Cond

Equipment

Vibration

Ultrasound

Oil Analysis

Hot Well Pump A

N/A

N/A

Hot Well Pump B

N/A

N/A

UNIT- 1
Turbine

Auxiliary Cooling Water

Pump A
Auxiliary Cooling Water
Pump B
Vacuum Pump
Gearbox A

N/A
N/A

N/A

Vacuum Pump A

N/A

Vacuum Pump
Gearbox B
Vacuum Pump B
CT Gearbox A

N/A
N/A
N/A

CT Gearbox B

N/A

CT Gearbox C

N/A

CT Gearbox D

N/A

CT Gearbox E

N/A

CT Gearbox F

N/A

CT Gearbox G

N/A

CT Gearbox H

N/A

UNIT- 2

N/A

N/A

Turbine
Hot Well Pump A

N/A

N/A

Hot Well Pump B

N/A

N/A

Auxiliary Cooling Water

Pump A

N/A

Auxiliary Cooling Water

Pump B

N/A

Vacuum Pump
Gearbox A
Vacuum Pump A

N/A

Vacuum Pump
Gearbox B
Vacuum Pump B

N/A

CT Gearbox A

N/A

CT Gearbox B

N/A

CT Gearbox C

N/A

CT Gearbox D

N/A

CT Gearbox E

N/A

CT Gearbox F

N/A

CT Gearbox G

N/A

CT Gearbox H

N/A

Plant Utilities
Main Fire Pump

N/A

Stand By Fire Pump

N/A

Jockey Fire Pump

Thermal Pond A

N/A

N/A

N/A

Thermal Pond B

N/A

Thermal Pond C

N/A

MBD PUMP A

N/A

MBD PUMP B

N/A

Condition Monitoring Monthly Report

No.: CM-R-MR-0100-III-2014

Mechanical Rotating Equipment

IR Thermograph

Recommendation

Priority

N/A

Continue Monitoring

Continue Monitoring

Continue Monitoring

Await Trend Development

Await Trend Development

Continue Monitoring

Continue Monitoring

Continue Monitoring

Await Trend Development

Continue Monitoring

Continue Monitoring

Await Trend Development

Repair During Operation

Continue Monitoring

Await Trend Development

Await Trend Development

Continue Monitoring

N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A

N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A

Await Trend Development

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Continue Monitoring

Repair During Operation

Continue Monitoring

3
Repair Next Shutdown

Await Trend Development

Repair Next Shutdown

Repair Next Shutdown

Repair Next Shutdown

Monthly Report

-III-2014

Rotating Equipment
Remark / Concern
Vibration : Increasing amplitude at Bearing #1 & #4 (filtered orbit)

Vibration : early stage of bearing damage (Stage 2 of 4)

Vibration : early stage of bearing damage (Stage 2 of 4)
Ultrasound : bearing defet frequency appear on time waveform
Oil Analysis : Based on november 2013 result. Next sampling : July 2014 or 6 month
after replacement on Feb 2014

Oil Analysis : Based on november 2013 result. Next sampling : July 2014 or 6 month
after replacement on Feb 2014
Vibration : impacting on p1 bearing
Ultrasound : impacting on P1 bearing
Oil Analysis : due to new gearbox, next sampling will be 4 month after first oil
replacement
Oil Analysis : based on january 2014 report. Next sampling : May 2014
Vibration : Still fluctuating ; the highest amplitude 9 mm/s pk
Oil Analysis : not sampled, due to new gearbox. Next sampling : April 2014
Oil Analysis : Result after filtering : 23/22/16 from 23/23/18 altough particle quantity
has been reduced, condition still out of tolerance for >4 and >6 micron. Oil need to
replaced
Oil Analysis : due to new gearbox, next sampling will be 4 month after first oil
replacement
Vibration : Fluctuating, the highest amplitude 12 mm/s pk
Oil Analysis : after re-sampling, the result is within the limit. Changing oil is
unnecesary. Next sampling : April 2014
Vibration : Fluctuating, the highest amplitude 9 mm/s pk
Oil Analysis : based on January 2014 report. Next sampling : April 2014
Oil Analysis : after re-sampling, the result is within the limit. Changing oil is
unnecesary. Next sampling : April 2014

Vibration : Bearing #1 amplitude increasing gradually, Bearing #3 phase always

changing every month
Oil Analysis : Air release, foam, TAN, and RPVOT issue

Oil Analysis : Based on february 2014 result. Next sampling : October 2014 or 6
month after replacement on April 2014

Oil Analysis : Based on february 2014 result. Next sampling : October 2014 or 6
month after replacement on April 2014

Oil Analysis : Based on February 2014. Next

or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014
Oil Analysis : Based on February 2014. Next
or 6 month after replacement on April 2014

Sampling : Next sampling : October 2014

Sampling : Next sampling : October 2014
Sampling : Next sampling : October 2014
Sampling : Next sampling : October 2014
Sampling : Next sampling : October 2014
Sampling : Next sampling : October 2014
Sampling : Next sampling : October 2014
Sampling : Next sampling : October 2014

Thermal Imaging : Overgrease bearing on P1 (DE) side (88 degC)

Vibration & ultrasound : bearing damage symptoms on P1 (BPFI) &P2 (BSF)

Thermal Imaging :P2 overgrease

Vibration & ultrasound : Early damage symptoms P2 (BPFO)

Thermal Imaging : P2 overgrease
Vibration : Resonance problem

Vibration : Resonance problem

Thermal Imaging : P2 overgrease

Month :

Mar 2014

Report Reference :
CM-R-MR-0100-III-2014

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