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Figure 6
CO2
Slurry
1000 oC
Clay
Synthesis protocol by Joseph Adspidin
Cement
Byculla, Mumbai
Concrete Masonry Building on
mound Road
Harki-phari Bridge at Haridwar,
1908
Cotton Depeot, Mumbai, 1922
China
India
9.7 %
Figure 3
Figure 5
30-50% water
Lime stone
1450C
800C
Dry Process
Sintering temperature
22 min
500 oC
10 min
Ambient temperature
- Affects the degree of crystallization, size of the crystal and amount amorphous
material present in the clinker
Important points
Clinker weigh normally varies from 1300 g to 1100 g per liter
1200 g per liter of clicker is satisfactory
Lesser the weight better the quality of cement
Gypsum or calcium sulfate is added 3-5% to avoid flash setting
Wet process:
Mixing and grinding of the material is done wet condition- good control
over mixing
30-50% water is added to the ingredients to form a slurry of uniform
composition
More energy consumption more fuel to dry slurry, more fuel for mixing
Consumption of coal per 1000 kg cement is 350 kg
Dry process
Mixing and grinding of the material is done dry condition using
compressed air
Less energy consumption
Consumption of coal per 1000 kg cement is 100 kg