside Length

Hs =

146 mm

ds =

20 mm
MBL = 6.5MT

Fys =

MAT'L PROPERTY

240.00 MPa

PIN HOLE DIAMETER REQUIREMENTS:

> Pin Hole, 1.05Pds

D =

43 mm

> Pin Hole, PdS + 0.25

D =

48 mm

REQUIRED PADEYE TOTAL THICKNESS :

> 90% Js (Max.)

PLAN VIEW

D=
Tm =

50.00
16.00
10.00
0.00
0.00

Tc1 =
Tc2 =
ELEM.
Tm

THK.

WIDE

Xn

Zn

Tc3 =

16

590

109

T=

s1

16

50

L=

s2

16

50

218

H=

mm
mm

Hole =
Rm =

mm

Rc1 =

mm

Rc2 =

mm

Rc3 =

Tt

> Tt = P/(0.9FyPds)

Tt

MIN RADIUS, Rmmin=1.25D

OK

85.00
60.00
0.00
0.00

Tt max =

> 60% Js (Min.)

PADEYE GEOMETRY : ( INPUT )

L d(max)
d

1.18 MT
0.31 MT

> Sling Diameter

ex1 : Pin CL to outermost fiber

Xc1

Fy1 =
Fy2 =

INPUT Tm IF
NO STIFFENER

sn

Xc2

20.35 MT

TYPE:

FRONT VIEW

11.75 MT

Fz =

SHACKLE AND SLING DATA

SIDE VIEW

NA

w2

Fx =

VERTICAL FORCE

> (At Shackle)

Rm

H
w1

HORIZONTAL FORCE
OUT OF PLANE FORCE
> (At Pin), Fy1 = 5% P

Fy1

11.75 MT

FORCES AT PADEYE

Tc1
Fx

20.35 MT

FH =

HOR. FORCE

z-axis

mm

MIN. CLEARANCE, lmmin=0.5ds

mm

ACTUAL CLEARANCE, lm

mm

CHEEK PLATE THK.

36.30 mm

reqd

25.78 mm

Rm

min

62.50 mm

lm

min

10.00 mm

lm =

mm

54.45 mm

min

61.70 mm OK !

0.5Tm =

8.00 mm

0.75Tm =

12.00 mm

36.00 mm OK ! < Js

218.00
85.00

mm
mm

d =
bs =

250.00
50.00

mm (max)
mm (max)

s3

MIN. BASE LENGTH OF PADEYE

> 2Rm

L =

170.00 mm

> Due to tension, P/(Tm0.6Fys)

L =

100.06 mm

L =
Hmin =

129.98 mm

2H =

170.00 mm

As =

120.07 mm2

s4

ex1 =

109.00

mm

Xc1 =

141.00

mm

> Due to shear, FZ/(Tm0.4Fys)

s5

ex =

32.00

mm

Xc2 =

109.00

mm

MIN. PIN HEIGHT 3/8+Rm

s6

94.53 mm

STIFFENER REQUIREMENTS
At =

5088.00

mm2

> Max. Effective Width

Xn : Distance to centroid of element from outermost fiber.

Sx-x = 1.63E+04 mm3

Ax =

3488.00

mm2

> Area Required

Zn : Distance to centroid of element from centroid of main plate.

Sz-z = 2.33E+05 mm3

Ay =

1600.00

mm2

> Local Buckling Limits,

CHECK STRESSES AT BASE

BEARING STRESS :
1490.40

mm2

DUE TO Fy2
BM = HsFy2

BM = 4.41E+05 Nt-mm

fp1 = 2BM/(T2Pds)
fp1 =
DIRECT FORCE
fp2 = P/Ap

16.42

Mpa

fsx = Fx / Ax

fsx =

33.05

Mpa OK !

Fv = 0.4Fys

Fv =

96.00

Mpa

Shear Factor, Fs = SQRT(1.8)

Fs =

1.34

ft = F y / A t

ft =

39.24

Mpa OK !

Pc1 = [P(Tc1+Tc2+Tc3)Fs]/T

Pc1 =

8.76 MT

Ft = 0.6Fys

Ft =

144.00

Mpa

Pc2 = [P(Tc2+Tc3)Fs]/T

Pc2 =

0.00 MT

Pc3 = [PTc3Fs]/T

Pc2 =

0.00 MT

Nt-mm

>> MIN. FILLET WELD SIZE :

w1 = Pc1/(2Rc1Fsw 0.7)

w1 =

4.52 mm

Mpa OK !

w2 = Pc2/(2Rc2Fsw 0.7)

w2 =

0.00 mm

Mpa

w3 = Pc3/(2Rc3Fsw 0.7)

w2 =

0.00 mm

TENSILE STRESS:

BENDING STRESS:
fp2 =

154.68

Fp = fp1+fp2

fp =

171.10

Fp = 0.9Fys

Fp =

216.00

Mpa OK !

IN PLANE :
MZ =FxH-Fyex

MZ =

3.41E+06

Mpa

fbZ = My / Sz-z

fbZ =

14.63

FbZ = 0.66Fys

FbZ =

158.40

MPa

SHEAR STRESS :
As = Tm (2Rm-D)+2Tc1(2Rc1-D)+2Tc2(2Rc2-D)

Weld Strength
Allow. Shear, Fsw = 0.3Ftw

As =

3320.0

mm2

>> OUT OF PLANE :

Mx = Fy1H+Fy2(Hs+H)

Mx =

1.68E+06

Nt-mm

Weld N.A. to Pin Center Line

fv = P/As

fv =

69.44

Mpa OK !

fbx = Mx / Sx-x

fbx =

102.81

Mpa OK !

Weld Treated as a line,

Fv = 0.4Fys

Fv =

96.00

Mpa

Fbx = 0.75Fys

Fbx =

180.00

Mpa

>> UNITY CHECK

UC = ft / Ft + fbx / Fbx + fbz / Fbz

TENSILE STRESS :
At = A s

At =

3320.0

mm2

ft = P / A t

ft =

69.44

Mpa OK !

Ft = 0.45 Fys

Ft =

108.00

Mpa

Fb = 0.75Fys

Ixx =

2.9E+05

fb =

27.42

Fb =

180

mm4
Mpa OK !
Mpa

UC =

240 Mpa

Fsw =

72.00 Mpa

0.936

32.00 mm
6.68E+02 mm2

Sw y-y =

3.19E+04 mm2

2.81E+03 mm2
f1 = Fze/Swz-z

2.0E+02 N/mm

f2 = Fx H/Swz-z

f2 =

307.18 N/mm

f3 = Mx/Swx-x

f3 =

597 N/mm

Parallel

f4 = Fx/Aw

f4 =

172.56 N/mm

Mpa OK !

Transverse

f5 = Fz/Aw

f5 =

298.88 N/mm

Mpa

Resultant,

fr = [(f1+f2+f3)2+f42+f52]1/2
fr =

1,157 N/mm

< 1.0 OK !

fx =

53.87

Mpa

fZ =

102.81

Mpa

fc =

105.88

Mpa OK !

158.40

Mpa

fc = [(fx2+fz2-fxfz+3txz2)]1/2

Page 1 of 11

e=
Aw (WELD) =
f1 =

fZ = fbx

Fc =

Sw x-x =
Bending

fx = ft + fbz

Fc = 0.66Fys

Ftw =

AT BASE :

VON-MISES YIELDING CRITERIA

CHECK BENDING DUE TO FY2 :
txz = fsx
txz =
33.05
3
3
3
3
Ixx =[(Rc2T )/6]+[(Rc1-Rc2)(Tm+2Tc1) /6]+[(Rm-Rc1)Tm )/6]-(DT )/12 Fv = 0.4Fys
Fv =
96.00

fb = BMT/(2Ixx)

11.02
176.28 mm

PADEYE WELD SIZE REQUIREMENT AT PIN

SHEAR STRESS:
Ap =

bs =

> Max. Width

CHECK STRESSES AT PIN HOLE

Ap = TPdS

171/(Fys)1/2 = b / t =

>> MIN. WELD SIZE :

w = fr/[(0.3Fsw( 0.707)]

w = 22.73

mm (FILLET)

w = fr / Fsw

w = 16.07

mm (GROOVE)

PADEYE DESIGN CHECK

Maximum Vertical Load

R =

11.75 MT

SHACKLE PROPERTIES :
TYPE:

Safety Factor

FOS =

Lifting Angle

UNIT : mm

MT

SHACKLE G-2140 CROSBY SHACKLE

2.00
Safe Working Load

SWL =

30.00 MT

Pds =

41.40 mm

Js =

60.50 mm

Hs =

146.00 mm

Pds+0.25 =

47.75 mm

D=

50.00 mm

60.00 Deg.
Pin Diameter
H

Padeye Orientation : [H] Horizontal

Jaw Width

[V] Vertical
Sling Angle
Pulling Force: P = R * FOS
Vertical Force
Horizontal Force
Out of Plane Force : Fy1 = 5% P
Total Force at Pin: FyT = Fy1+Fy2

a=
P=
Fz =
Fx =
Fy1 =
FyT =

60.00
23.50
20.35
11.75
1.18
1.48

Deg.
MT
MT
MT
MT
MT

Fz

Inside Length
Pin Hole Diameter (min.)
Pin Hole Diameter (Actual)
P

Rm

Rc1

Fx

Fy1

A : PADEYE GEOMETRY :

UNIT : MMS NEWTON

PADEYE TOTAL THICKNESS SELECTION GUIDE

90% Js (Max.) Ttmax = 54.45
60% Js (Min.)
Ttmin = 36.30
Tt=P/(0.9FY*Pds)
Tt = 25.78

MATRIAL PROPERTY, FY =

mm
mm
mm

62.50 mm

16.00 mm

Radius,

Rm =

85.00 mm

1st Cheek Plate Thickness

Tc =

10.00 mm

Radius,

Rc1 =

60.00 mm

2nd Cheek Plate Thickness

Tc2 =

0.00 mm

Radius,

Rc2 =

0.00 mm

3rd Cheek Plate Thickness

Tc3 =

0.00 mm

Radius,

Rc3 =

0.00 mm

Main Plate Thickness

Tm =

TOTAL THICKNESS PROVIDED

T=

Radius(Min), 1.25D

240.00 Mpa

36.00 mm NG !

B : CHECK STRESSES AT PIN HOLE :

UNIT : MMS NEWTON

B.1 ] BEARING:
Ap =
fp =
Fp =

Bearing Area
Bearing Stress
Allowable Stress
B.2 ] SHEAR:
Double Shear Area,
Shear Stress
Allowable Stress

Pds T
P/Ap
0.9Fy

As = Tm (2Rm-D)+2Tc1(2Rc1-D)+2Tc2(2Rc2-D) + 2Tc3(2Rc3 - D)
fv =
P/As
Fv =
0.4Fy

Ap =
fp =
Fp =

1,490.400 mm2
154.680 Mpa
216.000 Mpa

OK !

As =
fv =
Fv =

3,320.000 mm2
69.438 Mpa
96.000 MPa

OK !

At =
ft =
Ft =

3,320.000 mm2
69.438 MPa
108.000 MPa

OK !

B.3 ] TENSION:
Double Tensile Area
Tensile Stress
Allowable Stress

At =
ft =
Ft =

As
P/At
0.45Fy

C : PADEYE PROPERTIES :

UNIT : MMS NEWTON

C.1 ] MINIMUM BASE LENGTH OF PADEYE

2*Main Plate Radius
DUE TO TENSION : P/(Tm0.6FY)
DUE TO SHEAR : Fx/Tm0.4FY

=
=
=

170.00 mm
100.06 mm
75.04 mm

C.2 ] MIN. HEIGHT OF PIN HOLE FROM BASE

3/8+Rm

94.53 mm

Page 2 of 11

PROVIDE BASE LENGTH, L =

HEIGHT FROM PIN HOLE, H

218.00 mm

85.00 mm

C.3] STIFFENER REQUIREMENTS

Due to Fy1 , Area required

As = Fy1/0.4FY =

Maximum effective widht of stiffener

2H

Based limit (b/t ratio) of

compact section

Stiffener thick, ts =

16.00 mm

Stiffener width, bs =

176.28 mm

120.070 mm2

170.000 mm

b/t = 171/sqrt(FY) =
Max. width, bs =

11.017
176.277 mm
Y

Elem2,4

Elem1

50.00

Max.

CL
Y
Elem3,5
250.00

ELEM NO.
1 (Tm) 218.00
2
3
4
5
6
7
SUMMATION
Yc =

16.00
16.00
0.00
0.00
0.00
0.00

d
16.00
50.00
50.00
0.00
0.00
0.00
0.00

0.00 mm

AREA
(An)

Max

Yn

3.49E+03
8.00E+02
8.00E+02
0.00E+00
0.00E+00
0.00E+00
0.00E+00
5.09E+03
Yc1 =

0.00
0.00
0.00
0.00
0.00
0.00
0.00
25.00 mm

Yc2 =

(25.00) mm

YnAn

X-X AXIS
bd3/12

0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00

7.44E+04
1.67E+05
1.67E+05
0.00E+00
0.00E+00
0.00E+00
0.00E+00
4.08E+05

INPUT "Tm" THK. IF NO

STIFFENER

AnYn
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00

Ix-x =

4.08E+05 mm4

Sx-x =

1.63E+04 mm3

Yn : Distance to centriod of element from middle of middle main plate.

ELEM NO.
1 (Tm)
2
3
4
5
6
7
SUMMATION
Xc =

d
16.00
50.00
50.00
0.00
0.00
0.00
0.00

b
218.00
16.00
16.00
0.00
0.00
0.00
0.00

109.00 mm

AREA
(An)
3.49E+03
8.00E+02
8.00E+02
0.00E+00
0.00E+00
0.00E+00
0.00E+00
5.09E+03
Xc1 =

Xn
1.09E+02
0.00E+00
2.18E+02
0.00E+00
0.00E+00
0.00E+00
0.00E+00

XnAn

Y-Y AXIS
db3/12

AnXn

3.80E+05
0.00E+00
1.74E+05
0.00E+00
0.00E+00
0.00E+00
0.00E+00
5.55E+05

1.38E+07
1.71E+04
1.71E+04
0.00E+00
0.00E+00
0.00E+00
0.00E+00
1.38E+07

4.14E+07
0.00E+00
3.80E+07
0.00E+00
0.00E+00
0.00E+00
0.00E+00
7.95E+07

141.00 mm

Xc2 =

109.00 mm

Iy-y =

3.29E+07 mm4

Sy-y =

2.33E+05 mm3

Xn: Distance to centroid of element from centroid of main plate

AREA:
At = 5.09E+03 mm2

Ax =

3.49E+03

Ay =

mm2

D : CHECK STRESSES AT BASE :

1.60E+03

mm2

UNIT : MMS NEWTON

AT PIN HOLE DISTANCE H :

Pin CL to outermost fiber
Pin CL to N.A.
Yc1

ex1 =

109.00 mm

ex =
= cy =

32.00 mm
25.00 mm

D.1] SHEAR
In Plane Stress
Allowable Stress

fsx = Fx / Ax
Fv = 0.4FY

fsx =
Fv =

33.05 Mpa
96.00 Mpa

OK !

D.2] TENSILE
Allowable Stress

ft = Fz / At
Ft = 0.6Fy

ft =
Ft =

39.24 Mpa
144.00 Mpa

OK !

Page 3 of 11

D.3] BENDING
My
fby
Fby
Mx
fbx
Fbx

=
=
=
=
=
=

UC

0.94

< 1.0

D.5] CHECK VON-MISES YIELDING CRITERIA

txy = fsx
Average Shear Stress
Fv = 0.4FY
Allowable Stress

txy =
Fv =

33.05
96.00

Mpa
MPa

Sum of Stresses in X-Plane

Sum of Stresses in Y-Plane

fx = ft+fby
fy = fbx

fx =
fy =

53.87
102.81

Mpa
MPa

Max. Combined Stress

Allow Combined Stress

fc
Fc

fc =
Fc =

105.88
158.40

Mpa
MPa

My
fby
Fby
Mx
fbx
Fbx

In Plane B.M.
In Plane Stress
Allowable Stress
Out of Plane B.M.
Out of Plane Stress
Allowable Stress

=
=
=
=
=
=

FxH-Fzex
My/Sy-y
0.66Fy
Fy1 H+Fy2(Hs+H)
Mx/Sx-x
0.75Fy
UC = ft/Ft+fbx/Fbx+fby/Fby ,

D.4] INTERACTION EQUATION

= (fx2+fy2-fxfy+3txy2)1/2
= 0.66Fy

E : PADEYE WELD SIZE REQUIREMENT :

Nt-mm
Mpa
MPa
Nt-mm
Mpa
MPa

Ftw =

240.00 Mpa

= 0.3Ftw
= SQRT(1.8)

Fsw =
Fs =

72.00 Mpa
1.34

Pc1 = [P (Tc1+Tc2)Fs]/T
Pc2 = [P(Tc2)Fs]/T

Pc1 =
Pc2 =

8.76 MT
0.00 MT

Pc3 = [PTc3Fs]/T

Pc3 =

0.00 MT

w1 =
w2 =
w3 =

4.52 mm
0.00 mm
0.00 mm

Fsw
Fs

OK !

OK !

OK !

OK !

OK !

UNIT : MMS NEWTON

E.1] CHEEK PLATE WELD SIZE :

Electrode:
Weld Strength:
Allowable Shear
Shear Factor
Effective Weld Length = 70%
Load on Cheek Plate

3.409E+06
14.63
158.40
1.677E+06
102.81
180.00

WELD SIZE REQUIRED:

w1 = Pc1 /(2Rc1Fsw 0.7)
w2 = Pc2 /(2Rc2Fsw 0.7)
w3 = Pc3 /(2Rc3Fsw 0.7)
E.2] BASE WELD SIZE :
WELD PROPERTIES: WELD TREATED AS A LINE
Aw
AwYn
AwYn2
d3/6
468
100.00
100.00
0.00
0.00
0.00
0.00
6.7E+02

0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.0E+00

0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.00E+00
0.0E+00

6.83E+02
2.08E+04
2.08E+04
0.00E+00
0.00E+00
0.00E+00
0.00E+00
4.2E+04

bd2/2

AwXn

AwXn2

2.79E+04

5.101E+04
0.000E+00
2.180E+04
0.000E+00
0.000E+00
0.000E+00
0.000E+00
7.3E+04

5.560E+06
0.000E+00
4.752E+06
0.000E+00
0.000E+00
0.000E+00
0.000E+00
1.0E+07

2.8E+04

WELD MOMENT OF INERTIA

Iwx-x = AwYn+d3/6+bd/2- ((AwYn)/Aw)
Iwx-x =
70,253.33 mm3
Swx-x =
2,810.13 mm2
Yw =
0.00 mm
Yw1 =
25.00 mm
Yw2 =
(25.00) mm
Aw (WELD) =

Iwy-y
Iwy-y
Swy-y
Xw
Xw1
Xw2

b3/6

db2/2

1.727E+06
6.827E+02
6.827E+02
0.000E+00
0.000E+00
0.000E+00
0.000E+00
1.7E+06

3.802E+05
6.400E+03
6.400E+03

3.9E+05

= Aw * Xn + b^3/6 + db / 2 - ((Aw * Xn) / Aw)

=
4,497,262.67 mm3
=
31,895.48 mm2
=
109.00 mm
=
141.00 mm
=
109.00 mm

668.00 mm2
e=

32.00

mm

E.3 ] BENDING

f1 = Fz e/Sw y-y
f2 = Fx H/Swy-y
f3 = Mx / Swx-x

PIN CL TO WELD N.A.

f1 =
f2 =
f3 =

200.30
307.18
596.69

Nt./mm
Nt./mm
Nt./mm

E.4 ] PARALLEL LOAD

f4 = Fx / Aw

f4 =

172.56

Nt./mm

E.5 ] TRANSVERSE LOAD

f5 = Fz / Aw

f5 =

298.88

Nt./mm

E.6 ] RESULTANT

fr = ((f1+f2+f3)2+f42+f52)1/2

fr =

1,156.85

Nt./mm

ELECTRODE:

WELD ALLOW. SHEAR

E.7 ] MIN. LEG SIZE FILLET WELD

E.8 ] MIN. GROOVE WELD

= fr/(0.707Fsw)
= fr/Fsw

Page 4 of 11

Fsw

72.00

Mpa

22.73

mm

16.07

mm