Afl Manual Abs Pump

1 597 0563 GB 08.
2007
0562-0001
ABS submersible sewage pumps AFP-ME4 to ME6 and AFP-ME SX

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ABS submersible propeller pumps VUP-ME4 to ME6
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www.absgroup.com
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Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

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AFP-Hydraulics
AFP 1001
AFP 1501
AFP 2001
AFP 2501
AFP 3001
AFP 3501
AFP 4001
AFP 1002
AFP 1552
AFP 2002
AFP 2503
AFP 3002
AFP 3502
AFP 4004
AFP 1036
AFP 1575
AFP 2073
AFP 2571
AFP 3003
AFP 1077
AFP 1576
AFP 5001
AFP 6003
AFP 3071
AFP SX-Hydraulics
AFP 1001 SX
AFP 1501 SX
AFP 2001 SX
AFP 2501 SX
AFP 3001 SX
AFP 3501 SX
AFP 1002 SX
AFP 1575 SX
AFP 2002 SX
AFP 2503 SX
AFP 3002 SX
AFP 3502 SX
AFP 1077 SX
AFP 1576 SX
AFP 2073 SX
AFP 2571 SX
AFP 3003 SX
AFP 4001 SX
AFP 3071 SX
AFL-Hydraulics
AFL 0701
AFL 0801
AFL 0802
AFL 1202
AFL 1203
AFL 1207
VUP-Hydraulics
VUP 0401
VUP 0501
VUP 0601
VUP 0801
VUP 1001
VUP 1201
VUP 0402
VUP 0502
VUP 0602
VUP 0802
VUP 1002
VUP 1202
VUP 0403
VUP 0503
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General................................................................................................................................................... 6

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Safety ................................................................................................................................................... 10
Transport and storage ........................................................................................................................ 10

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Product description ............................................................................................................................ 16
4.1
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Installation ........................................................................................................................................... 21

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5.1.1
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5.4.3
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5.5.3
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Commissioning ................................................................................................................................... 35

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Maintenance ........................................................................................................................................ 36

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Assembling the gearbox AFL/VUP .................................................................................................... 40

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General
1.1
Introduction
These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLF

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ATTENTION
Appears at safety hints, the non-observance of which could damage the unit or affect
its functioning.
NOTE
Used for important pieces of information.
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1.2
Correct usage of the products
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operating instructions DQGWKHVDIHW\KLQWVPXVWEHDSSOLHG$Q\RWKHUXVDJHDEQRUPDOXVDJHRUXVDJH
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1.3
Application restrictions of the submersible pumps
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Limitations:
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ATTENTION
If cable length is less than 20 m/65 ft the max. immersion depth reduces
accordingly. In special cases an immersion depth greater than 20 m/65
ft is possible. In order to do this you need the written approval from the
manufacturer ABS.
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For the operation of units as explosion-proof execution the following applies:

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monitoring chamber or in the oil chamber. There is an option of an external seal
monitor for the ex versions
For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket
applies:
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For the operation of explosion-proof submersible pumps applies:
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temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK
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For the operation of explosion-proof submersible pumps with frequency inverter applies:
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1.4
Application areas for the submersible pumps
1.4.1
Application areas for the series AFP
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They are suitable for pumping of the following liquids:
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1.4.2
Application areas for the series AFL
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They are suitable for the following liquids:
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1.4.3
Application areas for the series VUP
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They are suitable for the following liquids
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Hydraulics
0562-0002

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Motor
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Number of poles in motor
Motor power [P2 x 10 in kW]
Motor designation (e.g. ME)
Hydraulic-number
Discharge size DN [cm]
Series
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in the materials used and are also only available in a cooling jacket version. The
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1.6
Technical data
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1.7
Dimensions and weights
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1.8
Nameplate
0562-0003
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42240223
Type: 3
Part-No.: 5
UN : 8
P1N : 12
I N : 15
Serv.-F.: 18
Oper. Temp.: 22
26
PO-No.: 6
V 9
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P2N : 13
Mot.
3
A n: 16
IP68
Nema Code: 19 Ins.-Cl.: 20
Amb. Temp. max.: 23
27
Year: 4
Pump-No.: 7
11
DN: 10
Q: 14
H: 17
Imp.-/Ang.: 21
max. : 24
Weight: 28
25
db(A)
Made in: 29
Do not open while energized
Nicht unter Spannung ffnen
30
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Legend

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NOTE
In all communication please state type of the unit, item and serial number!
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Safety
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Transport and storage
3.1
Transport
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0562-0005
Standing transport
0562-0004
3.1.1
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3.1.2
Transport in a horizontal manner

0562-0006
0562-0007
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should not exceed 45
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ATTENTION
Avoid point loading. If necessary, place the pump on a secure robust pallet and tie
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Only lift up the submersible pump if it is suspended horizontally on the crane hooks.
If necessary, adjust the chain accordingly.
3.2
Transport securing devices
3.2.1
Motor connection cable moisture protection
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ATTENTION
These protective covers should only be removed immediately prior to connecting the
pumps electrically.
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ATTENTION
These protective covers only provide protection against water spray or similar and
are not a water tight seal. The ends of the cables should not be immersed in water,
otherwise moisture could enter the connection chamber of the motor.
NOTE
If there is a possibility of water ingress then the cables should be secured so that the
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ATTENTION
Take care not to damage the cable or its insulation when doing this!
3.2.2
Transport securing device for AFP submersible pump shafts
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ATTENTION
The transport securing device on the pump shaft should only be removed
immediately before installation or connecting up the pump.
0563-B
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Outer side of the 2 securing washers
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Tightening torque for ABS stainless steel screws A4-70:
Thread
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3.2.3
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Transport securing device for submersible pump shafts AFL/VUP
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The transport securing device on the motor shaft should only be removed
immediately prior to installation or connecting up to the pump.
0562-0011
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3.3
Storage of the units
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direct sunlight, high humidity, aggressive dust emissions, mechanical damage,
frost etc. The ABS original packaging with the relevant transport securing devices
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system, or other spaces. In the case of heavy frosts, the units and cable should not
be moved if possible. When storing under extreme conditions, e.g. in tropical or
desert conditions suitable additional protective steps should be taken. We would be
glad to advise you further
NOTE
ABS units do not generally require any particular maintenance during storage. After
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several times by hand, new lubricating oil or, depending on the version, a small
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applied to the sealing surfaces, thus ensuring perfect operation of the mechanical
seals. The bearings supporting the motor shaft are maintenance-free.
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Product description
4.1
Structural design
0562-0015
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Motor monitoring system
Motor equipment:
Motors
ME4/ME5/ME6
Monitoring
Stator
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4.2.1
Temperature monitoring of the stator
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4.2.2
DI-Electrode
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or power system. They must always be connected to a suitable evaluation device.
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Explosion-proof motors which are connected to static frequency inverters must be
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Temperature monitoring of the bearings (Option ME4/ME5)
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Switching temperature of motors of insulation class F :
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0563-B
19
4.2.4
Temperature indication
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20

4.3
Operation with frequency inverters
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UN[V]
660
critical area
600
460
400
380
non critical area
230
10
50
100
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0563-B
21
Installation
5.1
Installation of the AFP submersible pumps
5.1.1
Installation options for the AFP submersible pumps
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NOTE
5.2
The dimensional sheets and foundation plans for each type of installation are
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0563-B
22

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installation of the pump. On request, we can send you detailed installation and
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used.
0563-B
23
4/11
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0563-B
24

5.2.1
Wet installation of the AFP submersible pump

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0563-B
25
5.2.2
Installation of the AFP submersible pump in a dry sump
5.3
Fitting the pedestal
5.3.1
Pedestal for DN 100 to 200 (light version), inserting the seal
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0562-0026
$77(17,21
3
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Legend
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2 Seal
3HGHVWDO
0563-B
26


+'SHGHVWDOWWLQJRI2ULQJDQGJXLGHSLHFH
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7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7,7(
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0562-0027
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1
2
3
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0563-B
27
5.4
Installation of the AFL and VUP submersible pumps
5.4.1
Types of installation of the AFL and VUP submersible pumps
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1. Installation in a steel discharge pipe in accordance with )LJXUH
2. Installation in a concrete sump in accordance with )LJXUH
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W\SHRIK\GUDXOLFVWWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ
Type of hydraulics
Clean water
Runoff water, river water, used water, rain water,

pre-screened liquid, recirculation
%DUVSDFLQJLQPP
%DUZLGWKLQPP

AFL 0800

AFL 1200

AFL 0700
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6
7KHLQRZWRWKHVXPSIRUVUP pumpsPXVWEHWWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKH
W\SHRIK\GUDXOLFVWWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ
Type of hydraulics
Clean water
Runoff water, river water,

used water, rain water
pre-screened liquid,
recirculation
%DUVSDFLQJLQPP
%DUVSDFLQJLQPP
%DUVSDFLQJLQPP
VUP 0400

VUP 0500

VUP 0600

VUP 0800

VUP 1000

VUP 1200

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ATTENTION
When setting the switching off level the minimum cover as given in the installation
documents must be adhered to.
0563-B
28

0562-0029
Installations examples with AFL and VUP submersible pumps

0562-0028
5.4.2
2
2
4
4
)LJXUH983$)/LQDVWHHOGLVFKDUJHSLSH
)LJXUH983$)/LQDFRQFUHWHVXPS
Legend

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'LVFKDUJHSLSHULVHUSLSH
&RQFUHWHVXPS
$)/983VXEPHUVLEOHSXPS

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0563-B
29
5.4.3
Installation of the AFL and VUP submersible pumps
ATTENTION
The power cables should be handled carefully during installation and removal of the
pumps in order to avoid damage to the insulation.
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DVVKRZQLQ)LJXUHDQG%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRNIRUWKHFKDLQDVZHOODV
DQRSHQLQJDQGVXVSHQVLRQFDEOHVRFNIRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH
127(
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hydraulics mounted to the gearbox are supplied separately.
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HJFDEOHVRFNV3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH
ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW
ATTENTION
5.4.4
When raising the submersible pump out of the concrete sump or the steel discharge
pipe with the hoist ensure that the connection cables are lifted out simultaneously as
the pump itself is being raised.
Lowering of the AFL and VUP submersible pump into the coupling ring
ATTENTION
Before lowering the pump a direction of rotation check should be carried out, see
VHFWLRQ
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HWF%HIRUHWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJHSLSHFDUHVKRXOG
be taken that any paint remnants are completely removed from the conical surfaces
on the pumps or on the coupling ring. These conical surfaces must then be greased.
7RRSWLPLVHWKHLQRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLURI
QVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQRZGLUHFWLRQRIWKHLQRZFKDPEHU
7KLVPXVWEHREVHUYHGZKHQWWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJH
pipe.
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WKHFDEOHLVORZHUHGVLPXOWDQHRXVO\DQGFDQQRWVQDJ
$WWDFKWKHOLIWLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO
7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHO
SUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHG
RIILQDZDWHUWLJKWPDQQHU
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WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO
,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU
0563-B
30

5.5
Electrical connection
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DEOH(DUWKLQJQHXWUDOHDUWKOHDNDJHFLUFXLWEUHDNHUVHWFPXVWFRPSO\ZLWKWKHUHJXODWLRQVRIWKHORFDOHOHFWULF
LW\VXSSO\DXWKRULW\DQGDTXDOLHGSHUVRQVKRXOGFKHFNWKDWWKHVHDUHLQSHUIHFWRUGHU
$77(17,21
7KHSRZHUVXSSO\V\VWHPRQVLWHPXVWFRPSO\ZLWK9'(RURWKHUORFDOUHJXODWLRQV
with regard to cross-sectional area and maximum voltage drop. The voltage stated on
the nameplate of the pump must correspond to that of the mains.
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SDQHOPXVWFRPSO\ZLWKWKHFLUFXLWGLDJUDPRIWKHFRQWUROSDQHODVZHOODVWKHPRWRUFRQQHFWLRQ
GLDJUDPVDQGPXVWEHFDUULHGRXWE\DTXDOLHGSHUVRQ
7KHSRZHUVXSSO\FDEOHPXVWEHSURWHFWHGE\DQDGHTXDWHO\GLPHQVLRQHGVORZEORZIXVHFRUUHVSRQGLQJWRWKH
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ATTTENTION
Cable 1
Di
Cable 1
PE
U1
Di
PE
U1
U2
U1
V2
V1
W2
W1
M3 ~
V1
W1
0562-0031
Standard connection diagrams, mains voltage 380 - 420 V at 50 Hz/460 V at 60 Hz

0562-0030
5.5.1
The unit should only be operated with the overload relay and thermal sensors/limiters
connected.
U2
U1
V2
V1
W2
M3 ~
V1
W1
W1
PE
W2
U2
PE
V2
W2
Cable 2
U2
Cable 3
V2
PE
F0
F0
F1
F1
Cable 2
Di
)LJXUH7ZRSRZHUFDEOHVHDFKZLWKLQWHJUDWHGFRQWURO
OHDGV
)LJXUH7ZRSRZHUFDEOHVDQGRQHFRQWUROFDEOH
0563-B
31
Cable 3
PE
V2
V1
W2
M3 ~
10
V1
11
winding
12
upper bearing
13
lower bearing
W1
W1
PE
PTC
40
41
42
43
44
45
W2
20
21
22
U2
V2
DI connection chamber
DI motor chamber
DI oil chamber
temperature measurement
U1
switch off
U2
PE X
U1
switch off
Cable 1
0562-0032
PT 100
30
31
34
35
36
37

(X) cable core marking control cable
Cable 2
)LJXUH6SHFLDOYHUVLRQVWZRSRZHUFDEOHVDQGRQHFRQWUROFDEOHIRURSWLRQDOPRWRUPRQLWRULQJIHDWXUHV
ATTENTION
The cable leads are routed out of the motor. No switching takes place in the motor!
$Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHVPXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO
NOTE
Information on the type of starting can be obtained from the nameplate of the pump.
5.5.2
Lead designations
1RUWK$PHULFD
L2
L3
-RLQ

U1
U2
0562-0033
Direct starting in star

L1
W2 V2
$%6*HUPDQ\
U1
V1
W1
8 9 :
V1
W1
L2
L3
1RUWK$PHULFD

$%6*HUPDQ\
8:
98
:9
6
W2
W1
3
5 V2
0562-0034
Direct starting in delta

L1
1
U1
U2
4
V1 2
0563-B
32

5.5.3
Checking direction of rotation
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WKDWQRGDQJHUWRSHUVRQQHOLVFDXVHGE\WKHURWDWLQJLPSHOOHURUE\WKHUHVXOWLQJDLURZ'RQRWSODFH
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c
m
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START REACTION.7KLVFDQEHYHU\SRZHUIXO
0562-0035
T R E A C TI O
ATTENTION
The start reaction is
anti clockwise
ON
AR
ST
T O R R E A C TI
ATTENTION
The direction of rotation is correct
LIWKHLPHOOHUSURSHOOHUURWDWHVLQD
clockwisePDQQHUZKHQYLHZLQJ
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RO
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GLUHFWLRQRIURWDWLRQPXVWEHFDUHIXOO\FKHFNHGE\DTXDOLHGSHUVRQ
)LJXUH5RWRUURWDWLRQ
NOTE
If a number of pumps are connected to a single control panel then each unit must be
individually checked.
ATTENTION
The mains supply to the control panel should have a clockwise rotation. If the leads
are connected in accordance with the circuit diagram and lead designations, the
direction of rotation will be correct.
5.5.4
m
c
Changing direction of rotation

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,IWKHGLUHFWLRQRIURWDWLRQLVLQFRUUHFWWKHQWKLVLVDOWHUHGE\FKDQJLQJRYHUWZRSKDVHVRIWKHSRZHUVXSSO\FDEOH
LQWKHFRQWUROSDQHO7KHGLUHFWLRQRIURWDWLRQVKRXOGWKHQEHUHFKHFNHG
NOTE
The direction of rotation measuring device monitors the direction of rotation of the
mains supply or that of an emergency generator.
0563-B
33
Connection of the control circuit leads
0562-0036
5.5.5
Motorberwachung / Motor monitoring

Type:

No:
Adern Kennzeichnung Steuerkabel
Cable core marking control cable
11
Wicklung /
Winding
12
Lager oben /
Upper bearing
13
Lager unten /
Lower bearing
20
21
22
PTC
40
41
42
43
44
45

PT100
30
31
34
35
36
37
DI Anschluraum / Connection chamber

DI Motorraum / Motor chamber Ex-DI lraum /
Oil chamber
DI l- / berwachungsraum
DI Oil- / Separation chamber
10K22/1
10K22/2

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= PE (green/yellow)

42240220
10
Temperaturmessung /
Temperat. measurement
(X)
Abschalten / Switch off
Abschalten / Switch off
PE X
Control circuit leads for

submersible pumps
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NOTE
5.5.6
The available connections can be obtained from the relevant connection diagram.
Connection of the seal monitoring unit to the control panel
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VHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\WRWDQ$%6',PRGXOHDQGFRQQHFW
WKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ
$77(17,21
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VHUYLFH3OHDVHFRQWDFW\RXU$%6VHUYLFHFHQWUH
0563-B
34
M1-
M2+
10
14
6124009
1-8
15/18 11
Electrode
X2
Bulp 24V 2-5 W
Electrode
X1
PE
3 (DI)
MAINS
M1-
M2+
PE
3 (DI)
MAINS
0562-0038
0562-0037
13
)LJXUH(OHFWURQLFDPSOLHUZLWKRDWLQJFRQWDFW
Pump 3
7
9
6124007
6124008
Pump 2
M1-
M2+
PE
MAINS
3 (DI)
12
0562-0039
)LJXUH(OHFWURQLFDPSOLHUZLWKVLJQDOODPS
Electrode
15
11
10
)LJXUH(OHFWURQLFDPSOLHUZLWKFROOHFWLYHVLJQDOOLQJ
(OHFWURQLFDPSOLHUIRU+]
(OHFWURQLFDPSOLHUIRU+]
110 V
$UW1U3DUW1R
115 V
$UW1U3DUW1R
230 V
$UW1U3DUW1R
230 V
$UW1U3DUW1R
400 V
$UW1U3DUW1R
460 V
$UW1U3DUW1R
440 V
$UW1U3DUW1R
575 V
$UW1U3DUW1R
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0D[LPXPUHOD\FRQWDFWORDGLQJ$PSHUH
0563-B
35
Commissioning
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VHFWLRQLVOOHGZLWKZDWHUGU\UXQQLQJRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ
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RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG
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DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ
+DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV"
+DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG"
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AFP
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+DYHWKHK\GUDXOLFVEHHQYHQWHGLQWKHFDVHRIGU\LQVWDOOHGSXPSV"
AFL/VUP
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6.1
Starting frequency of the motors
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WKHZRUNV
Motor power
maximum starts per hour
at interval in minutes
15 - 160 kW
15
> 160 kW
10
ATTENTION
The allowable starting frequency for any starting devices should be obtained from
manufacturer of these devices.
0563-B
36

Maintenance
7.1
General maintenance hints

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PDLQVE\DTXDOLHGSHUVRQDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEHLQDGYHUWHQWO\VZLWFKHGEDFNRQ
127(
7KHPDLQWHQDQFHKLQWVJLYHQKHUHDUHQRWGHVLJQHGIRUGRLW\RXUVHOIUHSDLUVDV
special technical knowledge is required.
5HSDLUZRUNRQH[SORVLRQSURRIPRWRUVPD\RQO\EHFDUULHGRXWLQDSSURYHGZRUNVKRSVE\DSSURYHG
SHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU2WKHUZLVHWKHH[DSSURYDOVQRORQJHU
DSSO\
$%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXOQDOLQVSHFWLRQ/XEUL
FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKH
SXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV
6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU
DVVLVWDQFH
7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\
WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP',
ATTENTION
The lifting tools like chains and shackles should be visually checked in regular
LQWHUYDOVDSSUR[HYHU\PRQWKIRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEH
replaced if required!
7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQ
VROYLQJ\RXUSXPSLQJSUREOHPV
NOTE
7.2
127(
7.2.1
The ABS warranty conditions are only valid provided that any repair work has been
carried out in ABS approved workshops and where original ABS spare parts have
been used.
Maintenance hints if the submersible pump is out of use for a considerable period
,IWKHSXPSVKDYHUHPDLQHGLGOHIRUPRUHWKDQPRQWKVWKHQZHUHFRPPHQGWKDW
you ask ABS or an approved distributor for advice.
Before installation
7KHFRYHUVJLYLQJPRLVWXUHSURWHFWLRQRIWKHFDEOHVVHHVHFWLRQVKRXOGEHRQO\UHPRYHGLPPHGLDWHO\

EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJ
XSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHU
E\KDQG
7.2.2
After installation
,IDIWHULQVWDOODWLRQRIWKHVXEPHUVLEOHSXPSLWUHPDLQVRXWRIXVHIRUSURORQJHGSHULRGVIRUH[DPSOHLQVWRUP
ZDWHUKROGLQJWDQNVWKHQZHUHFRPPHQGWKDWWKHSXPSEHUXQIRUDPD[LPXPRIPLQXWHHYHU\PRQWKVLQ
RUGHUWRFKHFNERWKLWVIXQFWLRQLQJDQGDYDLODELOLW\
0563-B
37
$WWHQWLRQ'U\UXQQLQJRI([XQLWVORFDWHGLQDUHDVZKHUHDQH[SORVLRQFRXOGRFFXU,VQRWDOORZHG

&RRODQWOOLQJ/XEULFDWLRQRLOOOLQJRQO\983$)/0(
ATTENTION
Only coolants released by the manufacturer should be used!
9HUVLRQZLWKFRROLQJMDFNHW
9HUVLRQZLWKRXWFRROLQJMDFNHW
0562-0040
Legend
&RROLQJOLTXLGOOLQJ
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2
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AFP-ME 1077, 1575, 1576,
2073, 2571, 3071, 3501
Motor ME4
AFP-ME 1001, 1002, 1036,

1501, 2001, 3003
375 mm
50 Hz
VUP-ME4 0401/2/3,
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0701
375 mm
60 Hz
A*
B*
A*
B*
0(
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2.3
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0563-B
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AFP-ME 1001, 1002,

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4001
3071
Motor ME5
375 mm
475 mm
AFP-ME 5001
VUP-ME
0501/2/3
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0701, 0801/2
670 mm
50 Hz
60 Hz
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B*
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0(
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48.0
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48.0
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6.6
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Motor ME6
AFP-ME 2002,
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475 mm
530 mm
670 mm
850 mm
50 Hz
60 Hz
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0563-B
39
Filling volumes lubrication oil:

Filling volume
oil chamber
Filling volume
gearbox
VUP 0600
2.5
VUP 0800
2.5
VUP 1000
7.0
VUP 1200
13.0
VUP 1000 G
7.0
51.0
VUP 1200 G
8.0
51.0
7.4
Hydraulics
Motor ME6
Hydraulics
Filling volume
oil chamber
Filling volume
gearbox
AFL 800
3.0
AFL 1200
2.5
AFL 1200 G
7.0
51.0
Removal of the submersible pump
7.4.1
Removal of the AFP submersible pump from a wet sump
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Removal of the AFP submersible pump when dry installed
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hoist.
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7.4.3
Removal of the AFL and VUP submersible pump
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over.
0563-B
40

Assembling the gearbox AFL/VUP
8.1
Assembling the motor and the gearbox/hydraulic unit
0562-0041
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0563-B
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0563-B
42

8.3
Remove transport securing device of the gearbox
ATTENTION
When removing the transport securing device and when assembling the parts,
ensure that these are absolutely clean. Ensure that no contaminants enter the gear
box!
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be inserted.
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0563-B
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8.4
Assembly instructions for gearbox/motor housing
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lifted slightly and the incorrect position remedied by rotating the propeller by hand
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Afl Manual Abs Pump

Загружено:

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Afl Manual Abs Pump

Загружено:

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Доступные форматы

1 597 0563 GB 08.

ABS submersible sewage pumps AFP-ME4 to ME6 and AFP-ME SX

Installation and Operating Instructions

Installation and Operating Instructions

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Transport and storage ........................................................................................................................ 10

Product description ............................................................................................................................ 16

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3HGHVWDOIRU'1WR OLJKWYHUVLRQ LQVHUWLQJWKHVHDO .............................................................. 25

Installation and Operating Instructions

&RRODQWOOLQJ /XEULFDWLRQRLOOOLQJRQO\983$)/0( ...................................................................... 37

Assembling the gearbox AFL/VUP .................................................................................................... 40

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Installation and Operating Instructions

These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLF

Used for important pieces of information.

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Correct usage of the products

Application restrictions of the submersible pumps

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

For the operation of units as explosion-proof execution the following applies:

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Application areas for the submersible pumps

Application areas for the series AFP

Application areas for the series AFL

Installation and Operating Instructions

They are suitable for the following liquids:

Application areas for the series VUP

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Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Dimensions and weights

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Installation and Operating Instructions

Transport and storage

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Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Transport in a horizontal manner

Installation and Operating Instructions

Transport securing devices

Motor connection cable moisture protection

Transport securing device for AFP submersible pump shafts

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

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Outer side of the 2 securing washers

Inner side of the 2 securing washers

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Transport securing device for submersible pump shafts AFL/VUP

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Storage of the units

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

Installation and Operating Instructions

AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6

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