Q-1 A pair of bevel gear has the following data:

Zp =20, Zg = 36
Module m = 4 mm
Face Width = 25 mm
Material for pinion and gear is steel with gears are machined to the accuracy of grade 10 and
surface hardness are obtained by heat treatmet is 360 BHN. Pinion rotates at 750 rpm
receiving power from electric motor. Starting torque of the motor is 150% of rated torque and
factor of safety can be taken as 1.75. Determine the horse power which can be safely
transmitted by the pair of bevel gears. e for grade 10 = 32 + 2.5

Given Data:Zp =20

Zg =36
M=4mm
B=25mm
N=750rpm
F.O.S. =1.75
BHN=360
S.T. = 150% R.T.
e = 12+2.5
Dp = m*Zp = 4*20 = 80 mm
Dg = m*Zg = 4*36 = 144 mm

For pinion cone angle:1 =

tan 1

Dp
Dg

tan 1

80
144

1 = 29

For Gear pitch cone angle:2 = 90-29

2 = 61

Virtual teeth:Zp =

Zp
cos 1

20
cos 29

= 22.86

Zg =

Zg
cos 2

36
cos 61

=74.26

Dp =

Dp
cos 1

80
cos 29

=91.47

Cone Distance:A0 =
=

rp2 +rg2
402 +722

= 82.36 mm

Beam Strength:-

Sb = mbb

(1 Ab0 )

b =

Sut
3

600
3

= 200

N /mm 2

= 0.330+0.003*0.86
= 0.3326

Sb = 4*25*0.3326*200

25
(1 82.36
)

Sb = 5093 N

Wear Strength:Sw = 0.75bDpQK

Q=

2 Zg '
Zg+ Zp '

K = 0.16

BHN
100

274.26
74.26+ 22.86

0.16

360
100

= 1.529

( )

= 2.07

Sw = 0.75*25*91.47*1.529*2.0736
Sw = 5437.5 N

Q-2 A pair of straight bevel gears consists of a 30 teeth pinion meshing with a 45 teeth gear.
The module and face width are 6 mm and 50 mm respectively. The pinion as well as the gear
made of steel ( Sut = 600 N/mm2 ). Calculate the beam strength of the tooth.

Given Data:Zp = 30
Zg = 45
M = 6mm
B = 50 mm
Sut = 600

N /mm

Diameter:Dp = m*Zp = 6*30 = 180 mm

Dg = m*Zg = 6*45 = 270 mm

Cone Angle:tan

Zp
Zg

30
45

= 33.69

Virtual Teeth:Zp =

Zp
cos

30
cos 33.69

= 36.05

Lewis Constant: = 0.371+

0.3840.371
( 36.0534 )
3834

= 0.377

Cone Distance:A0 =

2
p

+ r g2

902 +1352

A0 = 162.24 mm

Beam Strength:-

Sb = mbb

= 6*50*

(1 Ab0 )
600
3 *0.377*

Sb = 15648.84 N

50
(1 162.24
)

Q-3 A pair of bevel gears o to be used to transmit 11 kW from a Mnion rotating at 500 rpm to
a gear mounted on a shaft which intersws the pinion shaft at an angle of 120.. The speed
reduction ratio is 3. The gear is MOM.] on o 225 to long shaft.

Given Data :Bevel Gear;

P = 11kW
Np = 500rpm
G = 3:1
Zp = 24
pinion = 80mpa
gear = 55mpa
b = A0/4
Y = 0154 0.912/ zp where, Zp = No. of Formative teeth

 20 FDI profile
P=

2 NT
60

T=

60P 6011103
=
2 NT
2 500

T =210.084 Nm

Pt =

2 T 2T 2210.084 17507.04
=
=
=
N
D p z mp
24 m
m

Velocity factor,
C v=

3
3+v

But,

C v=

v=

DN mz N
=
=0.62831m
60
60

3
3+ 0.6281m

C
Peff = s Pt =
Cv

1.5(3+ 0.6281m)
17507.04
3
m

S b=P effF . S=

Now,

( 3+ 0.628131m )8753.52

S b=mb b Y (1

tan =

b
)
Ao

z p 24
=
z g 72

=18.43

z 'p=

zp
24
=
=25.29
cos cos 18.43

Lewis Constant,
Y =0.320+

0.912
=0.118
z' p

Assume,
b 1
= , b=10 m
Ao 4
S b=m10

m80
1
0.118(1 )
3
4

S b=23.60 m2

From equation & ,

8753.52
( 3+0.6283 m )=23.60 m 2
m

26260.56
+5499.924=23.60 m2
m

26260.56+5499.924 m=23.60 m3

m=17.24

m 20

Peff =6812.952 N , S b=

9440 N
mm 2

S b > Peff

D p=m z p=2420=480 mm
Dg =m z g =7220=1440 mm

Q-4
Q:3
A pair of bevel gears is to be used to transmit 14 kW from a pinion rotating at 400 rprn to a
gear mount.) on a short funning 01 200 rpm. The axes of 00 00 shafts are at 00, Design the
pair of bevel geart.

Given Data :Bevel Gear;

P = 14kW

Np = 400rpm
Ng = 200rpm
Assume b=10m, ut=750N/mm2 & both gear and pinion are of same material so, Design is
based on pinion.
Assume 20 FDI profile for zmin=18 teeth
P=

2 NT
60

T=

60P 6014103
=
2 NT
2 400

T =334.2 N m

Pt =

2 T 2T 2334.22 37.13
=
=
=
N
D p z mp
18 m
m

Assume Cs=1.5 & for cut gear teeth

C v=

6
6+v

But,

C v=

v=

6
6+379.99 m

C
Peff = s Pt =
Cv

1.5(6+ 376.99m)
37.13
6
m

DN mz N
=
=376.99 m
60
60
p

S b=P effF . S=

( 2.25+141.37 m )37.13

Now,
S b=mb b Y (1

tan =

b
)
Ao

z p N g 200
= =
z g N p 400

=26.56

z 'p=

zp
18
=
=20.12
cos cos 26.56

Lewis Constant,
Y =0.320+

( 0.3260.320 )
( 20.1220 )=0.321
(2120 )

Assume,
b 1
= , b=10m
Ao 3
S b=m10

m750
1
0.321(1 )
3
3

S b=535 m2

From equation & ,

37.13
( 2.25+141.37 m )=535 m2
m

83.54
2
+ 5249.06=535 m
m

83.54+5249.06 m=535 m3

m=3.14

m 4

Peff =5269.94 N , Sb =

8560 N
2
mm

S b > Peff

D p=m z p=184=72 mm
D g =m z g =364=144 mm