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TABLE OF CONTENTS

I. Nestable FLANGE TYPE E-100


A. Explanation Plat ................................................ .......................................... 1
1. Plate size ................................................ ............................................ 1
2. Nut and bolt ................................................ ................................................ 1
B. Tools Required ............................................... ................................... 2
C. Explanation Assembly ................................................ .................................. 2

II. MULTI TYPE PLATE


A. Explanation Plat ................................................ ........................................... 3
1. Plate size ................................................ ............................................ 3
2. Nut and bolt ................................................ ................................................ 4
3. Standard CMP ................................................ .......................................... 5
B. Tools Required ............................................... ................................... 5
C. Explanation Assembly ................................................ .................................. 6
1. MPP mode ................................................ ............................................... 6
2. Type MPA ................................................ ............................................... 7
3. Type Super Span ............................................... ...................................... 9

III.

EXCAVATED FOUNDATION
A. Soil Condition Good / Stable ............................................. ............................ 10
B. Soil conditions labile ............................................... ...................................... 11
C. Foundation ................................................. .................................................. ... 12

IV.

Urugan / EMBANKMENTS
A. Material Stockpiles ................................................ .................................... 13
B. Compaction Equipment ................................................ .......................................... 14
C. Charging in Upper Structure .............................................. ........................... 15
D. Terms Compaction ................................................ ...................................... 15

V.

headwall WINGWALL
A. Headwall Cast Concrete / Batu Kali ............................................ ...................... 16
B. Headwall Corrugated Plate ............................................... ......................... 16

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CORRUGATED STEEL PIPE FITTING INSTRUCTIONS


I. Nestable FLANGE TYPE E-100
A. explanation Plat
1. Plate size
Long plate NF standard E-100 is one meter, and the end plate section 75 cm and 25 cm. The width of
the plate depending on the diameter, ranging from 450 mm to a maximum of 1800 mm with a
minimum thickness of 2.0 mm to a maximum thickness of 3.5 mm.

thickness

100

20

DIMENSION WAVE
NF E-100
Fig 1. Dimensional
Wave
NF E-100

250

250

250

250

SIDE VIEW
PLAT STANDARD 100cm

250

250

250

LOOKS SAMPINGPLAT
SECTION 75cm

250

55

LOOKS SAMPINGPLAT
SECTION 25cm

55

FRONT LOOK
NF E-100

Fig 2. Dimensions Standard NF Plat E-100

2. Nut and bolt


NF E-100 is installed using bolts M.10x40. In 1 meter standard plate required 10 sets of bolts for the
lengthened position. To position the circular on the size of 450 - 1000 required two sets of bolts,
for 1200
- 1800 needed 4 sets of bolts in a circular position.

450 - 1000

1200 - 1800

Fig 3. Position Bolts Directions Circular

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B. Tools Required
The tools used to install the NF E-100 uses a key (size 17) to tighten the bolts M.10x40. To simplify the
assembly process also needed a pin bar, in the form of iron which ends taper contrived to make it
easier to unite the bolt holes. Hammer can also be used when the condition of the plate is not in
standard conditions, so that it can be used a hammer to position the plate to be easily installed. Heavy
equipment such as excavators can be used to simplify field installation.

Pin Bar Straight

lock 17

Pin F

Hammer

Fig 4. Nestable Flange Tool Kit

C. explanation Assembly
750

1000

1000

6
PLAT SECTION

250

5
PLAT STANDARD

750

4
PLATE

PLAT STANDARD

1000

No.
UrutPemasangan

1000

SECTION
250

2
PLAT STANDARD

ARAHALIR
AN

3
PLAT STANDARD

PLAT STANDARD

1000

1000

1000

1000

1000

1000

Fig 5. Installation Nestable Flange E-100

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WATER

For installation NF E-100 starts from number 1 followed number onward


within the length of the structure.

To heap NF

described in chapter hoarding. Tightening the bolts must be installed in a zigzag after all, with the
help of Pin F and pinbar, then just tightened the screws in a zigzag and synchronously.

3
2
1

6. Install Nestable Flange Gb E-100


II. MULTI TYPE PLATE
A. explanation Plat
1. Plate size
Long plate Multi Plate is available in standard lengths of 2.4 meters. With consists of five
types of modules, namely:
a. Plat 2 Module consists of 3 holes at the ends of the plate to the transverse direction.
b. Plat 3 Modules consist of 4 holes.
c. Plat 4 module consists of five holes.
d. Plat 5 Module consists of 6 holes.
e. Plat 6 Module consists of 7 holes.
All holes are located along the cross-section korugasi end plate.

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200

6 modules
Overall Width
5 modules
nett Width
4 modules
3 modules
235
2 modules

85
2400
2500

Fig 7. The Standard Dimensions Multi Plat Plate

2. Nut and bolt


Bolts are available in two lengths to suit plate thickness used. Long bolt size M 20 x 30 for the
meeting of two (2) Plat. M 20 x 40 used in the joint meeting of three (3) plates, used at a thickness
of 3 mm and 4 mm. And for ketebalanplat 5 mm, 6 mm and 7 mm, in the joint meeting of two
platdigunakan bolt M 20 x 40, 3 meeting Plat used bolt M 20 x 50.

Nut M 20

M 20 x 40

M 20 x 30

M 20 x 50

Fig 8. Bolt M 20

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3. Standard Light Metal Perkasa


When sending multiple plate for MPPA and MPA, will be marked with color to distinguish the
radius. Plate at the top(TOP) given by red, Plate on the side (SIDE) be given yellow, Plate on the
bottom (BOTTOM) be given green color,

TOP
(red)

BOTTOM
SIDE

(green)

SIDE
(yellow)

(yellow)

9. Giving Gb Color Plate

B. Tools Required
Use

tools

the correct form tool Kit will accelerate

Multi Plate mounting structure. tool Kit This will be included in each shipment of material (pinbar,
hand hook, lock shcok 34).

hand Hook

Pin Bar Straight

lock Shock

Hammer

Fig 10. Plate Multi Tool Kit

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If

be used

key

fit

that

operated

with

electricity, do it

checking the hardness of the bolt with extreme caution due to wrench it does not fit easily into its
tuning. The use of structural type wrench and socket or use a torque wrench to the optimum type will
ensure that the bolts are tightened to the optimum.

Other tools as a support to facilitate the work such as:


a. scafolding
b. Tripod (chain hoists), Tackle
c. Stamper or Baby Roller
d. Crane or excavator (backhoe)
e. etc., which can be used as a tool assembly.

C. explanation Assembly
1. TYPE MPP
There are two ways that can be used in the assembly, namely:
a. Assembly below (Location excavation) Start mounting plate with the bottom first and then
replace all the grassroots first plate as shown mounting.

Ring-1
Ring 2nd
Ring 3rd
Ring 4th

Solid foundation Sirtu

Fig 11. Assembling MPP in Excavation

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b. Assembly at the top (In Other Places in Side excavation) per Ring Ring assembly carried out
excavation, after so each ring in turungkan in excavations with heavy equipment (Crane /
Escafator) then spliced to length of the planned structure.

Ring 3rd

Ring 2nd

Ring-1

Solid foundation Sirtu

Ring Connection

Fig 12. Assembling MPP Outside Excavation (jointed in excavation)

2. TYPE MPA
a. A stretch of up to 4500 mm. For MPA with a stretch not exceeding 4500 mm, then the buffer on
the edge of the structure must be mounted on a Base Channel dijoint with concrete, as shown in
the picture. A stretch of more than 4500 mm.

Multi Plat Plate


90

base Channel
Angkur

Reinforced
PondasiBeton

Fig 13. Installation Base Channel

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b. Over the stretch of 4500 mm. To type MPA where bentangannya more than 4500 mm, then the
MPA buffer must be seated in Base Channel made of galvanized steel thickness not less than 5
mm, to be installed in a tilted position in accordance with bentangnya.

Multi Plat Plate

B
90

base Channel
Angkur

Reinforced
PondasiBeton

Fig 14. Installation Base Channel

c. Arch-type mounting plate and Arches For this type as a first step is planning the foundation as a
notch Base Channel, Channel Base this placement to note is the position of the tilt. Then the
mounting plate per license plate starting from the position right first one plate is then followed
by one plate on the left side. Once it can be started with a pat of the 2nd and 3rd onwards.

Plat of the Left

Plate from right

Concrete foundations

Fig 15. Assembling Process Plate Arch Multi

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Concrete foundations

Fig 16. Assembling Process Plate Arch Multi

3. SUPER TYPE SPAN


Super Span provides a wider area of the field area to the horizontal direction (top) and vertical
(side). Rests on a foundation that dijoin with base channels. Type Super Span composed of several
plates that pempunyai different radius. To strengthen the structure of Armco Type Super Span
needed reinforcement in the form oftrush beam and ring beam.

a. Installation Base Channel Super Channel Span Base on Super Span type mounted by the slope of
the plate (see product catalog). To type Low Profile Base Chennel slope inwards. To type Base
Channel High Profile slope outwards.

Multi Plat Plate

Multi Plat Plate


B

90

90

base Channel
Angkur

base Channel
Angkur

Reinforced
PondasiBeton

Base Channel Low Profile

Reinforced
PondasiBeton

Base Channel High Profile

Fig 17. Installation Base Channel Super Span

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b. Trush Trush Beam and Beam Beam Ring is a reinforced concrete structure that is used to
strengthen the Armco to the longitudinal direction. Ring Beam is a reinforced concrete structure
that strengthens the Armco to the circumferential direction.

Trush Beam
Ring Beam

Foundation

Fig 18. Trush Ring Beam and Beam

300

Reinforcement 16

Sengkang 12-150
cast concrete
K 225

Cast concrete K 225


Bolt

clip Angel

Plat ArmcoAngkur
20Tulangan 16

400

300

Sengkang 12-150
Bolt and Anchor in welding
Plat Armco
Bolt
300

Details Beam Trush

Beam Ring Details

Fig 19. Details Trush Ring Beam and Beam

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III.

EXCAVATED FOUNDATION
Excavation made in accordance with Corrugated pipe diameter plus + 60 cm for the compaction process or
minimum Stamper machine can work. In general, the distance between the pipe and the surface of the side
wall of excavation is 60 cm. Lacquer wall excavation can be made perpendicular or angled, in accordance
with conditions on the ground - Solid Soil Condition and Soil Condition Easy landslide.

A. Soil Condition Good / Stable

Armco

60 cm

60 cm

Fig 20. Excavation on Soil Solid


B. Soil conditions labile

Armco

Fig 21. Excavation on Soil labile

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C. FOUNDATION
Materials foundation must use the compacted gravel, with a minimum thickness of 30 cm and
depending on conditions on the ground. If you want a solid foundation, the unstable ground under the
structure to width of not less than 2 times the width of the structure, should be discarded and replaced
with ground granulated either a suitable, well compacted, to provide a buffer sufficient for installation
(install) the.

Armco

Over 900

Solid foundation Sirtu 30 cm below the Armco

Fig 22. Armco Foundation Platform

(Note: ingredients

foundation

no

stable,

will not give

buffer evenly and can be shifted after the embankment is installed which causes a shift in cross-section
and / longitudinal shift in the structure of the).

For the soft subgrade foundation and unstable it must downgradedor dug basic foundation or by cerucuk
and Geotextile (mat fibers), and then filled with gravel and compacted. The depth of the foundation
should be adjusted so that the structure of the plan obtained a good and stable foundation. If there are
rocks at the base of the foundation, the rock had to be moved or replaced from below the base
(bedding) On certain width where it is certain that it will not be resting on rocks. Basic foundation should
use compacted granular material

thickness of not less than 25 cm solid.

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Armco

The foundation Sirtu

Geotextile / mat fibers

Cerucuk / logs
(horizontal)

Cerucuk / logs
(vertical)

Fig 23. Structure Improvement Foundation

IV.

Urugan / EMBANKMENTS
A. material Stockpiles
Materials for backfill is recommended if the pellets in order to provide good structural performance,
finely ground rock (gravel) or similar material is compacted until the CBR value reached 85. All materials
pile (urugan) must be free from waste materials or plants

and from large rocks,

or a hard lump that will not be evenly distributed

(Cavity ground), thus endangering the stability of the shape of the Armco.

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B. Compaction Equipment
For the compaction process used tools such as:
-

Stamper

- Cerucuk / tokgak wood

Fibrator

- Baby roller

Stamper is generally required in areas that are not comprehensive. The stamper for compacting
layers Layer per layer.

wood Milestones

Fibrator

Heaps Side Armco


Solid foundation Sirtu 30 cm

Fig 24. Material side Armco Condensed

If used tool Baby Roller, then backfill near the structure should not be over the limit of 90 cm from the
bottom structure, and must be broken (undergo the process of tamping) using only hand tools or
hand-held devices that use
power

electricity. Must

note in particular that the backfill must be maintained at the same height on both sides of the pipe.

Armco
baby Roller

Stamper

Heaps per Layer

Solid foundation Sirtu 30 cm

25. Compaction Gb per Layer with Stamper / Baby Roller

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C. Charging at the top of the structure


Charging at the top (on all surfaces) korugasi steel structure should be solved by using materials that
essentially the same as the material used to backfill around the placed and compacted in the same
way

Armco

Heaps Land (compacted per


layer)

Solid foundation Sirtu 30 cm

Fig 26. Filling Embankment on Structural

D. Terms Compaction
Bahanurugan around the structure should be balanced (balance) On both sides in beberpa thick layer of
no more than 15 cm and compacted simultaneously until they reach 85. CBR value backfill materials
should be placed evenly so that materials
that permanent
be

on

altitude (elevation) Are the same on both sides of the structure.

Stockpiles Should elevation Left Right Balance

Compaction per Layer


(15 cm)

Solid foundation Sirtu 30 cm

27. Gb per Layer Compaction Right Left

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V.

headwall WINGWALL
A. Headwall Cast Concrete / Batu Kali
If necessary, it can be used Head Wing Wall or Wall of concrete or of stone. Or if the conditions of forced
usable Head Wall of sacks filled with soil (sand) is only temporary.

Head Wall

barrow
(Compacted per layer)

Armco
Wing Wall

Concrete Ring

Solid foundation Sirtu 30 cm

Fig 28. Head Wall & Wing Wall Batu Kali


B. Headwall Corrugated Plate
In special circumstances can also be made from plate headwall with the aim pempercepat bridge
construction process. After a long Amrco installed according to plan, then headwall made of plate in
pairs at both ends of the Armco. After that iron anchors set kekencanganya stiffener plate so that the
walls headwall remain upright when Armco stockpiled.

Iron anchors stiffener

Armco

Head wall steel plate

Fig 29. Wing Head Wall & Wall Plate

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