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KBR

INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE


NO.

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >

PRE-INSPECTION MEETING

DOCUMENTATION REVIEW
Vendor Quality Plan (To be submitted prior to Pre-Inspection Meeting)
Manufacturing Schedule
Initial Receiving Inspection Report
QA/QC Manual
Coating Procedure
Surface Preparation Procedure
Repair Procedure
Coating Procedure Qualification Report
Certificate of Composition of Coating Materials
In-Process Inspection Reports
Traceability Procedure
Marking / Identification Procedure
Cleaning & Handling Procedure
Personnel Qualification List

R
R
R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R
R
R

COATING PROCEDURE QUALIFICATION

SURFACE PREPARATION of PIPE I.D. (In Process)


Visual Inspection of Pipe
Solvent Cleaning
Power Tool Cleaning (If Required)
Blast Cleaning
Removal of Abrasive From I.D. of Pipe

W
W
W
W
W

SW
SW
SW
SW
SW

SW
SW
SW
SW
SW

COATING APPLICATION (In Process)


Verify Manufacturer & Type of Coating Materials
Temperature & Humidity
Masking
Visual Inspection & Thickness Check (Each Coat)

W
W
W
W

SW/R
SW/R
SW/R
SW/R

SW/R
SW/R
SW/R
SW/R

INSPECTION & TESTING OF FINISHED COATING


Visual Inspection
Adhesion Test (If Required)
Thickness Check

W
W
W

SW/R
SW/R
SW/R

SW/R
SW/R
SW/R

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE
NO.
7

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
REPAIR INSPECTION
Removal of Defective Area
Reinspection & Testing of Repaired Area

W
W

SW/R
SW/R

SW/R
SW/R

MARKING, SHIPPING & HANDLING


Verify Traceability and Transfer of Markings
Verify Acceptable Handling
Shipping Preparation

W
W
W

SW
SW
SW

SW
SW
SW

COMMENTS
Inspection shall be conducted on a random sampling basis of 5-10%. If
discrepancies are detected during random sampling, additional inspection
shall be conducted to verify compliance.
If a discrepancy exists between this document and the applicable purchase
order, the information listed on the purchase order shall take precedent.

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE
Level 4

N/A

R
R
R
R
R
R
R
R
R
R
R
R
R
R
H

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A

R
R
R

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR INTERNAL COATING OF LINE PIPE
Level 4

N/A
R

SW
SW
SW

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable