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Marine Tech

2009 - 2011

SHIP OPERATIONS

Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
2009 - 2011

Module Description and Goals


This module is intended to introduce participants
to basic concepts in ship loading operations and
ship stability.

Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
2009 - 2011

CONTENTS

Types of Ships
Ship Organization
Cargo Operations
Hands-on Activity 1
Hands-on Activity 2
Ship Motions
Ship Stability
Hands-on Activity 3
Hands-on Activity 4
Hands-on Activity 5

5 min
5 min
40 min
25 min
30 min
10 min
20 min
10 min
25 min
10 min
Total 3 hrs

Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
2009 - 2011

Types of Ships
Drill Ship: Vessels carrying
out drilling operations,
equipped with drilling rig
and its own propulsion
machinery

visual.merriam-webster.com/.../drill-ship.php

Bulk Carrier: Single deck


vessel carrying
homogeneous unpacked
cargoes
www.ships-info.info/label-bulk-carriers.htm
Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
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Types of Ships
Container Vessel: Ship
specially designed to carry
standard containers
Float-On/Float-Off:
Special Vessels which
may be submerged to
allow the floating on or
off of cargo

http://en.wikipedia.org/wiki/Container_ship

Dr. Alok K. Verma Lean Institute - ODU

commons.wikimedia.org/wiki/File:Float_on_Floa...

Marine Tech
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Types of Ships
Barge: A flat bottomed boat
used for transport of heavy
goods.

http://en.wikipedia.org/wiki/File:Thames_gravel_barge.jpg

Tug Boats: Boat used to


maneuver, primarily by
towing or pushing other
vessels. Tugboats are also
used to tow barges
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http://en.wikipedia.org/wiki/File:North-shore-tugboats.jpg

Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
2009 - 2011

Find the type of ship


Transport heavy goods

Barge

Carry unpacked cargoes

Bulk carrier

Carry standard containers

Container Vessel

Carry out drilling operations

Drill ship

Used for towing barges

Tug Boats

Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
2009 - 2011

SHIP ORGANIZATION
The captain/Master is the highest responsible officer,
acting on behalf of the ships owner
Captain/Master

Deck
Department

Engine
Department

Steward
Department

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Marine Tech
2009 - 2011

SHIP ORGANIZATION
Deck Department:
The department is
responsible for
ships overall
appearance,
preservation and
for safely
receiving,
discharging and
caring of cargo
during a voyage.
http://en.wikipedia.org/wiki/Deck_officer
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Marine Tech
2009 - 2011

SHIP ORGANIZATION
Deck Department Personnel

Duties
Cargo Operations
and Stability

Chief Mate
Second Mate

In charge of
navigation

Third Mate

Safety Officer

Boatswain
Able Seamen

Deck duties

Ordinary seamen
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SHIP ORGANIZATION
Engineering Department:
The department responsible
for getting the ship to and
from anywhere and
responsible for all the
equipment used throughout
the ship

www.maritime-connector.com/ContentDetails/168

www.sailorsmaritimeacademy.com Dr. Alok K. Verma Lean Institute - ODU

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SHIP ORGANIZATION
Engine Department Personnel
Chief Engineer

Duties
Oversee Engine Department and
maintenance of equipment

Second Engineer

In charge Refrigeration systems main engines

Third Engineer

In charge of boilers ,feed pumps and fuel


condensers

Fourth Engineer

Responsible for electrical, sewage


treatment

Oiler
Pump man

Ordinary seamen

Operation of liquid cargo transfer system


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Marine Tech
2009 - 2011

SHIP ORGANIZATION
Steward Department:

The department
responsible for
maintaining the ships
store , providing repair
parts, laundry services
and also feeding the
people

http://commons.wikimedia.org/wiki/Steward's_Department
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Marine Tech
2009 - 2011

SHIP ORGANIZATION
Steward Department Personnel

Duties

Chief Steward
Chief Cook

Stewards
Assistant

Dr. Alok K. Verma Lean Institute - ODU

Preparing and
serving meals
and keeping
inventory

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Marine Tech
2009 - 2011

SHIP ORGANIZATION

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SHIP ORGANIZATION
In charge of everything aboard ship
Master
Maintenance of ship and stowage of cargo
Chief Mate
In charge of machinery aboard ship
Chief Engineer

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Cargo Operations
Stowage of Cargo
Loading / Unloading Cargo

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2009 - 2011

Cargo Operations
Goods carried by a ship
are known as cargo
Stowage:
Stowage is the amount of
room for storing cargo on
board a ship

Dr. Alok K. Verma Lean Institute - ODU


freport.wa.gov.au

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Types of Cargo

Bulk Cargo
http://en.wikipedia.org/wiki/Bulk_cargo

Container Cargo
www.etftrends.com

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Units of Cargo Capacity


The Twenty Foot Equivalent or
TEU represents the cargo
capacity of a standard shipping
container 20 foot long and 8
foot wide

A 40-foot long container equals 2 TEU.


Carrying Capacity 24 tons
http://en.wikipedia.org/wiki/Twenty-foot_equivalent_unit
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Principles of Stowage
The fundamental objectives of cargo stowage are:
- To protect the ship
- To protect the cargo
- To obtain the maximum use of available cubic of ship
- To provide for rapid and systematic loading
and discharging

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Marine Tech
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Stowage of Cargo
Cargo is stowed in holds and tanks of the ships

Cargo holds
www.hesnes.no/company/saga/cargo.jsp?id=23
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Loading/Unloading Cargo
Ships designed for carrying large amounts of cargo must
take on ballast water for proper stability.

Dr. Alok K. Verma Lean Institute - ODU

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Marine Tech
2009 - 2011

Loading/Unloading Cargo
Ballast would be discarded when the cargo is loaded.

deck

earthsys.ag.ohio-state.edu

Water
level

Water
level
Ballast
Dr. Alok K. Verma Lean Institute - ODU
Tanks

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Loading/Unloading Cargo
Cargo In - 1

1
2

Ballast water Out - 2

At source port

Cargo out - 3
4

Ballast Water In - 4

At destination port
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Marine Tech
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Loading Cargo
There are three basic
methods of arranging
items in cargo hold:

http://en.wikipedia.org/wiki/Combat_loading

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Loading Cargo
1. Horizontally:
When a single item or
class of items is to be
stored in a layer that fills
from side to side and front
to rear.

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Loading Cargo
2. Vertically:
Items are stored in columns
that go from top of the hold on
down so that several types of
items are available during any
stage of emptying hold

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Loading Cargo
3. In Blocks:
Assortments of
various types of
items are made up
and loaded together.

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HANDSON ACTIVITY - 1

Loading Cargo

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Stowage of Cargo

Volume
Given a certain amount of cargo what is the
amount of space that will be consumed in
stowing it?

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Stowage of Cargo

Weight
Given certain volume of space what is the
number of tons, units or pieces that will go
into the space?

Dr. Alok K. Verma Lean Institute - ODU

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Stowage of Cargo
A value that is used to answer the above two
questions:

Stowage Factor

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Stowage of Cargo
Stowage Factor:
The stowage factor is defined as the number of cubic feet
required to stow 1 ton of a given cargo.
f = 2,240/D cu ft/ton
= 2,240 x V/W cu ft/ton

Dr. Alok K. Verma Lean Institute - ODU

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Marine Tech
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Stowage of Cargo
Where,
f = Stowage factor
D = Density of the commodity in pounds per cubic
foot
2,240 = The number of pounds in 1 long ton
V = Volume of the container
W = Weight of container in pounds

Dr. Alok K. Verma Lean Institute - ODU

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Marine Tech
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Dr. Alok K. Verma Lean Institute - ODU

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Marine Tech
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Stowage of Cargo
A cargo consisting of cases weighing 400 pounds and
measuring 2.5 feet x 1 feet x 1 feet to be stowed. Find
stowage factor(f)?
f = 2240 *V/W
V = 2.5 x 1 x 1= 2.5 cu ft
W = 400 pounds
f = 2240 x 2.5/400
f = 14 cu ft/ton
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Marine Tech
2009 - 2011

Stowage of Cargo
Broken Stowage:
The cargo space which is unavoidably lost when stowing cargo
due to the type and nature of cargo loaded.

Broken
Stowage

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Marine Tech
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Stowage of Cargo
V = Volume of cargo hold
v = Volume of cargo
stowed in V

Broken
Stowage

The percentage of broken


stowage =L= (V-v)/V *100

Dr. Alok K. Verma Lean Institute - ODU

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Marine Tech
2009 - 2011

Stowage of Cargo
Given a certain volume of space(V), a cargo with a stowage
factor(f) and estimated broken stowage percentage (L) the
number of tons(T) of cargo that will fit into space is

T = (V *(1-L)) / f

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Marine Tech
2009 - 2011

Dr. Alok K. Verma Lean Institute - ODU

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Marine Tech
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Stowage of Cargo
The volume of the cargo hold is 60,000 cu ft. Estimated broken
stowage is 10 percent and stowage factor is 56. Find the
number of tons(T) that can be stowed in the hold?

T = (V *(1-L)) / f
T = 60000*0.9/56
T = 964 tons

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BREAK

5 minutes
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Cargo Loading
Water Line

Draft: The draft of the


ships hull is the vertical
distance between the
waterline and the bottom
of the hull

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Marine Tech
2009 - 2011

Cargo Loading
A ship can be fully loaded in three ways:
1. FULL IN WEIGHT: It can be full in weight when it
is at its maximum draft
Draft line

Water line

Max draft

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Marine Tech
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Cargo Loading
2. FULL IN SPACE: It can be full in space when the hold is
filled up to the hatch covers

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Cargo Loading
3. FULL AND DOWN: It is full in weight as well as in space

Max draft

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HANDSON ACTIVITY - 2

Cargo Loading

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Cargo Loading

Load the ship to obtain a Full and Down condition and


calculate Broken Stowage.

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Cargo Loading
Step 1: Calculate the volume of the cargo hold (V) :
Measure the height (h) ,width (w) and depth (d).

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Cargo Loading
Step 2: Load the ship till the ship is at its maximum draft.

Water line

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Cargo Loading

Max draft
Water line

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Cargo Loading
Step 3: Calculate total volume occupied by the cargo(v) :
Step 4: Calculate percentage of broken stowage :
L= (V-v) / V *100
L : The percentage of broken stowage
V : Volume of cargo hold
v : Volume of cargo stowed in V
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Marine Tech
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Cargo Loading
Types of Cranes Used:
Container being
loaded on a ship

Gantry cranes are


used to move
containers to or
from the ship.
http://en.wikipedia.org/wiki/Crane_(machine)
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Marine Tech
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Cargo Loading

Another type of
Gantry Crane

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Cargo Loading
Bulk handling
crane used for lifting
bulk cargoes

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Cargo Loading
Deck cranes are located
on ships and boats and
used for cargo loading
and unloading where
shore unloading facilities
are not available

Dr. Alok K. Verma Lean Institute - ODU

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Cargo Loading - Video

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Ship Motions
Pitch: Vessel rotates
about the transverse
(side-to-side) axis.

Roll: Vessel rotates


about longitudinal
(front/back) axis.

http://en.wikipedia.org/wiki/Ship_motions
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Ship Motions
Yaw: Vessel rotates
about vertical
(up/down) axis.

Surge: Linear
longitudinal
(front/back) motion.

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Ship Motions
Heave : Linear
vertical (up/down)
motion.

Sway: Linear
lateral (side-toside) motion.

Dr. Alok K. Verma Lean Institute - ODU

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Find the type of Motion


Linear longitudinal motion
Motion along longitudinal axis
Motion along transverse axis
Linear vertical motion.

Dr. Alok K. Verma Lean Institute - ODU

Surge
Roll
Pitch
Heave

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Ship Stability
The stability of a vessel refers
to its ability to stay upright in
the water.

The main consideration is the


correct distribution of cargo
weight.

celebrating200years.noaa.gov/.../cargo-ship.html 63

Dr. Alok K. Verma Lean Institute - ODU

Marine Tech
2009 - 2011

Ship Stability
If too much weight is in the upper decks of ship, the ship will
have small amount of stability and be in a condition known as
tender.

If too much weight is concentrated on lower holds the ship will


have excess of stability and be in a condition known as stiff.

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Ship Stability
Hogging too much weight at the ends
Fore

Aft

Sagging too much weight amidships


Fore

Aft

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Ship Stability
While stowing the cargo, the only necessity
is to ensure that the weight is equal on both
sides of the ships centerline

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Ship Stability
The initial stability of a ship
refers to the relationship
between three important
points on it.

G
B

The Center of Gravity (G)


The Center of Buoyancy (B)
The Metacenter (M)

Cross sectional view of ship


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Center of Gravity
The center of gravity
(G) is the point at
which the whole
weight of the vessel
can be said to act
vertically downward.

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Center of Gravity
As a general rule a
lower center of gravity
means a more stable
vessel

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Center of Buoyancy
A body submerged wholly or
partially in a fluid is buoyed
up by a force equal to the
weight of the fluid displaced.

Center of buoyancy(B) is the


center of gravity of the
volume of water the hull
displaces.

Dr. Alok K. Verma Lean Institute - ODU

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HANDSON ACTIVITY - 3
Find Center of Gravity and Center of Buoyancy

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Metacenter

Line through B
When ship is in
equilibrium

M
G
B

Line through B
When ship is
inclined

M
G

Metacenter is the
intersection between
the line through the
center of buoyancy of a
hull in equilibrium, the
line through the center
of buoyancy when the
hull is inclined slightly

http://en.wikipedia.org/wiki/Metacentric_height

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Metacentric Height GM
GM

M
G
B

M
G

Dr. Alok K. Verma Lean Institute - ODU

Metacentric Height
(GM) is the distance
between the metacenter
and the center of gravity
of the vessel.

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Metacentric Height GM
Adding or shifting
weights vertically
causes center of gravity
to move in the same
direction.
If center of gravity is
too high the ship
becomes unstable.
www.caradvice.com.au/date/2006/07
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Metacentric Height GM
If Meta center(M) is
above the Center of
Gravity(CG) the ship is
stable. Will tend to
upright itself when tilted
by a wave.

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Metacentric Height GM
If Meta center(M) is
below the Center of
Gravity(CG) the ship is
unstable. Will not
upright itself if tilted by
a wave.

G
M

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HANDSON ACTIVITY - 4

Metacentric Height

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Metacentric Height GM

Model used for metacentric


height calculation

The weights (w) are shifted from


center through a distance of d cm

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Metacentric Height GM
Shift in Center of
Gravity = GG1= (w*d)/W
G = Original center of gravity
G1= New center of gravity
d = distance moved in cm
W = weight of ship
w = weight of washers
Dr. Alok K. Verma Lean Institute - ODU

d w

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Metacentric Height GM

AB

Metacentric Height (GM)


= GG1* BC/AB

Plumb
Line
Plumb
Weight

BC
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Free Surface Effect


Free surface effect is
one of the several
mechanisms where a
ship can become
unstable and roll-over
(capsize).

http://www.tc.gc.ca/marinesafety/Tp/tp10038/27-stab-free-surface-effect.htm
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Marine Tech
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Free Surface Effect


It refers to the tendency of liquids and of small objects which
can act as liquid and can shift inside cargo holds.

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Free Surface Effect


When a vessel with full
tank heels over, the
contents of the tank do not
shift.
The tank's centre of gravity
does not change, so it does
not affect the vessel's
stability
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Free Surface Effect


When a vessel with
partially filled tank heels
over, the contents of the
tank will shift.
The centre of gravity
moves over to the side,
making the vessel less
stable.
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Free Surface Effect


This effect is similar to that
caused by adding weights on
deck raising the vessels CG
which causes a decrease in
GM and thereby its stability

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Free Surface Effect


How to avoid free surface effect?
Try to have as few partially filled tanks and compartments as
possible.
By dividing a tank into two equal parts with a baffle, the free
surface effect is greatly reduced.

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HANDSON ACTIVITY - 5

Free Surface Effect

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Review of Topics

Types of ships based on their application


Different departments in a ship and its organization
Cargo loading and unloading operations
Six types of ship motions in response to the sea
Stability of a ship
Calculation of Metacentric height
Free surface effect

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For more information on this module


Please contact:
Dr. Alok K. Verma, P.E., CmfgE
Ray Ferrari Professor
Director-Lean Institute
Old Dominion University.
Phone (757) 683-3766
Fax (757) 683-5655
Email: averma@odu.edu

Dr. Alok K. Verma Lean Institute - ODU

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