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Model:

KD350U/KD400
200--600 V

Diesel

Standard Features
D Kohler Co. provides one-source responsibility for the
generating system and accessories.

Ratings Range
Standby:
Prime:

KD350U
60 Hz
320--350
400--438
291--319
364--398

kW
kVA
kW
kVA

D The generator set and its components are


prototype-tested, factory-built, and production-tested.

KD400
50 Hz
322
402
292
365

D A one-year limited warranty covers all systems and


components.
D John Deere engine with 24-volt battery charging
alternator.
D Leroy Somer single-bearing alternator with insulation
class H.
D Unit-mounted radiator with 50_C (122_F) ambient air
capability.
D Skid and vibration isolators.
D Subbase fuel tank, 340 L (90 gal.).
D Dry type air filter.
D Main line circuit breaker.
D Microprocessor controller.
D Battery, battery rack, and cables.
D Industrial 9 dB(A) reduction exhaust silencer (loose).
D Operation and installation literature.

Generator Set Ratings


Standby Rating
Alternator

LSA472VS2

Prime Rating

Voltage

Ph

Hz

kW/kVA

Amps

kW/kVA

Amps

120/208

60

350/438

1216

319/398

1108

127/220

60

340/425

1115

309/386

1015

115/230

60

320/400

1004

291/364

914

254/440

60

350/438

575

319/398

524

277/480

60

350/438

527

319/398

480

347/600

60

350/438

421

319/398

384

115/200

50

322/402

1161

292/365

1054

110/220

50

322/402

1055

292/365

958

115/230

50

322/402

1009

292/365

916

120/240

50

322/402

967

292/365

878

220/380

50

322/402

611

292/365

555

230/400

50

322/402

580

292/365

527

240/415

50

322/402

559

292/365

508

With Available Enclosure Accessory

RATINGS: All three-phase units are rated at 0.8 power factor. See TIB-109 for generator set derate tables.
Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions.
PRP: Prime power is available for an unlimited number of annual operating hours in variable load applications in accordance with ISO-8528/1.
A 10% overload capability is available for a period of 1 hour within a 12-hour period of operating in accordance with ISO-3046/1.
ESP: The emergency standby power rating is applicable for supplying emergency power in variable load applications in accordance with ISO-8528/1. Overload is not allowed.
The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

G5-544 (KD350U/KD400) 12/07d

Alternator Specifications
D NEMA-MG21, UTE NF C51.111, VDE 0530, BS 4999, CSA
standards compliance for temperature rise and motor
starting.

Specifications
Manufacturer
Type

D Self-ventilated and dripproof construction.


D Vacuum-impregnated windings with fungus-resistant epoxy
varnish for dependability and long life.
D Superior voltage waveform from a two-thirds pitch stator and
skewed rotor.
Specifications

60 Hz

Ratings voltage

480 V

Prime rating @ 40_C, kVA

365

Efficiency @ full load, %

93.3

Air flow, m3/min. (cfm)

4-Pole, Rotating-Field

Exciter type

Shunt

Leads: quantity, type

12, Reconnectable

Voltage regulator

Solid State, R230

Insulation:
Material

NEMA MG1
Class H

50 Hz

Bearing: quantity, type

400 V

Coupling

Direct

Voltage regulation, no-load to full-load

0.5%

420

Standby rating @ 27_C, kVA

Alternator
Leroy Somer

1, Sealed

54 (1907)

Direct axis subtransient reactance (Xd), %

15.4

Application Data
Engine

Engine Electrical

Engine Specifications

60 Hz

50 Hz

Manufacturer

John Deere

Engine model

6125HF070- 6125HF070460
387

Engine type

4-Cycle, Turbocharged

Cylinder arrangement

6 Inline
12.5 (763)

Bore and stroke, mm (in.)

127 x 165 (5.0 x 6.5)


17:1

Piston speed, m/min. (ft./min.)


Rated rpm
Max. power at rated rpm, kWm (BHP)

594 (1949)

495 (1624)

1800

1500

406 (544)

379 (508)

Chromium-Silicon Steel

Exhaust

Stainless Steel

Governor type

Electronic

Frequency regulation, no-load to full-load

0.5%

Air cleaner type, all models

Ground (negative/positive)

Negative

Volts (DC)

24

Starter motor rated voltage (DC)

Quantity, CCA rating each

24

Two, 1000
12

Fuel
Fuel System
Max. fuel flow, Lph (gph)

60 Hz

50 Hz

153 (40.4)

158 (41.7)

Fuel prime pump


Recommended fuel

Manual
#2 Diesel

Fuel tank capacity, L (gal.)

Lubricating System

Dry

Type

60 Hz

50 Hz

Full Pressure

Oil pan capacity, L (qt.)

Exhaust
Exhaust System

60 Hz

50 Hz

Exhaust manifold type


Exhaust flow at rated kW,

Battery charging alternator:

Lubrication

ISO 5%

Frequency regulation, steady state

50 Hz

Battery voltage (DC)

Valve material:
Intake

60 Hz

Battery, recommended cold cranking


amps (CCA):

Displacement, L (cu. in.)


Compression ratio

Engine Electrical System

Dry
m3/min.

(cfm)

Exhaust temperature at rated kW, dry


exhaust, _C (_F)

86.5 (3054)

64.8 (2289)

546 (1015)

468 (874)

Maximum allowable back pressure,


kPa (in. Hg)

7.5 (2.2)

Exhaust outlet size at engine hookup,


mm (in.)

168 (6.6)

Oil pan capacity with filter, L (qt.)

40 (10.6)

Cooling
Radiator System
Ambient temperature, _C (_F)
Radiator system capacity, including
engine, L (gal.)

60 Hz

50 Hz
50 (122)

43.8 (11.6)

Heat rejected to cooling water at rated


kW, dry exhaust, kW (Btu/min.)
Water pump type
Fan, kWm (HP)
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2O)

G5-544 (KD350U/KD400) 12/07d

Centrifugal
14 (18.8)

8 (10.7)

0.2 (0.8)

Application Data

Controllers

Operation Requirements
Air Requirements
Radiator-cooled cooling air,
m3/min. (scfm) *
Combustion air,

m3/min.

(cfm)

60 Hz

50 Hz

420 (14834)

360 (12715)

33 (1161)

27 (945)

60 Hz

50 Hz

* Air density = 1.20 kg/m3 (0.075 lbm/ft3)

Fuel Consumption
Diesel, Lph (gph) at % load
110% (of the standby rating)
Diesel, Lph (gph) at % load

Standby Rating
108.2 (28.6)

87.5 (23.1)

Prime Rating

100% (of the prime rating)

95.1 (25.1)

81.0 (21.4)

75% (of the prime rating)

69.1 (18.3)

59.4 (15.7)

50% (of the prime rating)

47.6 (12.6)

40.4 (10.7)

Decision-Makert 4000
Standard Features
D Large LCD display panel
D Unique control wheel for system access
D User buttons for start, stop, menu, and escape
D Emergency stop button
D On/off key switch
D Panel-mounted battery fuse
D Panel-mounted USB ports for PC access and software upgrades
D Password-protected access to control parameters
D Upgradeable software for future enhancements
D Easy upgrade from Decision-Makert 1000
LCD Panel Features
D 600 x 800 resolution
D Multiple lines of text or graphic display
D Icons for quick identification of system status
D Five languages: English, French, German, Portuguese, and
Spanish
Communication Features
D Engine communication via CANbus
D Modbus communication via RS-485 or ethernet
D PC and flash drive connections via USB
Functions
D View and adjust system operation parameters
D View system faults
Viewable/Selectable Parameters (may require optional module)
D Voltage: phase-to-neutral, total voltage
D Current
D Frequency
D Power (active/reactive/apparent)
D Power factor
D Engine speed
D Oil pressure
D Coolant temperature
D Battery voltage
D Fuel level (%)
D Time delays
Viewable Faults (over 60 individual faults are monitored) including:
D Alternator protection (if equipped)
D Circuit breaker and ground fault protection
D Communication and engine ECM monitoring
D Cooling air monitoring
D Electrical charging system
D Engine cooling system
D Engine lube system
D Fuel system
D Generator set status

G5-544 (KD350U/KD400) 12/07d

KOHLER CO., Kohler, Wisconsin 53044 USA


Phone 920-565-3381, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com

Kohler Power Systems


EMEA Headquarters
3 rue de Brennus
93200 Saint Denis, France
Phone (33) 1 49 178300, Fax (33) 1 49 178301

Kohler Power Systems


Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

Available Accessories
Engine and Alternator

Enclosed Unit
- Sound Enclosure M228, 60 Hz, 71 dB(A) @ 7 m (23 ft.), Standby
(with enclosed critical silencer)
- Sound Enclosure M228, 50 Hz, 66.5 dB(A) @ 7 m (23 ft.),
Standby (with enclosed critical silencer)

- Alternator Strip Heater


- Air Cleaner, Heavy Duty (with air restriction indicator)
- Droop Kit with 3-Function Voltage Regulator
- Electronic Isochronous Governor

Open Unit

- Lube Oil Drain Pump

- Exhaust Silencer, Critical 40 dB(A) Reduction


- Exhaust Silencer, Residential 29 dB(A) Reduction

- PMG Alternator and Voltage Regulator

- Extension, 40 cm (16 in.)

- Tropical Heavy-Duty Alternator Insulation

- Flexible Exhaust Connector

Miscellaneous Accessories

- Protection Mesh

- _______________________________________________

Cooling System

- _______________________________________________

- Block Heater
[recommended for ambient temperatures below 0C (32F)]
- Radiator Core Guard

- _______________________________________________
- _______________________________________________

Decision-Makert 4000 Controller


- Alternator Protection

Dimensions and Weights

- Audible Alarm Module

Open Model

- Five Expandable Modules with Four Inputs/Six Outputs Each


- Network Modules (RTC and GSM modems and ethernet router)
- NFPA-110 Module

- Remote Annunciator
- Voltage/Speed Adjustment Module
- WinTelys Software
Fuel System
- Subbase Fuel Tank with Secondary Containment Basin

W
Overall Size, L x W x H, mm (in.):
Weight, wet, kg (lb.):

L
3160 x 1340 x 1790 (124 x 53 x 70)
3570 (7868)

- Subbase Fuel Tank Leak Alarm


- Water Separator Fuel Filter
Electrical System

With Available Enclosure Accessory

- Battery Charger, Equalize/Float Type


- Battery Isolator Switch
H

W
Overall Size, L x W x H, mm (in.):
Weight, wet, kg (lb.):

L
4475 x 1410 x 2430 (176 x 56 x 96)
4690 (10337)

NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.

DISTRIBUTED BY:

2006, 2007 by Kohler Co. All rights reserved.


G5-544 (KD350U/KD400) 12/07d

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