PLANIFICACIN

Production Supplier Cost Breakdown

Piece Cost & Tooling Worksheet
PROGRAM:

Quotation

300-16-1A

Quote Date: 16-Nov-2016

Part #:
Part Name: gabinete pupitre
Type:
COSTUMER: medycont

Min Gauge: 16.000

Net Weight:
Material Utilization: acero

Formato: F 7.2-01
Revisin: 01
Fecha: 10/11/2014

FEASIBILITY STUDY:

QUOTATION #:
Supplier:
Location:
Z-Code:
Currency:
Exchange Rate:

Annual Volume: 1

JIRA INDUSTRIAL
HERMOSILLO
83299
PESOS
$20.0000

Raw Material & Purchased Parts

Parts /
Blank

Material

lamina de acero astm a36 C-16 4x10

bisagra escondida southco
piston retractil
manija de boton
picaporte de boton
tornillo cabeza conica de 3/16 rosca estandar
empaque de costilla

3.00
4.00
2.00
4.00
2.00
25.00
6.00

pintura electroestatica
tuerca 3/16 rosca estandar
remacho pop 3/16

3.00
25.00
15.00

Thk
(inch)

Length
(inch)

Width
(inch)

Weight
(kg)

Unit
Cost

44.34

$886.80
$70.00
$280.00
$45.00
$150.00
$1.25
$90.00
$156.00
$0.80
$0.45

Material
Cost
$2,660.40
$280.00
$560.00
$180.00
$300.00
$31.25
$540.00
$468.00
$20.00
$6.75

Total Material Cost - US Funds:

$5,046.40

KG Netos

Material Cost
Kg
$20.00

$5,046.4000

Labour & Burden

# of
Operators
2

Operations
CORTE LASER
CORTE PUNZONADO
CORTE CIZALLA
CORTE MANUAL (PLASMA)
CORTE MANUAL (MAKITA)
ROLADO
DOBLEZ
SOLDADURA
SAND BLAST
LAVADO
PINTURA
INTEGRACION
INGENIERIA
TROQUEL
MANIOBRAS
PROCESOS MANUALES
SET UP

2
2
1
1
1
1
1
2
1

Labour
Rate
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$125.00
$76.00
$76.00
$76.00
$76.00

Standard
Hours
0.33

Labour
Cost
$50.67

2.00
2.50

$304.00
$380.00

1.50
2.50
5.00

$114.00
$190.00
$0.00
$625.00

0.25
1.00
4.00

$19.00
$152.00
$304.00

Total Labour Cost - US Funds:

Fixed
Cost
$1,600.00
$300.00
$400.00
$120.00
$60.00
$250.00
$145.91
$219.40
$40.00
$60.00
$100.00
-

Machine
TRUMPF LASER CUT
PUNZONADORA
CIZALLA A,B,C
PLASMA
MAKITA
ROLADORA
DOBLADORA
MILLERS
VARIABLE
TINAS QUIMICAS
PISTOLA
AUTOCAD/ SOLIDWORKS/ TRUMPF
TROQUELADORA
MONTACARGAS
herramental

$2,138.67

Machine
Cost
$533.33

$291.82
$548.50
$90.00
$250.00
#VALUE!
$0.00

$100.00
$100.00
$100.00

$25.00
$100.00
$0.00

Total Burden Cost - US Funds:

$1,838.65

Piece Cost Comments:

SG&A (%)

15.00%

Profit (%)

110.00%

Handling Process Risk(%)

5.00%

Handling Material(%)

5.00%

EPP (%)

2.00%

Shipping
Rack Weight

G.W./
Rack lbs
(E)

G.W
Trailer
(F)

Trailer
46KlBs

(D)

Cost / Trailer
Load
(A)

Pieces /
Rack
(B)

Racks /
Trailer
(C)

Pieces /
Trailer
(BxC)

Trailer
90Klbs

Shipping
Cost/Piece
(A)/(BxC)
$0.0000

Total Manufacturing Cost (Labour + Burden):

Selling, General & Adminisrtion Expenses:
Handling proces riesk
EPP :
Profit :
Total Processing Cost:
Direct Material Cost:
Handling On Direct Material Cost:
Total Material Cost:
Packaging Cost:
Selling Price - USD Funds:
Shipping Cost:

$9,227.38
$5,046.40
$252.32
$5,298.72
$0.00
$14,526.10
$0.00

COMPRIMI
DO
ACERO AL
OXIGENO
O2
ACERO
NEGRO
COMPRIMI
DO
ACERO
INOXIDAB
Nitrgeno
N2
ACERO
INOXIDAB
LE

CALIBRE
(INCH)

CALIBRE
(MM)

0,04
0,06
0,1
0,12
0,18
0,25
0,375
0,5
0,625
0,04
0,06
0,04
0,06
0,08
0,12
0,18
0,25

1
1,5
2,5
3
4,5
6,4
9,5
12,7
16
1
1,5
1
1,5
2
3
4,5
6,4

PRECIO
PRECIO X
PRECIO POR
PRECIO X
POR HORA PULGADA
HORA
PULGADA DE
USD
DE CORTE
PESOS
CORTE USD
(ESTABLEC PESOS
(REAL)
(ESTABLECIDO)
IDO)
(REAL)
182,34
182,34
297,12
261,80
297,12
302,42
244,14
472,81
244,14
182,34
182,34
975,58
1.438,31
1.438,31
2.876,06
5.305,37
5.305,37

40.00
40.00
60.00
60.00
80.00
80.00
80.00
80.00
80.00
45.00
45.00
240.00
240.00
240.00
240.00
425.00
425.00

0.01
0.01
0.03
0.03
0.05
0.06
0.07
0.23
0.14
0.00
0.01
0.04
0.09
0.11
0.37
1.47
2.53

0,0018
0,0018
0,0057
0,0067
0,0121
0,0148
0,0242
0,0381
0,0444
0,0010
0,0028
0,0105
0,0148
0,0182
0,0308
0,1181
0,2024

$4,375.05

Selling Price :

$14,526.10

PRECIO UNITARIO M.N.:

$14,526.10

PRECIO UNITARIO USD:

$726.31

UB:

GAS

$3,977.32
$596.60
$198.87
$79.55

50.99%

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

No. Parte
largo
310524
310525
310526
310528
310529
310531
310532
310534
310536
310537
310542
310612
322220
340184
340185
340186
340187
340188
341315
21816813
21816841
21818132
21818133
21818134
21818136
21818995
21840415
21840416
21840417
21840418
21845318
21909139

alto

barrenos

31.48
24.92
21.78
24.92
31.28

89.443
22.406
78.71
33.905
95.7

27.78
37.488

78.71
92.443

47.318
39.406
42.905
32.402

135.423
35.9
35.92
25.466

31.124
51.25
56.097
32.402
51.802
49.28
30.151
29.151
26.151
29.836

32.96
53.375
34.375
25.466
41.802
26.67
26.952
25.047
22.047
22.167

32.469
24
21.5
63.82
63.82
30.476

26.469
19.053
18.5
19.066
19.066
26.239

pulgadas de coCalibre
247.846
115.652
206.98
137.65
259.96
0
6
218.98
6
265.862
0
0
13
378.482
37
187.612
38
195.65
39
154.736
0
25
153.168
65
274.25
34
214.944
50
165.736
34
221.208
57
208.9
33
147.206
48
156.396
39
135.396
44
148.006
0
12
129.876
0
86.106
548
628
39
204.772
39
204.772
36
149.43
6
21
6
20
6

dobleces
16
16
16
16
16

4
5
4
5
4

16
16

4
4

16
18
16
16

4
5
5
1

16
16
16
16
16
16
16
16
16
16

4
2
4
1
8
6
5
3
3
3

16
16
16
16
16
16

4
2
6
5
5
4

# of
Operators

Labour
Rate

2
2
2
2
2

$76.00
$76.00
$76.00
$76.00
$76.00

2
2

Standard
Hours

0.0178999889
0.0083526444
0.0149485556
0.0099413889
0.0187748889

Labour
Cost

Machine

Fixed
Cost

Machine
Cost

$2.72 laser
$1.27
$2.27
$1.51
$2.85

$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00

$26.49
$12.36
$22.12
$14.71
$27.79

$76.00 0.0158152222
$76.00 0.0192011444

$2.40
$2.92

$1,480.00
$1,480.00

$23.41
$28.42

2
2
2
2

$76.00
$76.00
$76.00
$76.00

0.0273348111
0.0135497556
0.0141302778
0.0111753778

$4.15
$2.06
$2.15
$1.70

$1,480.00
$1,480.00
$1,480.00
$1,480.00

$40.46
$20.05
$20.91
$16.54

2
2
2
2
2
2
2
2
2
2

$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00
$76.00

0.0110621333
0.0198069444
0.0155237333
0.0119698222
0.0159761333
0.0150872222
0.0106315444
0.0112952667
0.0097786
0.0106893222

$1.68
$3.01
$2.36
$1.82
$2.43
$2.29
$1.62
$1.72
$1.49
$1.62

$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00

$16.37
$29.31
$22.98
$17.72
$23.64
$22.33
$15.73
$16.72
$14.47
$15.82

2
2
2
2
2
2

$76.00
$76.00
$76.00
$76.00
$76.00
$76.00

0.0093799333
0.0062187667
0.0453555556
0.0147890889
0.0147890889
0.0107921667

$1.43
$0.95
$6.89
$2.25
$2.25
$1.64

$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00
$1,480.00

$13.88
$9.20
$67.13
$21.89
$21.89
$15.97

SG&A (%)

15.00%

Profit (%)

70.00%

Handling Process Risk(%)

2.00%

Handling Material(%)

0.00%

EPP (%)

1.00%

Total Manufacturing Cost

Selling, General &
Handling
(Labour + Burden)
Adminisrtion Expenses: proces riesk
$29.21
$4.38
$0.58
$13.63
$2.04
$0.27
$24.40
$3.66
$0.49
$16.22
$2.43
$0.32
$30.64
$4.60
$0.61

EPP
$0.29
$0.14
$0.24
$0.16
$0.31

Profit
$20.45
$9.54
$17.08
$11.36
$21.45

Total
Processing
Cost
$54.92
$25.63
$45.86
$30.50
$57.60

$25.81
$31.34

$3.87
$4.70

$0.52
$0.63

$0.26
$0.31

$18.07
$21.94

$48.52
$58.91

$44.61
$22.11
$23.06
$18.24

$6.69
$3.32
$3.46
$2.74

$0.89
$0.44
$0.46
$0.36

$0.45
$0.22
$0.23
$0.18

$31.23
$15.48
$16.14
$12.77

$83.87
$41.57
$43.35
$34.29

$18.05
$32.32
$25.33
$19.53
$26.07
$24.62
$17.35
$18.43
$15.96
$17.44

$2.71
$4.85
$3.80
$2.93
$3.91
$3.69
$2.60
$2.77
$2.39
$2.62

$0.36
$0.65
$0.51
$0.39
$0.52
$0.49
$0.35
$0.37
$0.32
$0.35

$0.18
$0.32
$0.25
$0.20
$0.26
$0.25
$0.17
$0.18
$0.16
$0.17

$12.64
$22.63
$17.73
$13.67
$18.25
$17.24
$12.15
$12.90
$11.17
$12.21

$33.94
$60.77
$47.63
$36.73
$49.02
$46.29
$32.62
$34.66
$30.00
$32.80

$15.31
$10.15
$74.02
$24.14
$24.14
$17.61

$2.30
$1.52
$11.10
$3.62
$3.62
$2.64

$0.31
$0.20
$1.48
$0.48
$0.48
$0.35

$0.15
$0.10
$0.74
$0.24
$0.24
$0.18

$10.72
$7.10
$51.81
$16.90
$16.90
$12.33

$28.78
$19.08
$139.16
$45.38
$45.38
$33.11

cantidad
20
20
20
20
20

PRECIO
UNITARIO
M.N.:
Selling Price :
$54.92
$1,098.40
$25.63
$512.54
$45.86
$917.29
$30.50
$610.04
$57.60
$1,152.09

UB
31.70%
31.70%
31.70%
31.70%
31.70%

20
20

$48.52
$58.91

$970.47
$1,178.24

31.70%
31.70%

20
20
20
20

$83.87
$41.57
$43.35
$34.29

$1,677.35
$831.46
$867.08
$685.76

31.70%
31.70%
31.70%
31.70%

20
20
20
20
20
20
20
20
20
20

$33.94
$60.77
$47.63
$36.73
$49.02
$46.29
$32.62
$34.66
$30.00
$32.80

$678.81
$1,215.42
$952.59
$734.51
$980.35
$925.80
$652.39
$693.11
$600.05
$655.93

31.70%
31.70%
31.70%
31.70%
31.70%
31.70%
31.70%
31.70%
31.70%
31.70%

20
20
20
20
20
20

$28.78
$19.08
$139.16
$45.38
$45.38
$33.11

$575.58
$381.60
$2,783.16
$907.51
$907.51
$662.24

31.70%
31.70%
31.70%
31.70%
31.70%
31.70%

$24,807.26

CORTE

CALIBRE

LASER

C-5/8, C-1/2
C-3/8, C-1/4
C-3/16, C-10
C-12, C-16
C-16, C-26

SET UP

TIEMPO SET UP

CONTORNO DE CORTE
(min) Distancia de
corte
Pulg/min
15
39.35
78
112
115
0.00
TIEMPO TOTAL

CORTE

PUNZONADORA

CALIBRE

SET UP

(min)

0.00

CONTORNO DE CORTE
Distacia de
corte
Pulg/min

C-1/4
C-3/16, C-10
C-12, C-16
C-16, C-26

50
60
70
80

TIEMPO SET UP

CORTE

CALIBRE

CIZALLA

C-10
C-12, C-16
C-16, C-26

SET UP

(min)

CONTORNO DE CORTE
cantidad de
corte
minutos / corte

3
3
3

TIEMPO SET UP

CONTORNO DE CORTE
CORTE

CALIBRE

manual

C-1", C-5/8"
C-1/2", C-3/16"
C-10
C-12, C-16
C-16, C-26

SET UP

TIEMPO SET UP

(min)

metro lineal

minutos /
metro lineal
4
6
9
8
8

TRABAJO EFECTIVO
DOBLES

DOBLADORAS VARIAS

CALIBRE

SET UP

(min) Cantidad de
dobleces

minutos /
metro lineal

C-1/2", C-3/16"
C-10
C-12, C-16
C-16, C-26

2
1
0.7
0.7

TIEMPO SET UP

0.00

TRABAJO EFECTIVO
SOLDADURA

CALIBRE

SET UP

(min)

metro lineal

minutos /
metro lineal

MICROALAMBRE

C-1", C-1/2"
C-1/2", C-3/16"
C-10
C-12, C-16
C-16, C-26

60
30
20
18
15

TIEMPO SET UP

SAND BLAST

Dimenciones

SAND BLAST

TRABAJO EFECTIVO
# de metros
cuadrados

TIEMPO SET UP

TRABAJO EFECTIVO
LAVADO

Dimenciones

TINAS DE LAVADO

3m
2m
1m

SET UP

Dimenciones

HORNO

3m
2m
1m
TIEMPO SET UP

piezas
1=40pzs

minutos /
metro lineal

40
20
15

TIEMPO SET UP

PINTURA

(min)

SET UP

(min)

TRABAJO EFECTIVO
piezas
minutos /
1=40pzs
metro lineal

25
20
20
0.00

60
MINUTOS

HORAS

TIEMPO TOTAL

0.00

60
MINUTOS

HORAS

TIEMPO TOTAL

60
MINUTOS

HORAS

TIEMPO TOTAL

60
MINUTOS

HORAS

TIEMPO TOTAL

60

MINUTOS

HORAS

TIEMPO TOTAL

0.00

60
MINUTOS

HORAS

TIEMPO TOTAL

TIEMPO TOTAL

60
MINUTOS

HORAS

TIEMPO TOTAL

60
MINUTOS

TIEMPO TOTAL

HORAS

0.00

Production Supplier Cost Breakdown

Piece Cost & Tooling Worksheet
PROGRAM:

###

Quotation

Quote Date:
Part #:
Part Name:
Type:
Drawing Level:
Operation
Number

Tooling
Type

Number
Tools

FEASIBILITY STUDY:

Gauge:
Net Weight:
Material Utilization:

16.00

Annual Volume:

Supplier:
Location:
Z-Code:
Currency:
Exchange Rate:

acero

Tool
Description

Design
Cost

Build
Cost

Material
Cost

1
2
3
4
5
6
7
8
9

JIRA INDUSTRIAL
HERMOSILLO
83299
PESOS
$20.00
Total
Cost
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00

Total Tooling Costs - US Funds:

Try-out Material:
Match Metal Parts Required For First Iteration (See Attached Schedule For Requirements)
Match Metal Parts Required For Second Iteration (See Attached Schedule For Requirements)
Grand Total - US Funds:
Tooling Comments:
Capacity Information
Net Tooling Capacity:
Based On Hours Per Shift:
Shifts Per Day:
Days Per Year:
Minimun Standard Hours:

Maximun Sustainable Tooling Capacity:

Formato: F 7.2-01
Revisin: 01
Fecha:10/11/2014

Revision #:
JIRA INDUSTRIAL
HERMOSILLO

Pieces
Per Cycle

Pieces Per
Life Cycle

Capacity Information
#VALUE!

#VALUE!