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PROJECT SPECIFICATION

SECTION ---------

Technical Pit Equipment

NEW DELHI INTERNATIONAL AIRPORT

FIRST DRAFT FOR


READING

A
REV.

09 Dec 2016
DATE

Issued for Project Review

New Delhi International Airport


Delhi, India

NH
BY

PLE

PPM

SPECIFICATION NO.
Sheet 1 of 18

PDM

New Delhi International Airport


Technical service pits Hangar
SECTION A Technical Service pits

Date 09 Dec 2016

PART 1 GENERAL
1.1
A.

1.2

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
SUMMARY

A.

1.3

This Section includes the requirements for supply and installation of 400 Hz Pop up Pit
Equipment also called nose pits.
SUBMITTALS

A.

Product data for pop up pit equipment.

B.

Shop Drawings detailing system. Include locations, conductor routing and connections,
and bonding and provisions.

C.

The contractor shall submitt a method statement including description of the


equipment, instalaltion, transport and proposed tet arrangements.

Qualification data for firms and persons specified in "Quality Assurance" Article to
demonstrate their capabilities and experience. Include data on listing. Include lists of
completed projects with project names and addresses, names and addresses and
owners, and other information specified.

E.

Factory test reports shall be submitted before shipment to the construction site.

Field inspection reports indicating compliance with specified requirements.

Manuals and as built drawings of the epuipment installed shall be submitted upon
provisional handover of the system.

1.4

QUALITY ASSURANCE
A.

Will be only considered Manufactures and installers that employ a Quality


Management System complying with the program described in ISO 9001-2000, or
similar system.

B.

Experience: Minimum 5 years in the Technical 400Hz Pit manufacturing.

C.

The manufacturer shall have a direct presence in the UAE/Middle East market. Having
already approved technical pits in NDIA project will be an added value for
standardization of systems and maintenance purpose.

D.

Demonstrate that the manufacturer has satisfactorily provided at least 5 project


references where Pop Up Pits have been installed in an airport, similar in design.

E.

Regional (Midle East) references shall be provided due to the existing environment
conditions in Doha.

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New Delhi International Airport


Technical service pits Hangar
1.5

Date 09 Dec 2016

DELIVERY, STORAGE, AND HANDLING


A.

Prepare equipment for shipping as follows:


1.

Protect internal parts against rust and corrosion.

2.

Protect threads, flanges faces, grooves, and weld ends.

PART 2 PRODUCTS
2.1

MANUFACTURERS
A.

Available Manufacturers: Subject to compliance with requirements, manufacturers


offering products that may be incorporated in the Work include, but are not limited to,
the following or Approved Equal:
1

2.2

Cavotec

GENERAL REQUIREMENTS
A.

Provide all equpment and materials new undaged and suitable for the
proximity of the Aribian Sea resulting saline atmosphere and high
temperatures. The intense solar radiation is also a cause of accelerated
materials, as is the significant accumulation of fine sand and dust due to the
local soils

corrosive
average
aging of
nature of

B.

All pits frames & covers should be made from Hop Dip galvanized steel due to
corrosion risk. All other equipment shall be properly protected against corrosion.

C.

When the pit system is closed, it is flush to the apron.

D.

In addition to the pit flange, a gasket above apron crown gradually slope to the apron
level in order to prevent water or any liquid entry.

E.

The vault access cover plate/lid for Pop Up pits will be provided for maintenance
access and made from Hot Dip Galvanized.

F.

Design load for Pit covers has to be in accordance with the EN124-F900, to carry a
90T point of load. A third party certificate is compulsory for showing the accordance
with the EN124-F900 norm.

G.

Waterproofing devices, resin coating, gaskets, shall resist to chemicals reaction, Jet
fuel, Skydol and extreme temperature changes.

H.

No hydraulic System can be included in the mechanism due to external conditions and
cheaper maintenance costs of the system.

I.

Opening and closing force of the pit cover should be less than 9lbs (4Kg). Counter
balanced opening system should be the mechanism to be used for this purpose in
order to prevent operator back issues.

J.

All pits shall have a counter lid mechanism when in open position so as to close the pit
hole and prevent any fall of object inside the pit or any human injury and also limit the
water volume going inside the pit case of rain.

K.

Screws, fixing elements & wire ropes have to be made of stainless steel.

L.

Roller guides will have to be used for guiding the 400Hz cables and flexible PCA
hoses, limiting the abrasion on cables/hoses and facilitating the pulling of the
400Hz/PCA connectors.

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New Delhi International Airport


Technical service pits Hangar

Date 09 Dec 2016

M.

A foot locker will be integrated on the pit mechanism which will have two functions:
locking system when open (prevention against accidents) and obliging a foot pressure
for closing the pit.

N.

For the Nose pit (400Hz Pit and 28VDC pits) Cable dividers will be installed in the
concrete chamber in order to reel correctly the 400Hz cables and prevent them from
twisting inside the chamber.

O.

A bottom floor grid that could be integrated with the 400Hz cable dividers has to be
installed at the bottom of the pit in order to protect 400Hz cable from stagnant water
inside the concrete chamber.

P.

A GRP ladder will be fixed inside the pit in order to access to the pit chamber.

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New Delhi International Airport


Technical service pits Hangar
2.3

NOSE PIT Type A - Narrow Body (400Hz Pop Up Pit)

2.3.1

GENERAL SERVICES

A.

Date 09 Dec 2016

Nose pits have to be designed as Pop Up pits with a concrete chamber and will be
provided with the following services:
1. For Code C (1x90kVA): 1x 400Hz jet cable 400 Hz (15m), supplied by 1x90 KVA
converter
2. 1x Socket outlet 230 V, 3 poles, 16 Amps
3. 1x Socket outlet 400 V, 5 poles, 32 Amps
4. 2x RJ 45 data sockets
5. 2x compressed air outlets 1/ 2 with ball valve
6. 1x E stop with housing
7. 1x Earthing pin IFE200-0
8. 1x position light 230V
9. 1x cable devider with floor grid
10. 1 access ladder

The socket out lets will be mounted on the pop up frame at least 400mm above ground
level.

The equipment to be explosion proof or Eex protection degree according to EN60079


for all underground electrical equipment. (Termination box in Eex, polyamide for 50Hz
cables)

All electrical sockets above ground which are fixed on the Pop Up pit do not need to be
Explosion proof as they will be energerzised when pit is fully open (with a limit switch)

Each pit shall be illuminated by florescent lighting fixtures mounted in the concrete
chamber as shown on the drawings.Lighting fixtres will be controlled by a switch
mounted in the chamber.

Each pit will have a Maintenance cover, 60mm steel, machined and galvanized &
stainless steel access ladder

Each pit will have cable dividers (Cable basket) in order to separate the 400Hz cables
when rolled down into the pit in order to prevent tangled cables and a bottom floor grid
to prevent 400Hz cables from being in contact with the floor.

2.3.2
A.

CABLES BETWEEN GPUs EQUIPMENT AND POP UP PITS


This fixed cables is rated voltage 750V and temperature of 105 C suitable for fixed
installation. The cable is 7x35+18mm mm2 or 7x50+18mm mm2 which integrate both
power and control. The cable is constituted of a main cable from converter to 400Hz
terminal/junction boxes within the pit and the control cable can run parallel or be
integrated with the 400Hz main cable. The contol cable is composer of:
18 wires of 1mm over all screened for control and signalling distributed in symmetrical
way tinned and marked from 1 to 18.

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New Delhi International Airport


Technical service pits Hangar
2.3.3
A.

Date 09 Dec 2016

CABLES BETWEEN POP UP PITS & AIRCRAFT RECEPTACLES


The Pop Up Pit manufacturer is allowed to utilize two types of cables. He is allowed to
use only one of both types as appreciate.
The first type of cable is composed of:
1.

Cable type: 4 times (1x70mm+4x1mm), highly flexible twisted with double


insulated TPE/PUR (Thermoplastic elastomer/Polyurethane) insulation, Halogen
free (IEC 60754-1), Low toxic gases (NFC 20454), No corrosive gases (IEC
60754-2), Flame retardant (IEC 60332-1), Skydrol resitant.

2.

The extremity of the cable ends by splitting the 4 conductors to enter the
termination box trough separate cable glands.

3.

Each of the four cables of the flexible link is 750V rated, is composed of:
a.

B.

2.3.4

1 main driver of section 70mm.

b.

4 wires of cross section 1mm for control and signalling distributed in


symmetrical way.

c.

Flexible copper tinned wires according to VDE 0295 IEC 60228 using
class 5 for control cables and class 6 for power cables. Power cable in
multi-thread tinned of diameter 0,2mm.

The second type of cable is composed of:


1.

Cable types: 3 times (1x70mm/25mm+8x1mm), ), highly flexible twistedwith


double insulated TPE/PUR (Thermoplastic elastomer/Polyurethane) insulation,
halogen free for 400Hz energy network operation and distribution. Voltage is
service 115/200 volts, nominal voltage specified 600/1000 volts, test at 4000
volts.

2.

Halogen free IEC 60754-1, VDE 0472 T.815, and gas free IEC 60754-2, VDE
0472 T.813, cable frame-proof according to IEC 60332-1/VDE 0472 part 804B,
yellow sheath resisting to the aeronautic oils IN 60811-2-1/24 h/100 C.

3.

Flexible copper tinned wires according to VDE 0295 CEI 60228 using class 5 for
control cables and class 6 for power cables. Power cable in multi-thread tinned
of diameter 0,2mm.

4.

Control wires: 3x8 wires of 1mm for control and signaling distributed in
symmetrical way tinned and marked from 1 to 24.
a.

Conductor operation temperature: 90C.

b.

Conductor operation temperature on short circuit: 200C.

ILLUMINATION SYSTEMS

A. Safety Flashing Lamp


1. A flashing lamp will be installed on the frame of the Pop Up in order to signal that
the Pop Up Pit is in use.
2. The second benefit of the lamp will be to make visible the Pop Up pit while in use
and open during the night.
B

Chamber Illumination
1

Lightig fixtures will be Ex Proof Zone 1 and fixed inside the pit on each side on the
wall for illumination of the concrete chamber.

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New Delhi International Airport


Technical service pits Hangar
2
2.3.5

Date 09 Dec 2016

Each lighting fixture will be equipped with an 60W Fluorescent lamp.

EMERGENCY STOP

Emergency push button to be installed on the frame of Pop Up Pit for shutting down
the energy in case of emergency.

Limit switch under the Pit cover in order to stop the electrical source when the pit is
closing.

2.3.6

DRAINAGE OF PITS

A submersible sump pump will be installed inside the concrete pit chamber with a
water flow of minimum 19 cubic meter per hour. The power supply to the submersible
pump shall be 3 phase 415 V by 50 Hz.

The submersible pump shall have an IP 68 protection and compliance with explosion
protection EEx-d II B T4

This sump pump will be controled by level switches as follows:


1. High level switch to start the pump.
2. Low level switch to stop the pump.
3. Alarm very high level

The control panel shall have the following features.


1

The control panel shall be IP 67. External surface shall be protected against the
environment by a coating. Key lock shall be provided on the front door.

The panel shall serve the pump in the pup op pit and the HOS pit.

The status of the pumps shall be indicated on the front of the panel by a number of
LED lamps.

The status of each pump shall be made available to the BMS system. Potential free
contacts shall be provided as follows:
i. High level alarm
ii. Pump trip fault status
iii. Very high level
iv. Low level
v. Pump run
vi. Selector switch for each pump indicating the selected status manual
automatic.

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New Delhi International Airport


Technical service pits Hangar
2.3.7

Date 09 Dec 2016

ELECTRICAL 400Hz CONNECTORS

From the aircraft connector, only when the aircraft connector is more than 80%
connected to the aircraft receptacle, controlled by auxiliary switch, the 400Hz can be
powered ON/OFF by integrated push buttons on aircraft connector. This function is
indicated by color LEDs located on the 400Hz aircraft connector.

Depending on the aircraft type, the usage of the 400Hz connectors shall be interlocked
to the converters outgoings in the way that power shall be ON only when the number
of plugs required by the aircraft are plugged-in. Power indicative LEDS should indicate
the power in use or not.

The aircraft connectors shall be equipped with thermal sensors of type PTC that
indicates when temperature at any phase exceeds 120C.

The 400Hz connector shall have interchangeable contacts pins, and connector housing
to conduct any repairs of the contact pins.

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New Delhi International Airport


Technical service pits Hangar
2.4

NOSE PIT Type B - Small Jets (28VDC Pop Up Pit)

2.4.1

GENERAL SERVICES

A.

Date 09 Dec 2016

Nose pits have to be designed as Pop Up pits with a concrete chamber and will be
provided with the following services:
1. For small jets (1x 28VDC): 1x 28VDC jet cable 400 Hz (12m), supplied by 28VDC
transformer
2. 1x 28VDC connector type 28XP-2 with 2 push buttons, microswitch and led
3. 2x Socket outlet 230 V, 3 poles, 16 Amps
4. 1x Socket outlet 400 V, 5 poles, 32 Amps
5. 1x Socket outlet 400V, 5 poles, 125 Amps
6. 1x RJ 45 data sockets
7. 2x compressed air outlets 1/ 2 with ball valve
8. 1x cold water outlet
9. 1x hot water outlet
10. 2x water hose reels with 30m hose with ball valve
11. 1x Earthing pin IFE200-0
12. 1x E-stop with housing
13. 1x position light 230V
14. 1x cable devider with floor grid
15. 1 access ladder

The socket out lets will be mounted on the pop up frame at least 400mm above ground
level.

The equipment to be explosion proof or Eex protection degree according to EN60079


for all underground electrical equipment. (Termination box in Eex, polyamide for 50Hz
cables)

All electrical sockets above ground which are fixed on the Pop Up pit do not need to be
Explosion proof as they will be energerzised when pit is fully open (with a limit switch)

Each pit shall be illuminated by florescent lighting fixtures mounted in the concrete
chamber as shown on the drawings.Lighting fixtres will be controlled by a switch
mounted in the chamber.

Each pit will have a Maintenance cover, 60mm steel, machined and galvanized &
stainless steel access ladder

Each pit will have cable dividers (Cable basket) in order to separate the 400Hz cables
when rolled down into the pit in order to prevent tangled cables and a bottom floor grid
to prevent 400Hz cables from being in contact with the floor.

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New Delhi International Airport


Technical service pits Hangar
2.4.2

Date 09 Dec 2016

ILLUMINATION SYSTEMS

B. Safety Flashing Lamp


3. A flashing lamp will be installed on the frame of the Pop Up in order to signal that
the Pop Up Pit is in use.
4. The second benefit of the lamp will be to make visible the Pop Up pit while in use
and open during the night.
B

2.4.3

Chamber Illumination
1

Lightig fixtures will be Ex Proof Zone 1 and fixed inside the pit on each side on the
wall for illumination of the concrete chamber.

Each lighting fixture will be equipped with an 60W Fluorescent lamp.

EMERGENCY STOP

Emergency push button to be installed on the frame of Pop Up Pit for shutting down
the energy in case of emergency.

Limit switch under the Pit cover in order to stop the electrical source when the pit is
closing.

2.4.4

DRAINAGE OF PITS

A submersible sump pump will be installed inside the concrete pit chamber with a
water flow of minimum 19 cubic meter per hour. The power supply to the submersible
pump shall be 3 phase 415 V by 50 Hz.

The submersible pump shall have an IP 68 protection and compliance with explosion
protection EEx-d II B T4

This sump pump will be controled by level switches as follows:


4. High level switch to start the pump.
5. Low level switch to stop the pump.
6. Alarm very high level

The control panel shall have the following features.


5

The control panel shall be IP 67. External surface shall be protected against the
environment by a coating. Key lock shall be provided on the front door.

The panel shall serve the pump in the pup op pit and the HOS pit.

The status of the pumps shall be indicated on the front of the panel by a number of
LED lamps.

The status of each pump shall be made available to the BMS system. Potential free
contacts shall be provided as follows:
i. High level alarm
ii. Pump trip fault status
iii. Very high level
iv. Low level
v. Pump run

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Technical service pits Hangar

Date 09 Dec 2016

vi. Selector switch for each pump indicating the selected status manual
automatic.

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New Delhi International Airport


Technical service pits Hangar
2.5

PRE-CONDITIONNED AIR PIT

2.5.1

GENERAL SERVICES

A.

Date 09 Dec 2016

All Pre-Conditionned Air have to be designed as Pop Up pits in a croncrete chamber


and will be provided with the following equipment:
1. For Code C (1xPCA): 1 flexible spiral PCA hose 14" 10m long with A/C adapter 8"
2.

Hose guiding tubes and pit hole cover plate

3. 1x Termination box with push buttons for PCA unit ON/OFF and aircraft selector
switch, Ex proof
4. 1x Socket outlet 230 V, 3 poles, 16 Amps
5. 1x Socket outlet 400 V, 5 poles, 32 Amps
6. 1x Termination box in Eex, polyamide for 50Hz cables, incl cable glands and
Terminals
7. Limit switch in EEx for signaling of pit position, open
8. 1x earthing pin IFE200-0
9. 1x compressed air outlet 1/ 2 with ball valve
10. 1x cold water outlet
11. 1x hot water outlet
12. 2x water hose reels with 30m hose with ball valve
13. For the mass flow:
- 1x air delivery hose of 40 ft with 1x aircraft coupling/adapter for air delivery
- 1x Pneumatic valve Eex condition with signal switches and microvalves
- 1x roller system for the airstrat hose
- 1x storage bag for airstart hose
C

Each pit will have a Maintenance cover, 60mm steel, machined and galvanized &
stainless steel access ladder

2.5.2 ILLUMINATION SYSTEMS


C. Safety Flashing Lamp
5. A flashing lamp will be installed on the frame of the Pop Up in order to signal that
the Pop Up Pit is in use.
6. The second benefit of the lamp will be to make visible the Pop Up pit while in use
and open during the night.
B

Chamber Illumination
1

Lightig fixtures will be Ex Proof Zone 1 and fixed inside the pit on each side on the
wall for illumination of the concrete chamber.

Each lighting fixture will be equipped with an 60W Fluorescent lamp.

2.5.3 EMERGENCY STOP

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Technical service pits Hangar

Date 09 Dec 2016

Emergency push button to be installed on the frame of Pop Up Pit for shutting down
the energy in case of emergency.

Limit switch under the Pit cover in order to stop the electrical source when the pit is
closing.

2.5.4 DRAINAGE OF PITS


A

A submersible sump pump will be installed inside the concrete pit chamber with a
water flow of minimum 19 cubic meter per hour. The power supply to the submersible
pump shall be 3 phase 415 V by 50 Hz.

The submersible pump shall have an IP 68 protection and compliance with explosion
protection EEx-d II B T4

This sump pump will be controled by level switches as follows:


7. High level switch to start the pump.
8. Low level switch to stop the pump.
9. Alarm very high level

The control panel shall have the following features.


9

The control panel shall be IP 67. External surface shall be protected against the
environment by a coating. Key lock shall be provided on the front door.

10 The panel shall serve the pump in the pup op pit and the HOS pit.
11 The status of the pumps shall be indicated on the front of the panel by a number of
LED lamps.
12 The status of each pump shall be made available to the BMS system. Potential free
contacts shall be provided as follows:
i. High level alarm
ii. Pump trip fault status
iii. Very high level
iv. Low level
v. Pump run
vi. Selector switch for each pump indicating the selected status manual
automatic.

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New Delhi International Airport


Technical service pits Hangar
2.6

FUEL EXHAUST PIT

2.6.1

GENERAL SERVICES

A.

Date 09 Dec 2016

All Fuel Exhaust pits have to be designed as Hatch pit inside a concrete chamber and
will be provided with the following equipment:
1.

Base plate with openable cover and counter weight system

2.

Outer dimensions of base plate, 1200x900x60mm

3.

Hot dipped galvanized with painted anti-slip outer surface, alu checker plate

4.

Water tight openable cover with gaskets and lock with handle

5.

Tank Ventilation 1x200mm inlet

6.

1 x 3m Flexible hose, 200mm, for connection to fixed underground duct

7.

1x adapter for connection of 200mm hose to pit, from aircraft side

8.

1x Termination box in Eex, polyamide for signal cables

9.

1x operation Box with push buttons for tank ventilation on/off with E-stop

10.

1x earthing pin

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New Delhi International Airport


Technical service pits Hangar
2.7

Fuselage Pit - Narrow Body (Electrical/Mechanical Pop Up Pit)

2.7.1

GENERAL SERVICES

A.

Date 09 Dec 2016

Fuselage pits have to be designed as hatch pits with a concrete chamber & counter
balance system and will be provided with the following services:
1. 4x Socket outlet 230 V, 3 poles, 16 Amps
2. 1x Socket outlet 400 V, 5 poles, 32 Amps
3. 1x RJ 45 data sockets
4. 1x compressed air outlet 1/ 2 with ball valve
5. 1x Cold Water outlet
6. 1x E stop with housing
7. 1x Earthing pin IFE200-0

The socket out lets will be mounted on the pop up frame at least 400mm above ground
level.

The equipment to be explosion proof or Eex protection degree according to EN60079


for all underground electrical equipment. (Termination box in Eex, polyamide for 50Hz
cables)

2.7.2

EMERGENCY STOP

Emergency push button to be installed on the frame of Pop Up Pit for shutting down
the energy in case of emergency.

Limit switch under the Pit cover in order to stop the electrical source when the pit is
closing.

2.7.3

DRAINAGE OF PITS

A submersible sump pump will be installed inside the concrete pit chamber with a
water flow of minimum 19 cubic meter per hour. The power supply to the submersible
pump shall be 3 phase 415 V by 50 Hz.

The submersible pump shall have an IP 68 protection and compliance with explosion
protection EEx-d II B T4

This sump pump will be controled by level switches as follows:

High level switch to start the pump.

Low level switch to stop the pump.

Alarm very high level


D

The control panel shall have the following features.


13 The control panel shall be IP 67. External surface shall be protected against the
environment by a coating. Key lock shall be provided on the front door.
14 The panel shall serve the pump in the pup op pit and the HOS pit.

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Date 09 Dec 2016

15 The status of the pumps shall be indicated on the front of the panel by a number of
LED lamps.
16 The status of each pump shall be made available to the BMS system. Potential free
contacts shall be provided as follows:
i. High level alarm
ii. Pump trip fault status
iii. Very high level
iv. Low level
v. Pump run
vi. Selector switch for each pump indicating the selected status manual
automatic.

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Date 09 Dec 2016

PART 3 EXECUTION
3.1

EXAMINATION
A.

Examine ducting system between head of standpit and pop up pit for compliance with
requirements for installation tolerances and other conditions affecting installation of
cables. Do not proceed with installation until unsatisfactory conditions have been
corrected.

B.

Examine concrete pup up pit before the installtion of equipment. Do not proceed with
the installation until unsatisfactory conditions have been corrected.

3.2

INSTALLATION
A.

Coordination: Coordinate with other trades as appropriate to properly interface the


installation with other work.

B.

Grounding: Ground non-current-carrying parts of electrical equipment, in accordance


with Division 16 Section "Grounding." Where the copper grounding conductor is
connected to a metal other than copper, provide specially treated or plated connectors
suitable for this purpose.

3.3

FACTORY TEST:
A.

Inspect and test each functional assembly at the factory prior to shipment. Employer or
his representaive maintain the right to witness these test.

B.

Provide a 30 day notification prior to performance of the test.

Submitt test procedures at least 30 days prior to the scheduled test fr review by the
engineer. The following shall be included:

3.4

Standard test procedures.

Test instruments and calibration certificates if applicable.

Submitt complete test reports approved and signed by the test engineer before
shipment of equipment.
FIELD TEST

Following installtion of the equipment the contracor shall make a complete test of the
system. The test shall include the complete functionallity of the equipment. Upon
completion of this test he shall inform the engineer to witness the field test.

Provide a 15 days notification prior to performance.

3.5

TRAINING AND MAINTENANCE


A.

Provide on site training of Employers staff.

B.

On site traing shall include training in the operation of the equipment and the
maintenace of the equipment.

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Date 09 Dec 2016


END OF SECTION ---------

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