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Raytheon Marine GmbH

High Seas Products


Postfach 1166
D -- 24100 Kiel
Germany
Tel +49--4 31--30 19--0
Fax +49--4 31--30 19--291
Email: Service@raykiel.com
www.raytheon--marine.com

AUTOPILOT
NP2015/2025
Type 102--886 NG001

SERVICE MANUAL
1 Setting into Operating
2 Maintenance, Repair, Spare Parts Catalogue
3 Construction, Principle of Operation,Technical Data

Actually no synchro
input possible

3566E/102--886.DOC32

Edition: Apr 10, 2002


Revised: Sep 19, 2002
Revised: Dec. 04, 2002
Revised: Dec. 19, 2002

Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und


Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrcklich
zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz.

Copying of this document, and giving it to others and the use or


communication of the contents thereof, are forbidden without express
authority. Offenders are liable to the payment of damages.

Toute communication ou reproduction de ce document, toute


exploitation ou communication de son contenu sont interdites, sauf
autorisation expresse. Tout manquement cette rgle est illicite et
expose son auteur au versement de dommages et intrts.

Sin nuestra expresa autorizacin, queda terminantemente prohibida la


reproduccin total o parcial de este documento, as como su uso
indebido y/o su exhibicin o comunicacin a terceros. De los infractores
se exigir el correspondiente resarcimiento de daos y perjuicios.

AUTOPILOT NP2015/2025
Service Manual

3566E/102--886.DOC032

Autopilot

Edition: Dec. 19, 2002

AUTOPILOT NP2015/2025
Service Manual

Edition: Dec. 19, 2002

3566E/102--886.DOC032

AUTOPILOT NP2015/2025
Service Manual

3566E/102--886.DOC032

Autopilot

Edition: Dec. 19, 2002

AUTOPILOT NP2015/2025
Service Manual

Edition: Dec. 19, 2002

3566E/102--886.DOC032

AUTOPILOT NP2015/2025
Service Manual

Autopilot

SAFETY REGULATION

"

Warning!
Caution during maintenance and repairs: Avoid contact with live
electrical circuits!
All relevant safety regulations such as, e.g. VDE, VGB4,
OSHA 1919 and other relevant safety standards must be observed.

"

Caution!
Maintenance and repairs must only be carried out by trained and
qualified personal with knowledge of the national safety regulations
for electrical devices.
Observe handling regulations!
Electrostatic sensitive components.
Removal or insertion of a subgroup or printed wiring board with live
voltage can lead to severe damage.
Never insert fuses with other values than those stipulated!

"

Warning!
In the configuration mode no alarm will be shown. The setting of
the ships parameters in configuration mode should take place at
the quay (dock side).

"

Attention!
Actually no synchro input is possible!

Edition: Dec. 19, 2002

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Service Manual

Autopilot

Table of Contents

Section

Destination

Page

1
1.1
1.1.1
1.2
1.2.1
1.2.2
1.2.3
1.3
1.3.1
1.3.2
1.3.2.1
1.4
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Checks made prior to putting into operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Planning the installation and instruction for installation . . . . . . . . . . . . . . . . . . . 1--2
Operator unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Connection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Rudder angle transmitter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Basic version: Installation and setting into operation . . . . . . . . . . . . . . . . . . . . . 1--3
Installing the connection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--3
Installing the operator unit (desk mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--4
Mounting the rudder feedback unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--5
Establishing cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--7
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--7
General information about establishing a ground connection . . . . . . . . . . . . . 1--8
Connection to connection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--9
Cabling of the operator unit and the control unit . . . . . . . . . . . . . . . . . . . . . . . . 1--11
Check of internal voltages of I/O--PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--12

2
2.1
2.1.1
2.1.2
2.1.2.1
2.1.2.2

Setting into operation for the 1st time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1


Setting Parameter specific to the ship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
Electrical calibration of Offset of the Feedback--Electronic Loop . . . . . . . . . . . 2--2
Electrical calibration of Ruddersteering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--3
Adjusting the offset of the Feedback--circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--4
Adjustment of the rudderscale of the
feedback--circuit (Limits/Value) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--4
Adjustment of Rud Slack (Limits/Values). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--5
D--Return Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--5
Adjustment of double--pump operation
(Switch on pump 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6
Offset Adjustment of the analog Nominal--rudder lines . . . . . . . . . . . . . . . . . . . 2--6
Adjustment of the Rudder 1 Feedback Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--7
Adaption at the Connection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--9
Jumper at the I/O--PCB and their meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--9
Jumper at the backplane and their meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--10
Checking/Changing the Configuration of the Autopilot . . . . . . . . . . . . . . . . . . 2--11
Checking/Changing the Configuration of the Operator Unit . . . . . . . . . . . . . . 2--11
Checking the Configuration of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--13
Changing the Configuration of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--15
Description of the Configurations List MODE :
Para function MODE : Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--18

2.1.2.3
2.1.2.4
2.1.2.5
2.1.2.6
2.1.2.7
2.1.3
2.1.3.1
2.1.3.2
2.1.4
2.1.4.1
2.1.4.2
2.1.4.3
2.1.5

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2.1.6
2.1.6.1
2.1.6.2
2.1.6.3
2.1.7
2.2
2.3
2.3.1
2.3.1.1
2.3.1.2
2.3.2
2.3.2.1
2.3.2.2
2.3.2.3
2.3.3
2.3.3.1
2.3.3.2
2.3.4
2.4
2.4.1
3
3.1
3.1.1
3.1.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.3
3.3.1
3.4

Configuration DC Solenoid valve (24V Operation only) . . . . . . . . . . . . . . . . . .


DC Solenoid Valve Control with Common Negative
Connection COMMON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Solenoid Valve Control with Common
Positive ConnectionCOMMON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Solenoid Valve Control with additional relais . . . . . . . . . . . . . . . . . . . . . . .
Calibration of the magnetic Sonde . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care, Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Cover of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing a PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Significance of the LED signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU PCB 102--885.101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O PCB 102--885.100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration of the CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2--23
2--23
2--23
2--24
2--25
2--26
2--26
2--28
2--28
2--28
2--29
2--29
2--30
2--31
2--33
2--33
2--33
2--34
2--35
2--35

Constructional features of the


NP2015/2025 Autopilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
Operator Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
Function of Operation Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--6
Monitoring Functions of the NP2015/2025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9
Monitoring the Heading Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9
Monitoring the Serial Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9
Plausibility Monitoring of the Connected Periphery Devices . . . . . . . . . . . . . . . 3--9
Monitoring the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--10
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--11
Electrical Specifications / Environmental Conditions . . . . . . . . . . . . . . . . . . . . 3--11
NMEA 0183 Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--14

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Edition: Apr 10, 2002

AUTOPILOT NP2015/2025
Service Manual

Annex:
Spare Parts Catalogue
Annex 1--1
Annex 1--2
Annex 1--3
Annex 1--4
Annex 1--5

Autopilot

Summary of Configuration
Short Intruction
Stand--Alone System
Connection on terminal board L1
Connection on terminal board L2

Drawings:
Feedback Unit, Dimensional Drawing
Connection Unit, Dimensional Drawing
I/O PCB Autopilot, Configuration Sheet
Backplane NP 60, Configuration Sheet
CPU--PCB, Configuration Sheet
Connection Unit, Connection Diagram
Operator Unit, Dimensional Drawing
Feed Back Unit, Dimensional Drawing
Cable-- and Connection Diagram
NAUTOPILOT NP2015/2025
Cable
Cable
Cable

Edition: Dec. 19, 2002

101 D 528.HP005
102 D 885.HP005
102 D 880.HP100
102 D 880.HP010
102 D 885.HP101
102 D 885.HP008
102 D 886.HP005
101 C 529.HP005
21--CA--D--X00004--C

NB60 D 053 HP010


WN220--101
WN219--401

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Service Manual

Installation

1.1

SAFETY INFORMATION
CAUTION

When electrical equipment and desks are opened,


live parts are exposed, which, if touched, can cause
an electric shock.
-- SAFETY REQUIREMENTS -When carrying out assembly work on the equipment,
installing or removing parts, or rewiring, it is asolutely
essential that the equipment be disconneceted from
the power supply.

1.1.1

Checks made prior to putting into operation


For the Autopilot to function correctly the following equipment and devices must
be operating correctly:

Power supply
-- to all the equipment concerned
-- 18 -- 32 VDC for the autopilot system

Steering gear and steering control


Sensors and the relevant transmission systems
-- Gyro Compass
-- Magnetic compass
-- Log
-- Navigation receiver (Track control)
-- ECDIS

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1.2

Planning the installation and instruction for installation

1.2.1

Operator unit (dimensional drawing 102 D 886.HP007)


Conditions at installation site:
The device must be located in a position where it can be easily seen, and
from which it is comfortable to operate.
The data required for flush mounting the equipment are provided in dimensional
drawing 102 D 886.HP007 and are binding (cut--out section and drilling scheme).
NOTE
Before starting work check that there is sufficient room
beneath the cut--out section you have selected to carry
out the necessary sawing work!

1.2.2

Connection unit (dimensional drawing 102 D 885.HP005)


Condition at place of installation:
The connection unit should be sited within a radius of appr. 3m from the
operator unit.
It is essential to ensure that the amount of clearance specified in the
dimensional drawing above the connection unit is available.
The length of the cable is 5m.

1.2.3

Rudder angle transmitter unit (dimensional drawing 101 C 528.HP005)


Condition at place of installation:
1. if linkage transmission has been selected, it is essential to ensure that it
cannot be blocked by any loose objects!
All cables within this radius must be fastened down.
2. if toothed--belt transmission has been selected, it must be correctly
pre--tensioned beforehand.
All nearby cables must be fastened down.

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Service Manual

1.3

Basic version: Installation and setting into operation

1.3.1

Installing the connection unit


NOTE:

Please see drawing 102 D 885.HP005 for detailed dimenion data.

The connection Unit should preferably be bulkhead-- mounted. The distances


between mounting screws can be taken either from the dimensional drawing or
from the connection unit itself.
The connection unit is mounted by fitting 4 screws through the recesses provided (see Fig. 1/1)
5 mm wood screws should be used to fasten the unit onto wood, the length of
screw should be chosen to suit the thickness of the base.
M5 screws should be used to fasten the unit onto metal, the length of screw will
depend on the thread length in the base.

Fig. 1---1: Mounting the connection unit


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NOTE: When mounting the connection unit ensure there is sufficient claer space
around the connection unit. It must be possible to replace the covers and
screw them on without hindrance .
Ensure there is sufficient space for the on--board wiring!

1.3.2

Installing the operator unit (desk mounted)


NOTE:

Please see dimensional drawing 102 E 886.HP005 for detailled


dimensional data.

Prior to fitting, a cut--out section should be cut away from the desk as indicated
in the dimensional drawing.

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1.3.2.1

Mounting the rudder feedback unit


NOTE:

Please see dimensional drawing 101 C 528.HP005 for detailed


dimension data.

Depending on the amount of space available on board and the working range of
the rudder, one of two types of transmission can be selected.
(1)

Linkage transmission
With this type of transmission the appropriately adjusted flat steel piece
supplied with the unit must be mounted to the rudder spindle (if not already
present) in accordance with the dimensional drawing.
The transmission ratio is 1 : 1 and can be configured for operating angles
of 0 to 45. The drive shaft consists of a driving lever, two ball and sokket joints and a connection threaded round bar.
Once the driving rod has been carefully adjusted, the threaded round bar
between the two ball and socket joints should be shortened to the required
length.

Systems withup to a maximum of two feedback units will


therefore require two driving rods.
After fitting, transmission should not be endangered from
loose objects in the area of the lever.
All acbles situated in the action range of the lever must be
fastened down.

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(2)

Chain drive
(Refer to dimensional drawing 101--528.HP005)
For rudder angles of max. +90 , the drive of the feedback unit should be
via chain wheels and chain.
The transmission ratio from chain drive is 2 : 1.
The tapholes (e.g. M6, depth 20mm) required for fastening the chain wheel
to the rudder stock are to be centered on the plane surface of the rudder
stock. Then the chain wheel is to be screwed on and to be pinned by
means of cylindrical pins. To ensure automatic chain tension, a chain tightener is to be mounted and to be placed in accordance with space conditions (chain tightener included in the scope of delivery).
NOTE: For systems of 2 feedback units, two chain wheels -- arranged in
parallel -- are to be centered and screwed on the plane surface of
the rudder stock, and pinned.

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Service Manual

1.4

Establishing cable connections

1.4.1

General Information

Caution
When establishing cable connections ensure that the
cables are disconnected from the power supply.
It is essential to ensure that all cables are
disconnected from the power supply, if necessary
measure the voltage beforehand and/or disconnect
the relevant distributor.

In order to ensure that the system operates correctly, it is essential that you
follow the procedures described below for establishing cable entries.

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1.4.2

General information about establishing a ground connection


In order to comply with the stringent EMC requirements, please abide by the
information given below regarding cable connections.
Use the cable types specified.
Ground connections should be connected to the operator unit case, to the
junction box and to the feedback unit.
It is essential to ensure that these connections have a common reference
(ships ground)!

Note:
Any additional components (options) must also be connected to the common
reference!

or

Fig. 1--2: Establishing a ground connection


All ground connections must be made as shown in Fig. 1--2.
The grounding cable attached to the cable bracket must possess a cross-section
of minimum 1.5 mm2.
The cable bracket should be mounted between two toothed discs.
Ground connections must be free of corrosion and well fastened.
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Service Manual

1.4.3

Connection to connection unit


-- Strip approx. 120 mm of the cable.
Make sure you do not damage the shielding layer.
-- Carefully peel back the shielding layer and strip
the cable to approximately 6 -- 7 mm (see Fig. 1

Shielding
appr. 6--7 mm

appr. 120 mm
Fig. 1--3: How to strip the connection cable

-- Loosen or screw out the top clip from the cable entry concerned on the
junction box .
-- Place the cable into the bottom part of the clip so that the peeled back
shielding can be well enclosed by the cable clip.
-- Fix the cable with the shielding by tightening the two clamp screws.

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Terminal block

Shielding
Ground connection

Fig. 1---4: Making cable connections

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Service Manual

1.4.4

Cabling of the operator unit and the control unit


The cabling between the operator unit and the controll unit has to be performed
according section 1.4.3.
It is essential to ensure that all cables are disconnected from any power supply
or data--output before cabeling. For establishing an earth connection it is essential, that devices are connected to a common earth (see also drawings
NB60 D 057 HP010 and NB60 D 053 HP010

1 2 3 4

1
2
3
4
5
6

TX+
TX-RX+
RX-GND

Supply Operating Unit


14
17
20
14

17

+24VDC
0V
GND

20

Supply Autopilot Equipment


15
+18 -- 32VDC
18
0V
21
GND
14

17

20

NB60--053

NB60--057
B5

B6

B3

B2

Fig. 1---5: Connections between operator unit and control unit


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1.4.5

Check of internal voltages of I/O-- PCB

The internal voltages +5 VDC, --15 VDC and +15 VDC


can be measured against TP 0 (signal ground).
The +24 VDC is to be measured against terminal
strip L2 / 17, 18, 19 (0 V) !

+24 VDC
(Variation depends on ships mains

0V

+5VDC

V
V

+3%
--15VDC

+15VDC

+5%

+5%

17 18 19
L2
V

Fig. 1--6:

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Measuring points for internal voltage at the I/O--PCB

1--12

Edition: February 2002

AUTOPILOT NP2015/2025

Service Manual

Setting into operation for the 1st time

3.1

Setting Parameter specific to the ship

Autopilot

The Autopilot NP2015/2025 is supplied with certain ship-specific pre-configured


nautical parameter values that are necessary for the system to operate.These
parameters can be adapted or changed to suit the layout of the specific system.
Note:In principle it is necessary to configure ship-specific parameters only when
putting the system into operation for the first time, or when extending the system
(for example, after an option has been added).

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3.1.1

Electrical calibration of Offset of the Feedback-- Electronic Loop


Preconditions:
-- Use the manual steering control to set the rudder to midships (0).
-- Connect the measuring instrument on TP 7 -- I and
TP 6 -- +.
Calibration
Turn potentiometer R149 (on the I/O card) until the voltmeter indicates 0 V.

Fig. 2--1
TP 6

R154
Rudder Scale
R149
Rudder Offset

TP 7
Signal
GND

CPU--PCB

Fig. 2--1: Offset calibration


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3.1.2

Autopilot

Electrical calibration of Rudder steering


Follow Up Calibration Config Follow Up Mode
Steering mode selector to AUTO.
By a wire link at terminal board L1.10 to L1.12 the service--mode is selected and
the calibration of he amplifier of the rudderengine is possible.
It is possible to select/deselect the service--mode by operating the buttons
Alarm and Set for appr. 4 sec. (see section 3.1.4.1)
-- FU Set up Y....N -- is indicated
The message Config Follow Up is displayed at the display of the operation unit.
Calibration values are called--up via the the key Limits/Values at the operating
unit.
Settings at the operation unit:
The calibration values can be incremented by the key upwards and decremented bydownwards.
On operating the key Set the values are stored in the EEPROM.
Calibration modes in service mode Config Follow Up:
Man Rudder
-- To set rudder in steps of 10 PORT/STB
Rud.Slack 1
-- Adjustment of rudder slack in single--pump--mode
Rud.Slack 2
-- Adjustment of rudder slack in double--pump--mode
D--Return 1
-- Compensation of rudder--deviation D--Return (single--pump--mode)
D--Return 2
-- Compensation of rudder--deviation D--Return (double--pump--mode)
Offs. Ana 1
-- Offset--compensation of the set--rudder--line 1
Offs.Ana 2
-- Offset--compensation of the set--rudder--line 2

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Below mentioned sequence has to be followed


1. Adjusting of the rudder--feedback Circuit (Offset and Scale) by potentiometers.
If the rudder does not follow the ruddercommand, change the polarity of the
feedback supply voltage from L1.32 to L1.35.
If the rudder moves to the opposite side, change the starboard/port cable connections (see connection diagram, section 3.1.6.1)
2. Adjusting of the rudder slack and the rudder--overshoot D--Return (if necesary).
3.After adjustment the cable link between L1.10 and L1.12 has to be removed.
Respective potentiometers on the I/O-- PCB 102-- 885-- 100
-- Adjusting or the Offset of the Rudder Feedback Elektronic with
potentiometer R149
-- Rudderscale of the Rudder Feedback Elektronic with potentiometer R154
3.1.2.1

Adjusting the offset of the Feedback-- circuit


Activate the Offset adustment of the feeback--circiut loop (Limits/Values--key)
Set the rudder to 0 (with Set rudder value = 0).
Adjust with the offset potentiometer R 149 (I/O--PCB) the rudder to 0.

3.1.2.2

Adjustment of the rudderscale of the feedback-- circuit (Limits/Values)


Set nominal rudder to 10 / --10 (display indication: Port = --10; Stb = +10 )
(with SetRudder Value = 10(--10).
Adjust with the rudderscale potentiometer R154 (I/O--PCB) the rudder to 10.
Optimize this adjustment at 30 .

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Autopilot

3.1.2.3

Adjustment of Rud Slack (Limits/Values).


Single Pump operation
Activate key: Limits/Value .
Rud Slack (Default--Setting=1) decrease until the rudder starts to hunt.
Increase this set value until the rudder is to stabilised.
Set nominal value to 10 (--10 ) and let the rudder run to 0 .
Continue to optimize Rud Slack if necessary. After optimized adjustment of
Rud Slack below mentioned adjustment have to be repeated:
-- Offset value with potentiometer R149
-- RuderScale with potentiometer R154
If the rudder runs over the nominal value, there is the possibility to switch off the
rudder by D--Return 1 (see section 3.1.2.4) before it reaches the nominal value.

3.1.2.4

D-- Return Adjustment


Activate key Limits/Values.
With this parameter (D--Return) it is possible to create a rudder--lead.
This rudder--lead switches off the rudder--control before the nominal value is
achieved.
The D--Return--value has to be set in such a manner, that an overshoot of the
rudder over the nominal value is prevented.
Possible settings are 0 to 16.
Setting 0 means that the D--Return is switched off, 10 is the maximum setting.
Has to be checked!!!
In case of troubles on the feedback--signal (50Hz) the D--Return value has to be
reduced or set to 0 otherwise there will be a multilple valve--activation.
The safety of the valve--control has highest priority.
The respective switching--pulses are monitored as LED--control--signals at the
I/O--PCB.

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3.1.2.5

Adjustment of double-- pump operation


(Switch on pump 2)
Because the rudder--moving--speed is duplicated with 2 pumps, the rudder slack
should be adapted to fast rudder operation.
Rud Slack 2 (Default = 1 )
This adjustment procedure has to be performed according to section 3.1.2.3.
Scale and offset setting should not be changed.
D--Return 2 (Default = 0)
Because of the higher rudder--moving--speed there may be a requirement to set
another D--return.
This procedure has to be performed according to section 3.1.2.4.

3.1.2.6

Offset Adjustment of the analog Nominal--rudder lines


Activate key Limits/Value.
Select parameter Offs. Ana 1.
Measure the volatge at the analog output L1.1 L1.2 while the rudder
position is 0.
The offset value can be compensated stepwise (depending on polarity + or --)
within a set range of 0...+/-- 200.
Select parameter Offs. Ana 2
Measure the volatge at the analog output L1.4 L1.5 while the rudder
position is 0.
The offset value can be compensated stepwise (depending on polarity + or --)
within a set range of 0...+/-- 200.

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3.1.2.7

Autopilot

Adjustment of the Rudder 1 Feedback Input


If the feedback input receives its signal from a external Follow--Up amplifier or
from a Rudder--position amplifier, than an offset and scale adjustment has to be
performed also.
The 10V has to be optimized to max. rudder position.
To do this, it is possible to display the actual rudder value at the operating unit
(use the display key to look for the actual rudder).
Set rudder to 0 position and adjust the offset to 0 with potentiometer R 149.
Set rudder to Stb 30 and adjust 30 with potentiometer R 154.
Check this adjustment at rudder position of Port 30.
(1)

(2)

(3)

Rudder does not reach its end position


If the rudder--end--position is not reached by the setting of the nominal value, the amplification factor has to be increased by potentiometer R154
(see Fig. 2--2) until the actual value at the display of the operating unit is
identical to the mechanically position of the rudder.
Rudder--end--positionis reached untimely
The amplification factor has to be decremented with potentiometer R154
until the nominal value is identical to the machanicaly position of the rudder.
Offset correction
After the adjustment of the nominal values we recommend a correction of
the electrically offset. See section 3.1.1

Rudder 2 Feedback input:


This input is fixed to +/-- 10V according max. rudder and cannot be adjusted.
After the adjustmens of the autopilot control,
the jumper between L1.10 and L1.12 has to
be removed.
FU Set up has to be switched off via the
operator unit.

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R154
Adjustment of Rudder scale

TP 7
Signal GND

R149
Adjustment of Rudder offset

TP 6

CPU--PCB

Fig. 2--2: Electrically Adjustments of rudder position (rudder scale)

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Autopilot

3.1.3

Adaption at the Connection unit


Depending on the additionally equipment, the jumpers at the backplane and at
the I/O--PCB have to be checked and be changed if necessary.

3.1.3.1

Jumper at the I/O-- PCB and their meaning


(see I/O--PCB AUTOPILOT CONFIGURATION SHEET 102D880 HP100)

Funcion/
Reaction

Jumperfield

2 4 2 4
B32

Jumper

Feddback unit 101--528

B31 3/4
and
B32 3/4

Step Input (from Gyro)

No
Jumper
at B12

B31
1 3 1 3

B12

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3.1.3.2

Jumper at the backplane and their meaning


(see BACKPLANE CONFIGURATION SHEET 102D880 HP010)

Function/
Reaction

Jumperfield

+24V

COMMON + (Sperry Step)

Step-generation

2 46

1 35
COMMON -

24

Jumper

S1
S2
S3

B12
1/2
5/6
to
15/16

0V
+24V

(Sperry Step)
B12

Step-gene-ration

S1
S2
S3

13

B12
2/4
to
14/16

0V

2 4

Step configuration for 1/6 Step Compass-systems

B32
1/2
3/4
5/6

Synchro configuration (1 1 rev.)

B32
7/8
9/10
11/12

I/O--BUS Operation

B24
1/2
3/4

CAN BUS Operation


(configuration not possible)

B24
5/6
7/8

1 3
SYNCHRO

2 4

1 3
I/O BUS OPERATION

4
2

3
1

CAN BUS OPERATION

4
2

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3.1.4

Autopilot

Checking/Changing the Configuration of the Autopilot

ATTENTION

No alarm is displayed during checking/changing the configuration of the autopilot.


Therefore ships parameters should only be set or changed
at the quay (dock side) only!

3.1.4.1

Checking/Changing the Configuration of the Operator Unit


Indications

Comment/Note

Quit configuration menu


During the configuration you can quit the
configuration menu by pressing a function or command key, e.g. TRACK CONTROL. A RESTART is performed automatically. A prior configuration change
will not be accepted!

Track
Control

Changing a function or a value

Adaptiv Mode

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By actuating one of the DIM keys a function or numerical value can be changed.
The current function or value is flashing.

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Indications

Comment/Note

Calling up Follow Up Calibration


Y =

FU Set up:

Set

Y N
N =

simultaneously for
at least 4s

Calling up configuration menu


Y =
Set

Mode: Panel

Para

Panel = Change/show configuration of


the operator unit
Para = Change/show configuration of
the system

Interf. Test: OK

Test of interface between operator unit


and control unit. In case of error Err. appears in the text line

Acknowledging the test


Set

S o f t w a r e -- V e r s i o n
102 -- 885 P02 E00.xx

N =

Acknowledging the selection


Set

Adaptiv Mode Y N

steering quality
ECONOMY/PRECISION
steering quality BASIC

Acknowledging the selection


Set

Adjustment of Follow--Up
Amplifier (Autopilot)
Service Mode is deactivated.
No adjustment of Follow--Up
amplifier (Autopilot)

Shows the current software version of


the CPU PCB 68302
e.g.: E00.00

Acknowledging
Set

B a r -- L i m i t : 1 0 . 0

Resolution of the indication of the heading deviation. Possible values: 2.5, 5.0,
10.0, 20.0
X

Acknowledging
Set

Operator unit priority:


H =main unit
P =parallel unit
N =secondary unit

Acknowledging the selection


Set

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P Type: H P N

Buzzer: N Y

2--12

Deactivate or activate acoustic signalling

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Autopilot

Indications

Comment/Note

Acknowledging the selection

10

Changes are valid after a restart only.

Next: Restart

Set

Acknowledging the restart


Set

3.1.4.2

Checking the Configuration of the System


In order to allow later repairs (e.g. defective CPU PCB) to be quickly carried out, we
recommend that you enter into the configuration survey, in writing, the parameter settings.
Indications

Comment/Note

Calling up Follow Up Calibration


Y =

FU Set up:

Set

Y N
N =

simultaneously for
at least 4s

Calling up configuration menu


Y =
Set

Adaptiv Mode Y N

Mode: Panel

Para

Panel = Change/show configuration of


the operator unit
Para = Change/show configuration of
the system

Changing to Para

Mode: Panel

Edition: Aug 29, 2002

N =

steering quality
ECONOMY/PRECISION
steering quality BASIC

Acknowledging the selection


Set

Adjustment of Follow--Up
Amplifier (Autopilot)
Service Mode is deactivated.
No adjustment of Follow--Up
amplifier (Autopilot)

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Para

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Indications

Comment/Note

Acknowledging the selection


Set

Parametermode
Para Show/Change

Acknowledging
Set

UserStdIO Def

With every pressing of the Set key, the


next parameter appears. For a list of all
parameters, see Section 3.1.5

.....

Quit configuration menu


During checking the configuration you
can quit the configuration menu by
pressing a function or command key, e.g.
TRACK CONTROL. A RESTART is performed automatically.

Track
Control

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The next parameter of the configuration


menu appears.

Acknowledging
Set

The first parameter of the configuration


menu appears. Behind the parameter the
actual value is indicated.

Acknowledging
Set

BasicPar Y

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3.1.4.3

Autopilot

Changing the Configuration of the System


In order to allow later repairs (e.g. defective CPU PCB) to be quickly carried out, we
recommend that you enter into the configuration survey, in writing, the parameter settings made.
General:
Indications

Comment/Note

Quit configuration menu


During the configuration you can quit the
configuration menu by pressing a function or command key, e.g. TRACK CONTROL. A RESTART is performed automatically. A prior configuration change
will not be accepted!

Track
Control

Indications

Comment/Note

Calling up Follow Up Calibration


Y =

FU Set up:

Set

Y N
N =

simultaneously for
at least 4s

Calling up configuration menu


Y =
Set

Adaptiv Mode Y N

Mode: Panel

Para

Panel = Change/show configuration of


the operator unit
Para = Change/show configuration of
the system

Changing to Para

Mode: Panel

Edition: Aug 29, 2002

N =

steering quality
ECONOMY/PRECISION
steering quality BASIC

Acknowledging the selection


Set

Adjustment of Follow--Up
Amplifier (Autopilot)
Service Mode is deactivated.
No adjustment of Follow--Up
amplifier (Autopilot)

2--15

Para

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Indications

Comment/Note

Acknowledging the selection


Set

Parametermode
Para Show/Change

Changing to Change

Parametermode
Para Show/Change

Acknowledging
Set

DVBusAddr 1 2 >N

The first parameter of the configuration


menu appears. Here parameter No. 3 is
displayed. The actual value is flashing.
Now this value can be
- acknowledged or
- changed

Acknowledging the value:


Indications

Comment/Note

Acknowledging
The next parameter appears.
Set

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DVSourceNr 1 2 >N

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Changing the value:


Indications

Comment/Note

Selecting the value


Select the desired value, e.g. 1 or 2.

DVBusAddr 1 2 >N
Displaying more values

DVBusAddr 1 2 >N

If the desired value is not in the display,


select > .

Acknowledging
Set

DVBusAddr 3 4 >N

The next value(s) appear(s) appear in


the display, e.g. 3 und 4.

Selecting the value


Select the desired value, e.g. 3 or 4.

DVBusAddr 3 4 >N
Acknowledging
Set

DVSourceNr 1 2 >N

The parameter value is changed, the


next parameter appears. For a list of all
parameters, see Section 3.1.5

Note:
Indications

Comment/Note

Going to the next parameter without changing the initial parameter value

DVBusAddr 3 4 >N

If you have selected a value (e.g. 4)


other than the initial value (e.g. 1) and
want to go to the next parameter with the
initial value unchanged, select N.

DVSourceNr 1 2 >N

The parameter value is not changed, the


next parameter appears. For a list of all
parameters, see Section 3.1.5

Acknowledging
Set

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3.1.5

Description of the Configurations List MODE : Para function MODE : Change

Parameter

Significance and Possible Setting


The NP2015/2025 is participant on the DV--Bus.
-Yes
-No

DV Bus Addr

Address from the NP2015/2025 to the DV--Bus.


0 ... 15

DV Source Nr

General source no. of all NP2015/2025--telegrams.


0 ... 15

DV Heading

Participation on the heading management of the DV--Bus.


-Yes
-No

DV Heading Nr

Source no. of the heading telegrams.


0 ... 15

DV Speed

Participation on the speed management of the DV--Bus.


-Yes
-No

DV Speed Nr

Source no. of the speed telegrams.


0 ... 15

DV SpeedSend

By the Default--setting No, the speed--output to the DV--Bus is


switched off.

Telehead

Which sentence formatter should be taken from the DV--Bus.


-APB
-XTE

DV Rudder

Output of the actual rudder angle from the NP2015/2025 to the


DV--Bus.
-Yes
-No

ECDIS

The NP2015/2025 communicates with the ECDIS.


-Yes
-No

Checksum

Checking the checksum during the ECDIS--Telegram


transmission.
-Yes
-No

TRACK TRACK

DV Bus

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Checksum

Checking the checksum during the


NMEA--Telegram transmission.
-Yes
-No

Check $

Specifies the type of checksum examination.


Checksum inclusive or exclusive of the $ sign at the beginning
of the telegram.
-Yes
-No

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Parameter

TRACK TRACK

TRACK

TRACK

Telehead

Edition: Aug 29, 2002

Turn Type

Autopilot

Significance and Possible Setting


NMEA--Telegram comparison between NP2015/2025 (Receiver) and a GPS (transmitter).
Possible sentence formatter are:
-PRAPA
-APA
-APB
-XTE
Is only effective when the NP2015/2025 is switched to Remote
Control serial transmission of set heading input.
The autopilot NP2015/2025 then allows itself to be adjusted to
the following sentence formatter.
-HTR
Heading Turn Rate
-HRA
Heading Radius

XTD

Distance between the planned track and the current ships


position

in nautical miles or

in meters

Timeout

Delay time [sec] bevore the alarm is displayed when the NMEA
telegram fails.
defaults.
10,20,30

Rate Gyro

This configuration possibility is used in conjunction with


configuration Variants C.PCB.
If an R.o.T. sensor is available, this will be used for R.o.T. control directly connected to the autopilot.

Variants

Determines the interface for the compass data


transmission:
-C.BUS for the course bus transmission
-C.PCB or 1/6 Step (Synchro) Compass data
transmission.

Gyro (c+f)

This possibility of configuration has to be seen in combination


with the configuration of Varaiants C.PCB.
Depending on the gyrosystem the course-- and fine shaft information will be read in.

Magnet

Magnetic compass connected.


-Yes
-No

Mk Source

Determines the signal processing for the magnet compass


information:
-C.BUS for the course bus transmission
-C.PCB sonde directly connected to the autopilot.

RoT--Tiller

Rate of Turn--Tiller connected.


-Yes
-No

Spd

Interface allocation for the speed sensor


-Feed in via the course bus
-Direct feed in
-NMEA feed in via the I/O PCB
VHW
-Heading and Water Speed
(is handled with priority)
VTG
-Velocity True Ground
VBW
-Velovity ater--referenced and
ground--referenced speed data

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Parameter
Manoever

Significance and Possible Setting


Direct input of heading with automatic R.o.T.
preadjustment?
Yes
with an R.o.T. preadjustment of
<120/min, a minimum R.o.T. of
120/min is automatically set, by
pressing the rotary knob.
With an R.o.T. preadjustment of
>120/min, the R.o.T. selected
remains valid.
No
A heading change is carried out with
the preadjusted R.o.T value .../min.

Shipl

Parameter for the current ships length in m.


20,30,50,75,100,150,200,300,400.

Max Rudder

Parameter for the maximum rudder


in ....
35,45,60,90

RoTTi

Parameter for the tiller scale.


Full turning rate ... /min.
35,45,60,90

RdTyp

Type of rudder.
While selecting DoubleR the rudder--angel is diveded in two.
DoubleR,BeckerR,SingleR,AzipodR

RdSpeed

Montoring the rudder positioning speed by Remote Tiller


(FU, NFU) at the Autopilot Operator Unit.
0,1,2,3,4,5,6,7,8,9,10 [deg/sec]
0
monitoring off

RemoteTi

Remote Tiller existing


-- yes
-- no

RdSpeed

This configuration type is connected with configuration


RemoteTi (yes).
Monitoring of actual rudder movement via autopilot control unit.
0,1,2,3,4,5,6,7,8,9,10 (degrees/sec). On falling below the set
actual rudder value a warning is released via the control unit.
0 monitoring off

RdReduce (%)

This configuration type is connected with configuration


RemoteTi (yes) and is especially used here for the joystick-controlled actual rudder movement..
Rd Redude reduces the read--in actual rudder value by the set
value in (%) in order to avoid continued rudder movement.
01,2,3,4,5,6,7,8,9,10 (%)
0 moonitoring off

VarStd

Use variance standard values Yes/No?


No
Monitored parameter (as follows) can be
changed.
Yes

The variance regulation is executed with


standard values.

RegelB

Define regulation range for Yawing.

Erhoe

When changing--over from PRECISION to ECONOMY, the


Yawing values is automatically increased by 1 or 2. This results
in in a slower regulation behavior.

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Parameter

Significance and Possible Setting

VariFak

Factor which modifies the rudder variance value (see VarStd).

IntSchw

Integrator input threshold.

RudderTrim

Rudder Trim ON / OFF?


On
Rud.Trim can be used.
Off

Rud. Trim can not be used.

Rudlimwarn

Rudderlimwarn act/set?
act
The alarm sounds if the actual rudder went into
the rudder limitation
set
The alarm sounds if the preset rudder went into
the rudder limitation.

Rud. Offs

Rudder--Offset adjustment for correction of ahead run.

Grad. control

Enables/disables heading jump (gradient) monitor and heading jump compensation of selected heading sensor.
Yes

Activate the following parameter


(GradientVal)

No

Deactivate the following parameter


(GradientVal)

GradientVal

Parameter for the gradient value.


(8,10,12,14,16,18, 20 deg/s)
This parameter value determents the gradient of the heading
jump monitor. If the used heading value jumped over, an alarm
generates (display message HEADING JUMPED).
The Preset Heading follows the Heading value.

HdgJmpAL

Enables/disables the heading jumped alarm at operator unit


(see GradientVal).
On/Off

Eeprom

Parameter value
UserDef

Edition: Aug 29, 2002

Autopilot

User defined (ships specific) parameter values


Default
Default parameter values

Alarm level

Switching over the status outputs


(see circuit diagram NB03 888 HP008)
1

see status of connected devices 1


(without Remote Tiller Mode)
2

see status of connected devices 2


(with Remote Tiller Mode)

HSC

Control algorithm for High Speed Craft


Speed higher than 30 kts
off

normal control algorithm


on

High Speed craft control algorithm

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Parameter

Significance and Possible Setting

AutoRefSw

Automatic reference course switch.


On failure of the actual course sensor, e.g a Gyro sensor, it is
possible to change over automatically to e. g. magnetic
compass.
Yes

automatic changeover active


No

automatic changeover passive (manual only)

Writmen

Configuration changes be saved?


Yes The configuration changes will be saved.
The CPU carries out an automatic RESTART.
The autopilot works with the current
configuration values .
No Configuration changes are not
taken into account. The last settings re
main valid.

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3.1.6

Autopilot

Configuration DC Solenoid valve (24V Operation only)


This configuration guarantees the correct polarity of the solenoid valve control.
The polarity of the solenoid valve control is specific to the ship (refer to ships Steering
Control Plans). Direct AC Valve control is not possible.

3.1.6.1

DC Solenoid Valve Control with Common Negative Connection COMMON


I/O PCB 102--880.100

Backplane 102--880.10
L2.1

MOSFET-Switch

D3B

L2.2

D4B

L2.7

D1B

L2.8
L2.9
L2.10

MOSFET-Switch

D2B

L2.11
L2.12

3.1.6.2

CONTROL 2
COMMON

STBD Solenoid Valve II


Configuration
Bridge

L2.5
L2.6

MOSFET-Switch

--

L2.4
L2.3

MOSFET-Switch

PORT Solenoid Valve II

--

CONTROL 1
COMMON

STBD Solenoid Valve II


Configuration
Bridge
PORT Solenoid Valve II

DC Solenoid Valve Control with Common Positive ConnectionCOMMON


I/O PCB 102--880.100
MOSFET-Switch

D3B

MOSFET-Switch

D4B

CONTROL 2

Backplane 102--880.10
L2.1

STBD Solenoid Valve II

L2.2

Configuration
Bridge

L2.3
L2.4
L2.5
L2.6

PORT Solenoid Valve


II

--

COMMON

CONTROL 1
MOSFET-Switch

D1B

MOSFET-Switch

D2B

L2.7

STBD Solenoid Valve I

L2.8

Configuration
Bridge

L2.9
L2.10
L2.11
L2.12

PORT Solenoid Valve


I

--

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COMMON

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3.1.6.3

AC Solenoid Valve Control with additional relais


Example only:
+ 24 V

AC

Port

I
Stb
AC

Port

II
Stb

external
relais contacts
250VAC, 45VA

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3.1.7

Autopilot

Calibration of the magnetic Sonde


1.)

After installation and connection of the Sonde, select in the NP2015/25 Autopilot
configuration --Magnet YES -- and -- Mk Source C.PCB -- (see Section 3.1.5)

2.)

Select MAGNETIC heading on NP2015/25.


TMC REF Fail alarm may be indicated on the display.

3.)

Voltage Uref (AC) on R1 to R2 has to be appr. 1.8 Veff(400Hz).

4.)

Connect a voltmeter (DC range) to TP 13 (TP14) and TP 1 (GND) of


NP2015/25 I/O--PCB.

5.)

Turn the Sonde in its support until you read on the meter a voltage maximum
between +3.8V to 4.3V.

6.)

If the voltage is <+3.8V or >+4.3V adjust with potentiometer R41 REF.MAG.

7.)

In case the voltage is not adjustable with potentiometer R41, the Sonde has to be
altered closer to or further from the Magnetic compass.

8.)

After distance alteration, repeat the voltage adjustment with Potentiometer R41
until TMC REF Fail disappears.

9.)

Thereafter adjust the Sonde in its support until the Autopilot display shows the
same heading values as the Magnetic Compass and tighten the Sonde.

The potentiometer R59 SCALE SIN is for factory adjustment only!

In case it was disadjusted by fault, readjust as follows:


Turn the Magnetic Compass Card with an iron tool to 45 card reading. With this voltage an TP 13 to TP 1 and on TP 14 to TP 1 of the NP2015/2025 I/O--PCB has to be
the same magnitude. If not readjusted with potentiometer R 59.

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3.2

Care, Maintenance and Repair

3.3

General Safety Instructions

Warning!
This system does not have a safety locking device. In
the opened unit there is dangerous voltage accessibility.
Before carrying out maintenance or repairs,
make sure the voltage is turned off and secure against
inadvertent switching--on.

ATTENTION
Observe
handling regulations!
Electrostatic
sensitive components

CAUTION
Handling of electrostatically sensitive semiconductor components
Static voltages can damage certain semiconductor assemblies used within the system. The following safety
precautions should therefore be observed when these components or units are being taken out of the system
as they are then in danger of being damaged by static charges due to open inputs of the semiconductor components.
1) Persons removing units from this system must be grounded by a wrist band.
in the system.
The wrist band must lead via a ground cable to a central ground point
2) When using a soldering iron during repairs, the tip of the device must be used with a low voltage supply
and grounded. The iron must be separated from the mains by a doubly insulated transformer.
3) Clothes must not produce any static charging.
4) Printed wiring boards that are fitted with these components must be stored and transported in
antistatic containers.

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Warning!
Caution during maintenance and repairs: Avoid contact
with live electrical circuits!
All relevant safety regulations such as, e.g. VDE, VGB4,
OSHA 1919 and other relevant safety standards must be
observed.

Caution!
Maintenance and repairs must only be carried out by
trained and qualified personnel with knowledge of the
safety regulations for electrical devices.
Removal or insertion of a subgroup or a printed wiring
board with live voltage can lead to severe damage

Never insert fuses with other values than those stipulated!

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3.3.1

Care and Maintenance

3.3.1.1

Care
The NP2015/2025 system does not require any care.

NOTE

3.3.1.2

An acid free cleansing agent must be used to clean


the keys and the display panels

Maintenance
The NP2015/2025 system is maintenance free.

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3.3.2

Repairs

3.3.2.1

Removing the Cover of the Control Unit

Autopilot

(see dimensional drawing 102--885.HP006/HP007)


1. Remove the small cover on top of the case.
2. Disconnect the flat cable connection from the PCBs.
3. Remove the screws (see drawing below).

Remove screws
marked
with an arrow

Control Unit (front view)


I/O Manager II (only NP 2035)
CPU PCB
I/O PCB
Fuse 2A (slow)
Backplane
Terminal Boards

Control unit
(view from the top,
cover removed)

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3.3.2.2

Replacing a PCB
The PCBs contained in the assembly are specific to each system.
After replacement, the following PCBs must be configured to the particular system
and/or adjusted:
-- CPU PCB 102--885.101 (see section 3.3.4)

Figure below shows the complete equipping of an assembly with the maximum number
of PCBs. These are:

I/OManager II NP2035 only


CPU PCB
I/O PCB

Backplane

Terminal Boards

Control unit
(view from the top,
cover removed)
Fig. 2--3:

An Assembly with a maximum number of PCBs.

Replacing a PCB
To replace a PCB, follow the instructions below:
-- loosen the fixing screws (top and bottom)
-- pull at the same time on both lever handles
-- if there is a jumper or configuration switch on the new PCB,
then make sure it is set identically to that of the defective PCB
-- push the PCB into the slot until the lever handle is locked in place
-- tighten the fixing screws
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3.3.2.3

Autopilot

Fuse Replacement

Caution

In opened devices or desks, voltages representing a


risk of electic shock are applied.
-- Safety Instruction -As a matter of principle, the system is to be made
dead when installation or repair work is performed
oan the equipment as well as during disassembly/assembly of components or during alteration of the circuitry.

The device is protected against EMI and false poarity from the ships mains on the primary side by a noise filter and a 2A slow--blow fuse .
Attention:
In case of false polarity of the main power, the fuse blows up.
The 2A slow--blow fuse is on the right side of the terminal board (see figure below).
------

Edition: Aug 29, 2002

Switch off the ships mains supply before replacing the fuse.
The fuse holder can noe be opened (with a screwdriver).
Replace the defective fose by a 2A slow--blow fuse.
Fix the cap of the fuseholder (use a screwdriver).
The ships mains supply can now be turned back.

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3.3.3

Significance of the LED signals

3.3.3.1

CPU PCB 102-- 885.101

Reset

LED RUN

Flashes (cicle time 1 sec)

dark

PCB functioning without


disturbance.
Signals a programme disturbance
Actuate the RESET KEY,
Program will be restarted.
The PCB has to be replaced,
when the LED is dark.

LED RUN (green)


LED FAULT(red)

LED FAULT

out
lit

3.3.3.2

Autopilot

PCB functioning without


disturbance.
PCB not functioning (STOP)
Press Reset switch to restart the
program
The PCB has to be replaced,
when the LES lits up.

I/O PCB 102--880.100

Green LED flashing: Program running


(normal operation)
Green LED ON
or OFF
malfunction

Component
side
PC--Board 102--880

green LED

red LED

Scale
Ref. Mag
Offset

Red LED out: no disturbance


Red LED lit: PCB malfunction (Halt)

Component
side

Follow Up steering LEDs

3
1

1 = P2 Stb
2 = P2 Port
3 = P1 Stb
4 = P1 Port

PC--Board

green LED
(flashing)

Edition: Aug 29, 2002

red LED
(malfunction)

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3.3.4

Configuration of the CPU PCB


(see Configuration sheet CPU--PCB 68302 102--885.101)
A new set of E--PROMS is only operational after the implementation of
a COLD START (as mentioned below)!
COLD START
COLD START is triggered via DIP SWITCH B8 .
-- Power OFF
-- Pull out respective PCB
-- place DIP SWITCH B8.7 to ON
-- push the CPU PCB into the assembly (slot A1) until the lever handle
is locked in place.
-- switch power 2 seconds to ON than back to OFF
-- pull the CPU PCB out of the assembly and place DIP SWITCH B8.7
to OFF.
-- push the CPU PCB into the assembly (slot A1).
Power ON again.
On changing the CPU PCB, the system and the
ships specification NP 2015/2025 configuration will be
lost!
The NP2015/2025 configuration has to be re--entered
via the configuration selection MODE: Para function
MODE: Change.
See table of ships specification settings ( appendix
1-2).

ATTENTION

3566E/102--886.DOC032

In the configuration mode no alarm will be shown.


The setting of the ships parameters in configuration
mode should take place at the quay (dock side).

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3.4

Spare parts

3.4.1

Notes on Ordering

Autopilot

To ensure fast processing of replacement parts orders the following details are required:
1. Name of the ship
2. Raytheon order number, e.g.: 610 0 61637
3. Device type (refer to type label)
4. Exact designation of the replacement part from the specifications given in the
replacement parts catalogue.
5. Required number of part

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Autopilot

Constructional features of the NP2015/2025 Autopilot system

5.1

Basic System
The autopilot system is comprised of the following components (see Fig. 3--2:)

Operator unit
The control unit is suitable for installation in bridge desks, steering stands or
for installation in a swivel housing:

Control Unit
The main components of the control unit are:
-- a rack serving as central assembly housing for various electronic PCBs
-- the backplane for EMV and internal connections
-- the terminal connection block for ships wiring

5.1.1

Operator Unit
The Operator Unit is the interface between the connection unit, the steering control and
the connected periphery devices.
There are various PCBs within the Control Unit.
A rack is used for housing the assemblies.
The operator unit is designed for installation in a control desk.
General operation is via inscribed membrane keys which are subdivided into two
groups:
-- Command keys for selection of the operating mode.
-- Function keys for individual adaptation
Several of the silicon keys are equipped with an LED display:
-- when the LED is lit this means,
the key and the corresponding function has been chosen.
-- when the LED flashes this means,
a system message (alarm, warning, value acceptance) is waiting and must be
acknowledged.
A rotary knob with a double function for the desired heading setting allows
-- a direct desired heading adjustment that will be immediately effective
-- a desired heading setting which will only be effective after activating the SET key.

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Two inscribed status indicators with their own LED display display which compass has
been selected.
The display section of the operating unit consists of:
a 4 digit Heading display for the heading reading with resolution to1/10
degree.
-- an alphanumeric line which can be used as a text line or a bar graph
display
-- a 3 digit Preset Hedaing display for setting the desired heading
-- a one digit display that shows the currently used parameters.

5.1.1.1

Function of Operation Unit


Command keys
Command keys determine the operating mode of the NP2015/2025 Autopilot.

Command key for the operating mode HEADING CONTROL (COURSE CONTROL)

Command key for the operating mode TRACK CONTROL

Command key for the operating mode RATE OF TURN

CONTROL

Command key for presetting of the heading change manoeuvre

--

by a definite radius value

--

by a definite R.o.T limit value

These operating modes are only selectable in connection with extended system
environments (navigation receiver, R.o.T. Tiller).

In case of an NP2015/2025 system with many NP2015/2025 control units,


the command keys are used for switching over between the control locations.
The switch--over ensures via the command keys of the chosen control unit:
-- in the same operating mode, the preset desired heading remains unchanged
-- on changing the operating mode, a set heading adaptation results
and the set heading corresponds to the heading.
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Autopilot

Function keys --Parameter Management-The parameter management will optimally adjust the autopilot to
-- the relevant type of vessel
-- the external conditions (wind, currents and yawing)
-- optimize the control conduct
Parameter group:
A parameter group consists of the parameter values for YAWING,
RUDDER and CNT.RUDDER.
Up to a total of 6 parameter groups can be formed within the parameter administration.
These can then be called up and can perform control functions as required.
The parameter administration is also used for setting the limit values that support safe
ship guidance during heading or track regulation.
Function keys:

Key for opening or modifying a parameter group

Key for calling up a parameter group

Key for display and selection of possible sensors

Key for display or selection of various limit value parameters

Key for overlaying information during heading or track regulation (alphanumeric line and /or bar
graph)

Select

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General Function Keys


General function keys are used in setting and changing parameter values and acknowledging actions and alarms.
Key for acknowledging a current alarm message and viewing the stored
alarm messages.
Set

Key for acknowledging particular inputs, e.g. changes in parameter values, changes in the preset heading.

Multi--functional keys for dimming the illumination, modifying parameter values, selection and for the display test.

Rotary knob for presetting of preset heading; has two setting possibilities:
--

the presetting of the preset heading is only effective after


pressing the SET key

--

the presetting of the preset heading is immediately effective


on turning the depressed rotary knob.

According to the setting (>180 ) the ship will follow turning direction of the
rotary knob (within 360 ).

Display
The control unit is equipped with three 7 segment displays and one alphanumeric line.
Heading

Always display the ACTUAL HEADING

Automatically display an alarm message in plain text.


Can be set to the following constant display:

tendency display for the preset heading


and heading deviation
Man:

Heading:

or

Preset Heading

XTE:

17, 2 kts
098,0

0.29NM

Setrudder: P 10

manual speed
preset heading with 1/10 display
track deviation in NM
current set rudder

always display the preset heading


displays the control attribute
displays the parameter group currently in memory

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Autopilot

Status Displays
The status displays are as follows:
this status display indicates that Gyro Compass is selected

this status display indicates that Magnetic Compass is selected

this status display is for Remote Operation.


The preset heading is set via an external navigational system.
In combination with this option, the following operating possibilities of the NP2015/2025
are blocked:
-- command keys

Edition: Apr 10, 2002

--

selection of heading change maneuver (radius or R.o.T.)

--

rotary knob functions

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5.1.2

Control Unit
The connection unit (see Fig. 3--1:) mainly consists of:
-- I/O--PCB with Power supply and Follow--up steering (switching and analog)
-- CPU--PCB
-- Backplane
-- Terminal block
The equipment of the Control Unit depends on the system type.
Optional expansion capability for an external follow--up control.
The construction of the Operator Unit, as well as the respective PCB functions, are documented in the accompanying descriptions;
Steering control amplifier, switching Type 139--152 E01
Steering control amplifier, analog Type 139--153 E01
The assemblies are fitted with various electronic PCBs; their operation modes are as
follows:

CPU--PCB (central processor unit)


general data administration within the system.
control area:
heading control
track control
RoT control
administration of user inputs.
administration of the external data information of the navigation receiver or of the
multifunction display.
general system monitoring in the form of an LED signal on the PCB or as a plain
text message within the alphanumeric display of the operator unit.

I/O--PCB (input / output)


The PCB is designed for reading in/out of several signals.
Follow--up control with switching and analog output
Power supply (DC/DC converter)
Input
Reading--in of possible external signals
-- pulse log (200 P/NM)
-- speed (NMEA 183/ VHW/ VTE)
-- course bus (NMEA 183 / HEHDT/ GPHDT)
-- rate gyro
-- R.o.T. -- Tiller
-- actual rudder

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Reading--in of possible external status signals


-- override Tiller
-- steering control knob AUTO / HAND / REMOTE
Output
-- set rudder output
-- status signals
-- alarm signals

I/O PCB -- with follow--up function (standard)


The I/O--PCB is used for controlling the steering gear with solenoid switching
For steering gears with proportional solenoid valves the I/O PCB has two
galvanically free outputs with +/-- 10V max.
During the rudder positioning control, the rudder set value and the rudders
actual value are continually compared.
Control errors are transmitted to the steering gear in the form of switch or
analog signals.
If the navigation system is not equipped with a GyroStarII / STD20 / STD22 system
(course bus), a NMEA 183 HEHDT (GPHDT) or a step system can be used as
heading input.

Connection unit
(front view)

Example of an NP2015 connection unit as stand--alone


model

Fig. 3--1:

Edition: Apr 10, 2002

Control Unit -- Survey -3--43

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Remote Tiller (steering components)


102--886
Control Unit
NP2015/2025

STANDARD
20 PLUS

Control Unit
Gyro system

Data distribution
bus

Autopilot Connection Unit 102--885

HAND

possible peripheries
--

NAV receiver/position receiver

--

Gyro compass

--

Magnet compass

--

Digital multi--functional display

--

Control selector switch

--

R.o.T. Tiller

--

Log sensor (serial/pulse)

--

Rate gyro

--

STD 20 course bus

--

Series Navigation system

--

External Status signal for


Heading Error Alarm
Track On

AUTO

Magnet Sensor On
R.o.T. Control On
--

Remote Tiller (bus control)

follow--up control

--

FU--Tiller

External Control Unit

--

Hand wheel

Remote Tiller
optional
Alternative, external

Type139152 E01

Does not belong to the


NP2015/2025 system
Rudder

Steering gear
(switch/analog))

Fig. 3--2:

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Ruder position-feedback unit

Basic system of Autopilot NP60

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5.2

Autopilot

Monitoring Functions of the NP2015/2025


The NP2015/2025 system is fitted with a complex monitoring function which allows
both internal and external irregularities to be recognized.
A system message (s. Operator Manual Chapter. 2.14 ) is generated in case of disturbances or errors; this message is displayed in plain text on the text line.

5.2.1

Monitoring the Heading Controller


Individually adjusted limit values (heading alarm thresholds) monitor the control deviation and trigger a heading error alarm when these are exceeded.

Heading monitor and off headingfunction


The heading monitoring function is always executed in conjunction with the
MAGNET compass. The magnet compass heading is checked against the
preset heading to make sure that it keeps within the set course alarm thresholds.
If the threshold is exceeded, the heading monitor alarm (external alarm -- relais
contact) is triggered.
The off heading function compares the difference of the Gyro Compass and the
preset heading. If the threshold is exceeded the off heading alarm is triggered. This
alarm is indicated on the panel and available as external relay contact.

5.2.2

Monitoring the Serial Data Transfer


A check is made here as to
-- whether data transmission is interrupted
-- the data format of data transmission
-- the valid character and/or the checksum

5.2.3

Plausibility Monitoring of the Connected Periphery Devices


Here, the system parts are continually checked for disturbances.
-- MAGNET compass
-- GYRO compass
-- LOG sensors
-- navigation receiver
-- external autopilot system
-- steering gear

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5.2.4

Monitoring the Control Unit


PCB faults are shown via corresponding LEDs on the front face of the card
(see section 2.3.3).

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Autopilot

5.3

Technical Specifications

5.3.1

Electrical Specifications / Environmental Conditions


Operating unit:

power consumption

12W

supply with protection against pole confusion:

24VDC

type of enclosure:

IP 44 or IP 56 (extra case)

ambient temperature for the desk mounting:

-- 15 .. + 55

Control Unit (for technical specifications of the combined control unit see
STANDARD 20 PLUS):

connection voltage

24VDC
115/230V 60/50Hz (Option)

power consumption when using one


operating unit

25W

type of enclosure:

IP 23 (with protecting cap)

ambient temperature:

0 to + 55

relative humidity IEC 945:

93% at 40 C

EMC:

see statement of conformity

output for the steering gear:


-- switch output (2x)

24VDC 2A

-- analog output (2x)

max. set rudder value

10VDC; max. 5mA

connection possibilities for external FU control


-- FU control amplifier

Edition: Apr 10, 2002

400/460V 50/60Hz (from the


main pump--switch box)

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R.o.T. control via the tiller:


R.o.T. max. (35......90)/min to scale

interfaces for possible sensors:


-- gyro compass with transmission system:

ANSCHTZ course bus


ANSCHTZ step system

-- magnet compass with transmission system:

or serial CRS--Bus
200 pulse or with NMEA 0183
interface (VHW,VTG, VBW)

-- ships log:
-- NAV systems

(SYNCHRO 1 in preparation)
6 steps per degree
ANSCHTZ scanning probe

position receiver, NAUTO-PLOT, ECDIS

interfaces for system expansion:


-- R.o.T. Tiller possible
-- Remote Tiller FU, NFU, Override
-- max. 15 operating units
or Remote Tiller

potential free alarm and signal output for the supply of an external
signal transmitter:
-- alarm outputs (potential free):

system alarm (disturbance in NP2015/25)


off heading alarm, heading monitor alarm
(with magnetic compass)
track on
MAGNET compass selected

-- status outputs

R.o.T. Tiller selected


serial output RS232 for

-- signal output:

ANSCHTZ digital repeater display


(preset heading, heading, speed,
Rate of Turn*)
*When there is no Rate of Turn
sensor, the calculated R.o.T. is
supplied via the compass selected by
the NP2015/25 or further nav. outputs,
see telegram specification

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Autopilot

ALARM LEVEL OUTPUTS


ALARM LEVEL 1
Designation

ALARM LEVEL 2
Terminal

SYS FAIL

L1.49..51

OFF HEADING and/or Heading


Monitor
Heading Monitor

L1.52..54

OFF HEADING

L1.58..60

RoT--Tiller ON

L1.61..63

Track ON

L1.64..66

Magnet ON

L1.67..69

Remote Tiller active

L1.70..72

Edition: Apr 10, 2002

Designation

Terminal

Operator Unit Failure

L1.52..54

Override ON

L1.61..63

Tiller defective

L1.67..69

L1.55..57

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5.4

NMEA 0183 Format

NMEA 0183 Format VTG


VTG Course Over Ground and Ground Speed
$-- --VTG,x.x,T,x.x,M,x.x,N,x.x,K*hh<CR><LF>
SOG, km/hr
Speed, knots
Course, degrees Magnetic
Course, degrees True
Talker

NMEA 0183 Format VBW


VBW Dual Ground/Water Speed
$-- --VBW,x.x,x.x,A,x.x,x.x,A,x.x,A,x.x,A*hh<CR><LF>
Status, stern ground speed

A = Data valid
V = Invalid
Stern transverse ground speed1, knots
Status, stern water speed, A= Data valid
Stern transverse water speed1, knots
Status, Ground speed, A= Data valid
Transverse ground speed1, knots
Longitudinal ground speed1, knots
Status: Water speed, A= Data valid
Transverse water speed1, knots
Longitudinal water speed1, knots
Notes:
1) Transverse speed: -- = port, Longitudinal speed: -- = astern

3566E/102--886.DOC032

3--50

Edition: Sep 19, 2002

AUTOPILOT NP2015/2025

Service Manual

Autopilot

NMEA 0183 Format HNROT


HNROT Rate of Turn (deg/min)
$HNROT,(--)xxx.x<CR><LF>
Rate of turn in degrees/min
Direction of turn
String format for rate of turn (deg/min)
Talker identifier
Start of sentence

NMEA 0183 Format HEROT


HNROT Rate of Turn
$HEROT,x.x,A*hh<CR><LF>
Staus A = Data valid
Rate of Turn, degrees/minute, -- bow turns to port

NMEA 0183 Format HEHDT


HEHDT Heading, True
$HEHDT,x.x,T*hh<CR><LF>
reading, degrees True

NMEA 0183 Format HEHDG


HEHDG Heading, Magnetic
$HEHDG,x.x, , , , *hh<CR><LF>
Magnetic sensor heading, degrees

NMEA 0183 Format VDVHW


VDVHW Water Speed
$VDVHW, , , , ,x.x,N, ,*hh<CR><LF>
Sped, knots

Edition: Apr 10, 2002

3--51

3566ED/102--886.DOC032

AUTOPILOT NP2015/2025
Service Manual

NMEA 0183 Format HSC


HSC Heading Steering Command (Remote Control ON only)
This telegram allows only a definite heading command of less than 180.

Commanded heading, degrees Magnetic


Commanded heading, degrees True
Talker

NMEA 0183 Format HTR


HTR Heading Turn Rate

Rate--of--turn (degrees/min)
Sign of direction (--(minus) port,
+(plus) or no sign starboard)
Talker

NMEA 0183 Format HRA


HTR Heading Turn Rate

Radius (nm)
Talker

3566E/102--886.DOC032

3--52

Edition: Sep 19, 2002

Autopilot NP 2015, NP 2025, NP 2035


Connection Unit
Type 102--885 NG001, NG 002

Ersatzteilkatalog
SPARE PARTS
CATALOGUE

2
4

Pos.

Lager--Nr.

Benennung

Designation

Stock--No.

Zeichnungs--Nr.

Stck.

Herst.--Code

Versorgungs--Nr.

Part--No.

Qty.

MFRC

NSN

11

3.603 170

I/O Manager II

I/O Manager

102--885.100

D2865

3.603 171

CPU--Karte

CPU PCB

102--885.101

D2865

16 MHz 68k

16 MHz 68k

I/O--Karte

I/O PCB

102--880.100 E01

12

D2865

Autopilot

Autopilot

3.603 560

3.603 059

Serielles UKM

Serial Transfer Module

NB 05--343

D2865

3.603 403

Backplane

Backplane

102--880.10 E01

D2865

Autopilot

Autopilot

G--Sicherungseinsatz

Fuse

T2A L 250V

D2865

1.762 018

5920--12--165--8042

IEC 127--2

1
2

in NG 002
2 pieces in NG 002

All depicted items which are not mentioned in the text are not applicable for this unit. Since further developement may necessitate making modifications to existing
equipment, its conformity with the relevant illustrations and drawings is not always ensured. Ratheon Marine will be under no liability whatever that may arise from any such
differences.

14.610 RA/S--SU 0201 EDITION 01

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