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MAINTENANCE MANUAL
A
1
J
i
i
V
v
//
*
I
B-53425E/09
FANUC
LTD, 1981
VJT
Name of products
Abbreviation
MODEL
MODEL
MODEL
MODEL
MODEL
MODEL 12
MODEL 15
MODEL 18
fr-
MODEL 22
MODEL 30
MODEL AO
MODEL IS
MODEL 1.5S
MODEL 2S
MODEL 3S
MODEL 2H
MODEL 2VH
AC SPINDLE SERVO
UNIT series
A
. -
im
--*-V
'
CONTENTS
I.
...
3
3
OUTLINE
Structure
1.1
7
7
7
7
7
8
2.
3.
TROUBLESHOOTING
3.1
3.2
3.3
3.4
...
...
4.
30
30
30
30
31
31
31
31
32
32
37
Option
6.
38
38
40
40
42
43
43
44
7.
27
27
27
28
28
28
29
INSTALLATION
4.1 Installation Procedure
4.2 Power Connection
4.2.1 Power voltage and capacity check
4.2.2 Protective earth connection
4.2.3 Power connection
4.3 AC Spindle Motor Connection
4.4 Signal Cable Connection
....
5.
9
9
11
12
45
45
46
46
7.2.2
...
55
55
56
63
70
74
II.
1.
OUTLINE
Configuration
77
77
2.
77
3.
INSTALLATION
77
1.1
4.
78
78
81
...
4.1
5.
III.
I
1.
22)
I-
85
85
OUTLINE
Configuration
1.1
>
2.
86
3.
INSTALLATION
86
52
SETTING
5.
t
6.
7.
--
87
87
88
96
...
98
tf
100
100
1
*
DIGITAL AC SPINDLE SERVO UNIT (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)
IV.
OUTLINE
1.1
Configuration
103
103
2.
104
3.
INSTALLATION
104
4.
105
SETTING
105
106
113
114
115
5.
116
6.
117
7.
117
APPENDIXES
APPENDIX 1
CONNECTION DIAGRAMS
121
APPENDIX 2
132
APPENDIX 3
CABLE SPECIFICATIONS
134
APPENDIX 4
139
139
142
APPENDIX 6
151
APPENDIX 7
158
APPENDIX 8
PCB ADJUSTMENTS
161
APPENDIX 5
APPENDIX 10
1.
2.
Application
Check Procedure
APPENDIX 11
168
168
176
180
184
187
187
187
190
I.
, /J
1.
OUTLINE
This manual describes maintenance of AC SPINDLE SERVO UNIT and its options.
(For applicable units of this manual, see Table 1.1 (a),(b))
1.1 Structure
The AC SPINDLE SERVO UNIT consists of the following units and parts.
P) Unit
(basic)
(1) Spindle control unit
2 PCB
3) ROM
(basic)
(2) Resistance unit *1
(basic)
(3) Fuses (for spare)
connections)
(basic)
(4) Connectors (for
(option)
(5) DA converter
(option)
(6) Power transformer
(7) Spindle orientation control circuit (option)
(8) Speed gain selection control circuit (option)
(9) Spindle selection control circuit
(option)
(10) Unit cover *2
(option)
(11) Unit adapter *2
(option)
(12) Fan unit *3
(option)
*1
(Basic)
I
i
I-1
Resistance unit
1
Magnetics
cabinet
sequence
Connectors
Spindle
control
I
J
unit
Fuses
NC
AC
spindle
motor
(Option)
I
Spindle orientation
control circuit
D/A
converter
Speed gain
selection
control circuit
Unit cover
Unit
adapter
Spindle selection
control circuit
Fan unit
T
I
I
3-phase
power supply
Power transformer
(option)
1/2/small
*1:
*2:
These options are used for MODEL 8 and 12 (A06B-6044-H108, HI 12) only.
*3:
This fan unit is used for MODEL 30 and 40 (A06B-6044-H130, H140) only.
Fig 1.1 Block diagram
type 3
MODEL of AC
External
Standard
radiation type
type
External
radiation type
Applicable AC
spindle motor
specification
drawing number
ROM
PCB
Standard
Specified number
type
Type
A06B-6052-H001
A06B-6052-C001
A16B-1100-0080
A16B-1100-0090
A06B-6052-C501
J21
A06B-1001-B100 ,-B200
MODEL 2
A06B-6052-H002
A06B-6052-C002
A16B-1100-0080
A16B-1100-0091
A06B-6052-C502
J22
A06B-1002-B100 ,-B200
A06B-6052-H003
A06B-6052-C003
A16B-1100-0080
A16B-1100-0092
A06B-6052-C503
J23
A06B-070A-B001,-B002
A06B-1003-B100.-B200
MODEL 3
A06B-60AA-H203
A06B-60AA-H007
A06B-60AA-H103
A06B-60AA-C203
A06B-60AA-C008
A06B-60AA-C103
A20B-0009-0530
A20B-1000-0690
A06B-60AA-C507/J10 J10
MODEL 6
A06B-60AArH206
A06B-60AA-H008
A06B-60AA-H106'
A06B-60AA-C206
A06B-60AA-C008
A06B-60AA-C106
A20B-0009-0531
A20B-1000-0691
A06B-60AA-C508/J11 Jll
A06B-0707-B001 ,-B002
A06B-1006-B100 ,-B200
High-speed MODEL 6
A06B-60AA-H260
A06B-60AA-H009
A06B-60AA-B160
A06B-60AA-C208
A06B-60AA-C009
A06B-60AA-C108
A20B-0009-0532
A20B-1000-0692
A06B-60AA-C521
J7A
A06B-1006-B903 ,-B90A
MODEL 8
A06B-60AA-H208
A06B-60AA-H010
A06B-60AA-H108
J02
A06B-0706-B001 f-B002
A06B-1008-B100, -B200
MODEL 12
A06B-60AA-H2 12
A06B-60AA-H112
A06B-60AA-C212
A06B-60AA-C010
A06B-60AA-C112
A20B-0009-0533
A20B-1000-0693
A06B-60AA-C510
J03
A06B-0705-B001 ,-B002
MODEL 15
A06B-60AA-H023
A06B-60AA-H0 11
A06B-60AA-C017
A06B-60AA-C011
A20B-0009-053A
A06B-60AA-C511
J0A
A06B-0708-B001,-B002
A06B-1015-B100 ,-B200
MODEL 18
A06B-60AA-H03A
A06B-60AA-H016
A06B-60AA-C019
A06B-60AA-C012
A20B-0009-0538
A06B-60AA-C516
J05
A06B-0709-B001 ,-B002
MODEL 22
A06B-60AA-H027
A06B-60AA-H017
A06B-60AA-C018
A06B-60AA-C013
A20B-1000-0539
A06B-60AA-C5 17
J06
Ln
Unit number
MODEL 1
Specification number
A06B-60AA-C509
A06B-1012-B100 , -B200
MODEL 30
A06B-60AA-H130
A06B-60AA-C130
A20B-1000-0700
A06B-60AA-C536
J07
A06B-1030-B100 ,-B200
MODEL AO
A06B-60AA-H1 A0
A06B-60AA-C1 A0
A20B-1000-0701
A06B-60AA-C529
J08
Note 1) Mounting parts of PCB A20B-0009-0530 - 0539 are identical to each other,
but their setting and adjustment differ from each other.
0693 are identical to each other,
Note 2) Mounting parts of PCB A20B-1000-0690
but their setting and adjustment differ from each other.
0701 are identical to each other,
Note 3) Mounting parts of PCB A20B-1000-0700
but their setting and adjustment differ from each other.
0092 are identical to each other,
Note A) Mounting parts of PCB A16B-1100-0090
and adjustment differ each other.
Note 5) The ROM mounting position shows MD25 (MH28 in case of A16B-1100-0080)
(See appendix 6 PCB parts wiring diagram)
Note 6) The ROM type is indicated as shown in the right figure.
J02
001 D
ROM type
ROM edition
Name
Specification No.
(BCD)
A06B-6041-J031
D/A
converter
D/A
converter (BINARY)
PCB No.
A06B-604 1-J032
Orientation AS
A06B-6052-J110
A20B-0008-0240
Orientation BS
(Position coder type, 2-stage
speed change gear spindle)
A06B-6052-J111
A20B-0008-024 1
Orientation CS
(Magnetic sensor type, 2-stage
speed change gear spindle)
A06B-6052-J120
A20B-0008-0030
Orientation GS
(Magnetic sensor type, 2-stage
speed change gear spindle)
A06B-6052-J122
A20B-0008-0031
A06B-6052-J701
A16B-1700-0020
A06B-6041-J110
A20B-0008-0240
A06B-6041-J111
A20B-0008-0241
Orientation C
(Magnetic sencer type,
2-stage speed change gear spindle)
A06B-6041-J120
A20B-0008-0030
Orientation D
(Magnetic sencer type,
2-stage speed change gear spindle)
A06B-6041-J121
A20B-0009-0520
Orientation E
(Position coder type,
4-stage speed change gear spindle)
A06B-6041-J130
A20B-1000-0460
A06B-6041-J131
A20B-1000-0461
Orientation G
(Magnetic sencer type,
2-stage speed change gear spindle)
A06B-6041-J122
A20B-0008-0031
A06B-6044-J701
A16B-1700-0020
0)
c.
t-H
njI
in
CM
rH
HJ
n
c
2:
Orientation A
(Position coder type,
Orientation F
(Position coder type,
Specification
Name
AC Voltmeter
<\
Use
AC power voltage
measurement
screwdrivers
AC Voltmeter
Use
Specification
Name
AC power voltage
measurement
DC voltmeter
1 mV
less
'v,
500 V +1% or
DC power voltage
measurement and offset
voltage check
Resistance value check
Circuit tester
screwdrivers
-8-
3.
TROUBLESHOOTING
(b)
according to
Reference
item
Trouble conditions
Item
3. 1
3.2
3.3
3.4
3.4
3.5
3.6
3.7
3.8
10
3.9
11
3. 10
Voltage
Check terminal
Standard value
+24 V
+24 V
0 V
+15 V
+15 V
0 V
+15 V +4%
(Not adjustable)
+5 V
+5 V
0 V
+5 V +1%
0 V
-15 V
-15 V
(Adjustable by RV15)
-15 V +4%
(Not adjustable)
a
c
N
24V
LT
5 OV
+5V
+l 5 V
0-15V
N
6
CN9
0-1 5
0V
+5
0 +1 5
+2 4
|C
N,
a
LT
a
CN1
CN2
CN1
CN3
I [cN3l
Model 3
Model 1, 2, small 3
|CN2[
LT
~ 40
10
Causes
Item
Remedy-
Check procedure
AC power is not
supplied
Check it at power
input terminals R,S,T.
See appendix 5.
Replace F4 (5A)
Insert connectors
correctly.
Replace PCB.
correctly.
defective
1/2/small model
3 as
follows.
Item'
Causes
Check procedure
Remedy
FI is mounted on the
lower PCB. See
appendix 6.
Replace FI (5A)
blown out.
11
1
1
I--
1
I
oooo
ALARM CODE
(T)
1/2/small model 3.
Contents of alarms
i*
overheated.
10
11
12
13
14
ROM is defective.
12
(?)
No.
8
1
o
10
11
12
13
14
15
ROM is defective.
13
1) Alarm No.
|T]
Motor is overheated.
Causes
Item
Overload operation
Check procedure
Remedy
Replace fan motor.
Disconnection or poor
contact of wiring
2) Alarm No.
f2l
Clean it using
compressed air or
vacuum cleaner.
Check connections
between motor and servo
unit.
Causes
Item
Re-examine cutting
conditions and tools.
Overload
Check procedure
Remedy
Re-examine cutting
conditions and tools.
Transistor module is
defective.
Replace transistor
module.
ation/deceleration
..
Wiring failure
(disconnection, poor
contact, etc.)
Check if connection
cables are normally
connected.
cycle is to frequent.
Replace fuses.
Connect fuses securely,
and replace blown out
fuses, if any.
14
Check terminals
CH3-0V
(PA)
CH4-0V
(PB)
CH5-0V
(RA)
CH6-0V
(RB)
CH7-0V
Vp-p= 0.36
0.5 v
About 2.5V
OV-
DC 2.5 V +0.2 V
(Adjus! RV18)
CH7
0V
CH8-0V
4.5 V
CH8
-4r_
(Adjust RVI9)
(Duty : 504)
(CH7 and CH3 signals are inverted in
CCW direction.)
0.4 V
15
Procedure
Description
Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
Remove two screws of the plate which fixes the upper PCB, and
check the resistance values of the transistor collector (CG)emitter (EG), collector (CG)-base (BG) , and base (BG)-emitter (EG)
of lower PCB, respectively.
(See appendix 6 PCB mounting drawing)
/fill
o
\IM
BG
CG
EG
CG
EG
BG
Check
terminal
C-E
Circuit tester
Normal
terminal
Connect C to
Several 100ft
Short, infinite
Connect C to
terminal
Infinite
Short, several
loon
Connect C to
Several 100ft
Short, infinite
Infinite
Short, several
100ft
Several 100ft
Short, infinite
Several 100ft
Short, infinite
terminal
C-B
terminal
Connect C to
B-E
Faulty
terminal
Connect B to
terminal
Connect B to
terminal
Remove the screws of the lower PCB and short bar holder, and
replace faulty parts. Apply silicon grease without fail when
replacing parts.
After replacement, reset the lower PCB and short bar holder as
before, and check the circuit according to procedure 2.
16
Procedure
Description
jCriteria]
A faulty circuit can be checked at glance, since it is
different from other normal circuits.
Normal
About -0.8 V
-1.3 V
Faulty
About
0.0 V
-0.8 V
Fix two screws of the plate which fixes the upper PCB.
(2)
procedure.
Replace PCB if the transistor module may be faulty due to a trouble of
the control PCB.
Please contact FANUC service center, if repair is difficult.
(The fuse name is F4 in MODEL 30 and 40)
Procedure
1
Description
Turn off AC power supply (turn off the magnetics cabinet breaker)
17
Procedure
Description
(+)
Ex]
HU
y
u
CQ
PQ
CM
CM
rH
CQ
<N
CQ
Notch
r.
Terminal
to be
observed
C-E
Circuit tester
Normal
terminal
Connect C to
Faulty
Several 100J2
Short, infinite
Infinite
Short, several
loon
Connect C to
+ terminal
Several 100ft
Short, infinite
Connect C to
Infinite
Short, several
100ft
Several 100ft
Short, infinite
Several 100ft
Short, infinite
4- terminal
Connect C to
C-B
B-E
terminal
terminal
Connect B to
terminal
Connect B to
terminal
18
Description
Procedure
[Criteria!
A faulty circuit can be checked at glance, since it is different
from other normal circuits.
Faulty
About
0.0 V
-0.8 V
2
5C
3
5B
4
5E
5
6C
6B
6E
8
7C
9
7B
10
7E
11
8C
12
8B
13
8E
14
15
-i
1
1C
2
IB
3
IE
4
2C
5
2B
6
2E
7
3C
8
3B
9
3E
10
4C
11
12
4B
4E
13
14
15
%
/; : 1
(References)
The following figure indicates waveforms undeT' normal and
abnormal conditions. Refer to these waveforms, when it is
difficult to check a trouble by using a circuit tester.
Be careful since a high voltage (about DC 300 V) is applied
to CN6 and CN7.
-H
19
Procedure
Description
5
Normal waveform
Faulty waveform
about
+1.0
-1.5V
0V
about
+1.0
1.5V
0V
about
-1.0~
-1.5V
about
-0.0
-0.8V
l
166Msec
166*isec
4) Alarm No.
Check procedure
Item
Causes
High impedance on AC
power supply side.
(Note 1)
(Example)
Two transformers are
connected in series or
when a variable auto
transformer is
connected
Transistor module is
defective
20
Remedy
Replace the
power
Item
After disconnecting
cables of diode modules
DMl and thyristor
modules SM13, check
A-K by using a circuit
Diode module or
thyristor module is
defective
Remedy
Check procedure
Causes
Replace defective
parts and fuses.
tester.
Surge absorbers or
capacitors are
defective.
Check if it is not
applicable to item 1.
out
Replace defective
parts and fuses.
C46.
g AC spindle
servo unit
To AC power
supply
T
>G
AC voltmeter
AC spindle
motor
W<
G,
I Calculation formula
E0" E1
E0
where
E:
E:
Specifications
Name
AC200/230V
Allowable voltage
fluctuation width
-15%
Power frequency
50/60Hz
Power impedance
+10%
21
5) Alarm No.
Item
Q[]
Check procedure
Causes
PCB is defective
Power voltage is
Remedy
Replace PCB.
abnormal.
Note) This alarm does not occur in MODEL 1/2/small MODEL 3.
6) Alarm No.
[6]
Item
Causes
adjusting failure
Wrong specification of
Check procedure
Check PCB for normal
setting and adjustment
(S2, S3, S5)
Change S5 setting.
Check specification
referring to Table 1.1.
Replace ROM.
PCB is defective.
7) Alarm No.
[7]
Remedy
Replace PCB.
8) Alarm No.
[8]
+24V overvoltage
Causes
Item
Check procedure
AC power voltage
exceeds +10% of the
rated value.
Setting failure of
voltage selection
toggle switch.
9) Alarm No.
[9]
230V.
Radiator is overheated.
Causes
Item
Remedy
Check procedure
Remedy
Cooling fan is
defective.
Check if fan is
stopping.
Replace fan.
Overload operation.
22
Item
Causes
Check procedure
Replace fuses.
Examine AC power
specification.
PCB is defective.
Replace PCB.
1/2/small
MODEL 3.
Causes
Output terminals or
internal circuit of
motor is shorted.
Check connections.
Transistor module is
defective
Remedy
Check procedure
Replace defective
parts.
Replace PCB.
PCB is defective.
1/2/small
MODEL 3.
Procedure
Description
Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.
Remove one upper screw and one lower screw, and open the cabinet
to the front left together with the mounting plate without
detaching the upper PCB.
23
Procedure
Description
Check resistance values of the following terminals of transistor
modules on the lower PCS by using a circuit tester.
(1) P (collector) - Uo,Vo,Wo (emitter)
(2) Uo,Vo,Wo (collector) - N (emitter)
(3) P (collector) - B1,B2,B3 (base)
(4) Uo,Vo,Wo (collector) - B2,B4,B6 (base)
(5) B1,B3,B5 (base) - Uo,Vo,Wo (emitter)
(6) B2,B4,B6 (base) - N (emitter)
(See appendix 6 PCB installation drawing.)
OP
B1
B2
u0
B1
IS
B3
B5
O u0
O v0
B4
B6
16
ffl fiSj]s
B2
O-K A
Ow
cH< AcH< A
ON
Terminal
to be
observed
C-E
Circuit tester
terminal
Connect C to
Faulty
Several 100ft
Short, infinite
Connect C to
terminal
Infinite
Short, several
100ft
Connect C to
Several 100ft
Short, infinite
Connect C to
terminal
Infinite
Short, several
100ft
Connect B to
4- terminal
Several 100ft
Short, infinite
Connect B to
Several 100ft
Short, several
terminal
C-B
Normal
+ terminal
B-E
terminal
If a transistor is broken, the collector-emitter and collectorbase are usually shorted, respectively.
24
Procedure
Description
After replacement, mount the short bar holder and mount the lower
PCB onto the short bar holder (See Table 6.2 (b)-(l)).
[Criteria]
A faulty circuit can be checked at glance, since it is
different from other normal circuit.
About -0.8 V
Faulty
About
0.0 V
-1.3 V
-0.8 V
(Reference)
The following figure shows normal and abnormal waveforms as a
reference when they cannot be checked easily by using a circuit
tester.
25
Procedure
Description
Normal waveform
Faulty waveform
about
+1.0
-1.5V
about
+1.0
-1.5V
0V
0V
about
-1.0~
-1.5V
about
0.0~
-0.8V
166mscc
166jisec
CPU alarm.
ROM is defective.
mounted.
2
Check procedure
Causes
Check if ROM is
unplugged from the
socket or if its leads
are broken.
Option alarm.
Causes
Item
ROM is defective.
Remedy
Check procedure
Remedy
Spindle selector
circuit or other option
PCB are faulty.
Replace PCB.
connection.
26
3.4 Motor does not Rotate, or Motor does not Rotate at the Specified Revolutions
Item
Causes
Fault analysis
Check procedure
Remedy
Proceed to 3.3.
given.
Command signal
connection failure
PCB is defective.
not
Proceed to item 2 or
3.
Replace PCB.
Causes
Motor is defective.
PCB is defective.
Check procedure
Remedy
Replace motor.
Run the motor idly.
Replace PCB.
!*
27
.1
Causes
PCB setting or
adjustment failure.
Check procedure
Increase gain by
turning RV12
(standard division 5)
Remedy
Readjust RV12.
clockwise.
2
Decrease gain by
turning RV12
counterclockwise
Readjust RV12.
Causes
Check procedure
ROM specification is
wrong.
Check it referring to
Table 1.1.
Torque limitation
command is applied.
Check signal.
Loosened belt.
Remedy
Replace ROM.
Causes
Check procedure
Remedy
Setting or adjusting
failure of orientation
control circuit.
Orientation control
circuit PCB is
defective
Replace PCB.
Adjust PCB.
Position detection
(position coder or
magnetic sensor) is
defective
28
Causes
Check procedure
Remedy
Check signal.
Torque limitation
command is applied.
ROM specification is
wrong.
Defection of the
regenerative circuit.
PCB is maladjusted.
Replace ROM.
3.6).
29
Readjust RV6.
4.
INSTALLATION
Remarks
Description
correct
See 5.1.
PCB.
See section 7.
1/2/small
MODEL 3.
30
AC power voltage
170 V
210 V
Nominal
Measures
voltage
220 V
200 V
253 V
230 V
380 V
550 V
Higher than
254 V
AC 200
V/230
-15%
+10%
Frequency
50
Power
capacity
Motor model
Hz/60Hz +1
Hz (Note 1)
12
15
18
22
30
40
12
17
22
26
32
37
54
63
Capacity (KVA)
with 30-minute
rating
selection.
However,
31
5.
Check items
No.
Remarks
Setting
Setting at
terminal
number
SI
Contents
Machine ready
signal (MRDY)
shipment
from FANUC
Setting
Used
OFF
0]
o
Not used
ON
OFF
ON
01
ON
S2
Analog over
ride
Used
OFF
Same as the
ON
Used
ON
Not used
OFF
above
01
ON
0) ON
0J
o
S4
Velocity
command signal
OFF
o J
Not used
S3
Use of
external
analog voltage
ON
OFF
OFF
0 ]N
o
command
Use of R01
ON
R12 commands
32
ON
01
ON
Setting
terminal
number
S5
MODEL
Contents
Setting of
velocity feed
back amount to
rated command
Setting at
shipment
from FANUC
Setting
4000, 4500,
8000 rpm
A,B: OFF
6000 rpm
B: ON
0
Eh
Set to the
rating of
the motor
employed
Small
MODEL
3
A: ON
20000 rpm
o B
B: Shorted
4500 rpm
MODEL
6000 rpm
A: Shorted
8000 rpm
A and
B: Opened
40
o B
0*
lB
A
S6
Velocity
control
phase com
S6
S7
pensation
S7
S8
Delay time
required until
motor is de
energized
0 sec/option
0.2 sec/
standard
ON
0] ON
Machine ready
signal func
MCC is turned
OFF
0fON
S9
OFF
0]
o
off
ON
ON
(Note 2)
OFF
tion
S10
Overcurrent
detection
MCC is not
turned off
ON
Labeled
OFF
start/
ON
0.6
8 sec
3.5
40 sec
stop time
constant
switching
(Adjust by
RV20)
Not labeled
Soft
0J
O
level
SIX
0] ON
Eli
33
ON
Eh
ON
Determined
as speci
fied on
the unit
label
(Note 3)
A
Setting
Setting at
terminal
number
Contents
Maximum
Speed-zero
detecting
S15
shipment
from FANUC
Setting
ON
revolution
10000 % 20000
rpm
Maximum
revolution
lower than
10000 rpm
ON
OFF
Set to the
rating of
the motor
employed.
(Note 4)
OFF
o
S8
Presence
Presence
Absence
S9
Presence
Presence
Absence
S10
Absence
Presence*
Presence
Sll
Absence
Absence
Presence
S 15
Presence
Absence
Absence
a: MODEL 1, 2, small 3S
b: MODEL 3 to 22
c: MODEL 30, 40
34
'
S2
Velocity command | DA 2
VCMD
(MAX 10V)
s3
10K
-WV
Q Q
8.2 K
1.8K
10K
1 00 K
0V
>
Analog override | OV
OVR]
rVRi
OVR2
OVR2
i
Use of override
Override range
Override range
Max 100%
Max 120%
Setting
Unuse of
override
S2
OFF
OFF
ON
S3
ON
OFF
OFF
i) PCB A20B-0009-0534
539
Applicable
motor
Type
Overall version
number of PCB
Setting
MODEL 15
J04
After 001F
After 14F
OFF
ON
MODEL 18
J05
After 001C
After 14F
OFF
ON
MODEL 22
J06
After 001A
After 14F
OFF
ON
Applicable
ROM
Version number
motor
0693
Setting
ROM
Type
Version number
S6
S7
MODEL 3
J10
After 001E
OFF
ON
MODEL 6
Jll
After 001E
OFF
ON
MODEL 8
J02
After 001G
OFF
ON
MODEL 12
J03
After 001G
OFF
ON
35
Applicable
0701
ROM
Type
motor
S6
Version number
Setting
S7
MODEL 30
J06
After 001A
OFF
ON
MODEL 40
J07
After 001A
OFF
ON
0080
Applicable
Setting
ROM
S6
S7
lXe
Version number
MODEL 1
J21
After 001A
OFF
ON
MODEL 2
J22
After 001A
OFF
ON
MODEL 3
J23
After 001A
OFF
ON
motor
Variable
resistor
number
RV3
Use
Standard adjustment at
shipment from FANUC
Setting
change method
See appendix 8.
See appendix 8.
RV4
Speed detection
level
RV5
See appendix 8.
RV20
Soft start/stop
time constant
adjust
See appendix 8.
(Note 1)
36
Variable
Adjusting method
Use
resistor
number
RV1
See appendix 8.
RV2
See appendix 8.
RV9
See appendix 8.
(Note 2)
(SFR)
Rll
See appendix 8.
(Note 2)
R13
See appendix 8.
Note 1) Soft start/stop function is employed only for MODEL 30 and 40. RV20 is
not provided to other models.
Note 2) RV9A, B/RV11A, B are provided for AC spindle servo unit MODEL 1/2/small
MODEL 3. Their adjusting methods are the same as specified above.
Note 3) Don't change the setting of variable resistors other than specified in
Table 5.1 (d) and Table 5.1 (e) , since these variable resistors have
been adjusted at factory before shipment.
For adjustments of variable resistors, see APPENDIX 8.
37
6.
MODEL 8/12
MODEL 3/6
_
FAN MOTOR
Mounting
u>
layout
of parts
oo
FAN MOTOR
ED
PCB
ED
ED
ED
ED
ED
HEAT SINK
HEAt SINK
CN9
Spindle orientation circuit
(magnetic sensor system)
ED
i
i
iCNA.
V
u
CN1 CN3 CN2 TB
QD
1 23
Sllfe*
1D-D 11
T T
-L 2 i.
XS
(A06B-6044-H103, 203
A06B-6044-H106, 206)
o
(ii)
Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (1/2)
(A06B-6044-H108, 208
A06B-6044-H112, 212)
ST
TP
TT
4
0
[)
PCB
PCB
PCB
CN9
Spindle orientation
circuit (position
II
coder system)
CNC
QNA CNB
CN1CN3 CN2 TB
o
(one each)
1 23
CNI
e=> <r=>
ffl
LO
so
1
ll/s
220V
To magnetic
cabinet or NC
F F IF
l 2 3
230v
T1
alBIOI T2 22W
Mil
23
TB
laaai
mm HI
H
[B
"55
(IJW \/n.w
r'P
Mounting layout
of parts
5MTJ
Arrange to
the same size
Prom 3-phasc
AC power supply
12 and 15
(A06B-6044-H009, H010,
HOI 1 , H023)
Hffl
Pan motor
Power cable
18 and 22
From 3-phasc
AC power supply
SW
Power Pan
cable motor
To AC motor
AC motor
CN2
To AC motor
Nr
200V
0/ 10 r
/AY |i-M
CN3
ft -) 0 i 0 '
Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (2/2)
Procedure
Step
Disconnect cables from PCB and also disconnect cables which fix the
upper and lower PCB after turning off the power supply.
Record the correspondence between cables and connector numbers.
2-1
[]
Screw 2-M3
2-2
3-1
plate
I!
Screw 2-M4
./(/(/(/C/C/
40
3-2
Screw M-5
Screw 27-M4
0
0
0
B
Procedure
Step
1-1
1-2
|]
Screw 2-M3
41
2-1
Screw
Screw M5
M4
2-2
Screw 2-M4
Ig'
y<Jc/c/l/<y
c
6.2.2 MODEL 3 ~ 40
Procedure
Step
1
D
0
0.
- 42 -
D
D
Record the
Procedure
Step
Lift forward
Procedure
Step
1
PCD
'
___
Connectors
CN4
~7
Guide hole
Guide line
I,
|
Insertion level
check groove
step 2 in Table
Start operating the unit after confirming the ROM specification and PCB
setting.
Se
Procedure
Step
<=>
-
43
6.3.2 MODEL 3 ~ 40
Table 6.3.2 How to remove PCB
Step
Procedure
Remove the entire PCB from the spindle control unit according to Table
6.2.2 (a) disconnect cables connection PCB.
Orientation PCB
44
7.1 Configuration
Spindle orientation command
Spindle
servo unit
----
Magnetic
cabinet
CNl
sequence
Spindle
motor
circuit
Tp-J
NC
Gear or belt
Spindle
Cutting tool
CNA
_J
CND
Orientation circuit A, E
(option)
non
Positi
cont_rol
loop
;
Direct coupling gear or
timing belt
Position coder
Spindle
servo unit
Magnetic cabinet
sequence circuit
---NC
I__
I
I
(option)
Gear or belt
CNl
s
Spindle
CNB CNACNC
_l
motor
c=i
Spindle
L_*
Position
contr oiloop
Cutting tool
Position coder
External stop position command
signal
12-bit binary
(4096 360)
45
----1
______
| N119
-j
I
I
NC
Spindle
servo unit
Gear or belt
Magnetic
cabinet
sequence
circuit
CN1
Spindle
motor
CNA
Spindle
Position
control
loop
Magnetic
sensor
JsfH
J \
w-'i
Cutting tool
Magnetic clcmcn
(direct-coupled)
Magnetic sensor
Amplifier
Lighting
color
LED No.
Symbol
LED 1
ORIENTATION
Green
LED 2
LOW
Green
Description
is selected.
LED 3
IN-POSITION
OUT
Green
LED 4
IN-POSITION
ADJUST
Green
46
2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V - 5 H and 0 G - 0 V. Open the
0 V when +5 V is supplied from NC
5 H and 0 G
circuit between +5 V
machine tool.
b) Setting of SW4 and SW5
Position coder
Type
SW4
SW5
Balanced type
Type A
Right
Right
Unbalanced type
Type B
Left
Left
47
-. Table 7.2.1
V
SH01
Setting contents
No
SH02
16' 15 14 13 12 11 10
1
CCW
cw
SH03
9 16 15 14 13 12 11 10
I I
indicates opening .
Remarks
(Standard)
CCW direction
only
CW direction
only
( Standard)
Same as rotat
ing direction
1/3.
I
03
position coder.
( Standard)
1t
2/3
1/3
Same direction
Opposite
direction
+2 pulse
+4
+8
Setting by hysteresis of
position coder
o o
o o o
+ 32
O
O
No compensation
+1 pulse
-1 pulse
(Standard)
DC
AC
o o o
+ 16
+64
The angle position is located with the in-position setting pulse range.
Speed zero signal is turned on.
ORCM is turned on.
Setting switch
SW1
4096/16
= 256 pulses-
256/16 = 16 pulses
SW2
16/16
SW3
every 22.5
every 1.4
every 0.088
= 1 pulse
Name of
No.
Item
variable
resister
Speed feedback
voltage OFFSET
RV1
Gear HIGH
RV2
position gain
Standard
adj ustment
Measuring point
5
divisions
TSA2
CH14 (TSA2)
3-4
Spindle motion
divisions
or CHI 4
Description
Gear HIGH
offset
RV3
About 5
divisions
LED4 (ADJUST)
Gear LOW
position gain
RV4
3-6
divisions
Spindle motion
or CHI 4
Gear LOW
RV5
About 5
divisions
LED4 (ADJUST)
offset
flickers
Speed loop
gain (in case
of DC spindle
motor)
RV6DC
Speed loop
gain (in case
of AC spindle
motor)
RV6AC
0 division
CH14
motor not
CH14
7
divisions
49
n
il
3103 RW
LA
mm GAIN
dc/ac
["
OUT
ADJUST
1 r
6.
IN- POSITION
.'O *0 30 <o
T
3
TSA I/TSA Z/VCMDZ/VCMD3 ElV CWUS DT/* FWiy* INCL/7.S
5
OFUEN
TAT ION LOW
CN9
LED1-4
5 UO 2
Vffl. SI
U IKi
HI
rM2
El
ov
28
SW2
uH
SWl
22,"
Ll[]3
s- s1010
WL.
(H rmlN
1
SHOI
ICFFSET
E
rB
RV1
+ 15V
sc
70
+ SC
PA
PD
PA
A20B-O00B-024tf/02
I
CNA
00
20
ESD465B
_
*
(P.C
(P.C
TYPE B)
2,H
J]
TYPE A)
CNC
4
"
PUI3E
CNB
B'73
1 )x
SKIHIJ
20
(SHIELD)
OV,
ESD445B
//\
l
S\V4
s-
PP
ffiV +15V-1SV
SW5
SU3
*ro
* 0120
0O *0 0O
ov
270 E
GAIN
iliU
+24V
TSA2
-1
0 D
OFFSET
Ln
J'
AJ
ST1
1
J L
13
7
J L
J L
Fig. 7.2.1 (a) Mounting positions of check terminals, variable resistors, setting pins, and light-emitting diodes (LED)
(PCB A20B-0008-0240, 0241)
A20B-1000-0461/01
Him
ORIENTATION
LED1 LED2 LED3 LED 4
o
O o
O
CN9
QAJN&V SHD3
O', 0$cc
CTH
PUT
<T5
SY
ADJUST
IN-PO 8ITION
+
uavUoooooo
CTM
RVB
ooooooooo
INCL VOID2
+24V OV
PP
NP
TSA2
OFFSET
INTO 5
D9
Q\1N
-|RV
JT
Ui
F4
O5nv
Mi
_U RV
O
O O
o so o o
o_ PA
o. o sc
*PD4SV%V*PA
ONC
DMJlIOOttOT
SVV1
TYPE
B
*SC
SW2
ION
oo
5H
CNA
CNB
CNC
Fig. 7.2.1 (b) Mounting place of check terminal, variable register, setting pin, LED
(PCB A20b-1000-0460, 0461)
SVV3
7.2.2 Setting and adjustment for spindle orientation control circuit 3 or 4 step spindle speed change
Symbol
LED No.
Description
LED1
ORIENTATION
LED 2
CTH
LED3
CTM
LED4
IN-POSITION
OUT
LED5
IN-POSITION
ADJUST
2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V
0 V. Open the
5 H and 0 G
circuit between +5 V
5 H and 0 G - 0 V when +5 V is supplied from NC
machine tool.
b) Setting of balanced type and unbalanced type
Position coder
Balanced type
Unbalanced type
52
SH01
1 2
Setting contents
No
SH02
CCW
CW
CCW direction
only
CW direction
only
1 2
SH03
I I
16' 15 14 13 12 11 10
Setting of rotating direction
1 in the first orientation after
turning on the power switch.
indicates opening.
9 16 15 14 13 12 11 10
I
9
1 2
2
Remarks
3
(Standard)
(Standard)
Same as rotat
ing direction
1/3.
I
Ln
U>
( Standard)
2/3
1/3
Same direction
Opposite
direction
+2 pulse
+4
o o o o o
+B
o o
O O O
+32
O
O
No compensation
+1 pulse
-1 pulse
(Standard)
DC
AC
* The angle position is located with the in-position setting pulse range.
+ 16
+64
Setting by hysteresis of
position coder
o o o o
Setting switch
SW1
4096/16
SW2
256/16
SW3
16/16
= 256 pulses
every 22.5
= 16 pulses
every 1.4
= 1 pulse
every 0.088
The spindle can be stopped at an optional point during one rotation in the
unit of 1/4096 x 360 = 0.088 by setting these switches in the order of
SW1, SW2, SW3.
3) Adjustment
Name of
variable
Item
No.
Standard
adjusting
Value
resister
RV1 DC
(for DC
motor)
0 division
Orientation
RV1A AC
7 divisions
high gain
(for AC
motor)
Orientation
high gain
fr
f,
3
i
rVelocity
**
RV3
Low gear
position gain
. CTH-0N. CTM-ON
RV4
5 divisions
TSA2
5 divisions
VCMD3
r.
Fine position
adjustment
&
&
2 divisions
Spindle
motion
(TSA2)
K
m
M.. Low gear
position garft
CTH-0N. CTMOFF
M. Low g'er
position gain
2 divisions
High gear
position gain
overshoot.
Spindle
motion
(TSA2)
2 divisions
Spindle
motion
(TSA2)
RV7
2 division
Spindle
motion
(TSA2)
CTH-OFF. CTMOFF
__
_w
*
. .
RV6
CTH-OFF. CTMON
npt
'f.
RV2
Z*
Description
stop..
feedback
voltage
offset
Measuring
point
54
ii
No.
Item
ER voltage
offset
adjustment
Name of
Standard
variable
adjusting
resister
value
0 +1 mV
RV8
Measuring
point
Description
Adjusted before
delivery.
ER
Note) ,i v
1. Set SW1 - 3 as follows.
0 division
8 divisions, SW2, SW3
SW1
i2. Set, No. 1-4 setting pins (type A/B) to OFF.
3. Pferfprm the above adjustments after motor has been
rotating/yith the orientation command turned on.
...
...
h-
\
-T%
7.3 Adjustment of Magnetic Sensor Type Spindle Orientation Control Circuit
)
A-
Bifiv
Mounting procedure of
Procedure
Item
magnetic sensor
Mount the magnetizing element is such a way as the reference hole faces
as shown in Fig. 7.3.1 when the spindle is turned by the spindle motor
normal rotation command (SFR, VCMD: Positive).
s>
-.the flange
Vp
is
Adjust the gap between the magnetizing, element and the sensor head, so
that the minimum gap value L becomes L = 1.5 +0-5 mm.
. p>
:>
Reference hole
1/,
-4-
Pin hole
Jr
'
4*
- v
Mapnciizing clement
-,
Sensor head
V
Fig. 7.3.1 (a)
o
l.
%.
iU
iH
7.3.2 Setting and adjustment of spindle orientation control circuit in 2-step speed change spindle for standard type
1/2/small
Setting
(Note 1)
SH
1-2
01
02
Function
Remarks
2-3
(Note 2)
Rotates
counterclockwise
'
03
effective.
AM.
56
Setting
(Note 1)
Remarks
Function
SH
1-2
2-3
04
spindle
in general, the
5 sec
initial speed is about
300 rpm without limita
) of the
tion.
o
speed to
05
2/3.
_ ...
t
LED
Display contents
ORIENTATION
(Orientation in progress)
Lighting
color
Green
Description
LOW
(Clutch (gear) LOW)
Green
are shorted)
MS PEAK LEVEL
Green
v: _"1...
ing indicator)
57
Lighting
color
Display contents
SLOWDOWN PERIOD
Description
Green
Green
IN POSITION FINE
(In-position adjusting
indicator)
IN-POSITION
flux
within the
a
when the
on the
Green
(In-position in progress)
TEST MODE
(Test mode in progress)
Red
executed.
3) Setting of variable resistors
Set the variable resistor scale as shown in the following table before
starting adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.
variable
RV
1*
2*
5.0
6.0
6*
7*
2.0
5.0
9*
10*
11*
12DC 12 AC
resistor
Variable
resistor
scale
position
I
-
58
2.0
5.0
5.0
7.0
(T)
H (mm)
6CK65
Scale
position
(2)
7.0
V75
5.0
6.0
4.0
v85
>v90
a-95
vlOO
3.0
2.5
2.0
1.5
'vllO
0.5
1.0
Setting of RV5
when the spindle
Set RV5 according to the spindle HIGH revolutions N
HM
2,000
NHM
(rpm)
Scale
position
rated revolutions.
O/
'YJ
'v
2,200
2,500
2,700
3,100
3,500
4,000
7.5
6.5
5.5
4.5
3.5
2.5
4,500
5,000
5,500
6,000
2.0
1.5
1.0
0.5
RH/L
Scale
position
HIGH/LOW reduction
gear ratio R
H/L
-2.0
-2.2
-2.5
-2.8
-3.2
-3.7
-4.4
-5.3
-6.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
9.5
-7.0
10
7
0
9
2
1
0
10
59
Set the teat mode for the following adjustments by shorting SH01 pins.
Name of
Item
variable
resistor
RV1
Item
to
RV2
RV3
(specification)
TS OFFSET
Tachogenerator
(Compenoffset
sation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)
MS PEAK LEVEL
MS signal ampli
tude value.
Adjusting method
Conditions
be adjusted
(initializing
button)
SLOWDOWN REFERENCE
flickering.
See 7.3.2 (3)
Slowdown speed
reference.
RV4
tude value.
RV5
SLOWDOWN TIME IN
HIGH MODE
LED4 (SLOWDOWN
PERIOD) should
Slowdown time in
clutch (gear) high
mode
clearly light at a
moment just before
is OFF (option).
RV6
RV7
GAIN (H)
Position loop
gain.
Same as specified
above.
IN-POSITION (H)
Spindle stop
position (H)
Same as specified
above.
SLOWDOWN TIME IN
LOW MODE
RV8
Slowdown the in
clutch (gear) low
mode.
to
60
LED (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
(See item 5 in this
table. )
Name of
Item
variable
resistor
10
Item
RV9
GAIN (L)
Position loop
gain.
Same as specified
above
RV10
IN-POSITION (L)
Spindle stop
position (L)
Same as specified
above
11
12
13
RV11
Adjusting method
Conditions
adjusted
to be
(specification)
RV12
HIGH GAIN DC
High gain.
RV12
HIGH GAIN AC
AC
High gain.
(IN-POSITION)
POSITION SHIFT
Spindle stop posi
tion shift.
DC
Standard adjusting
value: 7 divisions.
Standard adjusting
value: 7 divisions.
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
61
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Fig. 7.3.2 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A20B-0008-0030)
7.3.3 Setting and adjustment of spindle orientation control circuit in 2-step spindle speed for high speed
1/2/small
1-2
01
02
03
Remarks
Function
2-3
(Note 2)
Rotates
counterclockwise
given.
63
effective.
Setting
(Note 1)
Function
SH
1-2
2-3
04
in general, the
5 sec
initial speed is about
300 rpm without limita
tion.
spindle
05
Remarks
of the
Lighting
color
LED
Display contents
ORIENTATION
(Orientation in progress)
Green
LOW
Green
Description
MS PEAK LEVEL
Green
64
Lighting
color
Description
LED
Display contents
SLOWDOWN PERIOD
(Low-speed rotation period
adjusting indicator)
Green
IN POSITION FINE
(In-position adjusting
Green
indicator)
IN-POSITION
TEST MODE
when the
on the
->
Green
Red
(In-position in progress)
flux
within the
variable
RV
1*
2*
5.0
5.0
6*
7*
9*
5.0
5.0
5.0
10*
II*
12DC 12 AC
resistor
Variable
resistor
scale
position
65
5.0
5.0
8.0
(T)
H (mm)
Scale
position
(2)
*50
*55
*60
*65
*70
*80
*90
*100
*110
9. 5
7. 0
5. 0
4.0
3. 0
2. 5
2.0
1.5
1.0
1.0
Setting of RV5
Set RV5 according to the spindle HIGH revolutions N
when the spindle
HM
motor turns at the rated revolutions.
NHM
(rpm)
Scale
position
(3)
40*45
6,000
'b
<b
6,500
7,000
7,500
8,000
8,500
6.0
5.0
4.5
4.0
3.5
Setting of RV8
Set RV8 according to the spindle
,
H/L
Scale
position
a,
'b
9,000
3.0
2.5
2.5
HIGH/LOW reduction
2.0
gear ratio R
H/L*
*2. 2
*2.5
*2.8
*3. 2
*3.7
*4.5
*5.0
*6. 0
*7.0
2. 0
3.0
4.0
5.0
6.0
7. 0
8.0
8.0
9.0
4
V
1.0
7
B
1
0
10
66
Set the test mode for the following adjustments by shorting SH01 pins.
Item
Name of
variable
resistor
RV1
Item
adjusted
be
to
TS OFFSET
Tachogenerator
(Compenoffset
sation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)
RV2
MS PEAK LEVEL
MS signal ampli
tude value.
RV3
Adjusting method
Conditions
(specification)
(initializing
button)
SLOWDOWN REFERENCE
Slowdown speed
reference
RV4
tude value.
5
RV5
SLOWDOWN TIME IN
HIGH MODE
Slowdown time in
RV6
GAIN (H)
Position loop
gain.
LED4 (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
Same as specified
above
RV7
IN-POSITION (H)
Spindle stop
position (H)
RV8
Same as specified
above
(IN-POSITION)
SLOWDOWN TIME IN
LOW MODE
Slowdown the in
67
LED ( SLOWDOWN
PERIOD) should
clearly light at a
moment just before
Name o f
Item
variable
resistor
10
11
12
13
RV9
RV10
RV11
Item
GAIN (L)
Position loop
gain.
Adjusting method
(specification)
Same as specified
above
IN-POSITION (L)
Same as specified
Spindle stop
position (L)
above.
POSITION SHIFT
Spindle stop posi
tion shift.
RV12
HIGH GAIN DC
DC
High gain.
RV12
HIGH GAIN AC
High gain.
AC
Conditions
to be adjusted
Standard adjusting
value: 7 divisions.
Standard adjusting
value: 7 divisions.
After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.
68
+150
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7
6
INDICATORS PCR ADJUSTING
TEST MDE
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Fig. 7.3.3 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A20B-0008-0031 )
7.3.4 Setting and adjustment of spindle orientation control circuit in case of 3-step spindle speed change
this circuit.
Note) Be careful since the maximum spindle revolution range is limited at each
speed change step.
Maximum spindle
revolution range
High speed
4000
Medium speed
1000
Low speed
250
8000 rpm
2000 rpm
677 rpm
Symbols
Lighting
color
Description
LED1
ORIENTATION
Green
LED2H
GEAR/CLUTCH
Green
LED2M
LED2L
set to
LED3
MS PEAK LEVEL
Green
LED4
SLOWDOWN PERIOD
Green
LED5
IN-POSITION FINE
Green
LED 6
IN-POSITION
Green
mode.
LED 7
TEST MODE
Red
70
3) Adjustments
Observe the following procedure in the test mode after turning on the power
supply.
Item
Variable
resistor
RV1
Adjustment item
Conditions
Adjusting method
TS OFFSET
Tachogenerator
(Compenoffset
sation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)
MS PEAK LEVEL
MS signal ampli
RV2
tude value.
RV3
SLOWDOWN REFERENCE
(Slowdown speed
reference. )
RV4
RV5
SLOWDOWN TIME
Repeat turning on
(HIGH)
(Slowdown time)
RV6
GAIN (HIGH)
(Position loop
to such an extent as
does not cause any
gain)
RV7
IN-POSITION (H)
(Spindle stop
position adjust
ment)
Same as above
RV8
SLOWDOWN TIME
Repeat turning on
and off SWI, while
LED2L (clutch (gear)
LOW) is lighting.
Same as in item 5 in
this table.
(LOW)
(Slowdown time)
RV9
GAIN (LOW)
(Position loop
Same as in item 6 in
this table.
gain)
71
Item
Variable
resistor
Adjustment item
10
RV10
IN-POSITION (LOW)
Conditions
(Spindle stop
position adjust
ment)
Adjusting method
Repeat turning on
and off SW1, while
LED2L (clutch (gear
LOW) is lighting.
Same as in item 7 in
this table.
11
RV11
SLOWDOWN TIME
(MEDIUM)
(Slowdown time)
Repeat turning on
and off SW1 while
LED2M (clutch (gear
MEDIUM) is light
Same as in item 5 in
this table.
12
RV13
GAIN (MEDIUM)
(Position loop
gain)
ing.
Same as in item 6 in
13
14
RV14
this table.
IN-POSITION
(MEDIUM)
(Spindle stop
position adjust
ment)
RV11
Same as in item 7 in
this table.
POSITION SHIFT
(Spindle stop
position shift)
position can be
finely adjusted down
to
+1
angle
at
spindle
spindle.
15
RV15DC
HIGH GAIN DC
High gain
Adjustment using DC
spindle servo unit.
Standard adjusting
value: 0 division.
16
RV15AC
HIGH GAIN AC
High gain
Adjustment using AC
spindle servo unit.
Standard adjusting
value: 7 divisions.
RV3, 4 scale
50
60
70
80
90
100
110
120
9.5
6.5
4.5
3.0
2.2
1.5
1.0
0.5
Spindle
(H)
,7
3.
2
i
.8
10
Variable resistor
scale divisions
.Magnetizing element
Sensor
H (mm)
72
/
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RV 2
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RVl 3
RV9
RVl 4
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9402 SH04
MADE IN JAPAN
SH03
3
7
5
14
B
1 CNA
SHIFT
Set the mode to TEST mode (LED7 ON) after shorting setting terminal SH01
pins
Release setting terminal SH04 1-2 and 2-3 pins to release the speed
limitation of orientation.
The spindle position loop gain can be obtained by the following formula.
(sec_1)
K (H or L) = N (H or L)
55
s
P
where K (H) : Position loop gain when the spindle is set to HIGH gear
(clutch).
K (L) : Position loop gain when the spindle is set to LOW gear
(clutch).
74
II.
1.
OUTLINE
380/415V
1.1 Configuration
The
AC380/415V AC spindle
Model Name
Model 30
Model 40
2.
Specification
DWG No.
Unit DWG
No.
A06B-6054
-HO 30
A06B-6054
A06B-6054
-H040
A06B-6054
-C040
PCB
DWG No.
-C040
A20B-1001
-0620
ROM
Specified
DWG No.
Classification
A06B-6054
-C530
JUA
A06B-6054
-C540
JUB
3.
INSTALLATION
supply line, power line and signal line connections, refer to the
A single-phase AC220V power supply line
connection is added to this unit. The fan for AC spindle motor cooling employs
a 3-phase motor.
For a signal line soft start/stop cancel SOCN is added
thereto.
For power
77
4.
Setting
terminal
Setting at
Contents
shipment
from factory
Setting
number
SI
S2
Machine ready
signal (MRDY)
Analog over
Used
OFF
ON
Used
OFF
0] ON
OFF
Same as the
ON
0]
Velocity
command signal
ON
0]ON
Not used
OFF
0o-l
Use of
external
analog voltage
command
Use of R01
ON
ON
OFF
OFF
0JON
o
|]J0N
ON
R12 commands
Setting of
velocity
feedback
ON
Used
above
S5A
S5B
0
o
Not used
S4
OFF
' ON
Not used
ride
S3
0 1
S5A
S5B
2000 rpm
OFF
OFF
3500 rpm
ON
OFF
4500 rpm
OFF
ON
Not used
ON
ON
amount to
rated command
S8
Delay time
required until
motor is de
energized
0 sec/option
OFF
0
o
0.2 sec/
standard
ON
78
0]ON
ON
(Note 1)
Setting at
Setting
terminal
number
Sll
Soft
start/
shipment
from factory
Setting
Contents
0.6
8 sec
3.5
40 sec
stop time
constant
switching
(Adjust by
RV20)
Note 1) Insert a short bar without fail even when setting is turned off.
set
Variable
resistor
number
Use
Standard adjustment at
shipment from factory
Setting
change method
RV3
See appendix 8.
RV4
Speed detection
level
See appendix 8.
RV5
See appendix 8.
RV20
Soft start/stop
time constant
adjust
See appendix 8.
(Note 1)
79
Variable
resistor
number
Use
Adjusting method
RV1
See appendix 8.
RV2
See appendix 8.
RV9
See appendix 8.
(Note 2)
Rll
See appendix 8.
(Note 2)
R13
See appendix 8.
Note 1) For details, refer to the "PCB Adjustment" in Appendix 8 in this manual.
Note 2) Adjust the number of revolution both in the forward direction (CCW) and
the reverse direction (CW) , using RV9.
80
5.
81
III.
1.
OUTLINE
This is the manual that describes maintenance of digital AC spindle servo unit
(MODEL 3
22).
1.1
Configuration
Digital AC SPINDLE SERVO UNIT consists of unit part, printed circuit board, and
ROM.
Table 1.1 Element of configuration
Name of
AC
spindle
servo
Specification of
spindle servo unit
Specification
of unit part
*Note
*Note
A06B-6055-H103#H500
A06B-6055-H203#H500
A06B-6055-H103
A06B-6055-H203
unit
MODEL 3
6000rpm
MODEL 6
A06B-6055-H106//H501 A06B-6055-H106
6000rpm
A06B-6055-H206//H501
A06B-6055-H206
MODEL 8
A06B-6055-H108//H502
A06B-6055-H208//H502
A06B-6055-H108
A06B-6055-H208
4500rpm
6000rpm
A06B-6055-H108//H503
A06B-6055-H208//H503 1
MODEL 12
4500rpm .
A06B-6055-H112#H504
A06B-6055-H212//H504
MODEL 12
A06B-6055-H112#H505
A06B-6055-H212//H505
MODEL 8
6000rpm
MODEL 15
A06B-6055-H115//H506
4500rpm
A06B-6055-H215//H506
A06B-6055-H112
A06B-6055-H212
A06B-6055-H115
A06B-6055-H215
Specifi
cation of
printed
ROM
circuit
board
Specifications
Type
A20B-1001
-0120
A06B-6055-H500
9600
A06B-6055-H501
9601
A06B-6055-H502
9602
A06B-6055-H503
9603
A06B-6055-H504
9604
A06B-6055-H505
9605
A06B-6055-H506
9606
A06B-6055-H507
9607
MODEL 15
A06B-6055-H115//H507
6000rpm
A06B-6055-H215(/H507
MODEL 18
A06B-6055-H118//H508
A06B-6055-H218//H508
A06B-6055-H118
A06B-6055-H218
A06B-6055-H508
9608
4500rpm
MODEL 22
A06B-6055-H122#H510
9610
A06B-6055-H222#H5 10
A06B-6055-H122
A06B-6055-H222
A06B-6055-H5 10
4500rpm
High
speed
MODEL 3
12000rpm
A06B-6055-H103//H512
A06B-6055-H203//H512
A06B-6055-H103
A06B-6055-H203
A06B-6055-H5 12
9612
A06B-6055-H108//H513
A06B-6055-H208#H513
A06B-6055-H108
A06B-6055-H208
A06B-6055-H513
9613
High
speed
MODEL 6
12000rpm
Note) Upper:
Lower:
85
2.
3.
INSTALLATION
See this
The same interface as for the conventional model is applied.
maintenance manual, item 4 in Chapter I, for procedure of installation, wiring
connection of power supply, and AC spindle motor connection.
86
4.
SETTING
Setting and
Setting is the same on the unit as for the . conventional model.
setting
been
into
changed
parameter
board
has
adjustment of the printed circuit
the
See
volume,
however.
with
from setting by short pin and adjustment
following instructions for setting.
4.1 Method of Parameter Setting
4.2 Number and Contents of Parameter
4.3 Rank at Setting
Display
oOOOQ
O uu uu
Setting switch
HE
UP
o
1) For checking present mode
a) Number of rotation is shown (in five digits) on the display normally.
Present mode number is indicated when "MODE" key is turned ON.
Mode number is indicated in two digits as
"F-XX".
of
"DOWN"
UP
'Q
"DATA" key
simultaneously
SET
to
"DOWN"
87
i) More modes are continuously increased when "DOWN" key is kept ON with
"MODE" key ON.
j) Data is displayed (in four digits) 0.5 second later when "MODE" key is
turned OFF.
k) Rotation number display is made in about 10 seconds after data display is
made
When all the switches are turned off, rotation number is displayed finally no
what the mode may be.
matter
key is ON.
up
"DOWN"
key is ON.
"DATA" key
SET
change
for
to
Mode number
F-00
2) Machine ready signal (MRDY) :
Mode number
F-01
Explanation:
Contents of data
Use/Non-use
Contents of data
0, 1 (Standard setting:
0001
...
88
Data
1
0
1)
3)
F-02
Contents of data
0, 1 (Standard setting:
0001
Explanation:
1)
Data
1
...
0, 1 (Standard setting:
0001
F-03
Explanation:
Caution:
Contents of data
1)
Data
120%
100%
1
0
When velocity override is not used for the mode F02 setting data =
0, set "0" into the setting data.
Mode number
F-04
Explanation:
Contents of data
0, 1 (Standard setting:
0001
0)
Data
0
1
Mode number
Contents of data
F-05
Explanation:
Standard specification
High-speed specification
Setting data
5000 rpm
10000 rpm
6000 rpm
12000 rpm
15000 rpm
20000 rpm
- 89 -
Mode number
F-06
0000
Explanation:
Contents of data
No other
function.
A. Output
Contents
Output limiting is not made.
acceleration/deceleration.
acceleration/deceleration.
Setting data = 1, 2, 3
Output
Pm
1 1 0 096
(F - 0 7)
x Pm
Pou t=
1 0 0
Nb
Nm
Number of rotations
Setting data = 4, 5, 6
Output
Pm
1 0 096
(F-07)
x Pm
Pou t=
1 0 0
0)
Nb
Nm
Number of rotations
90
Mode number
0100
F-07
Explanation:
Contents of data
0005
F-08
Explanation:
Contents of data
Mode number
5)
Use/Non-use
of
motor
supply
power
(MRDY)
Mode number
F-09
Explanation:
Contents of data
0, 1 (Standard setting:
0000
0)
It
is
used
when
contactor is expected.
Data
1
0
...
Mode number
F-10
Explanation:
Contents of data
0128
91
F-ll
Explanation:
Contents of data
F-12
Explanation:
Contents of data
0
Mode number
F 13
Explanation:
Contents of data
motor
F-14
Explanation:
Contents of data
motor
Mode number
F-15
Explanation:
Contents of data
92
Mode number
0015
F-16
Explanation:
Contents of data
Mode number
0003
F-17
Explanation:
Contents of data
3)
Detection range = Maximum number of revolution x less than the (Set data)%
19) Setting of torque limit value
Mode number
F- 18
0050
Explanation:
Contents of data
is made.
Torque limit value = Maximum rated torque x (Set data)%
20) Setting of
acceleration/deceleration
Mode number
F-19
Explanation:
time
Contents of data
93
stop
to
Mode number
F-20
Explanation:
Contents of data
F-21
F-22
Contents of data
Contents of data
Mode number
F-23
Contents of data
Mode number
F-24
F-25
0030
F-26
0030
94
Contents of data
Contents of data
Mode number
LOW gear
Contents of data
Mode number
HIGH gear
HIGH gear
(CTH = 1)
Mode number
0030
F-27
Contents of data
LOW gear
(CTH = 0)
Mode number
0030
F-28
Contents of data
F-29
Explanation:
Contents of data
0 - 255 (Adjustment at
Shipping: about 128)
0128
Mode number
F-30
Explanation:
Contents of data
8191 (Adjustment at
0
Shipping: about 3990)
3990
Mode number
F-31
Contents of data
0000
0)
Data
Explanation:
....
F-32
Contents of data
95
Mode number
F-33
Contents of data
0010
Mode number
0100
F-34
Explanation:
Contents of data
0
II
Mode number
0075
F-35
Explanation:
Contents of data
Rank
Mode number
F-01
Setting of
F-02
Setting of
use/non-use
F-03
F-04
Contents
96
of override function
Rank
Mode number
F-13
F-14
F-15
Contents
Rank
Mode number
F-16
F-17
F-18
F-19
Setting of
F-20
F-09
Use/non-use
F-35
Contents
acceleration/deceleration
time
97
5.
Alarm contents
Alarm
Alarm display
Alarm contents
output
code
AL-01
Motor is overheated.
AL-02
No. 2
AL-03
No. 3
AL-04
No. 4
AL-06
No. 6
AL-07
No. 7
AL-08
No. 8
AL-09
No. 9
AL-10
No. 10
AL-11
No. 11
AL-12
No. 12
AL-13
No. 13
AL-16
AL-17
AL-18
AL-19
AL-20
AL-21
(Thermostat operates)
.
.
0\k
0A
QY
98
No. 1
Alarm
Alarm display
Alarm contents
output
code
AL-22
AL-23
AL-14
AL-15
99
No. 13
6.
Replace the two ROMs and NVRAM for parameter to new PCB, when change the PCB.
After changing the PCB, perform the adjustment of F29 (speed offset) and set the
adjustment data.
See item 6 in Chapter I for other contents.
7.'
100
IV.
1.
OUTLINE
This material describes the maintenance of digital AC spindle servo unit model
IS, 1.5S, 2S , 3S, 2H, and 2VH.
1.1 Configuration
A digital AC spindle servo unit is composed of unit part, PCB part, and ROM.
Name
Model 1
8000 RPM
Specification
Unit
specification
PCB speci
fication
ROM
A06B-6059-H501 9801
-0200
+
Model 1.5S A06B-6059-H002//H508 A06B-6059-H002
8000 RPM
A16B-1100
-0240
A06B-6059-H508 9808
Model 2S
8000 RPM
A06B-6059-H002#H502 A06B-6059-H002
A06B-6059-H502 9802
Model 3S
6000 RPM
A06B-6059-H003//H503 A06B-6059-H003
A06B-6059-H503 9803
Model 2H
15000 RPM
A06B-6059-H002//H505 A06B-6059-H002
A06B-6059-H505 9805
Model 2VH
20000 RPM
AO6B-6O59-HOO30H5O7 A06B-6059-H003
A06B-6059-H507 9807
103
2.
3.
INSTALLATION
104
4.
SETTING
The setting on the unit is the same as conventional digital AC SPINDLE SERVO
UNIT (MODEL 3-22).
4.1 Parameter Setting Method
4.2 Number and Content of Parameter
4.3 Setting Rank
4.4 Setting Method of Short Pin
4.5 Adjustment Method of Variable Resistor
Display part
88888
Setting switch
Sy
MODE U P
\TAlD0WN
105
Mode number
Display data
(Five digits)
F-00
Contents of data
(rpm)
2)
Use/no
Mode number
Display data
(Five digits)
F-01
0001
Explanation:
Contents of data
0, 1 (Standard setting:
0)
1
0
Mode number
Display data
(Four digits)
F-06
0000
Explanation:
Contents of data
0 to 6 (Standard setting:
0)
stop)
B. When the motor
the
rated output
rotation (Setting data:
and
106
output
2 or 5)
is
limited
during
steady
C. When the same motor and amplifier are used to operate the
machine as a different output specification machine (Setting
data: 3 or 6)
Setting data
Content
Item
Pattern 1
Patter 2
Output
Catalog description
value
Pm
100%
Pout
_ [ F-07 ]
100
x Pm
Nm
Nb
Speed
Catalog description
value
Pm
n 100%
Pout
Nm
Nb
Speed
107
[F-07]
x Pm
100
Mode number
Display data
(Four digits)
F-07
0100
Explanation:
Contents of data
0 to 100 (Standard setting:
100)
Mode number
Display data
(Four digits)
F-08
0005
Explanation:
6)
Use/no
Contents of data
0 to 255 (Standard setting:
5)
The delay time from 0 speed signal detection to the motor power
interception is set.
Delay time = (Setting data) x 40 msec
use of the motor power interception by the machine ready signal (MRDY)
Mode number
Display data
(Four digits)
F-09
0000
Explanation:
Contents of data
0, 1 (Standard setting:
0)
function is
The
used
when it
is
that
the
presumed
electromagnetic contactor is switched frequently.
When the
machine ready signal (MRDY) is turned OFF, only motor power is
interrupted, and the electromagnetic contactor remains ON.
1
If this function is used
If this function is not used: 0
7) Adjustment of speed error offset at the time of the forward rotation command
(SFR)
Mode number
Display data
(Four digits)
F-10
0128
Explanation:
Contents of data
128)
108
8) Adjustment of speed error offset at the time of the reverse rotation command
(SRV)
Mode number
Display data
(Four digits)
F 11
0128
Explanation:
9) Adjustment of
(ORCM)
128)
Mode number
Display data
(Four digits)
F-12
0128
Explanation:
Contents of data
time of
Contents of data
128)
Mode number
Display data
(Four digits)
Contents of data
F-15
specification)
Explanation:
Mode number
Display data
(Four digits)
F-16
0015
Explanation:
Contents of data
15)
109
Mode number
Display data
(Four digits)
F-17
0003
Contents of data
3)
Explanation:
Mode number
Display data
(Four digits)
F-18
0050
50)
Explanation:
15) Setting of
Contents of data
acceleration/deceleration
Mode number
Display data
(Four digits)
F-19
0010
Explanation:
time
Contents of data
10)
Set this time when the acceleration time between the stop and
the maximum speed rpm is longer than 5 seconds.
Preset time = Acceleration time (sec) x 2
Mode number
Display data
(Four digits)
F-20
0060
Explanation:
Contents of data
60)
110
Mode number
F-21
Display data
(Four digits) 0020
Contents of data
20)
Mode number
Display data
(Four digits)
F-22
0020
Contents of data
20)
Mode number
Display data
(Four digits)
F-23
0040
Contents of data
40)
Mode number
Display data
(Four digits)
F-24
0040
HIGH
time:
LOW
Contents of data
40)
Mode number
Display data
(Four digits)
F-25
0010
Contents of data
10)
Mode number
Display data
(Four digits)
F-26
0010
Contents of data
10)
Mode number
Display data
(Four digits)
F-27
0010
Contents of data
111
10)
HIGH
time :
LOW
gear (CTH = 0)
Mode number
Display data
(Four digits)
F-28
0010
Contents of data
10)
detection
offset
adjustment.
26) F-30 is not used.
Mode number
Display data
(Four digits)
F-31
0000
Explanation:
Contents of data
0)
Mode number
Display data
(Four digits)
F-32
0010
Contents of data
10)
Mode number
Display data
(Four digits)
F-33
0010
Contents of data
10)
Mode number
Display data
(Four digits)
F-34
0100
Explanation:
Contents of data
100)
1.
112
Mode number
Display data
(Four digits)
F-35
0075
Explanation:
Contents of data
75)
Mode number
Display data
(Four digits)
F-36
0090
Explanation:
Contents of data
90)
Rank
Mode number
F-01
Content
Setting of the
use/no
Rank
Mode number
F-16
F-17
F-35
F-18
F-06 , 07
F-19
Content
113
Rank
Mode number
Content
F-20
F-09
F-36
SI
S2
S3
S4
S5
Setting
before
shipment
Contents
Test mode
TEST
DRIVE
Detector I Detector II
Setting
6000RPM
8000RPM
6000RPM
10000RPM
12000RPM
8000RPM
10000RPM
15000RPM
20000RPM
450RPM
Detector I. Gear
256 teeth
Detector II. Gear
128 teeth
OFF
ON
114
DRIVE
according
to each
model
OFF
RVl
Contents
direction
RV2
RV3
RV4
+5 V voltage adjustment
Adjustment to +5 V +0.1 V.
RV5
50%
RV6
speeds
Apply VCMD (velocity
command voltage) 25 mV
+2 mV to adjust the speed
rpm for each model
Model
Adjusted value
Maximum speed
1.5S, 3S,
6S
15+3 rpm
6000 rpm
IS, 2S, 3
20+4 rpm
8000 rpm
2H
37.5 +8 rpm
15000 rpm
2VH
50 +10 rpm
20000 rpm
115
5.
When faults take place, refer to item 3 in Chapter I in this manual according to
trouble conditions, and locate the cause and take proper corrective measures.
At that time, it should be noted that the following item are modified.
1) Change from alarm display using 4 LED's to Alarm No. direct display (AL-XX)
using 5-digit segments.
2) To reset the alarm, turn "MODE" and "DATA SET" ON at the same time.
3) The alarm contents are as shown in the table below.
Content of alarm
Alarm display
Content of alarm
AL-01
AL-02
AL-03
AL-04 to 05
(not used)
AL-06
AL-07
AL-08
(not used)
AL-09
AL-10
AL-11
AL-12
'
AL-13 to 15
AL-16 to 23
abnormal.
No display
116
6.
When replacing PCB, re-mount 2 ROM's and NV RAM (parameter memory element) on a
For other settings and speed rpm adjustment, for example, do this as
needed. For others, refer to item 6 in Chapter I in this manual.
new PCB.
7.
Refer to item 7 in Chapter I in this manual for the maintenance of the spindle
orientation control circuit and the adjustment.
Please refer to the appendix for other maintenance.
117
APPENDIXES
1
1
1
1
1
(a)
(b)
(c)
(d)
(e)
Fig. 1 (f)
Fig. 1 (g)
Fig. 1 (h)
Fig. 1 (i)
Fig. 1 (j)
Connection
Connection
Connection
Connection
Connection
employed)
Detailed connection diagram of spindle orientation with position
coder employed (when the synchronous feed is combined with a turning
machine, machining center, etc.)
Detailed connection diagram of spindle orientation using position
coder (when the spindle orientation only is used with the machining
center)
Detailed connection diagram of spindle orientation using position
coder (when the stop position is externally set)
Connection diagram of spindle orientation (when magnetic sensor is
used)
Detailed connection diagram of spindle orientation using magnetic
sensor)
121
K5
MR5 0LFH
Magnetics
cabinet
control
panel
a
CN3
K6
MR2 OLMH
Q[
K7
SMI
LMl
Crimp style
terminal
(T 1 3>
No-fuse,
breaker
AC
power
I
N3
NJ
3 phase
24
ov
4 8 0V
_Z.
G
.(*)
T1.
R
O O-K
I
iPower
I
(transformer!
o o
9(option) 6
S
*
K1
T
?
I
L-
O O-H
I
Crimp style
terminal
I
I
J
I
I
L_
33
j
I Fuse (5A) or
SARI
R0 1
37
2
SAR2
R02
TT
T
1B
R0 3 ARST1 SST 1
TtT
R0 4
37
R05
3H
TB OM,
CN2
CNl
20
ARST2 SST2
21
22
R08
_J 1
RO 9
1 2
T
CTM MRDY2
2T
25
9
ORCM1 TLM5
26
10
(J
SRV DAI
31
47
ESP 1 DA2
4B
32
E
ESP2
n
OS
ov
OH 2
IT
in
PB
TT
T1
K4
MR-20LFH
11
1_9
20
SS
i?
1H
K2
+5V
><
\v
T1
OM TB
2 SMI (screw
terminal
3 LMl
M3)
20 3
13
COM
18,
19
R
S
T
G
Crimp style
terminal
Power
Y
JL line
U
Tw
RB
RA
4
OV
8
SS
OH 1
OH2
Pin
350690-
V ,X
W,Y
U
Fan motor
cable
Housing
350782-1
G
G
Screw
terminal M6
FMA FMB
FMA
FMB
Screw
AC
Spindle motor
terminal
M4
V
VV
11
17
ALB
AL4
SDT 2
15
AL2
49
LL
LMl
IHI
SMI
CTH
JH
OM
14
ALl
To
TV
OHI
11
RB
16
15
SDT 1
CN2
TLMH TLMH
R06 ORAR1 OT
T
39
23
RO 7 ORAR2 MRDY1
Ttr
TT
PA
In
RA
Connector
housing
AC spindle motor
350720- 1
Socket
connector
350609-1 Signcl
3
2
1
+5 V
PD
PA
I0
CN3
T2
T2-I
K8
T 3 1
2
Crimp style
terminal
Crimp style
terminal
Resistance unit
15H
Standard ( lkW )
()
j No-fusc breaker
K3
K9
K5
MR50LFH
Magnetic
cabinet
CN3
control
panel
K6
MP2 0LMH
a
OM
K7
SMI
Crimp style lLMl
terminal
CT13)
ro
I
3-phase
6Power
transformeri
24 0V _s
Cj)(option) -Cj)
\
4 8 0V
G
*
i
O O
SARI
PA
0V
2
OH2
3 -i
R0 2
3 :>
R03
36
R0 4
37
R0 5
3H
SAR2
3
III
ARST1 SSTl
20
ARST2 SST2
5
21
6
R06
OT
23
23
RO 7 ORAR2 MRDY1
21
K1
(
17
RB
26
10
28
12
OVR2 ALM2
29
+1 5 V
n
+5 V
20
SS
13
OR
30
1 -t
DAI
OS
15.
SDT1
r,
1 OM
K2
\V
PA
+5V
RB
RA
OV
OH2
SS
OH 1
,Z
,Y
w
V ,X
2 SMI terminal
Screw
LMI M3)
terminal
M5
U
20 X 7
13
V
G
19 COM
T1
W
12
3
18
FMA
FMB
1 1
17
ALB
DA2
16
AL4
32
16
SDT2
15
II
14
AL2
8
AL1
10
Fuse holder
2
FMW
FMV
G
G
terminal M6
FMA
K3
FMB
Note 1
FMA FMB
FMA FMB
Screw
terminal
M4
AC
Spindle motor
FMU
K3
FMV
Note 2
FMW
Screw terminal
M4
CN3
G terminal is earthed
(screw terminal M6)
FMU
FMB
Housing
350782-1
Pin
3 50 6 90 1
Screw
terminal
TB
(screw-
48
OM
U
V
PD
Crimp style
ESP 1
18
ESP2
CTH
connector
MR-20LFH
a
i -j
19
AC spindle motor
Socket
K4
11
ai
LMl
a0
SMI
]D
OH 1
4
18
47
49
Crimp style
To
PB
Connector
housing
350720-1
350689- 1
CN2
SFR
ASi
SRV
15
RA
1B
TLMH TLML
22
ORAR1
45
terminal
R0 1
R12
6i-cTo-h
l
breaker
AC power
1 .1
R1 0 ORCM2 TLM6
1 3
11
27
R1 1 OVR 1 A LMl
No-fuse ,
UJ
42
CN2
33
to
T
G
cabinet
panel
PA
IS
SAR2
RA
OM
K7
SMI
TBl LMl
Crimp style
terminal
3-phase
2 4 0V
9 Power
Q (option) Q
O Of
4 80V
6I
I
l
1 transform !
O OiL
.1
R0 3
36
R0 4
s
K1
37
R05
19
ARST1 SST1
25
21
ARST2 SST2
0RAR1
OT
39
23
22
R 07 0RAR2 MRDYl
1 0
ROB
33
24
G
Crimp style
terminal
ia
in
PB
17
25
15V
+30
47
31
DAI
ESP 1 DA2
ia
is
+ 5V
20
HONDA V
MR-20RM1 W
SS
Crimp style
terminal
OR
14
OS
19 COM
13
12
18
11
17
ALB
1G
AL1
10
15
SDT 1
HONDA
MR-201
Screw, terminal
20
K2
Gj
1 OM TB
(screw
2 SMI
terminal
3 LMl M3)
T6
SDT 2
15
AL2
49
17
LMl
CTH
18
OM
14
OC
AL1
CN3
1
SUCN
MIO
U
FMU
FMV
K3
FMW
connector
5
12
19
K4
TB
11
RB
AC spindle motor
35 OG09- 1
MR-20LFH
32
50
OH 1
CTM MRDY2
SFR
8
SRV
SMI
OH 2
HOND.
MR-50RM CN2
26
I0
1.2.
RIO ORCM2 TLMG
43
21
11
R1 1 OVR 1 A LMl
44
28
12
R 1 2 OVR2 ALM2
5
13
29
ESP 2
TLMH TLML
38
RO 6
RO 9 ORCMl TLM5
(Tl-3)
35
Q[
MR20LMH
AC power
0V
SARI
CN3
No-fusebreaker
1
34
R0 2
50LFH
KG
14
ROI
MR-
Connector
Housing
350720-1
Socket
CN2
i
CNl
K5
Magnetic
cabinet
control
aa
CNl
/J!
lG
PB
PA
f 5V
RB
RA
B
SS
4
OV
OH 2
W,Y
G
Screw ter
minal M10
FMU
FMV
FMW
K10
AC
Screw
Spindle motor
terminal M4
Fan unit
or
FMB
Fuse holder
R
S
T
OH 1
V ,X
Gl.GS
FMV
FMW
350690- 1
Screw terminal M4
JlT2 |FMA
350782- 1
Pin
U ,Z
T1
Housing
Fan motor
CN1
K5
MR5 0LFH
Magnetic
cabinet
control
panel
CN3
K6
MR20LMH
Q[
OM
SMI
K7
TB LM1
Crimp style
terminal
No-fusebreaker
AC power
2 4 0V
\
4 80V
1 -phase
200V
220A
220B
R
S'
Of
o-w
Kl
16
19
R0 3 ARSTl
36
20.
R04 ARST2
37
21
R0 5 TLMH
38
22
R06 ORAR1
39
23
R 07 ORAR2
1 Q
ROB
41
R0 9
24
SSTl
17
RB
l8
OT
7
MRDY1
25
28
1 2
20
13
DAI
OR
11
OS
47
31
ia
30
48
32
16
SDT2
220B
OH 2
3
in
OH 1
4
4-5V
TB
MR-20RMI
HONDA y
SDT1
17
CTH
LM1
5Q
SMI
18
OM
K2
G
Crimp style
2 SMI
(screw
>C
terminal
M3)
HONDA
MR- 201
19 COM
12
V
W
18
G1.G5
11
4
3
14 AL1
1
OC
SOCN
CN3
FMU
FMV
Screw terminal
Ml 0
13
1 7 ALB
jo
16 AL4
9
15 AL2
8
\v
to
PB
PA
+5V
RB
9
RA
8
4
OV
7
OH 2
ss
OHl
Housing
350782- 1
Pin
350690- 1
U,Z
V ,X
W,V
G
Screw ter
minal M 10
terminal
TB
3 LM1
20
SS
1 OM
6
13
20
K4
motor
connector
5
12
19
AC spindle
350689- 1
MR-20LFH
+15V
220B
Socket
HOND.
MR-50RM CN2
CTM MRDY2
45
220A
0V
2
TLML
ESP2
Crimp
terminal
220A
PB
SFR
46
SRV
PA
ESP 1 DA2
Crimp style
terminal
14
SST2
.1
RA
ai
O O-K
3-phase
IS
SAR2
35
Rl 2 OVR 2 ALM2
34
ORCM1 TLM5
10
26
42
R10 ORCM2 TLM6
27
11
43
R1 1 OVR 1 ALM1
(Tl-3)
N?
Ui
ROI
l
SARI
R0 2
Connector
Housing
350720-1
CN2
33
K3
FMV
Screw
FMW
FMW
terminal M4
T1
Screw terminal M4
FMU T2
FMV
FMW
FMB
IFMA
K10
mm
Fuse holder
S
T2
FMU
G1 is connected with G2
220V
Fan unit
or
Fan motor
AC
Spindle motor
MR-50RMA
(*Nl\
NC or magnetic
sequence control
CN 1
5n
I9
I7
48
K.5
32
18
MR-5 0LFII
45
16
SMI
30
DA 2
l)A 1
15
1 fi
13
12
11
1 0
39
38
37
3 fi
35
34
33
R11
Rl 0
RO 9
RO 8
RO 7
RO 6
R05
R04
RO 3
R02
RO 1
29
31
CTM SDT2 S DT 1
OM
II
Rl 2
f- l 5
14
13
12
OS
OR
A LM 2
MR 20LMH
To magnetic
sequence
control
To NC
CNC
K8
]r
CN A, CNn
25
24
23
20
21
22
19
11
09
10
08
07
06
OT
04
05
03
02
01
19
18
OO
tPB
PD
13
12
MR-20LFH
CN A
20
l 2N
06
17
16
15
14
14
15
16
1 7
18
19
20
PA
PA
*SC
SC
OL
H1 2
HI 1
H1 0
HO 9
HO 8
HO 7
*
(
05
+ 511 + 511
10
09
08
NZX
i IB
HA
NZZ
07
to
2 fi
CN 9
CNR
J4
27
28
V OVR 1 OVR1 ORCM2 ORCM1 CTM ORAR2 ORAR1 TLMH ARST2 ARST1
08
04
03
02
01
+-5H
OH
OH
OH
01
09
10
11
13
12
02
03
04
05
06
07
HOG
1105
HO 4
HO 3
HO 2
HO 1
MR - 2 ORMA ( CNA , D )
Gear or belt
Spindle
motor
Position coder
Tool
Spindle
| CN A |
Orientation control
circuit A/D, AS/DS
IHLiiiA
=6 5
o
(09)
+5 V
I Open I
HB
-6-
(01)(02)(03)1 OM
(04)(05 )( 0 6
T0
+5V
g 511
OL
DO
=D 6
IP
Manual pulse
generator
A + 511 -
2N
point
(10)
To NC via connector
O NZX
CNB
(ID
NZZ
2:
--1
Ct=I
1-Wr-Q-
9
107)
| Open
i
| ioo
o ov
==
<S
(20)
+12N
oo
-f
IT
Shield grounding
-=$ MOV
ll( I 5 V )
4,000 rpm
6,000 rpm
position coder
signal input
i
(16)
PA
(17)
<f
(1
<J)
(19)
(14)
(15)
PA
A ( PA )
-6 N ( PA )
PB
c( PU)
Position coder
PB
K(
* PU )
SC
B( SC)
*SC
P(*so
Fig. 1 (f) Detailed connection diagram of spindle orientation with position coder employed
(when synchronous feed is combined with turning machine and machining centers etc)
127
+5 V
+SV is supplied by
[+5 V
5H
I
(
CNA
)(02)(03
(04)(05)(06
4)
( 20
OG
OV
y UH
+5H
-A
___
K ( OV)
Lower Ulan
400 mA
(+5V )
A 00
Position coder
( 16 )
A( PA)
(17)
-6 4=PA
N(*PA)
PB
C ( PB )
*PB
R ( PB )
SC
B( SC )
0 Short circuit
( 18 )
( 19 )
(14)
(15)
PA
*sc
c--
,\J
P(*SC)
Note) The cable length should be shorter than 20 m between the servo unit and
the position coder.
Fig. 1 (g) Detailed connection diagram of spindle orientation using position coder
(when spindle orientation only is used for machining centers)
128
Orientation
control circuit
CNA
+5 V
(0 1 ) ( 0 2 )( 0 3 )
I
+ V
OH
K (0V)
+ 5H
H ( +5 V )
5H ( 0 4 )( 05)(06 )
(20)
Position coder
00
ioo
Lower than
400 mA
<p ov
16 )
PA
f-
(17)
(IB)
PB
(19)
A( PA )
-6
N ( *PA )
-A
C( PB )
1 *PB
R ( *PB )
{ 14 )
-A
SC
(15)
*SC
B ( SC )
P(*so
| CNC )
( 07 )
-6-
2U
HO 2
(05)1 H03
V 04 )
(06)
Stop position
command signal
HO 1
Magnetic sequence
2 1 control circuit
2*
2
Converter circuit
4 096
'360
LMlk HO 5
(
C J)
( 20 )
16
H0 6
32
HO 7
64
H0 8
1 28
27
l 19 )
-a
( 1
H0 9
2 56
(17)1
HI 0
512
23
204 8
-18 0
1 024
- 9 0
5I2
-4 5
34 1
30
(16)1 HI 1
1024
HI 2
2048
2*
2
2 io
2"
l 1 4 ) 1 OL
Fig. 1 (h) Detailed connection diagram of spindle orientation using position coder
(when the stop position is externally set)
129
MR- 5 0 KM A
CN
NC or magnetic
sequence control
<s>
MR-50LFH
50
49
VSM1
I.M 1
47
48
46
45
44
43
'12
4l
40
39
38
37
36
35
34
33
SFR
SFH
R 11
HI 0
R09
R08
R0 7
R0 6
R05
R04
R0 3
R0 2
R0 1..
32
17
18
(Til
OM
15
16
29
DA 2 DAI
30
SDT2 S l)T 1
4 1 5V
14
13
OS
OR
26
27
28
25
23
21
21
19
20
22
OVR 2 OVH1 ORCM2 ORCM1 CTM ORAK2 ORAR 1 TLNH AKST2 ARST1
12
10
11
09
08
07
06
OT
05
03
04
TI,ML SST2
02
01
CN9
MR- 20RMA
CNA
I
LO
MR
19
20
ov + 1 5V
OO
13
07
17
18
12
06
10
04
14
15
LSB LS A MSB
I1
05
16
03
MSA
08
09
02
01
2 0 LFH
_I
Machine tool side
3 Gear or belt
Spindle
motor
i
=
t
Tool
Magnetizing element
<E>
Fig. 1 (i)
[Spindle
Amplifier
Magnetic sensor
| CN A |
U 4)
IIS
as
MSA
-0 MSB
L>
-A LS A
15-A
LS B
fR
J20
(Note)
OG
F Magnetic sensor
amplifier
ifi_ + 1 5 V
1?_A ov
-p*
ET
c
B
The cable length should be shorter than 20m between the servo unit and the magnetic
sensor amplifier.
131
diagram
(A06B-6044-H108.H112)
I
f
I
T2
Control circuit I
At 6B-I 100-0080
<ta$
I 2
T3
PCB
Control circuit 2
AI6B-1100 -00 9 0 -2
I
I
CN1
T1
I
U)
ro
RSICGUVW
CHI
TU CN2 CN3
I-
'-JT
dmW
'
nSTGGUVW
Cf/3
CN2 TO
-4 t=J [E=3 I
g g
CN1 CN3
CN2
TB
EE3
J i
Regenerative
resistor unit
J2.
To magnetic
control
panel or NC
To AC
motor
To AC
To magnetic motor
control
panel or NC
To AC To magnetic
3phasc AC Power cable
motor control
power supply To AC motor
panel or NC
To magnetic
control
panel or NC
220 V
D0S
AST
3-phase
AC power
supply
aw
200V
o u v
Power
cable
wfo" 5
!VIBI
Pan motor
To AC motor
[I
i
PCB
9
PCB
PCB
ii
CN 1
[I
CN2
CN3
123
U>
U>
magnetic
motor
CN!
magnetic
yj
725v
$ av
/I
T1
/_ 0 0 T2
Of V/VtyQ
T, 1
220V
To magnetic
control
panel or NC
To AC
control
panel
or NC
F F
Hi
HP
1 32 3
motor
2DOV
vwmi
ulfvy
nil .
5
S3W
T,
3-phnsc AC
Power
cable
Fan
motor
To AC
motor
motor
(in case of
model 40)
b.W
Power Fan,
cable
iH2lor
To AC motor
3-phase
AC power
supply
To AC
run
sa
I
"U
power supply
3-phasc
AC power
supply
CN3 CN2 TD
To
control
panel
or NC
SI
CN3
<f=)
To AC
To
CN1
CN2 TB
Use
Symbol
Specifications
specification
No.
For MODEL 1
(Lower than
5 KVA)
K1
K2
Cabtyre cable
JIS C 3312
4 conductors
I
T
37/0.26
1 2.0(4
(2.0mm3)
Crimp style
Crimp style
terminals
T2-4
terminals
T2-4
For MODEL 2
(Lower than
7 KVA)
Cabtyre cable
J1S C 3312
4 conductors
K1
K2
f
45/0.32
(3.5mm3)
Crimp style
terminals
T5.5-4
For MODEL 3
(Lower than
12 KVA)
4Z
1 4.00
Crimp style
terminals
T5.5-4
Cabtyre cable
JIS C 3312
4 conductors
K1
K2
A02B-0008-K853
7 m long
i
T
70/0.32
1 6.5 0
(5.5mm3)
15.5 0
Crimp style
terminals
Crimp style
terminals
T5.5-6
T5.5-6
For MODEL 6
(Lower than
16 KVA)
Cabtyre cable
JIS C 3312
K1
K2
A02B-0008-K854
7 m long
4 conductors
1
50/0.45
(8mnt3)
Crimp style
20 4Crimp style
terminals
8-6
terminals
8-6
For MODEL 8,
12 (Lower
than 25 KVA)
Cabtyre cable
JIS C 3312
4 conductors
K1
88/0.45
K2
(14mnt3)
Crimp style
terminals
14-6 (K2. Motive power line)
14-8 (Kl: Power line)
134
A06B-6044-K017
7 m long
24 0
Crimp style
terminals
14-6
A06B-6044-K018
7 m long
FANUC
Use
Symbol
For MODEL 15
(Lower than
30 KVA)
K1
K2
Heat-proof vinyl
cabtyrc cable
4 cores
A06B-6044-K019
7 m long
7/20/0.45
Crimp style
30 0
(22mm2)
terminals
22-8
For MODEL 18
(Lower than
38 KVA)
specification
No.
Specifications
R22-6S
Heat-proof vinyl
K1
K2
A06B-6044-K020
7 m long
cabtyre cable
4 cores
o-
Crimp style
terminals
38-8
terminals
38-8
K1
4 cores
-o
7/34/0.45
(38mm2)
Crimp style
38 0
terminals
K1
K2
Crimp style
terminals
38-8
38-8
and power
source cable
for MODEL 30
A06B-6044-K021
7 m long
Heat-proof vinyl
cabtyre cable
K2
Power cable
-O
34.1 0
7/27/0.45
(30mm2)
Crimp style
For MODEL 22
(Lower than
45 KVA)
Crimp style
terminals
(a) Conductor
7/34/0.45 (38mm2)
Crimp terminal T38-10
(b) Conductor
7/20/0.45 (22mm2)
Crimp terminal T38-10
135
Use
Symbol
Power cable
K1
and power
source cable
for MODEL 40
K2
FANUC
specification
No.
Specifications
Heat-proof cable for 600 VAC
Single wire (a) x 3 lines and
(b) x 1 line
(a) Conductor
19/20/0.45 (50mm2)
Crimp terminal T60-10
(b) Conductor
7/20/0.45 (22mm2)
Crimp terminal T38-10
136
2) Common line
The following cables are common to each model.
FANUC
Use
specification
Specifications
Symbol
No.
Spindle
servo unit
K3
(cooling
fan)
K4
servo unit
Attached connector
CN2
of spindle motor
(for signal)
4-paired
cable
Housing
350720-1
Contact
MR-20 LFH
made by Honda
Tsushin Co.
K5
shield braided
conductor
CN1
Power
CN3
magnetic
control
(for signal)
A06B-6044-K024
(basic)
MR-20 LMH
made by Honda
Tsushin Co.
K7
7 m long
100
T
Shielded 4-paired cable
0.3 mm5
AC spindle
servo unit
(for meter)
30/0.18
Crimp style
A06B-6044-K023
7 m long
MR-50 LFH
made by Honda
Tsushin Co.
K6
350689-1
servo unit
Speedmeter
load meter
PVC sheath
connector (basic)
Power
magnetic
control
(for signal)
A06B-6044-K200
7 m long
Shielded
motor
Spindle
terminals
T2-5
(2mm5)
Less than 10 0
AC spindle
Spindle
servo unit
Crimp style
37/0.26
terminals
T2-5
18,22,30,40)
Motor
side
<
t 10.5 0
Crimp style
(Except Model
A06B-6044-K022
7 m long
>
AC spindle
motor
Spindle
Spindle
servo
unit
side
(0.75mm5)
terminal
9.2 0
Crimp style
terminal
T14
Tl-4
137
Use
For motor
cooling fan
(for MODEL
18,22,30,40)
Symbol
K3
FANUC
specification
No
Specifications
Conductor
Outer cover
37/0.26 (2mm3)
PVC 010
t5
I
10.00 Crimp style
Crimp style
terminal
terminal
T2-4
T2-4
Resistor
unit
K8
>
AC spindle
servo unit
Crimp style
terminal
T5.5-4
Resistor
unit
Power
magnetic
control (for
thermostat )
i
12.00
Crimp style
45/0.32
terminal
T5.5-4
(3.5mm3)
K9
>
i
T
>
Crimp style
terminal
30/0.18
(0.75mm3)
Tl-4
138
8.8 0
<
Crimp style
terminal
Tl-4
5?
CN1
SUI lull
CN1
To magnetic
control panel
or NC
To motor
*
To motor
CN2
Raj
mu
CN3
u r
ss
Rat
RA
PA
)
ai aii SOT JZJT
os
OR
IcN 3 [ ] CN4
jCN2[] S
{TB|
II
il
4G
IK
In
I1
il
zx
P.C.B
SC
sx sc
IS
II
CN5
II
ruu
JJ
ulT
PY 3 1 PY >
UR
nT
OT
mi SSI
II I IlAjthot
1 [I
SIT
AX I AU All AU
an an ov
TB
CN6
1
1C
JX
it
tt
il
ISC ISC
BE
IB
it
IK IW1
SW|
1C
71
71
1C
It
AC
II
SE
war
CN7
_l_
10_
ICN4
II
11
II
IS
ISA ISt lB
IE
4B
4C
II
CN5
SE
IB
CN6
> [
JC
~
t |
IE II
OH
SU Lit
IE
IB
1C
CN7
siv SW1
SW2
A1
21
TE
S_i
CD3
19 ci
UZ
TM1
Z1
m,
MCC
Fl
WMCC
IA)<?
(2)
DM1
CMWV-JI
(1)
AC power
j" o-j(
'
200/220V s j i
50/60Hz T ! o-j.
SIC (2)
DB
MCC
rrt"Lc
C2
TM1
3C
i?
IE
3E
TM1
5C
iSJ
5E
L_A
(0
(2) OLI
CD 4
CD2
CDI
TR1
TM 1
2C
TM 1
40
2E
zzz
Cl
VD2
o-enp-o
--
GC
GE
-H
(P.G
T1
-a |U
(I)
AC
j|jvV_moto
TM1
cgicgi&i
DM
} CDI
cwinro
CD2
CD4
To CN2
TM
iiA
_,
( i ) ACR (2)
n
-5==3
-,d-o-rnr-o
<3)
<i> rT2)lA=5-o-ana-o-
Regenerative
discharge
resistor
1C
LJ
CN1
To magnetic
control panel
or NC
CN1
)
CM
cm
,CN3[] CN4
"7
iV'Ii
CN2
u
IT
ss
PB
RB
RA
PA
Ml,1.1.1.1.
IH
CN3
IT
it
li'l
LAcl
TB[]
P.C.B
1C
il | II
~Ta~
2C
2K
SC
IK
SC
3K
1C
il
II
4K
TB
l
il
II
II
lC ISC
10
1C
II
200
IK SW2 SWI
CN5
II
CN4
sw
7i
7C
4E
4B
6B
bC
it
tc
IIA
OU
SU
LU
ucc
14
CN5
il
l)
2E
2B
IB
IE II
CN6
JC
1C
>
IE
IB
1C
CN7
SWI
v
MC C
2*ra
c
7E
CN7
il
100 100 CD! CDS VDI VDl VD2 VtM OLI OL1
SW2
ov
Dili an
CN6
jcN2[]
To meter
II I
not
*
OVB OVR DR DR
OR OR TUi
DA: DAI IJV
i Icnikvi IIARI IARII II bn I m
I I
1
11 l
ID | j
| II I I I 4
5DT SOT OS OH ALMI ALMTU4 TUI UR UR ul
nT [TU4 SST S3T SAJI 5aK
IL 2
J DY1 DYI
2
I1 6
I
I
2
E
II
To motor
non R07
'
TF
Taa_
r&a
MCC
F7
(1)
-O
CM
(2)
(1)
(5)
(6)
R4
12)
0\-0
FAN
VDl
-6TMl
TM2
4S
TM3
ic
ai
MCC
CRM
F4b9
(2)
AC power
200/220V
50/60 Hz
__
'2)
A
IE
w
5E
(1)
OL2
o--o42)
P. G
Regenerative
control circuit
I2)0L1
CD2
ii)
ns
ID R6
CD4
F3
(1)
To CN2
TH
ID F2(zi
200T
T1
icm
12)
t-O IU
I (1) I
4-0 IV
I (2) I
4-0 I'V
i <a> i
\ 2005
tif
DM
TM 1
TM 2
TM 3
+ 7777
20
F6
Tip
A
2E
O-
MCC
-O
ca)
(4)
VD2
ii) MODEL 3
22
10J
4E
GE
41
AC
spindle
motor
r1-0 IG
F" [[1
13
FAN
fiC
3!
-6-
(2)
ASA
OL
SK
iS?
IE
O-wsHhO
6->
(1)
nr-_l
Hi o-r
sI
(A)
F5
OMCC
!
1-0
FMA
U6LI
FMD
IT
Oil I LU I
CN1
CN1
)l
In
I ' 'I
II
panel
ts
cu|cni|*f
.CN 3
os
OR
11
10
ALX
rui MR UR
S |pYI|PVt
|mi
nT
OI
IL
6K
13
II
4K
4G
IC
2K
SC
IK
3K
JG
1C
sut
sw
i)
__
Ir
10
TS
1C
71
IE '(I
1C
JE
41
IVA
TTT
ou
OI LU
cm
11
II
11
10
IRA IRI IW
4E
41
CN5
IE
31
JC
2E
IB
IT
IE
II
IC
CN7
CN6
(4)
MCC
-o CM
(2) (II
Ft
R3
FAN
VDI
fEO
TM1 ,2
mnJ
iSf
MCC
IE
F2
-cr-Cp
...
(1)
<ZItI31
(2)
(i)
200T
'>
0L2
3E
5E
control circuit
(3)
113
2Q0S
DM
:::
rr
THI
r.G
T1
R1
C D ?.[
CDtt
TM3 ,4
2C
TM7 , 8
TMU.10
4C
fiC
To CN2
TH2
ID
(2) C1'
555
(4) (2)
-o-TJU-o
F3
TM9.10
Regenerative
o-wvji-6
SK 12)
200R
TMS , 6
1C
lUT
(A
r
O-
II
II
(3)
(I)
200/220V s 1 ~
50/60 Hz TI1 0 ,
11
MCC
o
MCC
12)
IRC IRC
11
L__
HIp
F5Y6
Mi
RI
i>
SW1
(21
ti
200 700 CDS CD6 vni VD3 VD3 VD4 0L1 OU UCC CTU CD1 CD!
Z4
TB
i
11
CN7
4>*
an an ov
CN5
n
I
300
IK IWJ SWI
ICN4
AC power
PA
RA
CN6
I*
jcN2[]
{ TB| P.C.B
fcC
Tui TU4
I |i|
[ ] CN4
II
To meter
AJ
JV
To motor
|T
IT
To magnetic
, cocontrol
CN3
CN2
w
R2
W-l [o]u
AC
spindle
motor
TcM-r iV
o !vv
WHD
xrr
[=E[1FAN
-o FMA
+ a zr +
-o | FMB
2E
4E
4-0
MCC
'
VD2
(G) (5)
I
6E
j FMU
FMV
~ I FMW
T2
Electrolytic
capacitor
Transistor
Cl
TR1
DM1
Diode module
AC reactor
ACR
Transistor
module
TM1
TF
MCC
Magnetic
contacter
7
2_
T1
Fan
(Semiconductor module)
A50L-2001-0155/20D431
Fl
cS)
PCB
A16B-1100-0090~92
230V\ 200V
A60L-0001-0031/15A
142
A60L-0001-0031/5A
A60L-0001-0036/PC1-20
O/ /
:S't 1 Z 4
O
r
II
board)
e|
f;
v /
T*
-p
FAN
side of board)
F4 F5 \FG
C4
/
Radiation fin
Electrolytic capacitor
s,
(Each semiconductor
module)
-o
A60L-0001-0147
C5
Magnetic contactor
F7
MCC
Upper metal plate
;!!. Z 1
i
n
0
220V
TI
200V
- 143 -
A90L-0001-0191
(for model 3)
_i
Radiation fin
R
M
1
R
M
2
AC reactor
Magnatic
contacter
Electrolytic
capacitor
C4
ACR
MCC
Control power
transformer
TF
A60L-0001-0031/5A
A50L-2001-0155/20D431
Ta
M
FI F2 F3
220V
i#ff
-=2 200V
F
7
A60L-0001-0127/25FH75
A60L-0001-0147
A60L-0001-0197./PC1F-20
144
A60L-0001-0031/5A
F5, F6: Regenerative control circuit fuse
A60L-000 1-0036/PC1-30
0
*1. Z 4
if
EHi
=-
He
-P
J:
FAN
cl-
C4
Radiation fin
Electrolytic capacitor
C5
C6
A60L-0001-0145
Magnetic contactor
F7
MC C
[I 7r
AC reactor
AC R
R5
mi. zi-3
R7
R6
fi
Ti F3
lol
ollQllelleljellQ
0||0||0||[le||e
T1
220V
I (fi) s w
k_A
20DV
*1. Zl
A50L-2001-0062/44 1-12
145
A90L-0001-0099/A
s
R
M
*'X
Radiation fin
(Each semiconductor module)
R
M
2
AC reactor
Magnetic contactcr
ACR
C4
MCC
Electrolytic capacitor
C5
TF
A60L-0001-003I/5A
A
!QQI
@@@
FI
F2
Z1 ~ 4: Surge absorber
220V
F5
0
O
3: AC input fuse
A60L-0001-0145
F7
200V
FI
F6
ISW
F3
A50L-2001-0155/20D431
O;
A60L-0001-0197/PC1F-30
146
6) MODEL 15 (A06B-6044-H011)
A60L-0001-0031/5A
:lr 1- Z 4
Control power transformer TF
(below the fuse mounting boad) c
o/7
ppj4F
klr
/
t
e , e**\, i e
'
N.'
s. "
Fwr
/'"s
IMl
,1b
r 5 r
A9DL-0001-0099/A
c,~
if/
-Ti
F AN
C1-
r'a
C4
Radiation Fin
(Each semiconductor
module)
Electrolytic capacitor
C5
C6
Magnetic contactor
A60L-0001-0149
MC C
F7
o
Cement resistor
AC reactor
5S? 1-
Z 1~~3
ACR
Rt
R7
R6
(o '0
Gr
[r i
a w 2 20 V
72] 73]
E===3
A60L-0001-0149
*1. Z1
L-
()
<S>
-J
T1
T2
A50L-2001-0062/44M2
147
200 V
A90L-0001-0099/A
o
irp-3
C*-_ FAN
RM1
H
U
1
Radiation fin
(Each semiconductor
module)
R
U
2
\JL
F7
ir
Magnetic contactor
AC reactor
A C R
MC C
- 5: Surge absorber
A50L-2001-0155/20D431
Zl
TF
FS
!il
FI ~ 3: AC input fuse
A60L-0001-0149 (Model 18)
A60L-0001-0163 (Model 22)
[51
s)
FG
4 u 2D0V
bSW
r- O
Fq=
=
B|
Wi
no
T2
T1
A60L-0001-0031/5A
148
8) MODEL 30 (A06B-6044-H130)
A90L-0001-0096/C
0
Control power
transformer
|
TF
FAN
RM2
RM3
RM1
Radiation fin
Electrolytic
capacity
Ft
R3
Q=D
ACRj
Cl
)(
C3
MCC
Q=D
n
Magnetic contactor
AC reactor
A60L-0001-0183/225A
A50L-2001-0155/20D431
Z4: Surge absorber
A50L-2001-0062/441-12
Z1 Z2Z3
OOP
ram
R1 R2
1 Ft F3
F7B9 5
A60L-0001-0031/5A
G1
R S T
G2 U
W FMUMMA.
230
Tl
- 149
9) MODEL 40
A90L-O0QI-0Q96/C
I FAN I
<0
Control power.
transformer
TF
| RM2 || RM3~|
RM 1
Radiation fin
(Each semicondustor module)
R3
F4: DC link-fuse
A60L-0001-0183/260A
R1
Ft
R2
Magnetic contactor
Cl
C4
C2
C5
C3
C6
MCC
Electrolytic capacitor
AC reactor
ACR
wv
F5, 6 : Control power transformer
input fuse
F7~9: Fan motor input fuse
A60L-0001-0Q31/5A _
A60L-0001-0183/260A
F7.B.9.5.6
Gl
Ft IF2 F3
am]
T2
|VMV[Mu|v[wl[TTTn
L J
FMI.V.W.A.H
SWF
svw
<S> <3
60/
230/
50Hz 200
150
Drawing number
AI6B-1100-008D
CH29-:
Modified
drawing No.
Edition
]
/\
RC
N
5
@ 0V
rCLK
+3V
+1 5 V
-CH32
-CH25
-SLP
CH34C
"
5 R
CH2 2
CH24
CH26
CH3 3
24V
CH30CH3I-
[ffl]
[]
ROM
-] 5V
C
N
G
CH 4 0
CH39
CH38
CH42
0V
CH37
CH3G
CH35
CH4 1
[RVn
PIL ARARM
,8 4 2 1.
@[]RV7
O00OO
C N 9
- [1 RV5
~ [] RV 1 2
0V
CHI 5
[g]RV14
S8
-0
|[Q]RV3
SflRV4
-m
ss -ge
-0H
<&H]
S 7 SG
(Upper)
0-
R2-25
Receiver
DA converter
(CCD or CBI is
selectable)
Receiver
Input side
resistor
Receiver
RIB
contact
0V when
RV 1 0
RV1 1 B
CH4
sis
rOV
-ARS
-CHI 7
-CHI 8
-CH 8
RV1 1A
m RV9B
CCD
CH6
|[S]RV9A
[Q] RV8
-CH7
-CH5
CH 3
-CH2
-CHI
- <3[Q] RV 1 9
- [fflRVlB
'D
Rl 0 -
R2
contactor
closed
RV 1 3
s9
CBI
External
side
-CH2 8
-CH21
-CHI 1
-CHI 0
CHI 4
CH9
CHI 2 CHI 9 CH20 CH13-
+24V
I-CH23
CNI
SW
S3 S 2
-ffl RV2
SI S 4
-[] RV 1
TB
OV SM LM
CN2
CN3
/Alarm reset/
151
ii) A16B-1100-009CK92
Check
terminal
ri
Ivxl'"
Drawing
number
Variable
resistors
Edition
R[
Fuse
Modified
drawing No.
Power section
FG
RVl 5
HEAT SI NIC
CD3
AF1
Alarm fuse
DC link
current
detector
FF
I 1FF
|FD
RV25D
I lFB
N
4
I IfC
Transformer
CT
1 9B
1 9A
T1
Fuse resistor
PR 1
CZh
FR2
o
Relay
RL
230V
Fuse FI
200V
RV25A
CD 1
CD2
U phase
V phase
current
current
detector
detectoi
CD 4
DC link
voltage
detector
RV25B
Switch
sw
CRV
CRU
Control power
transformer input fuse
I 1f*
VDC
0V
I DC
152
RV2 5C
b) MODEL 322
. .. .,
R
~ 32, etc.)
Notes
..
r,
r
FA
Transformer
Power supply
heat sink
T1
RV15
00B
19 B
RV 17
CT
CH32
CN7
FDQ LT
Alarm fuse
AFl AF2AF3
FBO
FCQ
19 A
CH31
CH30
CH2 9
Transformer
CH2 8
-15
OV
+5
|)
+1 5
FH
ROM
CH 2 5 0 CH2 6
CH2 3 CH24
CH2 1 CH2 2
CHI 9 e CH20
CHI 7 CHI 8
+24
CLK
3
f- CHI
CHI 4
ARS
SLP
D
0
-a
- CHI 5
- CHI 6
CHI 2 - RV4
RV3
CHI 1 -
D
D
ISAMP2 ISAMP1
Relay
SL
C N 9
Indulatcd amplifier
g]RV14
PIT. Q>
AT .ARM a RV6
Display LED
cs
Version
FG CN6
T2
- RV1 3
S 6 L- RVl 2
RL
DQS7
n
0S5
CN5
RVl 1
gjRVIO
S10
RV9
I]RV8
RVl 6
LT
CHI 0 CH 9 -J
S8
S9
Drawing
number
Receiver
Pull up resistcr
in input side
(Upper)
+ 24V
R1-R24
irrr
(Under)
External
connection
side
OV when
contactor
dosed
JH1
..01
Alarm reset
switch
i i
CN 1
DA converter
(alternative)
Receiver
CN4
)> C B I
[ peep
1*11111
!?3B552Sg=|
* i i rii
CH8
OV
CH7
RVl8 RV19
CHlCH2{g[<g
CN 2
CH3-CH4 CH5CH6
1
OV SM LM
TB
LT
153
c) MODEL 30, 40
Notes!
terminals
Check
-~32,
Variable resistors
terminals
~
Q
(CHI
(RV1
[(13
(SI
Setting
etc.)
19)
7)
-i
n
FA
Transformer
FBQ
Power supply
heat sink
T1
BBS
Alarm fuse
FDQ LJ
AFl AF2AF3
RV 17
CH3 2
ARS
SLP
)>
FH
ROM
CHI 3
CHI 5
r CHI 6
-0
Relay
R9 RV 1 0
Gt RV 9
is RV5
V4
CH 12- 3 R
CH1 1 - 3 RV3
CHI 0 CH 9 J
D
0
RL
C N 9
S8
ISAMP1
- RV1 3
3 DQS7
3 n S 6 - RV 1 2
L
RV1 1
3 Qs 5
Display LED
Indulated amplifier
g]RV14
RV7
CH 2 5 CH 2 6
CH 2 3 CH24
CH21 CH2 2
CHI 9 CH20
CHI 7 e CHI 8
-f CHI 4
cc
f|
FG CN6
T2
+24
Transformer
OV
+5
+1 5
CLK
19B
CT
19 A
CH31
CH30
CH2 9
CH2 8
-1 5
CN5
S10
RV16
LJ
$9
Drawing
RV20
number
(Upper)
+2 4 V
R1-R24
(Under)
External
connection
side
OV when
contactor
closed
CN7
FC[]
RV 1 5
Sll
CH8
OV
Receiver
Pull up rcsistcr
in input side
| | | | If I
iii
DA converter
(alternative)
Receiver
SpfiSlIIIi.
'Sllmu
Hr . CN 1
/Ii ii i i i i i i i i
Alarm reset
switch
CH7
CN4
|)CB1
t)
RVl RV2
\ I
E333
CCD
DqDn
31.32,03,34
RV18 RV19
CHlCH2|g
-
CN 3
CN 2
LT
OV SM LM
TB
154
CL.
>
n
cn
>
N>
co
3
CL
H*
(D
S. s
v
co
o
o
(D
te
cn
5?
n
2:
j-t
to
rt
U)
Ol
f 0
CO
CO
>
n
*)
CH31 , CH26
CH30 , CH24
9
a
Ln
U1
OV
CHI
CH2
CH 13
O O
o o
P3
O
Drr
o
5P
o2
CO
r
to
>
CO
03
CO
--NiOpOroC-r to to
mu
-4 CD o <w M
*-**-
l)
"3
to
O O
CO
S 11
S 5A
S5B
CD
CH29.CH22
C/3
to
cr
p
o
X
to
MB
to
H-*
CN6
CN7
o oo o o
to
VQ
PP
b
cr
CL
a.
CN5
D3
u
[S
<
PP
CN4
K O
co
to
oo
ID
cn
CO
to
-4
to
h-*
OM tn
<
CO
O O O O O O
co
-3
CN12
PP
CNll
-l>Ln
<
PP
H*
rt
X)
(D
to
<
rt
co
Pd
to
CO
O
>
o
oooooooo oooooooooo
<=jpj
3
H*
CO
2o
CN 8
Heat sink
D 11|
+
u go
TO
FC
LT
FD
Alarm fuse
002
001
m@
i
Number
Drawing
number
-Q
0>
05
z
FG
goi
DisPlay
fl
Os' 6
Lr
Oo
H N Q
DA convertor,
one choice
out of two
fCBll
cim
oa
Setting
switch
[
of version
FE
02
[ROM] {ROM|
n,
CQ
~O
BBBBB
FA
Fuse
1
i
sN
go
CM 5
&.
J
IE
Lr
OSS
go OS
j> CCD |
J>o S
lo
Handing resistor
at receiver
input
Receiver
Receiver
|o
Og
SO 0
CM-I
SO
Check terminal
CN1
LT
OV SM LM
CN3
CN2
Connector for
control signal
Connector for alarm
contents signal
Terminal block
for speed meter
and load meter
Connector for
motor signal
A%
!
.S
156
ITB~I
f) Digital AC spindle servo unit (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)
F3A
ROM
001
ROM
002
SI
QF3E
DPIL
0
Display part
Drawing No.
and
Edition No.
Setting
QF3G
NVRAM
switch
RV1
CN9
I IRV2
I 1RV3
CN5
F2
ERO
VCMDO OCLK1
TSAO OSL1P
DS2
-15
OTS3/
DTDCO
RV5
LMO O
SMQ Oj-JRV6
0V O IU
S4
TS2
VDC
iwo Orv
PAPO 0+15
+24 0
_
CN1
OPBP
ORB
ORA
OPB
OPA
ODAZ
CN4
CN2
157
C/
ASQI.
MODEL
Itern Symbol
F13
3/6
-,2?
Ooo {
MODEL 8
joj
MODEL 12
Name
A06B-6044-H007 A06B-6044-H103
A06B-6044-H009 A06B-6044-H108 A06B-6044-H010 A06B-6044-H112
HI 06
H008
Fuse
A60L-0001-0127 A60L-0001-0147
A60L-0001-0145
MODEL 15
A60L-0001-0149 A60L-0001-0145
MODEL 18
A60L-0001-0149
MODEL 22
A60L-0001-0163
/25FH75
A60L-0001-0131/5A
F4a ,b
Fuse
F5 ,6
Fuse
A60L-0001-0197/PC1F-30
A60L-0001-0197 A60L-0001-0197
/PC2F-40
4
F7
Fuse
A60L-0001-0147 A60L-0001-0127
A60L-0001-0145
A60L-0001-0149
/PC2F-50
A60L-0001-0163
/25FH75
I
Ln
OO
Zl*v4
AFi
Alarm
fuse
A60L-0001-0046/3.2 (3.2A)
AF2 , 3
Alarm
fuse
A60L-0001-0075/3.2
Fa-h
Fuse for
A50L-2001-0155/20D431
(3.2AS)
A60L-0001-0175 (0.3A)
PCB
1
*
1/2/small
MODEL 3)
MODEL
Item
MODEL
MODEL 1
Symbol
MODEL 2
Small MODEL 3
Item
Symbol
Name
Name
MODEL 30
MODEL 40
FI
Fuse
A60L-0001-0031/5A
F1A,4
Fuse
A60L-0001-0183
Zl
Surge absorber
A50L-2001-0155/20D431
F59
Fuse
A60L-0001-003 1/5A
AFI
Alarm fuse
A60L-0001-0046/3. 2 (3.2A)
AFI
Alarm fuse
A60L-0001-0046/3. 2 (3.2A)
Fa-g
A60L-0001-0175 (0.3A)
AF2, 3
Alarm fuse
A60L-0001-0075/3. 2 C3.2AS)
ZK3
Surge absorber
A50L-200I-0155/20D431
Z4
Surge absorber
Fa-h
Fuse on PCB
A60L-0001-0175 (0.3A)
A60L-0001-0183
/225A
/260A
}
f
Itern
Symbol
(Note)
P.C.B.
MODEL
MODEL 3
MODEL 6
MODEL 8
MODEL 12
MODEL 15
MODEL 18
MODEL 22
A20B-0009-0533
A20B-1000-0693
A20B-0009-0534
A20B-0009-0538
A20B-0009-0539
Name
PCB
A20B-0009-0530
A20B-1000-0690
J10'
A20B-0009-0531
A20B-1000-0691
Jll
A20B-0009-0532
A20B-1000-0692
J02
J03
ROM
Memory element
TM
(1-12)
Transistor
module
A50L-000 1-0096 /A
SM
(1-3)
Thyrister
module
A50L-5000-0029/30
DM
(1-3)
Diode module
A50L-2001-0138
Diode
A50L-2001-0103/12JH11
Diode
A50L-2001-0103/12JG11
Diode
A50L-2001-0097/U06G
A50L-0001-0109
A50L-000 1-0096
A50L-0001-0109
J06
J05
J04
/A
A50L-5000-0029/50
A50L-5000-0029/80
A50L-2001-0 168
A50L-2001-0146
(1-3)
(4-6)
Ln
(7,8)
10
C
(1-3)
Capacitor
MCC
Magnetic
A42L-0001-0103
A58L-0001-0092 /A
A58L-0001-0146
A58L-0001-0165
A58L-0001-0166
contactor
A80L-0001-0276
11
TF
Transformer
12
FAN
Fan motor
A90L-0001-019 1
13
TH
Thermostat
A57L-0001-005 1
A57L-0001-0051
A57L-0001-0051
A57L-0001-005 1
/B100
/B90
/B100
/B95
A5 7 L-0001-0052
A57L-000 1-0052
/B150
/B150
A81L-0001-0076
A81L-0001-0075
14
ACR
AC reactor
15
SW
Toggle switch
A90L-0001-0099/A
A8 1L-0001-0077
A5 7 L-0001-0048 /A
A57L-0001-0028
A57L-0001-0046/150
A81L-0001-0080
A81L-0001-0063
A56L-000 1-0030
A50L-0001-0048
/2A
Note) Parts number in parenthesis are different depends on unit model.
Refer to the parts mounting label in the unit for the details.
A5 7 L-000 1-0046/90
1/2/small
MODEL 3)
MODEL
Item
MODEL
MODEL 1
Symbol
MODEL 2
Small MODEL 3
Symbol
Item
Name
P.C.B.
PCB I
P.C.B.
PCB II
ROM
Memory element
TM1
Transistor
module
A16B-1100-0090
J21
A 1 6B- 1100-009 1
J22
TR1
Transistor
A50L-0001-0I26
DM1
Diode module
A50L-2001-0138
Cl
Capacitor
A42L-0001-0142
MCC
Magnetic
A58L-0001-0207
contactor
9
10
MODEL 30
A20B- 1000-0700
MODEL 40
A20B-1000-0701
P.C.B
PCB
ROM
Memory element
Transistor
module
A50L-0001-0116
A50L-5000-0033
J07
A16B-1 100-0092
J23
TM
(1-22)
SM
Thyristor
(1-3)
module
DM
(1-3)
Diode module
D
(1-16)
Diode
A50L-2001-0103/12JH11
D
0-15)
Diode
A50L-2001-0103/12JG11
MCC
Magnetic
A58L-0001-0133
A58L-000 1-0159
contactor
/200V
/200V
J08
A50L-0001-0125
A16B-1100-0080
Name
TF
Transformer
A80L-0001-0486
ACR
AC reactor
A81L-0001-0083/3
A50L-2001-0171
TF
Transformer
A80L-0001-0276
10
FAN
Fan motor
A90L-0001-0096/C
11
TH
Thermostat
A57L-000 1-0028
12
ACR
AC reactor
13
SW
Toggle switch
A81L-0001-0078
A81L-0001-0079
A57L-000 1-0048 /A
APPENDIX 8
PCB ADJUSTMENTS
1) MODEL 3 to 22
The following table shows the adjustment of PCB in each AC spindle servo unit.
Don't change RV 7, 8,/419, 25AD variable resistors, since these parts have
already been adjusted by FANUC at the time of delivery.
Adjustment items
Measuring
terminals
Standard
Adjusting methods
No.
Symbol
RV1
Velocity command
voltage level
CH13-0V
RV2
Velocity command
voltage offset
CH13-0V
RV3
CH10-0V
RV4
Speed detection
level
CH9-0V
RV5
Torque limitation
level
RV6
Regenerative power
limitation
RV7
VF conversion
level (1)
CH23-0V
RV8
Speed detection
CH18-0V
1.38 +0.03 V at
forward rotation of
motor in 45 rpm.
Number of
setting
3
divisions
circuit setting
RV9
motor
revolutions
10
RV10
CH17-0V
Speed detection
offset
Lower than +1 V
11
RV11
Number of
adjustment
motor
revolutions
12
RV12
13
RV13
3
divisions
Number of
spindle
revolutions
... A16B-1100-0080 ,
A16B-1100-00900092
161
0533
No
Standard
setting
Measuring
terminals
Symbol
Adjustment items
14
RV14
LM-OM
10 + 0.1 V at
acceleration
15
RV15
+5 V voltage adjust
+5V-0V
5 +0.05 V
Adjusting methods
ment
4
divisions
16
RV16
Regenerative voltage
limitation level
17
RV17
VF conversion
level (2)
CH32-0V
RA offset adjustment
CH5-0V
18
RV18
24.5 kHz
at input
AC 200 V
be 50%.
19
RV19
RB offset adjustment
CH6-0V
20
RV20
0
divisions
constant adjustment
CH13-0V
pin Sll.
Short A side of Sll
0. 68 sec.
Short B side of Sll
3.540 sec.
Check waveform of
acceleration or
deceleration at
CHI 3 (VCMD).
...
...
21
RV25A . Current/voltage
detector offset
adjustment
CRU, CRV
IDC, VDC-0V
-D
onoV7
3
2
1
0
9
10
162
0 +2.5 mV when
spindle stop
When the velocity command voltage is 10 V, the motor rotates at the rated
speed
Item
Measuring
terminal
Offset
CH13-0V
Level
CH13-0V
Adjusting procedure
is sent.
Note) If the voltage at CH13 is +5.0 mV when the spindle rotates forward and
+5.0 mV +1.0 mV when the spindle rotates reversely, the offset error
becomes +1.0 mV when the velocity command voltage directions are inverted.
Voltage
X
Before
adjustment
After
X
< adjustment
Forward
rotation +8mV
--Reverse
rotation
Forward rotation
X +5 mV
/
Reverse rotation
+2mV
Item
Measuring
terminal
Adjusting procedure
Number of
forward
revolu
tions
Spindle
Number of
reverse
revolu
tions
Spindle
163
Item
Velocity
offset
Measuring
terminal
Spindle
(or
motor)
Adjusting procedure
45
40
I
~
35
I 30
s
25
20
15
I
10
I- "
I
I
I
1
1
x
4
I I
1
8
*1.6 7
o
2
1
8
9
10
164
10
*JJ
50
40
6)
T3
30
20
10
Standard setting 3%
1
1
1
1
4
6
5
RV4 scale divisions
_L
10
60
I 50
"c
40
rA
30
1
When TLML signal
is turned on;
i
a
c
20
10
U-
o
0
Standard setting
[ TLML
i
6
165
TLMH 18%
10%
i
10
In casE S 11:B
In case S11:A
/
10
40
<
8
.52
30
C/D
c/D
s
1
20
CJ
10
2
1
0
0
1
10
RV 20 scale division
Note) Soft start/stop time constant shows rising and falling time when set velocity
command voltage (VCMD) 0V to 10V or 10V to OV. Refer to next Figure.
10V
0V
I
Tr
Tf
166
2) PCB for
POT
name
type
scale
Observation
terminals
Standard
Adjustment standard
RV1
Voltage command
voltage lebel
5.0
CH13
RV2
Voltage command
voltage offset
5.0
CHI 3
Voltage difference = +1 mV at
zero velocity command of SFR
and SRV
RV3
Speed arrival
detection level
1.5 V
3.0
CH10
RV4
Speed detection
0.3 V
1.0
CH9
Torque limiting
Output
value
torque
525%
A specified torque L
of max torque, H -* 1050%
level
RV5
to
6.7 V
CH23
Low velocity
detection level
CHI 8
RV9
Velocity detection
level
Motor speed
RV10
Velocity detection
offset
CHI 7
RV12
Motor
rotation
RV7
ER VF conversion
ratio
RV8
7.0
5.0
RV13
Velocity offset
Motor
rotation
RV14
Calibration of
max. amplitude
LM-OM
10 V +0.1 V at deceleration
at acceleration (no torque
limit)
RV17
VF conversion
ratio of input
voltage
7.0
CH32
RV18
RA offset
compensation
5.0
CH5
Specifics
with CN2
RV19
RB offset
5.0
CH6
Ditto
0.0
CH13
CN7/CH8 duty
to
50%
compensation
RV20
Ramp time of
velocity command
167
CHECK TERMINAL
For the mounting positions of check terminals, see mounting layout of parts in
PCB in Appendix 6.
A20B-1000-06900693
a) MODEL 312
1522
MODEL
A20B-0009-0530MJ593
MODEL 30, 40
A20B-1000-0700, 0701
...
...
...
Name of
Name of
terminal
signal
CHI
DA2
CH2
DAI
Remarks
Signal data
D/A
converter output
10. 0V
10. 0V
voltage
CH3
PA
CH4
PB
PA leads PB by 90 in CW rotation
CH5
RA
A-phase reference
voltage
PA DC +25mV
CH6
RB
B-phase reference
voltage
PB DC +25mV
CH7
PSA
CH8
PSB
rotation
CH9
SDTRF
7.4V by RV4
CH10
SARRF
CH11
BUZY
Acceleration/
deceleration in
progress
"0,(-
ii
I
+10. 0V
; CW
CH13
VCMD
Velocity command
voltage
CHI 4
RVP
level
CH15
FWP
CH16
OV
PCB 0V
168
Name of
Name of
terminal
signal
CH17
TS1
Remarks
Signal data
output
Velocity feedback
F/V
CH18
TS2
CH20
TSA
Velocity feedback
signal
CH21
LTRF
Output torque
Output =
limitation voltage
CH22
CRU
C|V
| 1 8) / 10
CH21 +
x maximum output
Current/V
U-phase current
detection signal
0V is 10V,
CH23
ERP
VF conversion output
CH24
CRV
V-phase current
detection signal
See CH22
CH25
TRWF
CH26
CRW
W-phase current
detection signal
See CH22
CLK
CLK
Clock signal
+24
24V
+15
15V
+5
5V
0V
0V
PCB 0V
-15
-15V
-15V +4%
CH28
ER
Error voltage
CH29
UCM
CH30
VCM
CH31
WCM
CH32
24VP
24 V VFC output
19A
19A
169
MM'U
lOVp-p
10V
Name of
terminal
Name of
signal
Signal data
Remarks
CT
CT
OV
19B
19B
SLP
SLP
Slip frequency
Pulse width:
3.2ys
Name of
signal
CHI
DA2
CH2
DAI
Signal data
Remarks
D/A
converter output
10. OV
10. OV
voltage
CH3
PA
CH4
PB
PA leads PB by 90 in CW rotation
CH5
RA
A-phase reference
voltage
PA DC +25mV
CH6
RB
B-phase reference
voltage
PB DC +25mV
CH7
PSA
CH8
PSB
rotation
CH9
SDTRF
CH10
SARRF
CHI1
BUZY
Acceleration/
"O'1-
CH 13
VCMD
Velocity command
voltage
CHI 4
RVP
level
CH15
FWP
170
+10. 0V
deceleration in
progress
; CCW,
; CW
Name of
Name of
terminal
signal
CHI 7
TS1
Remarks
Signal data
Velocity feedback
F/V
output
CH18
TS2
signal
CH20
TSA
Velocity feedback
signal
CH21
LTRF
Output torque
Output =
limitation voltage
CH22
CRU
( C [ V CH21|
1 8) / 10
x maximum output
U-phase current
detection signal
Current /IV
M2
Ml
6.43A 12.86A
M3
12.86A
CH23
ERP
VF conversion output
CH24
CRV
V-phase current
detection signal
See CH22
CH25
TRWF
CH26
CRW
W-phase current
detection signal
See CH22
CLK
CLK
Clock signal
+24
24V
+15
15V
+5
5V
0V
0V
PCB 0V
-15
-15V
-15V +4%
CH28
ER
Error voltage
CH29
UCM
CH30
VCM
CH31
WCM
CH32
24VP
19A
19A
CT
CT
0V
171
MAO
0V is 10V, 0.4ps
10Vp-p
10V
Name of
Name of
terminal
signal
Signal data
Remarks
19B
19B
SLP
SLP
Slip frequency
Pulse width:
CH33
VDCA
DC link voltage
detection signal
95V/1V
CH34
IDCA
D1 link current
detection signal
CH35
*INA
CH36
*INB
CH37
*INC
CH38
*IND
CH39
*INE
CH40
*INF
CH4 1
*REG
Regenerative circuit
3.2ps
*LMT
limit
56.25A or 420V.
CRU
CRU
U-phase current
detection
0.54V +7 % at 50A
CRV
CRV
V-phase current
detection
IDC
IDC
DC link current
detection signal
VDC
VDC
DC link voltage
172
c) 380
V/415
Name of
terminal
Name of
Remarks
Signal data
signal
CHI
DA2
Velocity command
voltage input
Is 0
CH2
DAI
DA conversion output
voltage
CH3
PA
Advances 90 against PB by CW
rotation for Vp-p = 0.36 - 0.
(5 V/2 +5%) +0.2 Vtyp.
CH4
PB
Delays 90 against PA by CW
rotation for Vp-p = 0.36 - 0.5 V.
(5 V/2 +5%) +0.2 Vtyp.
CH5
RA
A-phase reference
voltage
DC part of PA.
(2.5 V +0.25 V)
CH6
RB
B-phase reference
voltage
DC part of PB.
(2.5 V +0.25 V)
CH7
PSA
A-phase rectangular
wave
CH8
CH9
PSB
SDTRF
wave
Velocity detection
reference voltage
B-phase rectangular
0.3 V.
CH10
CHI 1
SARRF
BUZY
Velocity arrival
reference voltage
Adjustable velocity
signal
velocity command.
CH12
TEST
CH13
VCMD
Velocity command
voltage
+10 V.
CHI 4
RVP
173
Name of
terminal
Name of
signal
Signal data
Remarks
CH15
FWP
CH17
TA1
CH18
TS2
signal
CHI 9
VLER
Velocity deviation
compensating signal
CH20
TSA
Velocity detection
signal
CH21
LTRF
Torque limiting
reference voltage
Limited output = C C
x max. output, (-8.2 V)
CH22
CRU
U-phase current
detection signal
CURRENT =
RCD
CH23
ERP
CH24
CRV
VCH226
RCDA
M40, M30
3 mfi
Error VF conversion
output
V-phase current
Refer to CH22.
ys
detection signal
CH25
TRWF
CH26
CRW
W-phase current
detection signal
Refer to CH22.
CH28
ER
10 V (max. output at 10 V)
voltage
CH29
IUCMD
Sine-wave
CH30
IVCMD
CH3 1
IWCMD
CH32
*IVP
Slip pulse
SLP
SLP
174
Name of
terminal
Name of
signal
Remarks
Signal data
ARS
ARS
CLK
CLK
Clock signal
+24
24 V
+20 V +0.2 V.
+15
15 V
+15 V +0.15 V.
+5
5 V
+5 V voltage source
+5 V +0.05 V.
0 V
0 V
P.C.B. reference
voltage
-15
-15 V
175
-15 V +0.15 V.
2.
Terminal
Voltage check by a
circuit tester or the
like, or frequency
check by a counter or
the like
CHI
0 - +10V by velocity
command voltage input
CH2
0 - +10V by velocity
command
Waveform
check during
stop
CH3
CH4
CH5
CH6
CH7
CH8
Waveform
check during
low-speed
rotation
acceleration/
deceleration
See (2)
CH9
0.3V by standard
adjustment
CH10
CHI 1
CH13
Waveform
check during
See (3)
0
+10V by velocity
command voltage input
CH14
CHI 5
See (2)
CHI 7
CH18
CHI 9
CH20
CH28
CH2 1
CH22
CH24
CH26
CH29
CH30
CH3 1
CH23
See (2)
SLP
176
Terminal
Voltage check by a
circuit tester or the
like, or frequency
check by a counter or
the like
CH25
Waveform
check during
stop
Waveform
check during
Waveform
check during
low-speed
acceleration/
rotation
deceleration
See (1)
CLK
At AC 200V input,
+24
+24.7 +1V
+15
+5
-15
19A
CT
19B
CH32
AC 19V at AC200V
between 19A and
AC19V at AC200V
between 19B and
24kHz
input
CT
input
CT
at AC200V input
1) Waveform at stopping
Check
Remarks
Waveform
terminal
CLK
Typ
"2 00ns
2.4V or more
Ov
Typ 3.2/JS
CH25
Ov
10 Vpp
333/is
177
Check
terminal
Waveform
CH3
CH4
CH3
Remarks
CH4
i
Vp-p
about
25V
03 6~ 0.5V
0v
CH5
CH6
2.5 05 V
CH7
CH8
+5V
CH7
.1
+5V
CHB
CHI 4
CH15
CH14
CHI 5
If spindle rotation
direction is reverse,
phase of CH24 and CH26
are replaced.
CH22
CH24
\/\
CH26
178
Check
terminal
Remarks
Waveform
CH29
Ov
CH30
Ov
Ov
CH31
+ 5V
CH23
Ov
SLP
If spindle rotation
direction is reverse,
phase of CH30 and CH31
are replaced.
Frequency is in proportion
to spindle rotation.
When unit and motor is
normal, Sine-wave appears
at check point.
+ 5V
Ov
Check
terminal
Remarks
Waveform
ov
CH13
ov
-2.2 V
1000 rpm
+2.2V
CH20
ov
CHI 1
fI
OV
About
1 0 sec.
About
10 sec.
1000 rpm
+1.33V
CHI 7
0V
+14V
CH18
ov
ON
179
OFF
Check
terminal
Waveform
CHI 9
Remarks
+ 14V
jiTi
-14V
CH28
ov
3.
-|+10V
\+5-6V
Name of
Signal data
terminal
Remarks
0
+10 V
+10 V
PA
PA leads PB by 90 in CW
rotation
PB
PB leads PA by
rotation
RA
+2.5 V
RB
+2.5 V
PAP
Duty = 50%
PBP
Duty = 50%
PAS
A-phase signal
PBS
B-phase signal
TS1F
DAI
D/A
DA2
TS1R
signal
180
90 in CW
(forward) rotation
Name of
Remarks
Signal data
terminal
at 22.5 rpm in CW
(forward) rotation
TS2
+1.4 V
TS3
-4.65V
-6.15 V at 6000 rpm
in CCW (forward) rotation
VCMD
FWP
RVP
ER
Error voltage
-4.2 V
CLK1
Clock signal
SLIP
Slip pulse
VDC
ADIN
IU
+10 V, +: CCW
-: CW
+4.8 V
Model
3/6
Value of 22
IV
IW
+24
+24 V
+15
+15 V
+15 V
+5
+5 V
+5 V
-15
-15 V
-15 V
0 V
0 V
0 V
8 12 15/18 22
83
33 48 67
current
Unit:
181
A/V
Waveform
PA
PB
Remarks
l
PA
Vp-p
About 2.5 V
PB
0.36 -0.5 V
RA
2.5 0.2 V
RB
+5 V
PAP
0V
+5 V
PAP
PBP
PBF
0V
PAS
PAS
2.5 V
PBS
0V
PBS
3.6 V5.0 V
FWP
FWP
RVP
RVP
182
Check
terminal
Remarks
Waveform
0V
VCMD
-10 V
+10 V
TSA
0V
+0.8 V
0V
TS1R
+14 V
TS2
0V
+5.0 V
TS3
0V
+4.8 V
ER
0V
-4.2 V
IU
0V
IV
0V
IW
0V
2.5 MHz
200ns
CLK1
200ns
4V
OV
400ns
183
4.
Signal data
Remarks
- +10
DA2
PA
90 leading from PB at CW
rotation
PB
90 leading from PA at CW
rotation
RA
+2.5 V
RB
+2.5 V
PAP
Duty = 50%
PBP
Duty = 50%
TSA
rpm
TS2
TS3
Speed pulse
VCMD
0 = +10 V, +: CCW,
FWP
RVP
ER
Error voltage
-4.2 V
CLK1
Clock signal
SLIP
Slip pulse
VDC
signal of DC link
voltage
DTDC
1/100
F/V
signal
-4.65
6.15 V at CCW
(forward rotation) 6000 rpm
CW
+4.8 V
1/100
184
signal of DC voltage of
input AC voltage
Check
terminal
Remarks
Signal data
IU
IV
IW
+24
+24 V
+2 A V
+15
+15 V
+15 V
+5
+5 V
+5 V
-15
-15 V
-15 V
OV
0 V
0 V
SM
LM
PB
PA
PA
Vp-p
About 2.5 V
PB
Remarks
Waveform
0.36
- 0.5 V
RA
2.5 0.2 V
RB
+5 V
PAP
PAP
0V
+5 V
PBP
PBP
0V
185
A/V
Check
terminal
Waveform
Remarks
0V
VCMD
-10 V
+10 V
TSA
0V
+14 V
TS2
0V
+5.0 V
TS3
0V
+4.8 V
ER
0V
-4.2 V
'
IU
0V
IV
0V
IW
0V
2.5 MHz
200ns
200ns
4V
CLK1
0V
400ns
VI
I
i
186
APPLICATION
Item
2.
CHECK PROCEDURE
1) Preparation
(T) Rotate the spindle at about 120rpm. Select the counterclockwise rotating
direction as viewed from the AC spindle motor shaft (in such a direction
as the voltage at check terminal CH13 (VCMD) of AC spindle control
circuit PCB becomes positive (+) to CH16 (OV)).
Note) MODEL 1, 2, small MODEL 3
A16B-1100-0080, -00900092
A20B-1000-06 900693
MODEL 3M2
MODEL 1522
A20B-0009-05 340539
MODEL 30, 40
A20B- 1000-07000701
(2) Check the peak voltage and offset voltage levels of the following signal
waveforms at the check terminals of the orientation circuit (drawing:
A20B-0008-00301 or A20B-0009-0520) using an oscilloscope.
The names of
check terminals and signal contents are common, irrespective of the kinds
of orientation circuit.
...
...
...
...
Check terminal
Signal name
Symbol
No.
CHI
MSA
CH2
LSA
Prove common
terminal
(0V)
187
_ --_
2) Decision method
1 Examples of normal waveforms and their criteria are as shown below.
If a trouble occurred, refer to the causes and remedy shown in the
following table.
[Normal waveform]
U* Spindle
_ L_!
CHI
I [MSA]
i_
-J
I .
CH2
I
t
[LSA] I
<
Rotation-
I
!
_L
[Definition of symbol]
MSA
Vol
V_
-U--
4
Vp2
-t-
. trr
JV/DIV.
LSA
Vo2
Vp3
-r -
f,TO)
J
|
OV
-f
0.1 SEC/DIV.
-*T
(Criteria table)
Item
Offset voltage
Peak voltage
olv2
3V < V
plv2
< 0.5V
10V
Item
Symptoms
Causes
Remedy
Offset voltage of
a. Magnetic sensor head Replace defective
or magnetic sensor
either or both signals
parts.
amplifier is
is high. Offset voltage
defective.
is normal.
Peak voltage of either
signal only is low.
Waveform of either
signal does not
appear, or waveform
of both signals don't
appear.
a. Magnetic sensor
head, amplifier, or
magnetic sensor
amplifier is
connectors
Offset voltage is
normal, but the
entire peak voltage is
low.
parts.
defective.
b. Poor connection or
short-circuit of
cables or
a. Replace -defective
parts.
188
b. Repair defective
Item
Symptoms
Causes
Remedy
Obser
vation
wareform
CHI
MSA
-+T
CH2
LSA
CHI
MSA
CHI
CH2
LSA
properly.
b. Wrong cable
connection.
a. Magnetizer is not
properly mounted.
X7
-T
CH2
LSA
MSA
b. Wrong cable
connection.
/\
-*T
a. Magnetizer and
magnetic sensor head
are not properly
mounted
b. Wrong cable
connection.
Reference) For normal mounting methods and connection methods of signal cables
of the magnetizer and magnetic sensor head, refer to 7.3.1 in text
and appendix 1 "Connections".
189
APPENDIX 11.
1) MODEL 3 to 22
Mode
Standard
setting
Contents
F-00
F-01
Use/non-use
Use
Non-use: 1
F-02
F-03
Use/non-use of
override function
Use
Non-use
120% : 1
1
>
100% : 0
F-04
Setting of velocity
command voltage
F-05
F-06
High speed
specification
Setting
5000 rpm
10000 rpm
6000 rpm
12000 rpm
15000 rpm
20000 rpm
Setting
Based on
the motor
specifi
cation
Contents
F-07
: 1
Standard
specification
output limit
190
100
Data
Mode
Standard
setting
Contents
F-08
F-09
: 1
Use
Non-use: 0
F-10
128
F-ll
128
F-12
128
F-13
F-14
F-15
F-16
F- 17
F-18
Based on
the motor
specifi
cation
15
50
output
acceleration/deceleration
F-19
F-20
Setting
Limiting of regenerated power
(Adjustment of deceleration time), range
F-21
Setting of velocity
control phase compensation P:
Setting of velocity
control phase compensation P:
F-22
100
10
60
50
50
F-23
100
F-24
100
191
Data
Mode
Standard
setting
Contents
F-25
30
F-26
30
F-27
30
F-28
30
F-29
shipping)
F-30
at
Approx.
128
Approx.
3990
F-31
F-32
10
F-33
10
F-34
F-35
192
100
75
Data
Standard
setting
Contents
Mode
F-00
F-01
No use:
Use
F-01
to
Not used
F-05
F-06
Contents
rotation
_
The output is limited
over all movements
F-07
F-08
F-09
100
No use:
Use
F-10
128
F 11
128
F-12
128
F-13
Not used
(The speed rpm should be adjusted, using RV1 and 2 in
reference with item 4.5.)
to
F-14
F-15
193
Data
Mode
Standard
setting
Contents
F-16
F-17
15
speed
F-18
50
F-19
10
F-20
F-21
20
F-22
20
F-23
40
F-24
40
F-25
10
F-26
10
F-27
F-28
F-29
F-30
Not used
(The adjustment of the speed detection offset is
explained in item 4.5. Please adjust by RV3)
F-3 1
F-3 2
10
F-33
10
F-34
Setting
= Q
range
60
100
10
10
- 194
100
Data
Mode
F-35
F-36
Standard
setting
Contents
75
90
195
Data
Revision Record
05
04
1, 84
11, 83
09
3, 87
Adding parameter F 35
03
8, 82
08
11, 86
01
Edition
11, 81
Correction of errata
07
9, 81
Date
Contents
8, 86
06
6, 85
Edition
Date
Contents