SM E215B-E245B 9 EN

SECTION 4
FRONT ATTACHMENT
CONTENTS
Group 1 - Front attachment
Front attachment removal and installation W4-1-1
Monoblock version ............................ W4-1-1
Maintenance ..................................... W4-1-6
Triple articulation version .................. W4-1-7
Maintenance ..................................... W4-1-12
Standard dimensions for arm and bucket
connection............................................. W4-1-13
Replacement of bucket .......................... W4-1-14
Removing the bucket ....................... W4-1-14
Installing the bucket ......................... W4-1-14
Bucket play adjustment..................... W4-1-14
Bucket teeth replacement ................. W4-1-15
Cylinders removal and installation ......... W4-1-16
Bucket Cylinder removal ................... W4-1-16
Bucket Cylinder installation............... W4-1-18
Arm cylinder removal ........................ W4-1-19
Arm cylinder installation .................... W4-1-20
Boom cylinders removal ................... W4-1-21
Boom cylinders installation .............. W4-1-22
Positioner cylinder removal............... W4-1-23
Positioner cylinder installation .......... W4-1-24
Cylinders assembly and disassembly .... W4-1-25
Bucket cylinder ................................. W4-1-25
Arm cylinder ...................................... W4-1-28
Positioner cylinder ............................ W4-1-31
Boom cylinders ................................. W4-1-34
Special tools ..................................... W4-1-37
Maintenance standard: rod ............... W4-1-38
E215B-E245B
FRONT ATTACHMENT
E215B-E245B
FRONT ATTACHMENT REMOVAL AND INSTALLATION

Monoblock version
WARNING
Possible leakages of fluids under pressure can penetrate the skin, resulting in serious injuries. Prevent this
dangers by releasing residual pressure prior to disconnecting hydraulic pipes or any other pipes. Press the
valve located on the hydraulic oil tank to bleed the residual pressure trapped inside the tank.
Hydraulic oil, at the end of the work shift, can be very hot and cause, when spilling, possible serious burns.
Before starting any intervention, make sure that oil and components have cooled off.
Always ensure that hooks and chains used for lifting are in good condition and adequate to the expected load.
Metal fragments may fly off when a hammer is used to remove pins. Be sure to wear necessary protection.
Removal
1.
Park the machine on firm, level ground.

Position the front attachment as illustated and
lower the bucket to the ground.
2.
Disconnect lubrication hoses (1) from boom

cylinder rod end.
: 17 mm
3.
Loosen lock nuts (2), remove bolt (3) and

stopper (4) from boom cylinder rod end.
Carry out the same procedure for the other
boom cylinder.
: 24 mm
SM0200
4.
Attach each boom cylinder to a crane.
NOTE: boom cylinder weight: 176 kg

Remove cylinder rod end pin (5) and shims (6)
using a hammer and bar.
4
2
SM0201
5 4 2
2
6
4 3
W4-1-1
SM0202
E215B-E245B
FRONT ATTACHMENT
5.
Slowly lower the boom cylinder using the crane

onto the wooden block.
6.
Press the valve located on the hydraulic oil tank

to bleed the residual pressure inside the tank
itself.
Complete the bleeding of the residual pressure
from the hydraulic system, making reference to
"Procedure for the bleeding of the pressure
from the hydraulic system" at page T2-1-47.
7.
Disconnect hoses (7) and (8) of bucket cylinder

and arm cylinder.
SM0203
10
NOTE: if the machine is equipped with the hammer/

crusher, bucket rotation or anti-drop valves variants,
disconnect the relevant hoses (9), (10) and (11).
8
11
11
: 41 mm
7
8
Bucket (7) and arm (8) cylinder hoses:
10
: 36 mm
Hammer/crusher hoses (9):
: 41 mm
SM0204
: 12 mm
Bucket rotation hoses (10):
: 27 mm
12
Anti-drop valves hoses (11):

: 22 mm
Close all openings with plugs to keep clean.
8.
Disconnect centralised lubrication hoses (12)

located between the boom cylinders.
: 17 mm
SM0205
14
9.
Remove panel (13) by removing securing

screws (14).
: 19 mm
13
SM0206
W4-1-2
FRONT ATTACHMENT
E215B-E245B
10. Remove work light and bracket by removing

securing screws (15).
: 17 mm
16
18
11. Disconnect fuel transfer pump hose (16).

: 41 mm
15
12. Loosen lock nuts (17) and remove bolt (18).

: 30 mm
17
SM0207
13. Sling the boom to a hoist. Slightly lift the boom.

NOTE: approximate mass of the front equipment:
3450 kg.
SM0208
14. Pull out the boom lower pivot pin (20) to the
frame
using
the
appropriate
puller
(XXXXXXXX).
20
15. Lift the front attachment. Move the machine

away from the front attachment and the hoist.
W4-1-3
SM0209
E215B-E245B
FRONT ATTACHMENT
Installation
1.
Lift the front attachment.

3450 kg
16
Install dust seals to boom foot. Align the boom

foot boss with the main frame boss. Insert a
thrust plate to both right and left sides of the
boom foot boss to take out clearance between
the boom foot boss and the main frame boss.
2.
3.
18
15
Install boom foot pin (20) using a hammer and

bar.
20
17
Install bolt (18) and tighten lock nuts (17).

SM0210
: 30 mm
: 200 Nm
4.
14
Install fuel transfer pump hose (16).
13
: 41 mm
: 30 Nm
5.
Install work light and bracket by removing

: 17 mm
: 15 Nm
6.
Install panel (13) by tightening securing screws

(14).
SM0206
: 19 mm
: 80 Nm
7.
Connect hoses (7) and (8) of bucket cylinder

and arm cylinder.

connect the relevant hoses (9), (10) and (11).
10
8
11
7
8
10
11
: 41 mm
: 206 21 Nm
: 36 mm
SM0204
: 177 18 Nm
: 27 mm
: 41 mm
: 78 5 Nm
: 206 21 Nm
: 12 mm
: 22 mm
: 150 10 Nm
: 49 5 Nm
W4-1-4
FRONT ATTACHMENT
8.
E215B-E245B
Attach the boom cylinder to a crane.

Lift the boom cylinder and align the boom
cylinder rod with the pin hole on the boom.
NOTE: for easy alignment, start the engine and use
the boom control lever.
9.
Install shims (6) and insert pin (5).
10. Install stopper (4), tighten bolts (3) and lock

nuts (2):
SM0211
: 24 mm
: 147 Nm
11. Connect lubrication hoses (1) to boom cylinder

rod.
5 4 2
: 17 mm
: 20 Nm
2
6
12. Connect centralised lubrication hoses (12)

4 3
: 17 mm
SM0202
: 20 Nm
Using a grease gun, inject grease via nipples
(21) (boom) and (22) (boom cylinders).
5
1
NOTE: fill the hydraulic oil tank with hydraulic oil to

the specified level. Run the engine at idle. Check
hose connections for any oil leakage.
IMPORTANT: bleed air from hydraulic circuit.
2
SM0201
12
22
21
22
SM0212
W4-1-5
E215B-E245B
FRONT ATTACHMENT
Maintenance: monoblock version
I
SM0213
Unit di misura: mm
Standard
Allowable
limit
Pin
90
89
Bushing
90
91.5
Pin
85
84
Boss (Main Frame)
85
86.5
Bushing (Boom Cylinder)
85
86.5
Pin
85
84
Parts name
A
I
J
K
85
86.5
Foro (Boom)
85
86.5
Pin
90
89
Bushing
90
91.5
Pin
85
84
Boss (Arm)
85
86.5
Bushing (Arm Cylinder)
85
86.5
Pin
85
84
Boss (Boom)
85
86.5
85
86.5
Pin
80
79
Boss (Arm)
80
81.5
Bushing (Bucket Cylinder)
80
81.5
Pin
80
79
Bushing
80
81.5
80
81.5
Pin
70
69
Bushing
70
71.5
Pin
80
79
Bushing
80
81.5
Pin
80
79
Bushing
80
81.5
IMPORTANT: be sure to install front attachment bushings using a press.
W4-1-6
Remedy
Replace
FRONT ATTACHMENT
E215B-E245B
Triple articulation version

WARNING
Removal
1.

2.
Disconnect lubrication pipes (1) from boom

cylinder rod end.
: 17 mm
3.

Carry out the same procedure for the other
boom cylinder.
: 24 mm
SM0215
4.
Attach each boom cylinder to a crane.

Remove cylinder rod end pin (5) and shims (6)
using a hammer and bar.
SM0216
5 4 2
2
6
4 3
W4-1-7
SM0217
E215B-E245B
FRONT ATTACHMENT
5.

6.

itself.
7.
Disconnect hoses (12), (7) and (8) of positioner

cylinder, bucket cylinder and arm cylinder.

disconnect the relevant hoses (9), (10) and (11).
SM0218
10
Positioner cylinder hoses (12) (from the control

valve):
: 30 mm
8
11
: 41 mm
: 36 mm
11
12
12
SM0219

: 41 mm
: 12 mm
13

: 27 mm
: 22 mm
Close all openings with plugs to keep clean.
SM0220
8.
9.

: 17 mm
15
14
Remove panel (14) by removing securing

screws (15).
: 19 mm
SM0221
W4-1-8
FRONT ATTACHMENT
E215B-E245B
10. Remove work light and bracket by removing

: 17 mm
17
19
11. Disconnect fuel transfer pump hose (17).

: 41 mm
16
12. Loosen lock nuts (18) and remove bolt (19).

: 30 mm
18
SM0222
13. Sling the boom to a hoist. Slightly lift the boom.

4100 kg.
SM0223
14. Pull out the boom lower pivot pin (21) to the
frame
using
the
appropriate
puller
(XXXXXXXX).
21
15. Lift the front attachment. Move the machine

away from the front attachment and the hoist.
W4-1-9
SM0224
E215B-E245B
FRONT ATTACHMENT
Installation
1.
Lift the front attachment.

4100 kg
16
Install dust seals to boom foot. Align the boom

foot boss with the main frame boss. Insert a
thrust plate to both right and left sides of the
boom foot boss to take out clearance between
the boom foot boss and the main frame boss.
2.
Install boom foot pin (20) using a hammer and

bar.
3.
Install bolt (18) and tighten lock nuts (17).
18
15
20
17
: 30 mm
SM0210
: 200 Nm
4.
Install fuel transfer pump hose (16).
14
: 41 mm
13
: 30 Nm
5.
Install work light and bracket by removing

: 17 mm
: 15 Nm
6.
Install panel (13) by tightening securing screws

(14).
: 19 mm
: 80 Nm
7.
SM0206
Connect bucket cylinder hoses (7), positioner

cylinder hoses (12) and arm cylinder hoses (8).

connect the relevant hoses (9), (10) and (11).
10
Positioner cylinder hoses (12) (from the control

valve):
: 30 mm
: 83 5 Nm
11
: 41 mm
: 206 21 Nm
11
12
: 36 mm
: 177 18 Nm
: 27 mm
: 78 5 Nm
: 41 mm
: 206 21 Nm
: 22 mm
: 12 mm
: 49 5 Nm
: 150 15 Nm
W4-1-10
12
SM0219
FRONT ATTACHMENT
8.
E215B-E245B
Attach the boom cylinder to a crane.

Lift the boom cylinder and align the boom
cylinder rod with the pin hole on the boom.
the boom control lever.
9.
10. Install stopper (4), tighten bolts (3) and lock

nuts (2):
: 24 mm
: 147 Nm
11. Connect lubrication hoses (1) to boom cylinder

rod.
5 4 2
: 17 mm
: 20 Nm
12. Connect centralised lubrication hoses (12)

: 17 mm
6
4 3
SM0217
: 20 Nm
(21) (boom) and (22) (boom cylinders).
3
1

the specified level. Run the engine at idle.
Check hose connections for any oil leakage.
SM0216
12
22
21
22
SM0212
W4-1-11
E215B-E245B
FRONT ATTACHMENT
Maintenance: triple articulation version
I
SM0238
Unit di misura: mm
Standard
Allowable
limit
Pin
90
89
Bushing
90
91.5
Pin
90
89
Boss (Main Frame)
90
91.5
90
91.5
Pin
85
84
Parts name
A-D-N
I
J-K
85
86.5
Boss (Boom)
85
86.5
Pin
90
89
Boss (Positioner)
90
91.5
Bushing (Positioner Cylinder)
90
91.5
Pin
90
89
Boss (Boom)
90
91.5
Bushing (Positioner Cylinder)
90
91.5
Pin
80
79
Boss (Arm)
80
81.5
80
81.5
Pin
80
79
Bushing
80
81.5
80
81.5
Pin
70
69
Bushing
70
71.5
Pin
80
79
Bushing
80
81.5
Pin
85
84
Boss (Positioner)
85
86.5
85
86.5
Pin
85
84
Boss (Arm)
85
86.5
85
86.5
IMPORTANT: be sure to install front attachment bushings using a press.

W4-1-12
Remedy
Replace
FRONT ATTACHMENT
E215B-E245B
STANDARD DIMENSIONS FOR ARM AND BUCKET CONNECTION

o
g
h
i
j
Section A
d
l
m
B
c
e
b
Section B
SM0214
E215B-E245B
E215-E245
a (*)
419
b (*)
31
23
630
610
430
1464
433
326
80
428.7
33
433
307
80
20
3.73
449
(*) Arm: 2940 mm
Unit: mm
W4-1-13
E215B-E245B
FRONT ATTACHMENT
MAINTENANCE TO BE PERFORMED WHEN

REQUIRED
REPLACEMENT OF BUCKET
CAUTION
- Replace the bucket on firm level ground. Pay close
attention to safety.
- When aligning the pin bores, DO NOT INSERT YOUR
HAND OR FINGERS into the bores. It may cause
severe injury. Align the bores visually or using a tool.
- Hold the removed bucket in the stable condition.
Removing the bucket
Place the machine on a firm and flat surface and
rest the bucket on the ground in a stable position.
Place O-rings (1) out of the relevant seats. Remove
the pins and the retaining rings of the pins.
Remove pin (E) and pin (B); then remove the
bucket.
Installing the bucket

Using a suitable hoist, place the bucket on the
same level as the tracks.
Position the O-Rings (1)outside their seats.
Using the arm cylinder control and boom cylinder
control make small vertical and horizontal
movements to insert pivot pin (B) connecting the
bucket to the arm into hole (A).
Use the bucket cylinder control to align the
connecting rod (C) to hole (D)and insert pivot pin
(E).
Secure pivot pins using lock pins and retaining rings
and reposition the O rings into their seats.
IMPORTANT: during the removal of the bucket, take

care that the pin are not contaminated by dirt, sand
etc. After the reinstallation of the bucket, provide
grease to the pins through the appropriate fittings.
Bucket play adjustment

Bucket play (g) is adjusted by opportunely changing
total shims installed.
NOTE: bucket play (g) should be 0.5 to 1.5 mm.
If bucket play (g) exceeds the specified value,
increase adjust shims as follows:
loosen the three bolts (2) taking care to retrieve
the washers. Slide out the ring (1);
Add adjust shims (3) until compensating the play
(g);
Install the ring (1), and tighten securing bolts (2).
W4-1-14
FRONT ATTACHMENT
Bucket teeth replacement
WARNING
Keep people not involved in the maintenance work
outside the working area.
Wear adequate personal clothes and glasses with
side shields as a protection against flying debris.
Ensure the machine is parked on a level surface.

Rest the bucket to the ground.
Switch off the Auto-Idle, fully turn the engine
speed manual control anticlockwise, stop the
engine, remove the ignition key and move the
safety lever in the locked position (LOCK).
Use a hammer and punch to push lock pin (1) out
of its seat and remove the tip of bucket tooth (2).
NOTE: to push lock pin (1) out of its seat, strike it
with a punch on its upper side.
Install a new rubber insert (3) inside lock pin (1).
Clean the surface of bucket tooth (4) and insert a
new tip.
Insert lock pin (1) into its seat using a punch and
hammer, until it is fully mounted.
W4-1-15
E215B-E245B
E215B-E245B
FRONT ATTACHMENT
CYLINDERS REMOVAL AND INSTALLATION

WARNING
Bucket Cylinder removal

1.

2.

itself.
3.
Insert wooden block (3) between bucket

cylinder (1) and arm (2).
SM0200
4.

IMPORTANT: Pin (6) end of the link will drop when

pin is removed, possibly resulting in personal injury.
Be sure to secure the link using a wire before
removing pin (6).
SM0226
5.
Loosen lock nuts (4) and remove bolt (5).

Pull-out pin (6) with the help of a mallet and a
bar so that the end of the cylinder is free, then
remove adjusting shims (7).
: 24 mm
5
SM0227
W4-1-16
FRONT ATTACHMENT
6.
E215B-E245B
Disconnected hoses (8) from bucket cylinder

(1).
12
: 10 mm
11
: 36 mm
Put plugs on cylinder pipes and hoses.
10
1
NOTE: bucket cylinder weight: 153 kg
7.
Using a hoist, slightly lift bucket cylinder (1).

Loosen locking nuts (9) remove screw (10) and
pull-out pin (11) with the help of a mallet and a
bar so that the end of the cylinder is free, then
remove adjusting shims (12).
: 24 mm
8.
Remove bucket cylinder (1).
SM0228
W4-1-17
E215B-E245B
FRONT ATTACHMENT
Bucket Cylinder installation

NOTE: bucket cylinder weight: 153 kg
12
1.
2.
11
Connect bucket cylinder (1) to a crane using a

sling belt.
Align the hole of the bucket cylinder with the pin
hole on the arm-tip bracket.
Install adjusting shims (12) and insert pin (11).
Install screw (10) and tighten lock-nuts (1).
10
1
: 24 mm
: 147 Nm
3.
Connect two hoses (8) to bucket cylinder (1).
: 10 mm
: 83 5 Nm
: 36 mm
: 177 Nm
4.
SM0228
Align the bucket cylinder rod with bucket links

(13) and (14).
Install shims (7) and pin (6).

the arm control lever.
7
5.
Install bolt (5) onto pin (6) then tighten lock nuts
(4).
: 24 mm
: 147 Nm
14
IMPORTANT: if link (13) has been disconnected

from the arm, be sure to insert shims (7) when
connecting it. Bleed air from hydraulic circuit.
13
SM0229
W4-1-18
FRONT ATTACHMENT
E215B-E245B
Arm cylinder removal

1.
Insert a wooden block (3) between arm cylinder

(1) and boom (2).
1
2.
3.

itself.
3
2
SM0230
Loosen lock nuts (4), remove bolt (5) and pullout pin (6) with the help of a mallet and a bar so
that the end of the cylinder is free, then remove
adjusting shims (7).
: 24 mm
5
4.
Disconnected hoses (8) and (9) from arm

cylinder.
: 10 mm
: 36 mm
SM0231
5.
Disconnect lubrication hose (10).

: 17 mm
NOTE: arm cylinder weight: 255 kg
6.
Using a hoist, slightly lift arm cylinder (1).

Loosen locking nuts (11) remove screw (12)
and pull-out pin (13) with the help of a mallet
and a bar so that the end of the cylinder is free,
then remove adjusting shims (14).
10
: 24 mm
7.
SM0232
14
Remove arm cylinder (1).
11
13
12
SM0233
W4-1-19
E215B-E245B
FRONT ATTACHMENT
Arm cylinder installation

NOTE: arm cylinder weight: 255 kg
1.
Using a crane, align the hole of the arm cylinder

with the pin hole on the boom-tip bracket.
2.
Install adjusting shims (14), pin (13), install

screw (12) onto pin (13) and tighten lock-nuts
(11).
14
13
11
: 24 mm
: 147 Nm
12
3.
Connect lubrication hoses (10) and hoses (8)

and (9) to the arm cylinder.
: 10 mm
: 83 5 Nm
: 36 mm
: 177 Nm
SM0233

4.
Slightly lift arm cylinder and align the arm

cylinder rod with the pin hole on the arm.

5.
10
Install adjusting shims (7), pin (6), install screw

(5) onto pin (6) and tighten lock-nuts (4).
SM0232
: 24 mm
: 147 Nm

5
SM0231
W4-1-20
FRONT ATTACHMENT
E215B-E245B
Boom cylinders removal

1.
2.
Park the machine on firm, level surface and

lower the bucket teeth and arm top to the
ground with the arm and bucket cylinders fully
retracted.
5
1
Disconnect lubrication hoses (1).

: 17 mm
3.

: 24 mm
4
2
SM0201

3
4.
Attach boom cylinder to a crane.
5.

6.

itself.
7.
5 4 2
2
6
4 3
SM0202
Disconnect hoses (7) of boom cylinder. Put

plugs on cylinder pipes and hoses.
: XX mm
: 30 mm
7
8.

: 17 mm
9.
9
8
Remove securing screws (8) complete with

washers, then remove pin (9) and adjusting
shims (10).
SM0234
: 24 mm
10. Using a hoist, lift boom cylinder. Remove the
other boom cylinder following the same
procedure.
10
10
SM0235
W4-1-21
E215B-E245B
FRONT ATTACHMENT
Boom cylinders installation

1.
Using a crane, install the boom cylinders to the

main frame.
2.
Install adjusting shims and pin (9), then tighten

securing screws (8) complete with washers.
: 24 mm
: 540 Nm
3.
4.
9
8
Connect lubrication hose (7) to boom cylinder.

: 30 mm
: 36 mm
: 137 Nm
: 206 Nm
SM0234
Connect centralised lubrication hoses (10)

10
10
: 17 mm
: 20 Nm
5.
6.
Install stopper (4), tighten bolts (3) and lock

nuts (2):
: 24 mm
: 147 Nm
7.
SM0235
Connect lubrication hoses (1) to boom cylinder

rod.
: 17 mm
: 20 Nm
5 4 2
8.

(10).
Install the other boom cylinder following the same

procedure.
6
4 3
SM0202
4
2
SM0201
W4-1-22
FRONT ATTACHMENT
E215B-E245B
Positioner cylinder removal

1.
Insert a wooden block (3) between positioner

cylinder (1) and boom (2).
2.

itself.
3
2
3.
Loosen lock nuts (4), remove bolt (5) and pullout pin (6) with the help of a mallet and a bar so
that the end of the cylinder is free, then remove
adjusting shims (7).
SM0236
: 24 mm
5
4.
Disconnected hoses (8) and (9) from arm

cylinder.
: 10 mm
: 36 mm
SM0237
5.
Disconnect lubrication hose (10).

: 17 mm
NOTE: positioner cylinder weight: 220 kg
6.
Using a hoist, slightly lift positioner cylinder (1).

Loosen locking nuts (11) remove screw (12)
and pull-out pin (13) with the help of a mallet
and a bar so that the end of the cylinder is free,
then remove adjusting shims (14).
10
: 24 mm
7.
SM0232
14
Remove positioner cylinder (1).
11
13
12
SM0233
W4-1-23
E215B-E245B
FRONT ATTACHMENT
Positioner cylinder installation

NOTE: positioner cylinder weight: 220 kg
1.
Using a crane, align the hole of the positioner

cylinder with the pin hole on the boom-tip
bracket.
2.
Install adjusting shims (14), pin (13), install

screw (12) onto pin (13) and tighten lock-nuts
(11).
13
11
14
: 24 mm
: 147 Nm
12
3.
Connect lubrication hoses (10) and hoses (8)

and (9) to positioner cylinder.
: 10 mm
: 83 5 Nm
: 36 mm
SM0233
: 177 Nm
4.
Slightly lift positioner cylinder and align the

positioner cylinder rod with the pin hole on the
arm.

10
SM0232
5.
Install adjusting shims (7), pin (6), install screw

(5) onto pin (6) and tighten lock-nuts (4).
7
: 24 mm
: 147 Nm
SM0237
W4-1-24
FRONT ATTACHMENT
E215B-E245B
CYLINDERS ASSEMBLY AND DISASSEMBLY

Bucket cylinder
13
20
19
15
16
18
19
17
16
20
21
24
23
22
11
12
1
2
8
3
4
7
5
6
9
10
SM0240
12345678-
Wiper Ring
Backup Ring
Seal
Seal
Bushing
Snap Ring
Cylinder Head
Socket Bolt
(q.ty 12)
9 - Backup Ring
10 - O-Ring
11 - Cylinder Rod
12 - Cylinder Tube
13 - Cushion Bearing
15 - Piston
16 - Backup Ring
(q.ty 2)
17 - Seal Ring
W4-1-25
18 - O-Ring
19 - Slide Ring
(q.ty 2)
20 - Slide Ring
(q.ty 2)
21 - Shim
22 - Set Screw
23 - Steel Ball
24 - Nut
E215B-E245B
FRONT ATTACHMENT
Bucket cylinder disassembly
6.
Loosen nut (24) using special tool (xxxxxxxxx).

Remove piston (15), shim (21) cushion bearing.
Socket to loosen nut (24):
- bucket cylinder: 90 mm (XXXXXXXX)
7.
Remove seal ring (17), slide rings (19) and (20),

O-ring (18) and backup rings (16) from piston
(15).
8.
Remove cylinder head (7) from cylinder rod

(11).
9.
Remove O-Rings (10), backup rings (9) and (2)

from cylinder head (7), then remove wiper ring
(1), seal (3), buffer ring (4), snap ring (6), and
bushing (5).
Be sure to thoroughly read all the precautions for

disassembly/assembly work on page W1-1-1 before
starting the disassembly procedure.
The disassembly procedure below starts on the
premise that the hydraulic lines and the line
securing bands have been removed.
NOTE: bucket cylinder mass: 153 kg
1.
2.
Lift and securely place the cylinder on a

workbench using a crane.
Be sure that the cylinder is placed horizontally.
Drain hydraulic oil from the cylinder.
Fully extend cylinder rod (11). Secure the rod

end using a crane. Remove socket bolts (8)
from cylinder head (7).
: 14 mm
IMPORTANT: be sure to pull cylinder rod (11)

straight so as not to damage the sliding surfaces.
3.
Pull out cylinder head (7) from cylinder tube

(12) by tapping with a plastic hammer.
4.
Secure cylinder rod (11) on special tool

(xxxxxxxxx). Put matching marks between
cylinder rod (11) and nut (24).
5.
Remove set screw (22) and steel ball (23).

: 10 mm
NOTE: cut away its mushroomed portion using a

drill first, as set screw was mushroomed with a
punch and hammer at two places after it had been
screwed in.
W4-1-26
FRONT ATTACHMENT
9.
Bucket cylinder assembly

1.
Install bushing (5) to cylinder head (7) using a

press.
Special tools for bushing installation (5):
- Bucket cylinder: 80 mm (XXXXXXXX)
IMPORTANT: be sure that the rings are installed

correctly.
2.
Install seal (3), back-up ring (2), elastic ring (6)

and seal (4) on the cylinder front sleeve (7).
3.
Install wiper ring (1) to cylinder head (7) using a

plastic hammer.
4.
Install O-Rings (10) and backup ring (9) to

cylinder head (7).
E215B-E245B
Align the holes on cylinder rod (11) and nut

(24).
Insert steel ball (23) into the hole, and tighten
set screw (22) into the hole.
Mushroom the head of set screw (22) at two
places using a punch and hammer.
: 10 mm
: 56.9 10.7 Nm
IMPORTANT: be sure to align cylinder rod (11) with

the center of cylinder tube (12) when inserting, in
order to avoid damaging the rings.
10. Secure cylinder tube (12) horizontally using a

work bench.
Insert cylinder rod (11) into cylinder tube (12).
11. Install cylinder head (7) to cylinder tube (12).

Tighten socket bolts (8).
: 14 mm
: 267 Nm
5.
Install O-Ring (18), backup ring (16) (Q.ty 2),

seal ring (17), slide ring (19) (Q.ty 2), (20) (Q.ty
2) to piston (15).
Special tools for seals assembly:
- Bucket cylinders: (XXXXXXXX)
6.
Install cylinder head (7) to cylinder rod (11).

Special tools:
IMPORTANT: be sure that the cushion seal slit

faces toward the piston and that the cushion bearing
oil groove faces the correct direction.
7.
Install cushion bearing (13) to cylinder rod (11).

Install piston (15) to cylinder rod (11).
8.
Install shim (21) to cylinder rod (11).

Tighten nut (24) using special tool (xxxxxxxxx).
Be sure to align the machine mark on the rod
with that on the nut.
Socket to tighten nut (24):
- bucket cylinder: 90 mm (XXXXXXXX)
: 7280 Nm
W4-1-27
E215B-E245B
FRONT ATTACHMENT
Arm cylinder
14
13
19
20
15
23
17
16
20
19
27
22
16
18
11
25
26
28
12
1
2
8
3
4
7
5
6
9
10
SM0241
12345678-
Wiper Ring
Backup Ring
Seal
Seal
Bushing
Snap Ring
Cylinder Head
Socket Bolt
(q.ty 12)
9 - Backup Ring
10 - O -Ring
11 - Cylinder Rod
12 - Cylinder Tube
14 - Cushion Seal
15 - Piston
16 - Backup Ring
(q.ty 2)
17 - Seal Ring
18 - O -Ring
W4-1-28
19 - Slide Ring
(q.ty 2)
20 - Slide Ring
(q.ty 2)
22 - Set Screw
23 - Steel Ball
25 - Snap Ring
26 - Cushion Seal
28 - Stopper
FRONT ATTACHMENT
Arm cylinder disassembly
7.

(15).
8.

(11).
9.

bushing (5).

NOTE: arm cylinder mass: 251 kg
1.
2.

workbench using a crane. Be sure that the
cylinder is placed horizontally. Drain hydraulic
oil from the cylinder.
10. Remove stopper (28) from cylinder rod (11)

using a screw driver. Remove cushion bearing
(27), cushion seal (26), and snap ring (25).

: 14 mm

3.

4.

cylinder rod (11) and piston nut (15).
5.

: 10 mm

screwed in.
6.
E215B-E245B
Loosen piston (15) using special tool

(xxxxxxxxx).
Remove shim (21) cushion bearing (13) and
cushion seal (14).
Piston nut (15) Turning Special Tool:
- 110 mm (XXXXXXXX)
W4-1-29
E215B-E245B
FRONT ATTACHMENT
9.
Arm cylinder assembly

1.

press.
(XXXXXXXX)

correctly.
2.
3.
Align the holes on cylinder rod (11) and piston

nut (15). Insert steel ball (23) into the hole, and
tighten set screw (22) into the hole.
: 10 mm
: 56.9 10.7 Nm



plastic hammer.
4.

cylinder head (7).
5.

seal ring (17), slide ring (19) (Q.ty 2) and (20)
(Q.ty 2) to piston (15).
Special tools for seals assembly: (XXXXXXXX)
10. Install snap ring (25) and cushion seal (26) to

cylinder rod (11). Install cushion bearing (27)
and stopper (28) to cylinder rod (11).
IMPORTANT: be sure to keep cylinder rod (11)
aligned with the center of cylinder tube (12) when
inserting, in order to avoid damaging the rings.

vise.

6.

Special tools for cylinder head installation:
(XXXXXXXX)

7.
Install cushion seal (14) to cylinder rod (11).

Install cushion bearing (13) and piston (15) to
cylinder rod (11).
8.
Install shim (21) to cylinder rod (11). Tighten

piston nut (15) using special tool (xxxxxxxxx).
Nut Turning Special Tools (24):
-110 mm (XXXXXXXX)
: 10280 Nm
W4-1-30
: 14 mm
: 367 Nm
FRONT ATTACHMENT
E215B-E245B
Positioner cylinder (triple articulation version)
20
19
15
16
18
19
17
16
20
21
24
23
22
11
12
1
2
8
3
4
7
5
6
9
10
SM0242
12345678-
Wiper Ring
Backup Ring
Seal
Seal
Bushing
Snap Ring
Cylinder Head
Socket Bolt
(q.ty 12)
9 - Backup Ring
10 - O -Ring
11 - Cylinder Rod
12 - Cylinder Tube
15 - Piston
16 - Backup Ring
(q.ty 2)
17 - Seal Ring
18 - O -Ring
W4-1-31
19 - Slide Ring
(q.ty 2)
20 - Slide Ring
(q.ty 2)
21 - Shim
22 - Set Screw
23 - Steel Ball
24 - Nut
E215B-E245B
FRONT ATTACHMENT
Positioner cylinder disassembly
8.

(11).

9.

bushing (5).

NOTE: positioner cylinder mass: 220 kg
1.

workbench using a crane. Be sure that the
cylinder is placed horizontally. Drain hydraulic
oil from the cylinder.
2.

: 17 mm

3.

4.

5.

: 12 mm

screwed in.
6.

Remove piston (15) and shim (21).
Socket to loosen nut (24)
-110 mm (XXXXXXXX)
7.

(15).
W4-1-32
FRONT ATTACHMENT
E215B-E245B
Positioner cylinder assembly

1.

press.
(XXXXXXXX)

correctly.
2.



work bench.

: 17 mm
: 520 Nm
3.

plastic hammer (7).
4.

cylinder head (7).
5.

2) to piston (15).
Special tools for seals assembly: (XXXXXXXX)
6.

Special tools: (XXXXXXXX)
7.
8.
Install shim (21) to cylinder rod (11). Tighten nut

(24) using special tool (XXXXXXXX).
Nut Turning Special Tools (24):
- 110 mm (XXXXXXXX)
: 9900 Nm
9.
lign the holes on cylinder rod (11) and nut (24).

: 12 mm
: 56.9 10.7 Nm
W4-1-33
E215B-E245B
FRONT ATTACHMENT
Boom cylinders
13
20
19
15
16
18
19
17
16
20
21
24
23
22
11
12
1
2
8
3
4
7
5
6
9
10
SM0240
12345678-
Wiper Ring
Backup Ring
Seal
Seal
Bushing
Snap Ring
Cylinder Head
Socket Bolt
(q.ty 12)
9 - Backup Ring
10 - O-Ring
11 - Cylinder Rod
12 - Cylinder Tube
15 - Piston
16 - Backup Ring
(q.ty 2)
17 - Seal Ring
W4-1-34
18 - O-Ring
19 - Slide Ring
(q.ty 2)
20 - Slide Ring
(q.ty 2)
21 - Shim
22 - Set Screw
23 - Steel Ball
24 - Nut
FRONT ATTACHMENT
Boom cylinders disassembly
7.

(15).
8.

(11).
9.

bushing (5).

NOTE: boom cylinder mass: 176 kg
1.

workbench using a crane.
Be sure that the cylinder is placed horizontally.
Drain hydraulic oil from the cylinder.
2.

: 14 mm

3.

4.

5.

: 10 mm

screwed in.
6.
E215B-E245B

Remove piston (15), shim (21) cushion bearing
(13).
Socket to loosen nut (24):
- boom cylinder: 90 mm (XXXXXXXX)
W4-1-35
E215B-E245B
FRONT ATTACHMENT
9.
Boom cylinders assembly

1.

press.
- Boom cylinders: 85 mm (XXXXXXXX)

correctly.
2.

3.

plastic hammer (7).
4.

cylinder head (7).
Align the holes on cylinder rod (11) and nut

(24).
: 10 mm
: 56.9 10.7 Nm


work bench.

: 14 mm
: 267 Nm
5.

2) to piston (15).
Special tools for seals assembly:
6.

Special tools:
- Boom cylinders: (XXXXXXXX)

7.
Install cushion bearing (13) to cylinder rod (11).

8.
Install shim (21) to cylinder rod (11).

Tighten nut (24) using special tool (xxxxxxxxx).
Socket to tighten nut (24):
- Boom cylinder: 90 mm (XXXXXXXX)
: 5470 Nm
W4-1-36
FRONT ATTACHMENT
Special tools
Piston nut socket wrench:
XXXXXXXXX for boom cylinders (90 mm)
XXXXXXXXX for bucket cylinder (90 mm)
XXXXXXXXX for arm cylinder (110 mm)
XXXXXXXXX for positioner arm cylinder (110 mm)
(triple articulation version)
Use nut loosening/tightening workbench: XXXXXXXXX
Tools kit seals installation:
XXXXXXXXX for boom cylinders
XXXXXXXXX for bucket cylinder
XXXXXXXXX for arm cylinder
XXXXXXXXX for positioner arm cylinder
Tool for the installation and removal of the rod guide bushing:
XXXXXXXXX for boom cylinders ( 85 mm)
XXXXXXXXX for bucket cylinder ( 80 mm)
XXXXXXXXX for arm cylinder ( 95 mm)
XXXXXXXXX for positioner arm cylinder ( 90 mm)
Head installation tool:
XXXXXXXXX for boom cylinders
XXXXXXXXX for bucket cylinder
XXXXXXXXX for arm cylinder
XXXXXXXXX for positioner arm cylinder
W4-1-37
E215B-E245B
E215B-E245B
FRONT ATTACHMENT
Maintenance standard: rod
SM0243
Cylinders
STANDARD (A)
Boom
85 0.03
Arm
95 0.03
Bucket
80 0.03
Positioning (*)
90 0.03
(*) Triple articulation version
Remedy
Replace
or plate with chromium
Unit: mm
W4-1-38

SM E215B-E245B 9 EN

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SECTION 4

FRONT ATTACHMENT REMOVAL AND INSTALLATION

Park the machine on firm, level ground.

Disconnect lubrication hoses (1) from boom

Loosen lock nuts (2), remove bolt (3) and

Attach each boom cylinder to a crane.

NOTE: boom cylinder weight: 176 kg

Slowly lower the boom cylinder using the crane

Press the valve located on the hydraulic oil tank

Disconnect hoses (7) and (8) of bucket cylinder

NOTE: if the machine is equipped with the hammer/

Bucket (7) and arm (8) cylinder hoses:

Anti-drop valves hoses (11):

Disconnect centralised lubrication hoses (12)

Remove panel (13) by removing securing

10. Remove work light and bracket by removing

11. Disconnect fuel transfer pump hose (16).

12. Loosen lock nuts (17) and remove bolt (18).

13. Sling the boom to a hoist. Slightly lift the boom.

15. Lift the front attachment. Move the machine

Lift the front attachment.

NOTE: approximate mass of the front equipment:

Install dust seals to boom foot. Align the boom

Install boom foot pin (20) using a hammer and

Install bolt (18) and tighten lock nuts (17).

Install fuel transfer pump hose (16).

Install work light and bracket by removing

Install panel (13) by tightening securing screws

Connect hoses (7) and (8) of bucket cylinder

NOTE: if the machine is equipped with the hammer/

Bucket (7) and arm (8) cylinder hoses:

Hammer/crusher hoses (9):

Anti-drop valves hoses (11):

Attach the boom cylinder to a crane.

NOTE: boom cylinder weight: 176 kg

Install shims (6) and insert pin (5).

10. Install stopper (4), tighten bolts (3) and lock

11. Connect lubrication hoses (1) to boom cylinder

12. Connect centralised lubrication hoses (12)

NOTE: fill the hydraulic oil tank with hydraulic oil to

IMPORTANT: bleed air from hydraulic circuit.

Maintenance: monoblock version

Boss (Main Frame)

Bushing (Boom Cylinder)

Bushing (Boom Cylinder)

Bushing (Arm Cylinder)

Bushing (Arm Cylinder)

Bushing (Bucket Cylinder)

Bushing (Bucket Cylinder)

IMPORTANT: be sure to install front attachment bushings using a press.

Triple articulation version

Park the machine on firm, level ground.

Disconnect lubrication pipes (1) from boom

Loosen lock nuts (2), remove bolt (3) and

Attach each boom cylinder to a crane.

NOTE: boom cylinder weight: 176 kg

Slowly lower the boom cylinder using the crane

Press the valve located on the hydraulic oil tank

Disconnect hoses (12), (7) and (8) of positioner

NOTE: if the machine is equipped with the hammer/

Positioner cylinder hoses (12) (from the control

Bucket (7) and arm (8) cylinder hoses:

Hammer/crusher hoses (9):