DAFTAR ISI

Halaman
LEMBAR JUDUL ..............................................................................

LEMBAR PENGESAHAN ...............................................................

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KATA PENGANTAR .........................................................................

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DAFTAR ISI .......................................................................................

DAFTAR GAMBAR ..........................................................................

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DAFTAR TABEL ...............................................................................

DAFTAR LAMPIRAN ......................................................................

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BAB I PENDAHULUAN ................................................................

1.1

Sejarah dan Perkembangan Pabrik .......................................................

1.2

Lokasi dan Tata Letak Pabrik ...............................................................

1.2.1 Lokasi Pabrik .........................................................

1.2.2 Tata Letak Pabrik ...................................................

1.3

Struktur Organisasi ..............................................................................

10

1.4

Manajemen Perusahaan .......................................................................

15

1.5

Peraturan Perusahaan ...........................................................................

16

1.6

Pelayanan dan Kesejahteraan Sosial ....................................................

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1.7

Kepersonaliaan .....................................................................................

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1.8

Sistem Penggajian ................................................................................

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1.9

Pemasaran

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BAB II URAIAN PROSES ...............................................................

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2.1 Bahan Baku .....................................................................

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2.1.1 Bahan Baku Utama ...............................................

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2.1.2 Bahan Baku Penunjang .........................................

2.1.3 Bahan Baku Tambahan ..........................................
2.2 Proses Produksi ...............................................................
2.2.1 Peralatan Yang Digunakan ..................................

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2.2.1.1 Peralatana Utama ......................................

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2.2.1.2 Peralatan Bantu Proses ..............................
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2.2.1.3 Peralatan Transportasi ...............................
29
2.2.1.4 Peralatan Penyimpanan Produk .................
30
2.2.1.5 Peralatan Bantu Lainnya ...........................
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2.2.2 Uraian Proses ......................................................
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2.2.2.1 Penyediaan Bahan Mentah ........................
30
2.2.2.2 Penambangan Batu Kapur .........................
31
2.2.2.3 Penambangan Tanah Liat ..........................
34
2.2.2.4 Penyediaan Pasir Silika .............................
35
2.2.2.5 Penyediaan Pasir Besi ...............................
35
2.2.2.6 Penggilingan Bahan Mentah .....................
35
2.2.2.7 Penyiapan Raw Coal .................................
37
2.2.2.8 Penggilingan Raw Coal .............................
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2.2.2.9 Pengumpanan Coal ke Kiln & Kalsiner ....
38
2.2.2.10 Proses Pemanasan Awal ..........................
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2.2.2.11 Proses Pembakaran Klinker .....................
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2.2.2.12 Quenching ...............................................
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2.2.2.13 Penggilingan Semen ................................
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2.2.2.14...................................................................Pengantonga
n Semen ....................................................

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2.3 Produk ...........................................................................

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2.3.1 Sifat - sifat Fisik Produk PT. Semen Baturaja ....

2.3.2 Sifat sifat Kimia Produk PT. Semen Baturaja . .

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2.4 Utilitas ...........................................................................

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2.4.1 Pembangkit Tenaga Listrik ..................................

2.4.2 Penyediaan Air Bersih .........................................
2.4.3 Pengolahan Lingkungan ......................................

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BAB III TUGAS KHUSUS ...............................................................

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3.1 Judul .............................................................................

3.2 Latar Belakang .............................................................
3.3 Tujuan ...........................................................................
3.4 Manfaat .........................................................................
3.5 Rumusan Masalah ........................................................
3.6 Tinjauan Pustaka ..........................................................
3.6.1 Pengertian Jet Pulse Filter ...................................
3.6.2 Bagian bagian Jet Pulse Filter ..........................
3.6.3 Filter Media .........................................................
3.6.4 Prinsip Kerja Jet Pulse Filter ..............................
3.6.5 Dimensi Bag .......................................................
3.6.6 Bahan Bag ...........................................................

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3.6.7 Faktor Pengaruh Efektifitas Jet Pulse filter ........

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3.6.8 Kelebihan & Kekurangan Jet Pulse filter ...........
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3.7 Pemesahan Masalah .....................................................
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3.7.1 Pengumpulan Data ..............................................
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3.7.2 Perhitungan .........................................................
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3.7.3 Metode Perhitungan ............................................
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3.8 Data Pengamatan ..........................................................
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3.9 Hasil Perhitungan .........................................................
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3.10......................................................................................Pembahasan
.......................................................................................
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3.11......................................................................................Kesimpulan
dan Saran ......................................................................
3.11.1 Kesimpulan ........................................................
3.11.2 Saran ..................................................................

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BAB IV PENUTUP ............................................................................

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DAFTAR PUSTAKA ..........................................................................

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LAMPIRAN ........................................................................................

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DAFTAR GAMBAR

Gambar

Halaman

1.1 Diagram Sejarah dan Perkembangan PT.Semen Baturaja.........

1.2 Lambang PT. Semen Baturaja (Persero) Tbk.............................
1.3 Pabrik Baturaja ..........................................................................
1.4 Pabrik Palembang ......................................................................
1.5 Pabrik Panjang ..........................................................................
1.6 Peta Lokasi PT. Semen Baturaja (Persero) Tbk. .......................
1.7 Tata Letak PT. Semen Baturaja (Persero) Tbk. .........................
1.8 Struktur Organisasi PT. Semen Baturaja (Persero) Tbk. ...........
1.9 Jalur Distribusi Pemasaran PT. Semen Baturaja .......................

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2.1 Penggilingan Bahan Mentah .....................................................

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2.2 Cement Mill Plant 1 ..................................................................

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2.3 Proses Pengantongan Semen .....................................................

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3.1 Bagian Bagian Jet Pulse Filter ...............................................

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3.2 Proses Filtrasi Pada Bahan ........................................................

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3.3 Needle Felt dengan dan tanpa Membran ...................................

59

3.4 Cleaning and Filtration In Jet Pulse Filter .................................

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C.1 Penambangan Batu Kapur ........................................................

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C.2 Penambangan Tanah Liat ..........................................................

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C.3 Crusher .....................................................................................

84

C.4 Drag Chain Conveyor ...............................................................

84

C.5 Belt Conveyor ...........................................................................

85

C.6 Limestone Crusher ....................................................................

85

C.7 Verticall Mill .............................................................................

85

C.8 Preheater ...................................................................................

85

C.9 Kiln ...........................................................................................

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C.10 Grate Cooler ...........................................................................

86

C.11 Cement Mill ............................................................................

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C.12 Cement Packer ........................................................................

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C.13 Jet Pulse Filter ........................................................................

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C.14 Silo ..........................................................................................

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C.15 Blower ....................................................................................

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C.16 Tube Mill ................................................................................

87

D.1 Flowsheet Loading Unloading PT. Semen Baturaja .............

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D.2 Flowsheet Clinker Plant PT. Semen Baturaja ..........................

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D.3 Flowsheet Cement Plant PT. Semen Baturaja ..........................

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DAFTAR TABEL

Tabel

Halaman

1.1 Sistem Penggajian Karyawan ..................................................

1.2 Daftar Distributor PT. Semen Baturaja (Persero) Tbk. ............
2.1 Sifat Sifat Fisika Bahan Baku Utama ...................................
2.2 Sifat Sifat Fisik Bahan Baku Penunjang ...............................
2.3 Sifat Sifat Fisik Bahan Baku Tambahan ...............................
2.4 Spesifikasi Preheater ................................................................
2.5 Reaksi Pada Proses Pembuatan Semen ....................................
2.6 Sifat Sifat Fisik Semen Portland Ttype I ..............................
2.7 Sifat Sifat Kimia Semen Portland Type I .............................
3.1 Air To Cloth Ratio Jet Pulse Filter ...........................................
3.2 Data Aktual Flow Hisapan .......................................................
3.4 Flow Hisapan dan Can Velocity ...............................................
A.1 Data Aktual flow Hisapan.........................................................
A.2 Spesifikasi Desain Alat Jet Pulse Filter U1P111 ......................
A.3 Spesifikasi Estimasi Desain Alat Jet Pulse Filter U1P111 .......

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67
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DAFTAR LAMPIRAN

Lampiran
A.
B.
C.
D.
E.

Halaman

Lembar Pengesahan Data .........................................................

Uraian Perhitungan ..................................................................
Gambar Gambar ....................................................................
Flowsheet .................................................................................
Surat Menyurat ......................................................................

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