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ESI ASSETS AND SUPPLY CHAIN PROJECT

BUSINESS BLUEPRINT

Doc-ID

ESI Assets SC_BBP_V0.21

Version

0.21

Type

FinalDraft Version

Status

Not Released

Issue Date

5 Mar 2015

Version History
Version
0.1
0.2

Date

Author

05/03/2015
07/05/2015

ESI Asset SCM Project


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Remark
TCS

TCS

First Version of BBP Document


Final version of BBP document

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REVIEWERS

Version

Date

Name

Position

J Charlton

Solution Architect

Manus Walsh
Steve Thomas
Steve Richards

Project Manager (IS)

David Curran
Wendy Ongayo
Simon King
Veeresham
Katkoori
Andy Buckley
Paul Abbot
Lee Marchant
Robert Banks

Contracts Supplier
manager
Operational
Excellence manager
Project SMEs
Business Analyst

BGSM Senior
business change
managers
Senior Test Manager

James Edwards

Test ManagerService
Designer
Service Design

Huijin Liu

Application Security

Anders Barker

Data protection
manager
Solution Architect:
Integration Hub

Urban Bettag

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Jagjit Singh
Dave Hipwell
Paul Green

Solution Architect:
Customer Journeys
Solution Architect:
ESI
Solution Architect:
mobile app

SIGNOFF

Version

Date

Name

Position

Glynn Williams

Project Sponsor

Chris Snowden

Lead Solution
Architect
Business change
programme
manager: Enduring
Effectiveness
DHL: CDC manager

Dan Healey

Andy White
Martin Kennedy
Emma Wells
Robert Cox
Avi Sengupta
Phil Davies
Nicola Roteglia
Lakshmanan
Melarcode
Ramachandran
Aneal Kerai

John Craig

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Smart commercial
manager
Smart inventory
manager
Head of STO
Development
Manager
Information Security
Business Solutions
Architect
Capacity &
Performance
Manager
Security and Risk
Manager
Director of Field
Operations

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Russ Coates

Asset Management
manager

Contents
1. INTRODUCTION........................................................................................... 97
1.1.
1.2.
1.3.
1.4.

PURPOSE..................................................................................................................... 97
PROJECT GOALS............................................................................................................ 97
BUSINESS OBJECTIVE..................................................................................................... 97
OUTCOMES................................................................................................................ 108

2. IMPACTED BUSINESS PROCESS...................................................................119


2.1. INBOUND PROCESS...................................................................................................... 119
2.1.1. Warehouse Replenishment...............................................................................119
2.1.1.1. Forecasting and MRP.................................................................................................. 119
2.1.1.2. Ordering Process level 4........................................................................................ 2018

2.1.2.
2.1.3.

ASN and Inbound delivery..............................................................................2521


Goods Receipt at CDC....................................................................................3330

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3. OUTBOUND PROCESS...............................................................................4840
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.

BUSINESS PROCESS DESCRIPTION (AS-IS)......................................................................4840


BUSINESS REQUIREMENT/EXPECTATION..........................................................................5345
BUSINESS PROCESS DESCRIPTION (TO BE SOLUTION)......................................................5546
PROCESS FLOW (TO-BE)............................................................................................ 6554
EXCEPTION HANDLING................................................................................................ 6654
SYSTEM CONFIGURATION............................................................................................. 6855
DEVELOPMENT CONSIDERATION....................................................................................7155

4. METER RETURN AND TRIAGE.....................................................................7457


4.1. ASSET RETURNS FROM WALL TO CDC...........................................................................7557
4.1.1. Removal of Asset from the Property...............................................................7557
4.1.2. Asset drop off at Royal mail site.....................................................................8665
4.1.3. Return asset receipt at CDC...........................................................................9069
4.2. RETURN TO VENDOR PROCESS AS IS...........................................................................9575
4.2.1. Business Process As Is.................................................................................9675
4.2.1.1. Return Asset for Triage............................................................................................. 9675
4.2.1.2. Return Asset to MAP................................................................................................. 9677
4.2.1.3. Return Asset to Manufacturer................................................................................... 9677

4.2.2.

Business Requirement/Expectation................................................................9777

4.2.3.

Business Process Description -TO BE..............................................................9878

4.2.2.1. Return Asset for Triage............................................................................................. 9777


4.2.2.2. Return Asset to MAP................................................................................................. 9777
4.2.2.3. Return Asset to Manufacturer................................................................................... 9777
4.2.3.1.
4.2.3.2.
4.2.3.3.
4.2.3.4.
4.2.3.5.
4.2.3.6.

Return Asset for Triage............................................................................................. 9878


Return Asset to MAP................................................................................................. 9878
Return Asset to Manufacturer................................................................................... 9878
Process Flow........................................................................................................... 10080
System Configuration Considerations..................................................................... 10080
Development Considerations.................................................................................. 10383

5. BUSINESS PROCESS EXCEPTION MANAGEMENT........................................10584


5.1.
5.2.
5.3.
5.4.

BUSINESS PROCESS................................................................................................. 10685


BUSINES PROCESS AREA........................................................................................... 10785
CLARIFICATION CASE TYPE........................................................................................10785
SYSTEM CONFIGURATION CONSIDERATIONS...................................................................10785

66. APPENDIX..............................................................................................10988
7. Non Functional Requirement.................................................................................................................................89

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List of Figures
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1: INBOUND ARIS PROCESS DIAGRAM AS IS.................................................................1111


2: FORECASTING AND MRP ARIS PROCESS DIAGRAM AS IS............................................1212
3: SMETS2 COMMS HUB PROCESS TO BE..................................................................1313
4: FORECASTING AND MRP ARIS PROCESS DIAGRAM TO BE...........................................1414
5: PERIOD INDICATOR IN MATERIAL MASTER.....................................................................1717
6: PROCUREMENT TYPE IN MATERIAL MASTER...................................................................1717
7: MRP RUN............................................................................................................. 1818
8: ASN ARIS PROCESS DIAGRAM AS IS......................................................................2525
9: SMETS2 ASSET ASN PROCESS TO BE....................................................................2626
10: SMETS2 COMMS HUB ASSET ASN PROCESS TO BE................................................2828
11: ASN PROCESS DIAGRAM TO BE...........................................................................3232
12: INBOUND GOODS RECEIPT PROCESS DIAGRAM AS IS...............................................3332
13: SMETS2 ASSET RECEIPT PROCESS TO BE.............................................................3534
14: SMETS2 COMMS HUB ASSET RECEIPT PROCESS TO BE...........................................3736
15: SAP BGR TO DCC UPDATING PROCESS....................................................................3937
16: INBOUND GOODS RECEIPT ARIS PROCESS DIAGRAM TO-BE......................................4341
17: NEW MATERIAL GROUP.......................................................................................... 4441
18: VAN REPLENISHMENT ARIS PROCESS DIAGRAM AS IS...............................................5146
19: CDC TO COLLECTION POINT ARIS PROCESS DIAGRAM AS IS.....................................5146
20: COLLECTION POINT TO VAN ARIS PROCESS DIAGRAM AS IS......................................5147
21: VAN TO WALL ARIS PROCESS DIAGRAM AS IS........................................................5247
22: COLLECTION ARIS PROCESS DIAGRAM AS IS...........................................................5247
23: VAN TO VAN ARIS PROCESS DIAGRAM AS IS..........................................................5248
24: PHYSICAL INVENTORY ARIS PROCESS DIAGRAM AS IS...............................................5348
25: ASSET INSTALLATION ARIS PROCESS DIAGRAM AS IS................................................5349
26: ARCHITECTURE FOR ASSET PREINSTALL ACTIVITIES TO BE..........................................5751
27: PROCESS FLOWCHART FOR CALLING BS006...............................................................6053
28: PROCESS FLOWCHART FOR CALLING BS058...............................................................6355
33: CDC TO WALL- PRE INSTALL PROCESS TO BE.........................................................6656
29: BAPI FOR SERVICE ORDER CREATION........................................................................6958
30: SERVICE ORDER HEADER TABLE CHANGE..................................................................7059
31: CALL BS006 VIA SYNCHRONOUS PI INTERFACE...........................................................7059
32: CALL BS058 VIA SYNCHRONOUS PI INTERFACE...........................................................7059
34: METER RETURNS PROCESS AS IS..........................................................................7562
35: REMOVAL OF ASSET FROM PROPERTY ARIS PROCESS DIAGRAM AS IS..........................7662
36: REMOVAL OF ASSET FROM THE PROPERTY TO BE.....................................................7864
37: HHT APPLICATION OVERVIEW..................................................................................8166
38: NEW REASON CODE...............................................................................................8167
39: EQUIPMENT MASTER UPDATE...................................................................................8267
40: ASSET DROP OFF AT ROYAL MAIL SITE ARIS PROCESS DIAGRAM AS IS........................8771
41: ASSET DROP OFF TO BE.....................................................................................8872
42: RETURN ASSET RECEIPT AT CDC ARIS PROCESS DIAGRAM AS IS...............................9074
43: RETURN ASSET RECEIPT AT CDC TO BE................................................................9175
44: DISPLAY STORAGE BIN IN EWM SYSTEM....................................................................9477
45: RETURN ASSET FROM TRIAGE ARIS PROCESS DIAGRAM AS IS....................................9679
46: SELECTION OF MOVEMENT TYPE.............................................................................10183
47: MOVEMENT TYPE WITH REASON CODE RELATION.......................................................10183
48: DEFINE REASON CODE......................................................................................... 10284
49: DEFINE REASON FOR ORDERING............................................................................10385

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FIGURE 50: BPEM PROCESS CYCLE........................................................................................10687

Glossary
The following abbreviations, acronyms and definitions are used in this document and throughout
the project documents.
Term

Definition

Context

ASAP

An SAP methodology for delivering change, adopted


by third party suppliers

Technical

ASN

Advanced Shipping Notification sent by each


vendor indicating the contents of a shipment inbound
to the warehouse, typically in advance of the
scheduled delivery date

Business

Business
Blueprint

An ASAP methodology deliverable, which covers the


business requirements and process design. An
expected deliverable from third party supplier

Technical

MM Module

SAP Material Management module

Technical

PM Module

SAP Plant Maintenance module

Technical

EWM
Module

SAP Extended Warehouse Management module

Technical

Outside
SAP

Requirements which will be addressed outside SAP


system either by process changing or by using 3rd
party application

Technica;l

Standard
SAP

Requirements which will be addressed by using SAP


standard functionality

Technical

Required
Developme
nt

Requirements which can be addressed by using SAP


configuration and development

Technical

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1. Introduction

1.1.

Purpose
1. To document our understanding of the current BGSM Supply Chain (AS IS)
business processes and the technical solution in place that support these
processes
2. To document the business and technical requirements of the project
3. To document the TO BE business processes and the proposed technical solution
in compliance with regulatory obligations for British Gas Smart Metering (BGSM)
Processes

1.2.

Project Goals

British Gas must have the ability to install credit and prepayment SMETS2 meters in customers
homes before Industry Live Operation (date to be confirmed by DECC). British Gas must have
the ability to install credit and prepayment SMETS2 meters in customers homes after
DCC Live Date (date to be confirmed by DECC, but currently 1st April 2016) and from BG
Live Date (date to be confirmed by Centrica, but currently 1 st July 2016).The meters will
be installed with a Smart Metering Equipment Technical Specification v2.0 (SMETS2) IHD
and a SMETS2 Comms Hub. Telefonica Comms Hubs will be used in the midlands and
south but in the north Arquiva Comms Hubs will be used.
This project will capture the required enhancement in SAP so that all of these new assets
must be accepted into the British Gas Smart Metering (BGSM) supply chain, enhancement
in job booking process and be installed along with exchanges all metering jobs where
required by Smart Energy Experts (SEEs) in customers homes. This project will also
ensure to use the Data and Communications Company (DCC) for communications and
data transfer, communicating with SMETS2 meters and communications service provider
(CSP) supplied communications hubs.
1.3.

Business Objective
Comply with regulatory obligations including the Smart Energy Code

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Meet DECC objectives for Go-Live (also known as Initial Live Operations) British Gas
Live before ESI go live by April,2016 1st July 2016.
Maintain the delivery of smart services within agreed service levels
Transition to more efficient and cost-effective smart industry infrastructure
Realise the value of the enduring solution as quickly as possible
To minimise the impact of introducing SMETS2 assets into established SMETS1
operations
Be ready for Industry E2E Testing by Dec,2015 March 2016.
1.4.

Outcomes
BGSM will be able to provide regular forecasts for SMETS2 compliant smart
metering equipment to new and existing asset suppliers
BG to be able to track SMETS2 compliant smart metering equipment throughout
their lifecycle
Deliver a system solution which will enable BG to install and commission
standard SMETS2 compliant equipment (list of SMETS2 equipment are
referenced in the BRS - Appendix A) on an existing electricity or gas connection
for domestic customers, as well as repair faults at customers homes and remove
if/when it is necessary
All changes made to add this extra functionality also needs to ensure that it
supports the advance domestic assets currently in operation. The enhancements
need to support the parallel operation of both meter systems.

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2. Impacted Business Process


Inbound Process

2.1.

Inbound Process can be classified into four sub-processes:

Warehouse Replenishment
ASN and Inbound delivery
Quality Inspection
Goods receipt at CDC

Figure 1: Inbound ARIS Process Diagram AS IS


2.1.1.

Warehouse Replenishment

Warehouse replenishment can be classified into two sub-processes:


1. Forecasting and MRP
2. Ordering Process

2.1.1.1.

Forecasting and MRP

Business Process Description As Is


SAP Forecasting is a process by which the system predicts the future requirement of the
business and the MRP run system generates the order proposal based on the
requirement. As per As Is process, system predicts next 6 weeks forecasting data based
on last 8 weeks consumption data and generates the requirement. Based on this
requirement system will run the MRP and generate the order proposal as a purchase
requisition (PR) document. Forecasting and MRP is running on every Monday by
scheduled batch job.
Forecasting is running based on the last 8 week consumption data of the asset issued
from CDC to VAN and MRP is running based on the parameters like CDC available
inventory, Supplier lead time, Safety Stock, open PO etc. Following formula is used for MRP
calculation:
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Required Quantity = Available stock + Firmed receive quantity Safety stock


Purchase Requisition (PR) is a precise document to notify the item to the purchasing
department that needs to order in the future. PR is generated automatically in the system after
running MRP at warehouse level. The procurement team will be notifying through an email for
review the PR.

1r.0
.1
erw
foe
rm
Fo
ec1a
s0
t1
foP
r6
eks
8weekshistoricaldataavailable

1fo
.0r1e.1
0s2tD
eterm
nreeif
ca
ltsia
accre
ursau
te

Forecastresultsareinaccurate 1.01.1021M
atnru
aly
upd
ca
ba
atseefo
dfarocento
erssxte
rensaullts

1.0c1r.1
0te
3RunM
RPto
era
equpisuirtciohnase

Forecastresultsareaccurate

Forecastresults

1.01e.1
0m
4e
Dette
rm
inedif
foarm
pun
rcdh
asn
erre
eqquuisirie
tion

Purchaserequisitionreadyforconverting
PurchaseRequisitionConverted
Purchaserequisitionrequiresam
endm
ent
41
Aum
p1u.r0c1h.1
as0e
req
iseitn
iodn

Purchaserequisitions

NotificationtoPurchaseteam

Figure 2: Forecasting and MRP ARIS Process Diagram AS IS


Business Requirements/Expectations
Forecasting and MRP process of SMETS2 meter assets will be same as SMETS1 assets.
The following changes will be considered for SMETS2 Comms Hub asset:
The 24 months forecasting will happen outside the SAP system depending upon the last
24 months consumption value. It is based on the operational roll-out plan for SMETS 2
and overall roll-out volumes
The Order Management system will be updated based on the data receive from the
forecasting.
The PO document will be created manually in the SAP system for the next 24 months
requirement.

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Figure 3: SMETS2 Comms Hub Process TO BE


Business Process Description TO BE
The Forecasting and MRP process included here are for the following two types of assets:
1. SMETS2 Meter
Forecasting and MRP process of SMETS2 meter will be same as SMETS1 asset.
2. SMETS2 Comms Hub
For SMETS2 Comms Hub, forecasting will be done outside the SAP system by the asset
strategy team BGSM Ops Development based on latest Finance volumes. This forecasting
will run based on the consumption data from the last 24 months and predicts the next 24
month requirement on the operational roll-out plan for SMETS 2 and overall roll-out
volumes. Purchase order will be created manually in the system based on the
forecasting result 4 5 months before actual delivery considering after 20 months
there would not be any change in forecast value.

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Determ
ineAssettype

M
anualForecasting

SM
ETS2COM
M
SHUB
M
eterAssets
1f.0
1.1
0s2tD
eterltm
ineif
ore
ca
accruersau
tesare

1r.0
.1
oe
rm
Fo
ec1a
s0
t1
foP
re
6rfw
eks
8weekshistoricaldataavailable

Forecastresultsareinaccurate 1.01.1021M
upd
axsate
tnru
ea
sluylts
ba
atseefo
dfare
ocntcoe
rsrnal

Forecastresults

1.0c1r.1
0t3
RunM
RPto
era
ee
qupisuirtciohnase

1.01e.1
04e
Dette
m
inedif
rerqq
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pun
rcdhm
asn
ere
uuisirie
tion

Forecastresultsareaccurate

Purchaserequisitionreadyforconverting
PurchaseRequisitionConverted
Purchaserequisitionrequiresam
endm
ent
41
A
p1u.0
rc1h.1
as0e
req
um
iseitn
iodn

Purchaserequisitions

NotificationtoPurchaseteam

Figure 4: Forecasting and MRP ARIS Process Diagram TO BE

Solution approach for requirement ID PCD Req 1, 2 and 3


BRS
Requirement
ID

PCD Req 1

Standard/Require
Development

Description

FR1.1 -The Latest Estimate produced by the Ops Strategy


Team must cover a 24 month period for comms hubs

Outside

SAP

FR1.2 - The Asset StrategyBusiness team(TBC) team must


maintain records of the volumes forecasted for SMETS2 assets.

Outside

SAP

FR1.3 - The business requires the ability to uniquely identify


each SMETS2 asset type and model.

Standard SAP

PCD Req 2

FR2 - The ability to provide forecasts for SMETS2 smart


metering assets to existing suppliers.

Standard SAP

PCD Req 3

FR3.1 - The Asset Strategy Team requires access to the Order


Management System (OMS).

Require
DevelopmentOutsi
de
SAP

FR3.2 - The DCC relationship manager requires a user profile


to enable access to the OMS to view comms hub forecast
volumes

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Require
Outside
SAPDevelopment

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FR1.1 and FR1.2: The asset strategybusiness team(TBC) team will capture the 24 months
future requirements which will be considered outside the SAP system. The asset
strategybusiness team(TBC) team will upload the future requirements into the OMS portal on a
monthly basis. The DCC relationship manager can able to viewsee the requirements through
OMS portal.
FR1.3: Refer in section master data to be section.
FR2: This information is available in the standard SAP system through MP38 but British Gas
already developed a new report in the Qlick View system which is more user friendly.
FR3.1 and FR3.2: Centrica IS or DCC team will provide the require access to asset
management team.
Solution approach for requirement ID PCD Req 5
BRS
Requiremen
t ID
PCD Req 5

Description
FR5.1 - CDC replenishment must use the following
parameters to calculate replenishment volumes for SMETS2
assets:
CDC shipments (last 8 weeks usage)
Return asset volumes
Minimum and Efficient order quantities (safety stock)
Supplier lead times
Available inventory in the warehouse
Inventory targets in the warehouse
Open purchase orders

Standard/Requir
e Development
Standard
SAP

Outside

SAP

Standard

SAP

Standard

SAP

minimum and efficient order quantities for all SMETS2


assets in BG systems.

Standard

SAP

FR5.9 - BG systems must include SMETS2 assets in the


weekly replenishment calculation (CDC replenishment).

Standard

SAP

FR5.10 - Purchase requisitions generated as a result of a

Standard

SAP

FR5.2 - Amendments to orders in the OMS, including any

amendments to the delivery date of a SMETS2 asset order,


must be updated in BG systems (SAP) by the Inventory
Manager to facilitate replenishment calculation of SMETS2
assets
FR5.5 - The inventory manager requires the ability to view on

BG systems the lead time for each SMETS2 asset supplier


(CSP)
FR5.6 - The inventory manager requires the ability to set the

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replenishment calculation must include SMETS2 assets.


FR5.11 - The inventory manager must be automatically
notified when a purchase requisition for a SMETS2 asset is
generated by BG systems.
FR5.12 - The inventory manager requires the ability to adjust
a purchase requisition

Standard SAP
Standard SAP

FR5.13 - The inventory management team requires the


ability to convert the purchase requisition to a Purchase
order in BG systems.

FR5.1: The SMETS2 meter will be forecasted through SAP system. Return assets will not be
considered because returned stock always lies in blocked stock and SAP does not consider the
blocked stock for MRP run.
FR5.2: Any changes in the OMS system will also be updated in the SAP system. As an example
the change in order or change in delivery date in OMS system will be updated into the SAP
system. This will help the SAP system to calculate the next CDC replenishment date for
SMETS2 asset. Comms Hub.
FR5.5: The lead time will be maintained in the material master MRP data or in the Vendor
master Purchasing data in the SAP system. This data can be viewed by the inventory manager
whenever required in the future.
FR5.6: These will be maintained in Material MRP master data in SAP. This will work as a safety
stock in the SAP system. This safety stock can be viewed by inventory manager from the
system.
FR5.9: The SMETS2 asset will be included in the weekly replenishment depending upon the
MRP data setup in the material master. The selection parameter of the Period indicator in the
MRP master data will include that particular material code in the weekly replenishment. The
following screenshot depicts the process.

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Figure 5: Period Indicator in Material Master


FR5.10: By configuring the MRP data in SMETS2 material master we can include that material
in the MRP run. After the MRP run the future requirement will be captured as a purchase
requisition.

Figure 6: Procurement Type in Material Master

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Figure 7: MRP Run


FR5.11, FR 5.12 and FR 5.13: Purchase requisition creation after MRP run, an email notification
will be sent to the purchasing team inventory team based on SAP standard BADI enhancement.
There will not be any SAP approval process for purchase requisition. Based on the email,
purchasing team can review the requisition document and make changes as required. SAP
change log should provide all the details of purchase requisition changes. SAP standard BADI
will be used to trigger the email to notify the Purchasing team for PR creation. On completion of
the PR review, purchase order can be created manually or automatically using SAP batch job.

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Solution approach for requirement ID PCD Req 7 and 12


BRS
Requiremen
t ID
PCD Req 7

Standard/Requir
e Development

Description
FR7.1 - BG systems must capture historical order data for
comms hubs for a configurable period. This is necessary for
calculating replenishment forecasts for comms hub orders

Outside

SAP

FR7.2 - In line with the existing SCAM process, BG systems


must use the historical data to run the 5 month short term
forecast for SMETS2 comms hubs

Outside

SAP

FR7.3 - The inventory manager requires the ability to adjust


Purchase requisitions in BG systems for SMETS2 comms
hubs

Standard

SAP

Outside

SAP

FR7.4 - The inventory manager requires the ability to submit


monthly orders via the OMS.
Standard SAP
FR7.5 - Order volumes for SMETS2 assets must be
accessible in BG systems in line with existing SCAM
process (via PO).
PCD Req 12

FR12.3 - The Inventory manager requires the ability to


generate short term forecasts for hot shoes

Standard SAP

FR 7.1 and 7.2: Comms Hub material is new to the SAP system so no consumption data is
available for this material. This forecasting process is also proposed to happen outside the SAP
system .In future the consumption value will be stored in SAP so business can extract the
consumption value from SAP for reference.Currently the forecasting and ordering process will
be outside SAP process but in future Centrica business can bring this process in to SAP with
extracted consumption data and require master data set up for MRP.
FR 7.3: The Purchase Requisition order document will be created in the SAP system based on
the forecast value calculated outside the SAP system. The PR document can be amended in
the SAP system if needed by T Code ME52N. PO document will be approved by inventory
manager.
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FR7.4: OMS is a third party system so Centrica IS team will provide the required access to the
inventory manager to place the order.

Assumption
The MRP and forecasting will be done outside the SAP system. The asset strategybusiness
team(TBC) team will capture the future requirements for the next 24 months. The asset
strategybusiness team(TBC) team or supply chain team will upload the future requirements into
the OMS portal on a monthly basis. The DCC relationship manager can view the requirements.

It is assumed that the SMETS2 COMMS HUB forecasting will be outside SAP system but in
SAP also the long term forecasting can be done and there are 2 options to address the
requirement. The following two approaches have been discussed and decided against:
1. Contract used for MRP (within SAP)
2. Scheduling agreement used for MRP (within SAP)
The analysis presented and pros and cons discussed are captured in the attached document.

Process Flow
Refer ASN TO-BE process flow
2.1.1.2. Ordering Process level 4
Business Process Description As Is
Inventory team CDC users manually convert the PR to PO and send to the vendor and initiate
the ordering process. PO is created in SAP BGR system and replicated to SAP CORP system
through an Idoc PORDCR. An email notification will be triggered to the PO release manager for
PO approval. An output will trigger followed by PO approval, and an email will be sent to the
vendor with a PDF attachment.

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If any modification is required in PO, a new release strategy will be triggered again and an email
will be sent to the PO release manager for the required approval. After the approval, the PO will
be sent back to the vendor with the change details. These changes happen in BGR SAP system
only. If any changes happen in PO, a PORDCH Idoc will trigger and update the SAP CORP
system. Supplier receives the PO and confirms through an email.
Business Requirements/Expectations
Ordering process of SMETS2 meter will be same as SMETS1 meter. For Comms Hub asset
following changes will be considered:
The inventory team will create the PO directly based on forecasting value calculated
outside the system.
After PO approval the document will be downloaded manually from the SAP system.
Inventory team will login to the Order Management System (OMS) and upload the PO
document.
Any amendment in PO document will also be updated in the OMS.

Business Process Description - TO BE


The Ordering process included here are two types of assets:
1. SMETS2 Meter
Ordering process of SMETS2 meter will be same as SMETS1 asset.
2. SMETS2 Comms Hub
PO will be created manually in the system. This PO information will flow into the SAP Corp
system through an Idoc. Order Management system (OMS) will updated manually with the
forecasting value and PO information. OMS is third party software handled by the DCC who use
to track all the order details.
CSR process
SMETS2 meter procurement will have some operation changes which have been introduced in
the ordering process. After generating the PO, asset strategy team will send the certificate
signing request (CSR) the PO will go to inventory team for approval. On release of PO by
inventory manager the PO details will go to the manufacturer based on AS-IS solution.to the
manufacturer and the mManufacturer will send back the CSR with unique identifier (GUID) for
each and every asset to BG operation team. The CSR information will be uploaded manually
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into the SMKI portal after visual check by operation teamvalidation. The following is the step-bystep process:

CSR integrity The manufacturer will generate CSRs (based upon BGs requirements
for certain fields) and provide to BG. Requirement is integrity to be assured through
digital signatures such that BG can verify what was sent is what was received.

Validation BG will need to create a process to validate the integrity of the CSRs but
also content of the CSRs (for example, have correct individual GUID, correct key usage
value and so on) prior to submission to SMKI for signing.

Sharing of CSR/certificates between BG and manufacturer We will need to send the


signed org certificate and device certificates back to the manufactureran SFTP link or
other secure file transfer is the preferred option rather than email for security and
traceability purposes.

The following attachment is the CSR process flow diagram which will be triggered by inventory
management team after PO creation for SMETS2 assets.

Solution approach for requirement ID PCD Req 7

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BRS
Requiremen
t id ID
PCD Req 7

Standard/Requir
e Development

Description
FR7.5 - Order volumes for SMETS2 assets must be
accessible in BG systems in line with existing SCAM
process (via PO).

Standard SAP

FR7.5: SMETS2 asset forecasting and MRP happens in the SAP system. The PR document
generated from the SAP system will be converted to PO. The material code is different for
SMETS2 and SMETS1 assets. So by material code we can segregate the order volume by
running Transaction code ME2l/ME2M.
Assumption
Complete CSR process will be out of the SAP system. Validation and FTP process needs to be
decided by business.

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Exception Management
Exception

Solution Approach

Correction Process

Order Management
system is down or logon
issue

Raise an incident in incident


management system

DCC support groupIS


operations team IS operations
team will resolve the incident

CSR not submitted in


the SMK1 portal

Raise an incident in incident


management system

DCC support groupIS


operations team will resolve
the incident

Authorisation issue in
OMS portal

Raise an incident in incident


management system

DCC support groupIS


operations team will resolve
the incident

COMMS HUB PO did


not download from SAP
on PO release

Incident to SAP IS team

Manually enter the PO


information to OMS

FTP failure during CSR


transfer from
manufacturer

Raise an incident in incident


management system

FTP technical team will resolve


the incident

Security key validation


with GUID

SAP authorization issue


to access MRP and
forecasting transactions

In case of mismatch stop


uploading to SMKI portal ,
store the assets in different
place and inform manufacturer.

Manual validation

Raise an incident to security team

Security team will address the


incident

Table 1 : Exceptions
Process Flow
Refer ASN TO-BE process flow

2.1.2.

ASN and Inbound delivery

Business Process Description As Is


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An Advance Shipping Notice (ASN) is a notification of pending deliveries, sent in an electronic


format used to list the contents of a shipment of goods. The manufacturer sends the ASN file
after receiving the PO through the SFTP server. A SAP batch job is triggered to process the file
and create an inbound delivery by standard Idoc type DESADV. If ASN is validated successfully,
an inbound delivery (IDN) will be generated and an email notification will be sent to the goods in
team and vendor. If the ASN validation fails, then the system will send an email notification to
the vendor about the ASN rejection details.
IDN is replicated in SAP EWM by RFC call method with all the relevant information which is
captured from ASN.
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ent

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Figure 8: ASN ARIS Process Diagram AS IS


Business Requirements/Expectations
ASN and inbound delivery creation process are included over two types of assets:
1. SMETS2 meter
The ASN delivery process of SMETS2 meter will be same as the SMETS1 meter. Below
some system and operation changes which will be considered for SMETS2 meter.
Introduction of unique GUID for SMETS2 assets which will be added in existing ASN
file. GUID will be stored in equipment master level in SAP system
The Asset StrategyBusiness team(TBC) Team must be able to receive Certificate
Signing Requests (CSRs) from SMETS2 manufacturers
The Asset Strategy team requires access to the SMKI portal to submit the CSR from
supplier

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Figure 9: SMETS2 Asset ASN Process TO BE

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2. SMETS2 Comms Hub


Following changes will be considered for SMETS2 Comms Hub:
New ASN file format coming from CSPs
The inventory team will download the ASN file from the OMS system
Uploaded the ASN file manually to the FTP folder
Auto ASN validation in SAP using NW framework Existing SAP ASN interface will
be extended to support the new set of validations.
On ASN validation failure auto email to inventory team
Inventory team(in CDC) will create service issue in portalSSI portal with rejection
reason
On ASN validation success auto delivery creation and email to inventory team.

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Figure 10: SMETS2 Comms Hub Asset ASN Process TO BE

Business Process Description To Be


The ASN and inbound delivery process included here are two types of assets:

1. SMETS2 Meter
ASN process for SMETS2 meter is same as SMETS1 asset. Existing SMETS1 ASN file will
be updated with a new field with GUID.
GUID is mandatory field and will be validated against SMETS2 material codes
Extend ASN SAP table ZTEWM_ASN_HT
2.

SMETS2 Comms Hub

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ASN process for SMETS2 Comms Hub will differ from SMETS2 assets. CSP will publish the
ASN into the OMS system. The inventory team will download the ASN file from the OMS
system and upload into the SFTP server. One scheduled batch job will run and validate the
ASN file. The ASN success message will flow to inventory team and inbound delivery will
create into the SAP BGR and replicate into EWM system. The ASN failure notification will
flow to inventory team. The team will raise a Service issue in the portalSSI portal with
rejection reason.
ASN Validation at framework level
In SAP NW FTP framework following validations will be done before IDOC creation at BGR
SAP:

Check mandatory fields


Check all the number fields to make sure they are in the right format
Check format of other fields
Check header file row

ASN validation at BGR SAP


On successful validation an IDOC will be created in BGR SAP. The following validations will be
done during ASN processing:

Master data validation


PO validation against the ASN
Validate duplicate serial Numbers or GUIDs
Quantity check between PO and ASN
Pallet ID format check
Manufacturer validation
Quantity per pallet and volumetric validation

In case of validation failure inbound delivery will not be created and an email will be sent to the
inventory team with error log and details.
The following table specifies the ASN file format for COMMS HUB where the anticipated format
will be validated against each field.
Field
order

Field

Anticipated format

CHF ID

EUI-64

CH WAN variant

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Field
order

Field

Anticipated format

GPF ID

EUI-64

Zigbee MAC

EUI-64

SM WAN ID

DCC order ref

Party order ref

Party consignment ref

Delivery location

String

10

Delivery date & time

Date/time

11

Firmware version

12

Hardware version

13

Device config ID

14

Manufacturer, country and date of manufacture

15

Batch number

16

Reconditioned status

17

Pallet ID

18

Qty of cartons on pallet

19

Carton ID

20

Qty of CH in carton

PO number

(Y/N)

Num

Num

Table 2: New CSP ASN file format

Solution approach for requirement ID PCD Req 11, 13 and 17

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BRS
Requiremen
t ID

Standard/Requir
e Development

Description

PCD Req 11

FR11.1 - On successful validation of a SMETS 2 ASN file,


the business requires the ability to send a Device Pre
Notification Business Service (BS001) to the IH

PCD Req 17

FR17.1 - The solution must be able to capture the additional Require


set of data introduced in the ASN by the CSPs. Development
FR17.2 - The new asset data relating to SMETS2 comms
hubs (as defined in the ASN) must be available to view from
BG systems

Require
Development

Require
Development

FR11.1: Refer goods receipt section for DCC inventory update.


FR17.1: In the proposed solution it is assumed that the OMS system will capture all the
information regarding ASN data but if it is not considered then ZTEWM_ASN_HT current table
in SAP system will be used for storing the ASN data by adding some extra fields in the table
otherwise a new Z table will have to be developed to store the ASN data. Business needs to
clarify this matter. Existing ASN table will be extended to store the ASN information and in
case of technical complexity new Z table will be created.
FR17.2: The new asset information will be captured in the Equipment master. From Equipment
master the new asset data will be visible. The extra data in the new ASN file like unique GUID
will be captured in the Equipment master characteristics field.
New Requirement INB01:Currently for SMETS1 meter after completion of ASN process the ASN
information is extracted and sent to HES Trilliant using a SAP program.For SMETS2 assets the
ASN information is not required to send to HES Trilliant.So the existing SAP program will be
changed to validate the SMETS2 assets to stop processing.
Assumption
Here in the To-Be process it is assumed that the OMS system will capture all the information
regarding ASN data but if it is not considered then ZTEWM_ASN_HT current table in SAP
system will be used for storing the ASN data by adding some extra fields in the table otherwise
a new Z table will have to be developed to store the ASN data. Business needs to clarify this
matter.
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Exception Management
Exception
ASN file download from
OMS failed

Solution Approach
Raise an incident to incident
management system

Correction Process

DCC Integration Hub support team


should resolve the incident
The system will raise an Raise service request with rejection
email with errors to CDC reason
team
Reprocess the IDOC and if it does not
resolve then raise an incident to IS team
Email to CDC team

COMMS HUB ASN file


validation failure
ASN IDOC failure

Table 3 : Exceptions

Process Flow
Determ
ineAssettype

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ETS2COM
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ETS2COM
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ETS2COM
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Inbounddeliverydocum
ent

Figure 11: ASN Process Diagram TO BE

2.1.3.

Goods Receipt at CDC

Business Process Description As Is

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1i.0
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Figure 12: Inbound Goods receipt Process Diagram AS IS


Once the asset physically arrives at CDC, the inventory team will have a manual quality
inspection check. Quality inspection process is a manual process done outside of the SAP
system. After a successful QI process, the put away task will be created based on capacity
planning in the warehouse. Shelf Life Expiry Date (SLED) is assigned to the asset based on
receive date. Once the task is confirmed, it will update the inventory in EWM and also update
the SAP BGR and CORP system.
On successful goods receipt at SAP EWM, one dynamic RFC call will be executed to update the
BGR SAP inventory and then update the SAP CORP system by an Idoc. So that inventory is insync in all the systems.
Business Requirements/Expectations
Goods receipt process is included over two types of assets:
1.

SMETS2 meter assets


Goods receipt process for SMETS2 meter is the same as the SMETS1 meter. Some
operation changes will be defined in brief as follows:
The goods physically arrive at the CDC location with pallet barcode tagging
The SMETS2 assets will be identified by BGSM asset tag and also the unique
identifier GUID
QI will happen outside the SAP system
Equipment record creation with GUID as characteristic value
The DCC will be updated on GR confirmation via BS001

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For batch managed assets as flying leads and hot shoe batch number will be
stored and tracked in system

Figure 13: SMETS2 Asset Receipt Process TO BE

2. SMETS2 Comms Hub


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Following changes have been considered for SMETS2 Comms Hub:


SMETS2 Comms Hub has two GUID, one is Supplier GUID and another one is
CHF GUID. Both the GUIDs will be 16-digit code.
16-digit CHF GUID will be considered as asset ID serial number in SAP
The QI process is outside the SAP system
Quality sampling failed within 5 days of arrival reject delivery and raise delivery
issue at order management system

Quality sampling failed after 5 days of arrival received asset and follow vendor
return process

The Equipment master will be created with new characteristics to store Supplier
GUID.

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Figure 14: SMETS2 Comms Hub Asset Receipt Process TO BE


Business Process Description - TO BE
The goods receipt process included here are two types of assets:
1. SMETS2 meter assets
2. SMETS2 Comms Hub assets
The SMETS2 asset receipt process is almost the same as the SMETS1 meter asset process
but some operation and SAP changes are described here. The SMETS2 meter assets
physically arrive into the CDC with pallet bar code attached. Here two tags are attached one is
BGSM asset tag and another one is 16-digit unique GUID. The assets will go for Quality
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sampling. This is outside the SAP system. On QI failure delivery will be rejected and on success
pallet id will be scanned for unloading. The assets are unloaded into the CDC. The put away
task created with put away strategy based on the capacity planning in the warehouse. The
assets are packed into the destination bin and in SAP system the task will be confirmed by
scanning the pallet id. The CDC inventory updated into the EWM system and replicated to SAP
BGR also to SAP CORP. The Equipment is created in SAP BGR system. SLED date is updated
into the equipment master.
The DCC inventory is also updated with the receipt of the goods in the CDC via business
service BS001. The interface will be triggered and the goods related information will be updated
from SAP to Integration Hub (IH) which is connected to DCC.
PI Solution to call BS001
An Outbound proxy contained the GR information from SAP system will trigger the interface and
the interface will update the DCC. In order to achieve the requirement PI will use proxy adapter
as inbound process update and SOAP adapter(assuming web service is the interface) as
outbound process update.File based interface will be used to call the BS001 to update the DCC
inventory.This will be file based transfer where the file will with asset information will be sent to
integration hub using NW batch framework.SAP will extract the file and store it in application
server.SAP NW Batch will pick up the file and transform it into XML file and then send to
integration hub(IH).

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Figure 15: SAP BGR to DCC Updating Process


Exceptions returned from BS001
On submitting the inventory file to DCC IH, DCC can send the response back to SAP with the
below exceptions. The below exceptions will be picked by SAP NW batch and store in
application server in a file format. SAP will pick up those exceptions file and record it in SP
exception tool.
Invalid
request for
new added
device

The Device ID for a new Device


already existed in Inventory and
its Status wasnt
Decommissioned or Withdrawn

E1202
03

Invalid
request

The Device Type / Manufacturer /


Model / Firmware Version data
specified by the DCC User does not
match the DCCs list of equipment
that has been approved for use

E1202
04

Not all the applicable optional data


items are included in the Request

E1202
06

Inconsisten
request
Invalid
service user
role for
device type

E1202
07

Invalid
device type

This Device Type cant be Prenotified

E1202
01

The DCC Service User Role is not


authorised to Pre-notify this Device
Type

SMETS2 COMMS HUB


The SMETS2 Comms Hub process differs from the SMETS2 meter asset receipt process. The
assets physically arrive into the CDC with pallet bar code attached. Here two tags are attached
to each asset -one is 16-digit CHF GUID and another one is 16-digit GPF GUID . The 16-digit
CHF GUID will be considered as serial number in SAP system. The assets are packed in pallets
are received in CDC. The assets will go to the quality sampling. This is outside the SAP system.
On QI failure two possibilities can happen. Firstly if QI fails within 5 days, delivery will be
rejected and raise a service request in OMS. Secondly if QI fails after 5 days of arrival then
goods will be received and returned through vendor return process as described in the return
process. On success the goods will be unloaded into the CDC by scanning the pallet label. The
put away task created with put away strategy based on the capacity planning in the warehouse.
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The assets are packed into the destination bin and in SAP system the task will be confirmed by
scanning the pallet id in pallet label. The CDC inventory updated into the EWM system and
replicated to SAP BGR also to SAP CORP. The Equipment is created in SAP BGR system.
SLED date is updated into the equipment master.

Solution approach for requirement ID PCD Req 10, 14 and 16


BSR
Requiremen
t ID
PCD Req 10

Standard/Require
Development

Description
FR10.9 - On successful completion of inspection, BG
systems must create a put away task for stock from the
CSP
FR10.10 - BG systems must
information for SMETS2 asset.

maintain

Standard
SAPOutside

volumetric Outside
SAPStandard SAP

PCD Req 13

FR13.1 - BG systems must maintain asset records for all


SMETS2 asset equipment types.

Outside
SAPRequire
Development

PCD Req 14

FR14.1 - For all serialised SMETS2 assets, an asset


identifier must be displayed on the asset.

Outside
SAPRequire
Development

FR14.2 - The asset identification should be visible without


the need to open the packaging.
FR14.3 - SMETS2 comms hubs must display the following
information:
Part number and description of Communications Hub
Variant
Hardware version number
Device Configuration Identifier
Manufacturer, country and date of manufacture
CE Mark
CHF ID (GUID: EUI-64 unique number )
GPF ID (GUID: EUI-64 unique number )
FlexNet ID
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Outside
SAPRequire
Development

Require
DevelopmentOutsid
e
SAP

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BSR
Requiremen
t ID

Standard/Require
Development

Description
ZigBee MAC

PCD Req 16

FR16.1 - BG systems must have the ability to store the


GUID for:
SMETS2 meters (gas and electricity)
Comms hubs
Gas proxy GUID (against the comms hub)

Require
Development

FR16.2 - BG systems must have the ability to track


SMETS2 comms hubs using the GUID and NOT a BGSM
tag

FR10.9: The SMETS2 meter assets physically arrive at the CDC. The stock will be directed
towards manual Quality inspection which is performed outside the SAP system. After successful
QI inspection the stock is unloaded by scanning the delivery and pallet id. By scanning the pallet
the system will propose the destination bin. The asset will be packed into that bin; put away task
will be created and confirmed into the SAP system. The asset is stored in the CDC and the
stock is updated in the EWM warehouse. The stock is also replicated in the BGR system. The
Equipment master will be created and the Shelf Life Expiration Date (SLED) will be activated.
System will calculate the SLED date based on the goods receipt date plus 90 days during put
away. For asset, SLED life duration (90 days) will be maintained in material master SLED field.
Based on the SLED maintained against each asset (equipment characteristics) in SAP, the
system will propose the oldest asset for consumption. A message will display if SEE selects
other than Oldest Meters in the HHTOldest Meter already exists and you have not selected
the Oldest One. For SMETS2 COMMS HUB SLED date will be the GR date and is not required
to have the validation in field application.
FR10.10: The introduction of volumetric information means weight and dimension will need to
be maintained in SAP system for SMETS2 asset. The Volumetric information will be maintained
in master data of SMETS2 meter. Volumetric will be used to calculate the number of totes
required for each order and also to provide forward visibility on the total number of totes
required.

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 40 of 107

FR13.1: The goods receipt in CDC will update the EWM inventory. Both SAP BGR and SAP
CORP systems will update in parallel with the inventory update in the EWM system. The
Equipment master is also updated regarding the inventory.
FR14.1 and FR14.2: The SMETS2 meter assets will be identified with BGSM asset tag and
SMETS2 COMMS HUBs will be attached identified with a 16-digit GUID. and also a BGSM
asset tag. The 16-digit GUID is a unique identifier with respect to all SMETS2 assets. The
assets will be identified easily by seeing that 16-digit GUID which performs outside the SAP
system.
FR16.1 and FR16.2: The SMETS2 meter assets are tagged with BGSM asset tag and also one
16-digit unique identifier GUID. The 16-digit GUID will be stored in the characteristics value of
the Equipment master for EMSTS2SMETS2 meter assets. The SMETS2 Comms Hub also
comprises of two IDsone is the 16-digit CHF GUID and the other is the GPF GUID. CHF
GUID will be considered as asset tag as serial number in SAP and the other GUID will be stored
in equipment master as characteristics value.
Assumption
In the To-Be world, two 16-digit GUIDs will be considered as serial number in the SAP system.
This will be updated into the Equipment master characteristics field.
Exception Management
Exception

Solution Approach

Inventory update failure

During goods movement at BGR SAP all


the exceptions to the DCC inventory
update will be captured during equipment
master updating and an email notification Business needs to decide
will be sent to asset management team in
case of any failure with error logs captured
in SAP exception tool

SAP fails to call the PI


interface

The system
message.

DCC update failure

The system will raise an exception


message. Detailed DCC exceptions is
mentioned in the exception list file
attached in the appendix.

ESI Asset SCM Project


Business Blue Print

will

Correction Process

raise

an

exception

Version: 0.1

PI monitor and SAP exception


tool EMMA will be used by
technical team.

Business needs to decideIS


operations team

Page 41 of 107

Table 4 : Exceptions
Process Flow
Qualityco
inm
sp
cttieo
pe
le
lynfailed
M
eterAssets
1.01.3g0o1od
R
seceive
Inbounddeliverycreated

1.m
01a.n
302Conduct
insupaelcqtiuoanlity

G
ateway

1p.3
21go
Return
c1o.0
m
lve0
ete
ndorodsto

1in
.0b1o.u
3n
0d
23de
C
lia
vn
ecryel

Gateway

Qualityinspectionfailedpartialy 1.01.3022Return
rejectveedng
orodsto
do

1.01.3024CancelASN

1.01e.q
3u
0i3
C
p2
m
enre
tate

ASNcanceled

1.D
01
.C
30i3
C
n3
veU
np
todrayte

M
eterAssets
1i.0
0d
25de
U
nb1o.3
un
lip
vd
ea
ryte

1d
.3o
0n3vP
aw
b1a.s0e
oulutm
etrayic
Equ
ip
m
tp
cd
re
te
S
to
ce
knU
aa
te
dd&

Qualityinspectionpassed
SM
ETS2COM
M
SHUB

G
ateway

Qualityinspectionfailedwithin5daysofarrival
Qualityinspectionfailedafter5daysofarrival

VendorReturnProcess

ReturnCom
pleted

Goodsm
ovem
entdocum
ent

QualityInspectionpassed

Qualitycionm
sp
tio
pe
lecte
lynfailed
M
eterAssets
1.01.3g0o1od
R
seceive
Inbounddeliverycreated

1.0
1a.3
02Conduct
m
innsupaelcqtiuoanlity

Gateway

1p.3
21go
Return
c1o.0
m
lve0
te
e
ndorodsto

1in
.0b1o.3
0d
23de
C
un
lia
vn
ecryel

Gateway

Qualityinspectionfailedpartialy 1.01.3022Return
rejecte
vedng
do
oo
rdsto

1.01.3024CancelASN

ASNcanceled

RaisetoD
C
C
xcoelption
S
A
Peto

1.01
0i3
2C
e.3
qu
pm
enre
tate
M
eterAssets

1i.0
25dU
nb1o.3
u0
nd
elip
vd
ea
ryte

Gateway

Qualityinspectionfailedwithin5daysofarrival
Qualityinspectionfailedafter5daysofarrival

1.0
.3
0i3
D1
C
C
n3
veU
np
todra
yte

Exceptionraised

1d
.3o
0n
3vP
tm
aw
b1a.0
se
oulu
etrayic
Equ
ip
tp
cd
re
te
S
tom
ckenU
aa
te
dd&

Qualityinspectionpassed
SM
ETS2COM
M
SHUB

SM
ETS2COM
M
SHUB

1.01.3s0to
31
ckUpdate
Raisedeliveryissue

1.01.3s0to
31ckUpdate

SM
ETS2COM
M
SHUB

Raisedeliveryissue

VendorReturnProcess

ReturnCom
pleted

Goodsm
ovem
entdocum
ent

QualityInspectionpassed

Figure 16: Inbound Goods receipt ARIS Process Diagram TO-BE


System Configuration Considerations
New material group configured
SPRO>Logistic General>Material Master>Settings for key field>Define material group

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 42 of 107

Figure 17: New Material Group

Development Considerations
RICEFW Type

RICEFW Name

Description

Work
Stream

Enhancement

ASN file
Validation

Validation of ASN files.

MM module

Enhancement

GUID update
on Equipment
Master

Unique GUID validation in


Equipment Master

MM/PM
module

Enhancement

RF gun change

RF Gun screen change

EWM module

Interface

New Interface
DevelopmentProxy
development

New Interface Development-Proxy


development

PM module

Smart form

Creation of PO
template

Create PO on PO release

MM module

Table 5 : Development Objects

Master Data TO-BE


ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 43 of 107

The new TO BE solution will have an impact in the master data in SAP. This section is going to
cover all the master data changes in SAP. The following are the master data sections that will be
updated as part of this solution:
1

Material Group: New material group for SMETS2 assets

2. Material Master: 9 new material codes will be created in the SAP system. 4 new material
code for non BG SMETS2 COMMS HUB. Below is the list
Asset
Telefnica
cellular CH
Telefnica
cellular aerial
Telefnica
cellular & mesh
CH
Arqiva variant
420 CH
Arqiva variant
450 CH
Hot shoe

Flying lead
IHD
L+G ESME
L+G GSME

Description
GPRS comms hub
for central and
south CSP
Hi gain aerial for
GPRS comms hub
GPRS & mesh
comms hub for
central and south
CSP
LW comms hub for
northern CSP
LW comms hub for
Fylingdales area
(see appendix 9.1)
Cable clamp to
provide power to
the CH for gas
only installs
Cable to site the
CH away from the
ESME
New in home
display
SMETS2 elec
meter
SMETS2 gas
meter

Type
Comms Hub
Consumable so
no material
master
Comms Hub

Comms Hub
Comms Hub

IHD
Meter
Meter

3. Vendor Master: 4 new vendor codes will be introduced to the system2 for CSP vendor
and 2 for flying leads and hot shoes.

4. Batch Master: Batch master created automatically by the system based on the vendor
provided batch number.
ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 44 of 107

5. Product Group: New product group for multi SMETS2 asset providers
6. Product master : New product masters in SAP EWM system for new materials

Auxiliary SMETS2 Meter Assets Flying Leads and Hot shoe


Two new material codes will be introduced to identify flying leads and hot shoes in system.
These will be serialised assets and will be consumed during SMETS2 meter installation. These
2 materials will be batch managed which means each asset will be assigned against a batch
number. In the system this assets can be easily tracked using the batch NUMBER. SAP
standard batch tool (tcode BMBC) can be used to track these assets.
It was decided that the batch management is not required for these two material codes.
List of Assumptions: Inbound Logistics
OMS process will be manual which is means there is no integration between SAP and
OMS systems and user has to login to OMS manually to do any activity in OMS
SMETS2 COMMS HUB forecasting will be outside SAP and purchase order will be
created directly in SAP
CSR process will be outside SAP system and need to be completed before PO creation
by business
There will be a separate FTP set up for CSR process and the FTP team will support any
issues related to FTP failure
New 16 digit GUID for SMETS2 meter assets will be stored in equipment master level
SOAP(simple object access protocol) adapter will be used to integrate ESI considering
integration between SAP ESI will be web services framework based.
There wont be any packaging hierarchy defined in SAP system which means pallet level
packaging will be done by SAP
Manual quality sampling process needs to be changed to support SMETS2 assets
All kind of SMETS2 assets inventory will be updated in SAP CORP
List of Dependencies : Inbound Logistics
Purchase order template supported by OMS should be provided by DCC
ASN validations for SMETS2 COMMS HUB other than basic validations will be provided
by DCC
Validation with CSR key and GUID needs to be defined
ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 45 of 107

Interface definition for BS001 has to provided by DCC-ESI


Asset volumetric information should be provided by business
Pallet number definition should be provided by CSPs or new vendor
MI Reporting : Inbound Logistics
The below are the reporting requirements in inbound logistics area which will be delivered either
in SAP or in QlickView based on the report type.For QlickView reports Hadoop data extraction is
in this project scope which will be delivered to QV team for frontend development.
Ref

MI1

MI2

MI5

Requirement
The Inventory Manager requires a
monthly report showing the order
volumes for each SMETS2 asset:
By asset:
For comms hub, the report
should show order volumes by
variants
Note 1: The order volumes of
SMETS2 assets ordered are
required by the Inventory
Manager as this feeds into future
MRP calculations
The business requires a monthly
report showing all SMETS2 asset
returns:
Monthly return volume by asset
Batch number
For all comms hub returns, the
monthly comms hub report must
include the Job Status Report (JSR)
reference number
Note 1: The return volumes are
also required by the Inventory
Manager as this feeds into future
MRP calculations
The warehouse manager and
asset strategy team must be able
to view an ASN accuracy report
for SMETS2 assets on BG systems.
The ASN accuracy report will give
details related to validations
success and failures:
Validation errors in ASN files
received
Quantity variances between ASN
quantities and deliveries

ESI Asset SCM Project


Business Blue Print

Area

Asset
Ordering

Asset
Ordering

Warehouse
and Van
Stock
Manageme
nt

Priority

Must

Must

Must

Version: 0.1

Owner

MI or
Operational?

Emma Wells

Operational

Updat
inform
picked
stand

Operational /
MI

1. Thi
Suppl
and d
provis
JSR in
hadoo
2. The
report
to me
report
at a g

Operational

There
report
will be
incorp
assets

Russell
Coates/
Gerard
Masterson

Andy White/
Martin
Kennedy

Page 46 of 107

MI7

MI8

MI9

BG Systems should generate an


Inventory Stock Report for the CSP
(North)

BG systems must generate a


monthly report - by the 5th
working day of the following
month on all comms hubs
delivered and accepted in the
month
BG systems must generate a
monthly report - by the 5th
working day of the following
month on all comms hub
rejected within 5 days of delivery
in the month

Warehouse
and Van
Stock
Manageme
nt

Must

Warehouse
and Van
Stock
Manageme
nt

Must

Warehouse
and Van
Stock
Manageme
nt

Must

Operational

If the
look a
stock
from t
then t
in SAP
the re
lookin
This w
the 2
"north
their i

Operational

This c
an SA

Operational

This c
an SA

Andy White

Sam Shah

Sam Shah

3. Outbound Process
3.1.

Business Process Description (As-Is)

The outbound logistics in Centrica consists of two processes which are subdivided into the
following sub-processes:
1. Warehouse Outbound
2. Asset Installation
3. Van to Van transfer process
4. Physical Inventory process at Van
1. Warehouse Outbound
Warehouse Outbound has the following subprocesses:
I. Van Replenishment Process: Reorder point planning of the assets for Vans

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 47 of 107

II. Outbound delivery process: The outbound delivery processes is captured at three
different levels
Internal Warehouse Process to issue the assets from CDC
Asset receipt at collection point.
Asset transfer from collection point to van.
For Van replenishment process in the AS-IS world it is standard SAP consumption-based
planning process, for example, Reorder point planning. In this process Vans are treated as
storage locations in SAP. All the assets assigned to the van are maintained in SAP. Storage
Location is considered as MRP Area.
The continuous monitoring of available Van stock within reorder point planning is carried out in
Inventory Management.
Every time an asset is withdrawn from the Van, the system checks whether this withdrawal has
caused stock levels to fall below the reorder level. If this is the case, the system makes an entry
in the planning file for the next planning run.

Internal Warehouse Process to issue the assets from CDC


In the as-is world Royal mail TOTE is considered as a new handling unit or packaging material
type in SAP. Internal warehouse process covers the demand replenishment of the bins, picking
process supported by RF functionality. Wave management process consolidates the outbound
deliveries and packaging specification functionality handle the volumetric of TOTE.
Asset receipt at collection point
Assets are being despatched from CDC as a stock transfer to collection point. In SAP system
collection point is stored in van customer master as a partner profile.

Asset transfer from collection point to van


Once the asset arrives at the collection point, based on the collection order and notification in
hand held terminal (HHT), SEE will arrive at the collection point to collect the asset. SEE
currently has to scan the TOTE or the individual asset to receive the asset into their van.

2.

Asset Installation

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 48 of 107

I. Van to Wall
II. ISU Industrial Flow
III. Invoicing and Billing
3. Van to Van Transfer
Asset transfer from Van to Van is carried out as a standard SAP two step transfer posting
procedure. HHT should have the interface with SAP for handling stock issue and receipt along
with the notification function for receiver.
4. Physical Inventory process at Van
Physical inventory check process is scheduled as a batch job in BGR SAP; HHT should have
the function to carry out physical inventory process. The result of the count has to be entered in
HHT, if there is any difference in physical stock and HHT stock same has to be posted in HHT.
The found or lost asset will be moved to a different storage location, business decision is
pending for posting the found/lost asset. Upon posting the difference in HHT application, the
difference in stock should be updated in BGR SAP through interface.

Startevent

2.0o1
.1oW
ad
re
ho
use
-V
reuptb
lenuisnh
m
eannt

2o.0
1.2uW
areD
houto
se
u
ctb
olo
ecn
tid
o-C
npoC
int

.3W
arelheocutisoen
o2u.0
tb1
poouin
nd
t-C
too
Van

2tb
.0o1u.4
are
eal
ou
ndW
-V
anho
tousw

W
are
house
o2u.0
tb1o.5
upn
dc-C
ro
esoslection

2tb
.0o
1u
.6
W
araenho
use
ou
n
trd
a-nV
sfe
rtovan

2
1.7
W
aP
rehhyo
use
o.0
utb
o
inuvnedn-to
rysical

Process Flow

Warehouse Outbound-Van replenishment


Obsoleteassetidentified 2.01.1041Suggest
supercessionofasset

Replenishm
entrequired

2.01.101lP
evla
en
l reorder

.0h1.1
02foS
hR
edP
ulru
en
ba2tc
job
rcM

2.01.1a0s3se
Pts
rioritise

Lq
isutisoiftio
pn
urccrheaaste
ed
re

urcckhtrasae
nre
to
sP
to
nsre
pq
ou
rtisoirtidoe
d
2a
.01h
.105
S
he
dautile
ra
ucto
m
c
cob
nvtc
ere
rsqifo
o
un
isiotifop
nutrc
ohase

2p
.0e1rc
.1e0d4inC
su
ghaescsket

Correctassetidentified

2.0c1o.1
06tAp
uto
ly
rcm
haatsiccea
reqtrn
uavisneistrip
oo
nrutto
orsdto
ek

0d
7d
C
o2u.0
tb1o.1
un
erle
ivaete
ry

Outbounddeliverycreated

Batchjobscheduled

VanPurchaserequisition
StocktransportorderforColectionpoint Outbounddeliverydocum
ent

Figure 18: Van Replenishment ARIS Process Diagram AS IS

Warehouse Outbound-CDC to collection point

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 49 of 107

Endevent

Outbo
dte
dd
elivery
curn
ea

2u.0
.2
1
re
ate
O
tb1o
u0
nu
deC
d
re
q
se
tlivery

2.0d1e.2
02
Pb
ica
ksF
ace
dm
ed
replem
na
iw
snha
veentPre

2.01.203CreateW
ave

2.01.204
re
orC
de
ratepick

2.01.2
0l5eyScloacnatiToon
testo
tro

2.01.206Scanasset

2.01.207T
Po
late
ceassetin

2.01.208ScantheTote

2p
.0
Decte
rm
ic1k.2r0
o9
ute
om
piln
ee
teif

Pickroutecom
plete

Pickroutenotcom
plete

2.01w
.2e
1i0
no
lote
asdand
ghUT

2.0
1t1oC
rm
w1
e.2
igh
fo
Tn
ofite

2a.0
1.2
1p
2lyPo
rin
ntT
la
el
nd
ap
ob
te

2.01.2
13giM
sta
ngovaereT
aoteto

2.0s1h.2
ip1p4inR
geppaalcektto

2q.0
1l.2
ep
rfo
m
ua
ity15
saP
m
linrg

2.01.216Issuegoods

2.01s.2
7piC
reate
i1pe
g
docuhm
nn
ta
tion

.0
.2
18Pp
ea
rtc
forhm
p2
h
ysss1ice
a
A
tlfrdoism
C
DCof

AssetdispatchedfromCDC

Goodsm
ovem
entdocum
ent

2.01.20T
91
Scanthe
ote

No.ofTotesbasedonvolum
etricorder

Totelabel

Figure 19: CDC to Collection Point ARIS Process Diagram AS IS

Warehouse Outbound-Collection point to van

3Determ
ineif
Validasset 2
s.0
ho1rt.3p0ic6
cko/rroevcetrpickor

Correctasset

2.0
64isC
oantcfirhm
as1s.3
et0m
m

063v1erSphio
rtpick
ShortpickorOverpic2
k.01.3
notifio
cratiO
ongencekrated
R
a2s.0
s1
et.3a0t1C
oe
leccetiivoe
n
AssetdispatchedfromCDC point

.3
S
eenndtto
ac2
k.0
nB
o1w
lR
e0d2S
gA
m
G
P

1s.3a
0t3C
Receive
g2o.0
od
poinotlection

2.01c.3
4cS
E
gio
o0
le
tio
nEpo
ne
tsto

2.0
as1s.3
e0
ts5aS
nE
dE
Tsocteasns

2.01.30a6ssD
ette
ineif
isrm
duplicavtea,lelio
dckedor

2o.0
06n2otiG
enerate
Lockedassetdeterm
inedw
rk1fl.3
ow
ISficationto

.3
641T
Assetm
atchp2o.0
sti1np
go0ifro
cra
oalnn
escfe
tiorn
ntm
toV

2.0
3D
terrrm
if1
s.3
to0
c6
k4tra
nsefe
eidne

Assetm
ism
atchw
2o
.0
1fl.3
06n
42Gentieora
te
rk
o
LS
Tw
foroatinfiacla
ysisnto

Notificationgenerated

2.0
0c6o4l3e2
Update
Stocktransferred sto
ck1.3
ina
ndVcatinonpoint

UpdatedstockinVan

E-m
ailtoISgenerated
Stocknottransferred 2.01.306431Generate
workflownotification

Duplicateassetdeterm
ine
2d
.01.3
0a
6i1
Ge
nH
eLrateem
lto
D

Notificationtransferred

E-m
ailtoDHLgenerated

NotificationtoISteam NotificationtoISteam

NotificationtoLST

NotificationtoLST

NotificationtoLST

Figure 20: Collection Point to Van ARIS Process Diagram AS IS

Warehouse Outbound-Van to wall

a2g.0
a1
in.4
st0s1eP
rvicickeaosrsde
etr
UpdatedstockinVan

.4
om
posH
eHT
old2e.0
st2a
s0
s2
etP
frro

2.01s.4
0n3aP
ktand
ca
sisce

2a.0
1i.4
Isrsvu
od
ga
ns0t4se
iceegoord
ers

2.01.405
U
sto
cpkdatevan

2.0
er
in1
d.4
us0tr6iaT
lrflig
og
w

Industrialflowtriggered

Goodsm
ovem
entdocum
ent

Figure 21: Van to Wall ARIS Process Diagram AS IS

Warehouse Outbound-Collection process

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 50 of 107

Replenirsehqm
ue
irn
etdforVan

01orC
reate
co2l.0
en
c1tio.5
o
tin
ficatidoenrand

2.0
1l.5
co
ec0ti2oS
ncohre
ddeu
rle

3fo
R
aa
dtion
col2
e.0
cti1o.5
n0in
re
m

2.0
1l.5
Colect
m
ate
ria
frp0
oo4
m
intcolection

2.01.505
U
sto
cpkdatevan

.506n1dR
aoitisfeyto
Vanstocknotupdatedexc2e.0
pS
ti1o
L
Tnaa
ndSnE
E

2.0
6cD
ine
va1n.5s0to
keute
prm
date
dif

07rC
lose
Co2l.0
en
c1o
ti.5
tiofnico
atidoenrand

2.01.5
ex0c6e2ptiR
oensolve

Colectionorderclosed

Vanstockupdated

Figure 22: Collection ARIS Process Diagram AS IS

Warehouse Outbound-Van to van transfer


Acceptedasset
Validasset

2.01.60a2ssD
ette
ineif
isrm
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ailtoISgenerated

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enH
eL
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ailtoDHLgenerated

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Figure 23: Van to Van ARIS Process Diagram AS IS

Warehouse Outbound-Physical inventory


W
arehouse2.01.7032Physicaly
count(W
arehouse)

Physicalstockcheckrequired

1i.7
reate
p2h.0
ysd
cca0u
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ook
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ent

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entposted

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entwithdifferenceposted

Physicalinventorydocum
ent
ovem
entdocum
ent
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ovem
entdocum
eG
ntoodsm

Figure 24: Physical Inventory ARIS Process Diagram AS IS

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Serviceordercreated

Asset installation
2.0s2e
.1
crd
heedrule
rv0i1
ceSo

2.0
2.1
Srm
endservice
ord
er0i2nH
fo
HTationto

2.0s1e.1
eceu
rv0
ic3eE
oxrd
rte

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4oP
foern
m
g.0
oo1d.1
s0m
ve
erm
t

2.02c.1
5
teo
rm
ineif
rr0m
eceD
tneg
m
ovoe
to
pod
ssted

Goodsm
ovem
entposted
Goodsmovem
entnotposted
2.0
1o
R
olevn
et
G
oo1d0s5
veesm
ism
sue

Newasset

2.02.10o
6fC
ctkstatus
ashsee

2.02.107oC
rdloesreservice

ServiceorderclosedsuccessfulyinBGR

Refurbishedasset
.0a
2ti.1
061S
end
info2
rm
foo
rnbito
linIgSUflow

Figure 25: Asset Installation ARIS Process Diagram AS IS

3.2.

Business Requirement/Expectation

With the introduction of DCC the impact on the warehouse outbound process is minimal. So the
system change in this area is minimal
Van Replenishment
Vans working in the border zone should have COMMS hub from both the CSPs. This
means the van MRP set up should consider both type of COMMS HUB so that system
can generate demand for them
In case of permanent location change from one CSP location to another CSP location.
Van has to do a van to van transfer for the COMMS HUB. MRP has to set up for the
COMMS hub material assigned to new location. Existing LSMW program can be used ro
maintain it
CDC internal picking process
For batch managed material like flying leads and hot shoes batch number takes
precedence over serial number which will impact the warehouse operation efficiency.
One EWM enhancement will be introduced to deactivate the batch selection during
picking task creation. This will help the warehouse operation AS-IS without any impact.
For SMETS2 COMMS HUB pickers will scan the 16 digit GUID(serial number in system)
to pick and in case of wrong GUID scan the system will throw an error message.
CDC to van van pick up process

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There will be system change in van pick up process. For batch managed materials like
hot shoes and flying leads batch number is mandatory for any goods movement. So in
existing pick up and drop off FS1 interfaces batch numbers need to be added to
complete the goods movement.
Assumptions
With the change of mobile field application the existing SAP interfaces (FS1) integrated to this
field application in this process area will also be changed which will be taken care in a separate
project.
Job Booking Process
The entire energy industry is moving from the smart foundation phase, where each energy
supplier has its own meters, communications mechanism, and head-end, into the enduring
phase where all energy suppliers will use the data and communications company (DCC) for
communications and data transfer, communicating with SMETS2 (Smart Metering Equipment
Technical Specification v2.0) assetsmeters and communications service provider (CSP)
supplied communications hubs.
The CGI Integration Hub (IH) is a new gateway to the DCC for communication with SMETS2
meters. The IH provides aggregated access to DCC Service Requests through Business
Services.
The following are the key objectives of the outbound process change as part of this project:
I.

Change in the asset preinstall activities: The To-Be process will take care of inclusion
of required information in the service order. The information will come from the business
services being hosted by Integration Hub and thereby be populated in the service order.
This provides the maximum information to SEE when the SEE goes to the premises of
the customers.

II.

Introduction of the new middleware interface: The business services are being
hosted by integration hub which is the main gateway for communication with DCC. In
order to get access to these services and therefore to achieve the objective, we propose
the introduction of the new interfaces which will call these services to populate the data
in the service order.

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III.

Introduction of new job type codes: The proposed changes demand for an
introduction of new job type codes for gas only installation for different meter types,
scenarios (credit-credit, pp-credit, gas pressure, capacity etc.).The new job type is smart
in nature and of type installation.One of the important attributes for creation of new job
type code is job reason code. There is no job reason code available for the Smets 2
smart installation job.To keep the project requirement in mind and to facilitate the
Smets2 installation , SAP recommends creation of a new job type code with the below
specifications
Job Type Code

Operation
performed

GSISM2

Installation

to

be

Job Reason

Job
Reason
Description

138

Smets2 Installation

The new job type code will be assigned to smart requirement profile in MRS Te
aintionedein the above table able we need a new job type code ts2 installation , SAP
recommends creation of a new job type co

3.3.

Business Process Description (TO BE Solution)

In CDC-Wall installation process a new JSR process will be introduced for SMETS2 COMMS
HUB which needs to be stored in the system. Refer Return and Triage section for the JSR
process.
The To-Be process requires some changes in the asset pre-installation activities. The following
figure depicts the To-Be architecture.

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CDC to Wall Pre Install Process

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Business Service: Coverage check and Inventory details in SAP Service Order
BG System ABAP Program

SAP Middleware Layer

DCC Layer-Integration Hub

First ABAP Program

Web Service- Hosted By


Middleware Server

Web Services-006 & 058

1)Pick up the service


orders
2)Call Web Service

Business
Service

Proxy
Start

SOAP
Z-Table
population

Second

ABAP program

Update
Service
Order

End

Figure 26: Architecture for Asset Preinstall Activities TO BE


There are some new functions that need to be adopted by the organisation, as well changes to
existing activities. The new functions that need to be adopted are:

ESI Asset SCM Project


Business Blue Print

i.

Change in the service order as part of asset pre-install activities.

ii.

Introduction of the new middleware interface:

iii.

Introduction of new job type codes:

iv.

Exception management:

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PCD Requirement ID

ESI Ascafo BRS

PCD Req 30

FR30.1.1
FR30.1.2

PCD Req 31

Requirement Description

Standard/GapR
equire
Development

The solution must identify


what assets and consumables
have been used during the
course of completing a service
order. Prior to a gas and / or
electricity meter being install
or exchanged the solution
should prompt the SEE to
undertake a WAN signal
check (survey) whilst at the
premises

GapRe
quire
Develo
pment

FR31

The ability to install gas only


or gas first smart metering
systems

GapRe
quire
Develo
pment

PCD Req 35

FR35

It must be clear to SEEs which


assets to install without
requirement

GapRe
quire
Develo
pment

PCD Req 43

FR43

CSP WAN coverage must be


taken into account

GapRe
quire
Develo
pment

Solution approach for inclusion of BS006 information in service orderthe requirement ID


PCD Req 30
Asset Installation will require changes to PM/CS to ensure that gas only jobs can be created
and sent to the HHT. There is a requirement to inform the SEE which comms hub variant and
accessories are expected to be installed during a SMETS 2 job.
In order to achieve the functionality in the TO-BE world, there are few changes required across
the landscape
A) There will be an addition of a few new job type codes for gas only installation in SAP table.
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AB) The business services are being hosted by integration hub which is the main gateway for
communication with DCC. The call to the DCC for inventory check will be done by batch on a
time triggered event in SAPThe mode of creating service orders are as follows
AWB/CCUI
New Installs
Warrants
Online
Policy jobs/CST

During service order creation from different mediums, Ccall to business service 006 will take
place via SAP Middleware PI in a synchronous way. The entire process of calling the business
service is illustrated in the following figure.
Service Order
creation

Select new Job Type,post


code along with other

Call Bapi for


Order creation

prerequisite

Hit BS 006 In
Integration Hub

Server proxy

SAP PI

Response from
business service

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New field value


populated in order

Version: 0.1

Create and Release


service order

Page 58 of 107

Batch Program

SAP Holding
Table Population
Web service
call
Batch Program

Updating class
and HHT table

Figure 27: Process Flowchart for calling BS006

Figure 28: Process Flowchart for calling BS006


1) During service order creation, the post code, new job type along with the other details will be
provided and the standard SAP program will be called. Inside the code, there are few implicit
enhancement pointsThe first batch program will pick up the service orders created on system
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date.The program then takes any one of the following input parameters of each service order
and send it to the ABAP proxy..
2) There will be a synchronous interface in PI having input and output parameters. The interface
will take the input values and pass it to the business service 006 in integration hub. The
response coming from the service will be sent back to order creation code. In order to achieve
this, we propose the use of Server proxy in PI.
3) The input parameter for calling the service is post code which will be passed to the
middleware.
Post code and premise identifier
MPxN
24) In response, a list of zero or more devices will be returned; zero indicating that no other
[DCC enrolled] devices have ever been installed at the premise.The program then stores the
response in a custom table in SAP.
3)The next batch program will take the values from the custom table and store in the functional
location or connection object master data as characteristics for instance than in the
Service Order.This will also update the HHT table.
4) The program will be scheduled as a background batch job and run after the completion of
first program.
The new order will be created then with the value populated in it. The response will be updated
to the order table also.
5) Based on whether IHD exists or not, suitable operation will be added to the order.
Exceptions:6) There could be cases of not having any response from the business service.This
means there can be technical and business exceptions
The potential reason could be followings
The Middleware server is down
The Integration Hub is down
The Business Service is down
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Network bandwidth insufficiency


The service call does not recognise the address
The exceptions will be classified as business and technical.Due to exception, the service order
will not be populated with the inventory information. The service order will have all the
characteristic value related to 006 as blank.
Due to any of the reasons mentioned above, the service order will not be populated with the
inventory information. In this case, the business has confirmed that the process will not stop
creation of service order. The order will be having an additional flag Default Value Populated.
Additionally the exceptions linked with the middleware or source or target system will be caught
in the middleware trace management tools.
There may be a case of Business wanting to know the number of service orders created without
the inventory information. In that case, there will be separate report needed to be developed in
SAP.
The impact will be changes across various modules in SAP in order to achieve this functionality.
Solution approach for the requirement ID PCD Req 310
In the TOBE world, more than one new job type codes will have to be created for Smets2 gas
only install jobs because of different meter types, scenarios etc. (credit-credit, pp-credit, gas
pressure, capacity etc.).The new job type is smart in nature and of type installation.One of the
important attributes for creation of new job type code is job reason code. There is no job reason
code available for the Smets 2 smart installation job. We will create the new job type code in the
following way in SAP.
JTC itself
Material(service product) we are using the Service Product on the order header for
the appointment offering to see the requirement profile for the first operation.
Standard text key
Task list
Any change need to be done in various job booking channels as a result of back end change in
SAP is out of scope of this document and therefore should be taken care in customer journey.
Solution approach for new requirement ODN01
In the TO-BE world for SMETS2 assets there is no need of sending the asset pre notification to
HES Trilliant after service order creation.Validate the service product code and stop sending the
information for SMETS2 assets in the existing SAP program.

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Solution approach for the requirement ID PCD Req 35 and 43


In the TOBE world, the next addition to the service order will be the ability to have coverage
check information.call business service 058 during appointment booking. This service provides
the information about the possibility of existence of wan coverage on the day of appointment
booking.
In order to doing so, we propose to invoke the service 058 from the service orderr. The entire
process of calling the business service is illustrated in the following figure.
Open Service
Order

Inside FM, invoke the


Server proxy

Response from
business service

Batch Program

Call the ISU service


class

SAP PI

New field value


populated in order

Call the function module


for appointment booking

Hit BS 058 In
Integration Hub

Change and Save


service order

SAP Holding
Table Population
Web service
call
Batch Program

Updating class
and HHT table

Figure 29: Process Flowchart for Calling BS058


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1. 1.The business services are being hosted by integration hub which is the main
gateway for communication with DCC. The call to the DCC for WAN Coverage and
CH Variant will be done by batch on a time triggered event in SAP During service
order appointment booking, the web service is called. The ISU service class will
eventually end up calling into the function module.
2. TInside this function module, the synchronous server proxy of PI will be called with its
input and output parameters. The interface will take the input values and pass it to the
business service 058 in integration hub.
3. The input parameters for calling the service are any one of the followings is post code
which will be passed to the middleware.
Post code and premise identifier
MPxN
4. The following is expected in response to service 058:
Request ID
Post code of address
First line of address
Availability (yes/no)
Availability date
CH variant required
Auxiliary equipment required
Connectivity
The program stores the response in a custom table in SAP.
5. The next batch program will take the values from the custom table and store in the
functional location or connection object master data as characteristics for instance than
in the Service Order.This will also update the HHT table.
6. The program will be scheduled as a background batch job and run after the completion
of first program.
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Exceptions: There could be cases of not having any response from the business service.This
means there can be potential exceptions
The potential reason could be followings
The Middleware server is down
The Integration Hub is down
The Business Service is down
Network bandwidth insufficiency
The service call does not recognise the address
No WAN data available
The exceptions will be classified as business and technical. Due to exception, the service order
will not be populated with the coverage. information. The service order will have all the
characteristic value related to 058 as blank..
Additionally the exceptions linked with the middleware or source or target system will be caught
in the middleware trace management tools.

The service order will accommodate these response values. The response will be
updated to the order table also. The following have been confirmed from Business:
In case of no coverage in near future, the agent will not proceed to book
appointment for the customer.
If there is a coverage in near future (say after 15 days from the date of checking),
the appointment can only be booked on the earliest date from which coverage is
available. So the question of cancellation of the order does not arise.
3.4.

Process Flow (To-Be)

Warehouse Outbound: CDC to Wall-Pre Install TO-BE

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DCCcalfailed
Startevent

2d
.0e3
.2
ntecrre
oa
rd
er
ilsie
sta
erv
cto
eorde
rte

peendiju
om
b
b2o.3
o0
ki.1
ngom

2.03.4raiseException

2.03.7Raiseexception

DCCcalfailed

2
1itU
teusltevrv
ce
e
or.0
d3
e.1
rw
hpddeafa
aliu
2.a0p3p.6
C
aleD
rig
ng
oin
tm
ntC
bC
oodkuin

2.03.3CalDCC

DCCcalpassed

DCCcalpassed

2.o0r3
teC
S
eirnvfo
ice
d.5
erU
wp
itd
haD
C

2.0o3rd
.8Upd
ate
eruvltice
ith
dtesd
fa
appeorinw
tm
en
ate

.0e3r.9
d
rvie
cn
et
o2rd
wU
ithp
aa
ptpeosinetm
da
te
Gateway Coveragecheckpassed

Coveragecheckfailed

Appointm
entBooked

.1e0nR
aise
app2
o.0
in3
tm
issutebooking Appointm
entnotbooked

Figure 30: CDC to Wall- Pre Install Process TO BE

3.5.

Exception Handling

Exception

Solution Approach

Correction Process

Van replenishment error

Existing MRP error log program will be


used so no change.

SAP related interface exceptions will be


All interface exceptions
Correction process is already
captured in SAP EMMA CASE
in pick up, drop off and
defined for existing. For new
exception tool. For the exception list
GMVT install area
needs to be decided.
details refer Appendix section.
Business Service 006 Exceptions will be captured in new sap
ErrorCall
failure- custom holding table and will be passed
Response from DCC
to HHT table also. Standard technical
exceptions related to middleware will be
caught
inside
middleware
trace
management tool. Exceptions will also
be caught in SAP program and
eventually be published as Exception
tool.

New custom table and HHT table


will have the exception details.
Exceptions will also be caught in
SAP program and eventually be
published as Exception tool.

The error will not stop creating


service order. However standard
technical exceptions related to
middleware will be caught inside
The error will not stop creating service middleware trace management
order. However standard technical tool. Exceptions will also be
exceptions related to middleware will be caught in SAP program and
caught
inside
middleware
trace eventually be published as EMMA
management tool. Exceptions will also caseException tool
be caught in SAP program and
eventually be published as EMMA

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Page 65 of 107

Exception

Solution Approach

Correction Process

caseException tool
Exceptions will be captured in new sap
custom holding table and will be passed
to HHT table also. Standard technical
exceptions related to middleware will be
caught
inside
middleware
trace
management tool. Exceptions will also
be caught in SAP program and
Business Service 058
eventually be published as Exception
Error
Call
failure
tool.
Response from DCC

New custom table and HHT table


will have the exception details.
Exceptions will also be caught in
SAP program and eventually be
published as Exception tool.

Standard technical exceptions


related to middleware will be
caught inside middleware trace
Standard technical exceptions related to
management tool. Exceptions will
middleware will be caught inside
also be caught in SAP program
middleware trace management tool.
and eventually be published as
Exceptions will also be caught in SAP
EMMA caseException tool
program and eventually be published as
EMMA caseException tool
Standard technical exceptions
related to middleware will be
caught inside middleware trace
management tool. Exceptions will
be
published
as
EMMA
caseException tool

Middleware server down

Standard technical exceptions related to


middleware will be caught inside
middleware trace management tool.
Exceptions will be published as EMMA
caseException tool

Integration Hub down

Exceptions will be published as EMMA Exceptions will be published as


caseException tool
EMMA caseException tool

Detail DCC exceptions is mentioned in the exception list file attached in the appendix.

3.6.

System Configuration

The impact will be changes across various modules in SAP in order to achieve this functionality.
1) There will be a few new job type codes for Smets 2 gas only installation in SAP.
ESI Asset SCM Project
Business Blue Print

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Page 66 of 107

2)

There will be new task list for new job type code.

3) There will be two batch programmes for calling business service 006.
4) There will a custom holding table in SAP to store the response.

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5) There will be new characteristics in the function location and connection object master

data.
program for service order creation.

changes in the SAP

Figure 31: Bapi for Service Order Creation


From the program, we call the proxy and pass the data needed to the web service. Also
there will be changes in the header table of order.

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Figure 32: Service Order Header Table Change


6) The process of using PI interface to call the business service is depicted in the following
figure.

Figure 33: Call BS006/BS058 via Synchronous PI Interface


7) There will be changes in the web service for calling the service hosted by Integration Hub.
8) From the ISU class and appointment booking function module, we call the proxy and pass
the data needed to the web service.
9) The process of using PI interface to call the business service is depicted in the following
figure.

Figure 34: Call BS058 via Synchronous PI Interface

10) There will be changes in the service order consequently. BS006


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3.7.

Development Consideration

RICEFW Type

RICEFW Name

Description

Work stream

EWM task creation enhancement


to not to consider batch during
task creation.

Enhancement

EWM task

Interface

Stock info to
DCC

Outbound interface to send stock


information to DCC

MM module

Enhancement

Service order
update

Update custom field while creating


service order from job booking
channels

PM module

Calling business service 058 from


the service order at the time of
appointment booking in MRS.

PM module

Calling business service 006 to


include inventory information in
service order

PM module

Report Containing Default Service


Order Creation Information

PM module

Report containing service order


information without coverage
check

PM module

Enhancement

Enhance

Report

Report

Call BS058 at
appointment
booking.
Call BS006 to
accommodate
inventory
information in
service order
Service order
without
inventory
information
Service order
without
Coverage
information

EWM module

Enhancement

New Job Type


Creation

New Job Type Creation

PM module

Interface

New Interface
DevelopmentProxy
development

New Interface Development-Proxy


development

PM module

List of Assumptions Outbound Logistics


Changes in the van to collection point will remain AS-IS
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Changes in the van functional location will be taken care in Boundary Change project
This project will provide the DCC related interface changes to the FS1 interface
replacement project team.
No process change in CDC internal, picking processes
BS058 is in scope of this project
Proxy adapter will be used from SAP side
SOAP adapter will be used in order to consume web service from integration hub.
No new SEE qualification and can be managed with existing qualifications.
New job type codes for gas only installation will be used.

List of Dependencies Outbound Logistics


Business service interface development is highly dependent on the IH interface definition
details.
MI Reporting : Outbound Logistics
The below are the reporting requirements in outbound logistics area which will be delivered either in SAP
or in QlickView based on the report type.For QlickView reports Hadoop data extraction is in this project
scope which will be delivered to QV team for frontend development.
Ref
MI11

Requirement
All existing reports to be updated
to incorporate SMETS2 assets.
Note: These reports include:
Lost in Transit Reporting
Return stock reporting
Report for all assets which are
installed
Report for assets which are not
installed
Report for assets which are
installed and will be invoiced to
MAP
Report on meter exchange jobs
Transactional Jobs report (e.g.
Removal, Fault etc) which will be
billed to BGR SAP

ESI Asset SCM Project


Business Blue Print

Area
Van Stock
Manageme
nt

Priority
Must

Version: 0.1

Owner
Emma Wells/
Jenny Dutton

MI or
Operational?
MI

Page 71 of 107

Data w
to Had
team

Report for Asset removal

MI12

BG systems must generate a


monthly report to be viewed by
the Metering Settlements
manager showing a count of all
Comms Hub installed in the
month. The report must be ready
by the 5th working day of the
following month. The following
additional information must be
available:
Comms hub guid
Gas Proxy Guid
MPxN
Install Date
Meter Attached
CSP
Job Ref
CH Model:
The report must be downloadable
as an excel spreadsheet and must
be aligned with the MB51
Movements for Installs

ESI Asset SCM Project


Business Blue Print

Asset
Tracking
and
Financing

Must

Sam Shah

Operational

Version: 0.1

Page 72 of 107

This c
as a r
perfor
this m
placed
solutio
report
inform

MI13

MI14

MI16

BG systems must generate a


monthly report to be viewed by
the Metering Settlements
manager for all Comms Hub
removed in the month. The report
must be ready by the 5th working
day of the following month and
must have the following fields:
Comms hub GUID
Date removed
JSR Ref No
MPxN
Removal reason
Asset Condition
Model
CSP
Service order ref
The report must be downloadable
as an excel spreadsheet
Note: This is for comms hubs
where a JSR has been submitted
to the DCC
The DCC relationship manager
and STOC must be able to view a
quarterly record of all user roles
with access to the SSI: The report
must have the following fields:
BG Role
SSI Role
Level of Access provided
Note: this report is required as a
control on who is accessing the
DCC systems on our behalf
The quarterly report must be
compiled into an annual report
and made available every 1st
January to the Legal and Regs
team.
The following information must
also be available to query:
MPxN for premises where a
smart meter was installed
Date of install
Meter type (SMETS 1 or SMETS 2
meter)
Date IHD installed

ESI Asset SCM Project


Business Blue Print

Asset
Tracking
and
Financing

Must

Sam Shah

Operational

Asset
Tracking
and
Financing

Must

Rochelle
Harrison/
STO

Asset
Tracking
and
Financing

Must

Legal and
Regs

This is
user w
acces
at a p
Needs
leaver
proce
into w

Operational

Version: 0.1

This c
as a r
perfor
this m
placed
solutio
report
inform

Page 73 of 107

This is
where
(proje
requir

4. Meter Return and Triage


Reverse Logistics Process can be classified into the following two sub-processes:

Assets Return from wall to Coventry Distribution Centre(CDC)


Return to vendor process at CDC

Asset returns from wall to CDC

4.1.

This process will be comprised with following sub-processes:


Removal of asset from property
Asset drop off at Royal mail site
Return asset receipt at CDC

Startevent

3
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eu
ivseedat

Endevent

Figure 35: Meter Returns Process AS IS

4.1.1.

Removal of Asset from the Property

Business Process Description - As Is


Return process will be initiated through return order to removing asset from the customer
premises. There may be various reasons which can be trigger return process like replacing a
defective meter, recall request, customer disconnected the connection etc. SEE remove the
asset from the wall through return order. If the asset is a non BGMO asset, there is no previous
history available about the asset, so SEE applied a BGSM 6 number and a bar code on the
removed assets. If the asset is a BGMO asset then SEE scan the asset and put into the
returned Tote and also scan the Tote number.

ESI Asset SCM Project


Business Blue Print

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Page 74 of 107

SEE scan the new assets and placed in a yellow bag if it is new asset (sent to the SEE but not
used) return totes during drop off. This asset directly moves to pick phase after received in
CDC.
At the same time During asset removal SEE also selects enter the reason code and job type in
HHT and closed the return order asset condition code in field application . After completion of
the job the asset and Tote information will be sent to SAP. On receipt of asset information and
TOTE ID in BGR SAP, a movement type (501) will be trigger to update the inventory in van level
and 325 movement is used to update the asset condition in equipment master level. For
BGSM6 asset there is no history available into the system, so a new equipment master will be
created and based on the reason code equipment status will be updated. But for the BGSM
asset, equipment master already exist so only the equipment status will be updated.
3a.0
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oved

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ent

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ailtoDHL
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abeenlerate

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Endevent

Figure 36: Removal of Asset from Property ARIS Process Diagram AS IS


Business Requirement/Expectation
Asset removal process for SMETS2 meter assets is same as SMETS1 assets. For Comms Hub
asset following changes have been considered:
1.

New material code will be introduced for legacy Comms Hub

2.

SEE will scan CHF GUID for Comms Hub removal

3.

New fault classification code will be introduced and mapped in HHT and SAP

4.

JSR code will be introduced and map them with fault classification code.

5.

New process will be introduced to submit the JSR and send to DCC from HHT part
of new metering application

6.

Unsuccessful submission of JSR raise an exception message in HHT part of new


metering application

7.

Transfer the JSR ID along with the service order into the SAP

ESI Asset SCM Project


Business Blue Print

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Page 75 of 107

AssetstransferredtoVan

8.

Store JSR ID and other mandatory information in equipment master level

Removal of asset from the property To Be


During meter exchange process smart energy experts (SEE) will remove the old assets from the
property. SEE will scan the BGSM serial no. for SMETS2 meter and GUID for Comms Hub and
drop it to the return Tote by scanning the Tote ID. In the hand held terminal (HHT), new faulty
code and JSR code will be introduced for SMETS2 asset. SEE will be entering the mandatory
information like job type, reason code, JSR code and complete the job. On completion of the
job, the asset will be added in the inventory.
For non BG SMETS2 meter assets the removal process will remain AS-IS which means existing
LO track material codes will be introduced with BG6 assets tag. For non BG COMMS hub 4 new
material codes will be introduced for 4 new variants and SEE has to scan CHF GUID during
removal.
Assumptions
4 new material codes will be introduced for non BG SMETS2 COMMS HUB. In place of 4 new
material codes all the non BG COMMS HUB can also be identified with single material code.
Needs to be decided by business.
As decided by business during BBP walkthrough single material code will be used for non BG
SMETS2 COMMS HUB.

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 76 of 107

Figure 37: Removal of Asset from the Property TO BE


JSR Report
For SMETS2 Comms Hub, SEE should enter the JSR code during asset removal. This JSR
information comes to SAP with movement type 501 (261 movement type for new install) and
updates the equipment master. It is confirmed by the business that JSR submission in DCC will
be part of field application solution. The JSR format is specified in the following table.
Ref

Data item

D0

CH status update type*

D2

Date / Time of job

ESI Asset SCM Project


Business Blue Print

Expected values

Dead on Arrival
Comms Hub Fault

British Gas source


New Service order field,
populated on the metering
application
Service order closure (in
the field)

Version: 0.1

Page 77 of 107

Ref

Data item

Expected values

British Gas source

D3

CHF GUID*

xx-xx-xx-xx-xx-xx-xx-xx

Goods movement against


the service order

D10

DCC incident ref

STO if an incident has


been raised

D11

User job ID

Service order number

D14

Model of ESME*

D20

Fault classification*

Damaged case
Damaged connector
Corrosion due to install

conditions
Illegal
interference,

missing seals
Env.
Conditions

exceeded
SMWAN Fault
SMHAN
Interface

Fault
LED Fault
Aerial Fault

New Service order field,


populated on the metering
application

JSR template for asset removal Mandatory fields are marked with an asterisk

The following are the requirements derived from the TO BE business process:

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 78 of 107

Requirement ID
PCD Req 20

Description
FR20.1 - New codes are required in the HHT to enable SEEs to report
accurately when returning SMETS2 comms hubs back to the warehouse.

Standard/Gap
Required
Development

FR20.2 - BG systems must maintain a full list of GUIDs and fault codes for
faulty/returned comms hubs following removal and including:
GUID
JSR Number
Removal reason code
Removal date
Date returned (when comms hub was received in warehouse)
RMA Ref Number
CSP

Required
Development

Solution approach for requirement ID PCD Req20


Asset removal process will be done by SEE in HHT application. HHT application is a .Net
application where changes are required to accommodate these requirements. HHT is connected
to SAP backend through SAP Net Weaver Mobile application, so all data inflows and outflows
between HHT application and SAP will be done through this application.

Figure 38: HHT Application Overview

New reason codes configure in BG system and populated in HHT during asset removal. After
SEE remove the asset from property, SEE has to scan asset tag and enter the reason code in
HHT. CSP defined reason codes should be aligned with the SAP and HHT for SMETS2 Comms
ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 79 of 107

Hub asset. New JSR code will be configured in HHT which should be mapped with the CSP
reason code. When SEE complete the removal job it will update the equipment master in BG
system with GUID, JSR no., removal reason code, date

Figure 39: New reason Code

Figure 40: Equipment Master Update

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 80 of 107

Solution approach for requirement ID PCD Req21

PCD Req 21

FR21.1 - In the event that a SEE removes a comms hub from a property
for any of the following reasons, the solution must be able to submit a Job
Status Report (JSR) to the DCC:
Faulty comms hubs
No SMWAN
No fault removal

Required
Development

FR21.2 - On completion of a comms hub removal or on change of comms


hub status, the solution must be able to auto populate and submit a Job
Status Report (JSR) to the DCC

Required
Development

It is assumed that the submission of JSR report to DCC is a part of field application solution.
After submission of JSR report by SEE field application will call the business service to send the
information to DCC. At the same time field application will send the JSR information along with
service order back to SAP to store it in SAP system. The current SAP to field application
interface will be redefined during detailed design phase as a part of Interface Definition
Document (IDD).So the GMVT 261 or 501 interface should change and the below
information should come back to SAP interface
<Service Order>
<Material code>
<BGSM id or CHF GUID>
<Movement type 261 or 501>
<Fault code>
<JSR number>
<CHF status type>
ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 81 of 107

<Model ESME>

Solution approach for requirement ID PCD Req30 and 36

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 82 of 107

PCD Req 30

PCD Req 36

FR30.9- Following the Decommission of SMETS2 assets, the solution


must allow the SEE to send Business Service BS015 (Decommission
Device) to the Integration Hub.
This functionality will need to be replicated within the contingency model,
i.e. where Business Continuity has been invoked.

Required
Development

FR30.10- Following the Disconnection of SMETS2 assets, the solution


must allow the SEE to send Business Service BS016 (Disconnect Supply
Electricity / Gas) to the Integration Hub.
This functionality will need to be replicated within the contingency model,
i.e. where Business Continuity has been invoked.

Required
Development

FR30.12- The solution should allow a SEE the opportunity to re-activate /


exchange a Comms Hub without the need for a re-plan / follow on visit, in
the event that following successful commission the Comms Hub develops
a fault or becomes inoperable.
This includes the present scenarios where the comms hub commissions
correctly but subsequently stops operating or suffers an accident, i.e. the
SEE drops his toolkit and smashes the comms hub

Required
Development

FR36.1- The solution must enable the completion of a Job Status Report
for the following reasons and enable the appropriate template to be sent
to the DCC: Successful Install
No SMWAN Install & Leave
No Fault Removal
Comms Hub Fault
This functionality will need to be replicated within the contingency model,
i.e. where Business Continuity has been invoked.

Required
Development

FR36.2- The solution should enable the SEE to provide the relevant Job
Status Report details by providing drop down lists wherever feasible.
This functionality will need to be replicated within the contingency model,
i.e. where Business Continuity has been invoked.
Note: Further identify during Solution Design
FR36.3- The solution should pre-populate fields on the Job Status Report
according to the data held on the relevant Service Order, or using data
captured during the job.
FR36.4- The solution will be expected to incorporate the existing Job
Completion Codes into the new process and complete the Job Status
Report for all SMETS2 service orders.
All SMETS2 jobs will update Core SAP and generate the necessary JSR.
This functionality will need to be replicated within the contingency model,
i.e. where Business Continuity has been invoked.

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Outside SAP

Outside SAP
Required
Development

Page 83 of 107

Exception Management
Exception

Solution Approach

All AS-IS SAP exceptions


related to return
Map JSR code with
reason code
JSR submission failure in
HHT

Correction Process

Will be mapped to SAP EMMA


CASEEXCEPTION TOOL

Correction process is
already defined

Physical mismatch

Business needs to decide

Yet to be decided in field application project

JSR not updated in DCC

Raise an incident in incident management

Equipment update failure


with JSR information

Raise an exception in SAP EMMA


CaseException tool

4.1.2.

DCC incident management


support team will resolve
Reprocess functionality or
manual update in
equipment master

Asset drop off at Royal mail site

Business Process Description As Is


Though SEEs are divided by different locations in a zone but there is a common location for all
the SEEs on a particular zone called Royal mail site to collect or drop off their assets. Drop off
process is initiated at van level. SEE comes to Royal mail site to drop off their assets for return
purpose.
New assets (sent to the SEE but not used) should be returned in a yellow bag and transferred
the asset from van inventory to the CDC inventory.
SEE will scan each Tote or type twice in the screen with return assets and drop off the Tote at
Royal mail site. SEE has to confirm the drop off completion job at HHT application, which will
trigger the return delivery creation in background in a day advance. CDC can see all the return
deliveries in advance in the system.
The delivery items will contain scanned assets and storage locations details. The packaging
information in the delivery will be populated in the system by Tote ID information. On successful
completion of delivery document, the same will be replicated automatically to SAP EWM.
CDC can also receive unexpected returns (Failure of assets drop off due to exceptions). All the
anonymous assets scan in a Tote and create an inbound delivery manually. Currently one
unexpected return program is used to create delivery for bulk return assets.
3.0e1x.2
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oin
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ESI Asset SCM Project


Business Blue Print

3.01.20
is5s2ueResolve

3.01.20is6s2uR
eesolve

eH
nL
era
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Deliverycreationsucceeded
Deliverycreated

Transferofpostingtocolectionpointsucceeded

Version: 0.1

Page 84 of 107

Figure 41: Asset Drop Off at Royal Mail Site ARIS Process Diagram AS IS

Business Requirement/Expectation
Asset removal process for SMETS2 asset is same for SMETS1 assets. For Comms Hub assets
following changes have been considered:
i.

JSR validation during delivery creation

ii.

On successful completion of JSR validation return delivery will be created

iii.

New Exception will be raised for failed validation

iv.

Update existing unexpected return process to accommodate missing JSR ID

Asset drop off at Royal mail site To Be:


In the TOBE world SEE will scan the Tote with return asset and drop off the Tote at Royal mail
site against a collection order. System will convert the asset in to block stock in van level (For
unused asset only). On completion of drop off, SEE has to confirm the drop off at HHT which will
trigger the return delivery creation in the background in a day advance. CDC can see all the
return deliveries in advance in the system.
For unused asset, initially stock lies in unrestricted stock in van level. Based on the stock type
system can understand which is unused asset. If SEE return the unused asset to CDC, system
first transfer the asset to blocked stock and then create inbound delivery with a proper reason
code. JSR validation is not required for unused asset and this asset directly go to pick face in
CDC.
During the return delivery creation system will validate the JSR ID against each assets dropped
off and in case of validation failure the assets will be excluded from delivery. These assets will
be considered as unexpected return assets. The drop off interface between SAP and field
application will be changed to accommodate this validation and the IDD will be finalised
during details design phase.
Manual JSR creation-Unexpected return
It is assumed that a new maintainable Z table is required to store the JSR information in SAP
for manual ZSR creation process. In case of unexpected return process CDC users manually
ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 85 of 107

maintain the JSR information into the Z table and submit it to DCC from SAP. Manual or mass
inbound delivery will be created for those assets with JSR ID and receive the goods in CDC.
Pending item
Yet to decide on manual or automatic JSR process. Action item with DCC team to confirm the
JSR process
The following are the requirements derived from the TOBE business process:

Figure 42: Asset Drop off TO BE


Solution approach for requirement ID PCD Req38 and 40

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 86 of 107

PCD Req 38

FR38- SEEs should be able to see whether there is a fault with any DCC
service

Outside SAP

FR38.3- When SEE is being sent to resolve fault/defect with any part of
the metering system the SEE should have visibility of the event log, error
log etc so they can see what has occurred with the device prior to arrival.

Outsidw SAP
Outside SAP

FR38.4- When SEE is being sent to resolve a fault/defect with any part of
the metering system the SEE should have visibility of previous faults
(including outcome, time/date, etc.).
PCD Req 40a

FR40.7- The solution must allow for the SEE to complete the appropriate
Job Status Report in the event that the Site Maintenance Visit results in a
replacement Comms Hub being fitted.
The SEE will complete the Comms Hub tab of the Job Status Report.
This functionality will need to be replicated within the contingency model,
i.e. where Business Continuity has been invoked.

Outside SAP

If there is any connectivity problem or any other issue in DCC service then SEE should be
notified through metering application. SEE also have the visibility to view the event log and error
log or any previous fault history for the asset in the metering apps. JSR report should be
submitted from the HHT device and that information should be replicated in SAP system via
SAP Net weaver mobile application and store in to the SAP system. It is assumed that the JSR
information will be store in equipment master only not in service order.
Exception Management

Exception
Existing SAP exceptions
Validation failed with JSR
during drop off
Failure during JSR
submission to DCC

4.1.3.

Solution Approach
Will be recorded in SAP EMMA exception
tool
Raise exception in SAP EMMA exception
tool
SAP exception in SAP exceptionEMMA.PI
exception in PI tool

Correction Process

Unexpected return process

Return asset receipt at CDC

Business Process Description - As Is


Once the return assets arrived physically at CDC, CDC team will scan each Tote by RF scanner
and complete the receiving process. On completion of receiving process, assets will be moved
ESI Asset SCM Project
Business Blue Print

Version: 0.1

Page 87 of 107

to warehouse Sorting area in CDC where unpacking will be processed. By scanning each asset
in RF system will update the stock in different bin location based on the asset status or reason
code. The GR information will be updated in SAP BGR system to update the stock in CDC level
and the equipment master.
3.01.3i0
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Figure 43: Return Asset Receipt at CDC ARIS Process Diagram AS IS

Business Requirement/Expectation
Asset removal process for SMETS2 meter asset is same for SMETS1 assets. For Comms Hub
assets following changes have been considered:
i.

For faulty COMMS HUB transfer to a new bin or MANF bin for COMMS HUB to
return the assets

ii.

New logic to automate the bin determination for COMMS HUB

iii.

For new COMMS HUB send directly to pick face

Assumptions
No Triage process for COMMS HUB.
Return asset receipt at CDC To Be
Once the return asset physically arrives at CDC, CDC team will scan each Tote and scan the
asset to receive the goods. The assets will be moved to warehouse work centre named as
RETURN area. In this area, the packing and unpacking process will prepare the asset for
Return to Vendor phase. Based on the asset status system will put the assets into the
designated bin.

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Page 88 of 107

Figure 44: Return Asset Receipt at CDC TO BE

The following are the requirements derived from the TO BE business process:

PCD Req 5

PCD Req 9

FR5.3 - The business requires the ability to view how many serialized
SMETS2 assets have been returned to the CDC warehouse:
By asset model
By return period (e.g. monthly). The return period must be configurable

Standard SAP

FR5.4 - The business requires the ability to view on BG systems all


SMETS2 return assets going through triage by asset model
FR9.1 - The business requires the ability to view SMETS2 asset returns
on BG core systems by asset type

Standard SAP

ESI Asset SCM Project


Business Blue Print

Version: 0.1

Standard SAP

Page 89 of 107

Solution approach for requirement ID PCD Req 5 and 9


SAP standard Transaction code MB51 is available to display how many SMETS2 assets are
returned within a specified period of time. But to identify the asset based on serial no. one new
Z report will be require.
One Z Transaction code ZMM_SLA is already available into the system to identify how many
assets are presently lying in triage process. It can be finding by material no.

PCD Req 25

FR25.2 - During sorting process at the CDC, the asset management team
requires the ability to view the status of the returned comms hubs to
identify whether the returned comms hub:
has never been installed and is not part of a faulty batch this will be
returned to stock in the warehouse
has never been installed but is part of a faulty batch this will be
returned to the CSP
has been installed and returned due to an identified fault this will be
returned to the CSP
FR25.3 - The Asset tracking team must be able to check that the return
location for a comms hub is as specified by the CSP

Required
Development

Required
Development

Solution approach for requirement ID PCD Req 25


During the GR process in CDC, the asset status is updated into the system and based on the
asset status the inventory team will do the shorting and place the faulty asset in a specified bin.
For SMETS2 Comms Hub, the asset will be moved to a new bin specified for CSP. To do that a
new bin should be configured in the system. Asset management team can identify the asset
status of the returned Comms Hub by SAP standard Transaction code IQ09 in ERP system
or /SCWM/MON in SAP EWM system.

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Figure 45: Display Storage Bin in EWM system

PCD Req 26

PCD Req 27

FR26.2 - BG systems must record and maintain information on comms


hub decommissioning:
Date
Reason code (Removal reason )
Hub Status
Asset Condition
Fault Damage codes
The ability to dispose of SMETS2 assets.

Standard SAP

Required
Development

Solution approach for requirement ID PCD Req 26 and 27


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All the asset removal information will be updated into the equipment master when GR
completed in CDC. Asset tracking team can find out all the information from SAP standard
Transaction code IQ09.
Presently there is no direct process available for material dispose. If the requirement comes to
dispose the asset then inventory team transfer the asset to a designated storage location and
then business user take the decision about the material dispose and scrap the material from the
system. To dispose the SMETS2 asset, user can follow the same process or they can directly
scrap the asset from EWM system with a new process.
Exception Management

Changes in Unexpected Return Process


When the asset physically reached at CDC, CDC users scan the asset against an inbound
delivery to receive the goods. If the JSR code not found against the asset user manually create
the JSR code through a Z table and assign the JSR details with the asset and complete the GR
process. This information send to DCC through a SAP PI interface and update the JSR details
in DCC.
In the existing unexpected return bulk program new validations will be added to validate the JSR
id against each asset id for SMETS2 COMMS HUB.

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Return to vendor process As Is

4.2.

Return to vendor process is initiated when the assets are received in warehouse and identified
for refurbishment or replacement. This process will be comprised of the following subprocesses:
Return asset for triage
Return asset to MAP
Return asset to Manufacturer
4.2.1.

4.2.1.1.

Business Process As Is
Return Asset for Triage

All the return assets initially follow the triage process. DHL is the only vendor who currently
operates the triage process.
Return process will start with the generation of a return purchase order with the proper reason
code in the SAP BGR system. CDC team creates an outbound delivery against the PO and the
delivery will be replicated automatically in EWM system through an RFC call. The identified
assets are scanned and packed into a magnum box and issued from the triage bin against that
delivery. A manifest will be generated and update the equipment master with the asset status.
Asset physically sends to the triage vendor.
When the asset is ready to send back to CDC, vendor will send the ASN in two day advance.
CDC user will receive the asset against the ASN and based on the asset status inventory will be
updated.

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orssdeatm
rie
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edrbished

3.02.101UnpackTote
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3.02.102Inspectasset

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Figure 46: Return Asset from Triage ARIS Process Diagram AS IS


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4.2.1.2.

Return Asset to MAP

Return to MAP process is same as return for triage process. Only the difference is there are no
receiving process exists from vendor and only legacy asset with BGSM tag will follow this
process.

4.2.1.3.

Return Asset to Manufacturer

Return to manufacturer process is same as return for triage process. Only the difference is in
asset status during asset receiving process from the vendor.
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Return Asset to MAP or Manufacturer ARIS Process Diagram AS IS


1.1.1.

4.2.1.4.

Business Requirement/Expectation
Return Asset for Triage

Asset return for triage for SMETS2 asset is same for SMETS1 assets. It is assumed that the
Comms Hub assets not follow the triage process so no changes required.

4.2.1.5.

Return Asset to MAP

Return to MAP process will be same as SMETS1 assets for non BG assets.

4.2.1.6.

Return Asset to Manufacturer

Return to manufacturer process is same as return for triage process for SMETS2 meter assets.
For Comms Hub asset following changes has been considered:
i.

COOMS HUB return assets will store in a new bin or Manf bin

ii.

Request for RMA level in OMS tool for returned assets.

iii.

CSP publish the RMA level in OMS tool.

iv.

Update the RMA id in return purchase order header field

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v.

Generate return manifest from system with JSR ID and print the document
physically. No email notification.

vi.

Equipment master will update into the SAP system

vii.

CSP provide the confirmation to BG when asset reached to CSP

viii.

Receipt the refurbished assets from CSP as a part of ASN process.

4.2.2.

4.2.2.1.

Business Process Description -TO BE


Return Asset for Triage

This process is same as AS-IS process for SMETS2 asset only and for COMMS HUB this
process is not applicable.

4.2.2.2.

Return Asset to MAP

N/A

4.2.2.3.

Return Asset to Manufacturer

In the TO BE world SMETS2 COMMS HUB sorting and asset transfer will be warehouse
activities based upon EWM RF-based solution. The complete sorting and asset transfer will be
executed by scanning each asset and Magnum Box label using RF gun. All faulty Comms Hub
assets are placed preferably in a new storage bin CSP1. This will help the system track the
return assets inside the warehouse.
Asset tracking team will login to OMS system and generate the RMA ID for each asset.
Standard return purchase order will be created in BGR SAP and user will enter the RMA ID in
purchase order header field. Return delivery will be created for the same in BGR SAP.
Replicate the outbound delivery to SAP EWM through RFC call. In EWM using follow on option
in outbound delivery, return the magnum boxes from MANF storage type. As the asset will be
issued to vendor, inventory will be updated in the BGR SAP system.
Manifest will be generated from the SAP system. One physical copy of manifest will be sent to
the vendor with the physical asset.
There is no separate receiving process required for the refurbished asset at this moment as it is
assumed that it will be same as the inbound ASN process with assets coming as refurbished.

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PCD Req 20
PCD Req 23

FR20.3 - The asset tracking team requires the ability to access the OMS
to request a Returns Materials Authorization (RMA).
FR23.1 - The fault analysis report from the CSPs must be available to
view for the Asset Management team to facilitate trend analysis on fault
recording
FR23.2 - Existing process to track diagnosis will be updated to include
SMETS2 assets undergoing triage

Required
Development
Required
Development
Standard SAP

Solution approach for requirements PCD Req20 and 23


Asset tracking team should have required access to OMS system to generate the RMA ID and
display the fault analysis report published by CSP. Centrica IS team will provide the required
authorisation to the asset tracking team.
To view the fault analysis report from CSP, Centrica IS team will provide the required
authorisation to the asset tracking team.

PCD Req 22

PCD Req 25

FR22.1 - The asset management team must be able to view on BG


systems any SMETS2 assets which are currently under triage
FR22.2 - The product recall process implemented under SC&AM will be
applied for all tracked SMETS2 assets
FR25.1 - BG systems must create a process to send a faulty SMETS2
asset (excepting comms hubs) to the manufacturer.

Standard SAP
Standard SAP
Standard SAP

Solution approach for requirements 22 and 25


Existing Z report ZMM_SLA is available in the system which provides the required information
about the asset lying in triage vendor.

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Product recall process for SMETS2 meter is same as existing process. For Comms Hub asset
to call the GUID, new development is required.
To send the faulty SMETS2 meter to manufacturer process is same as existing process.
Exception Management
Exception

Not able to loigin OMS system

Authorization failed in OMS

RMA level not generated in OMS

Manifest not generated

Solution
Approach

Correction
Process

Raise incident in
incident
management

DCC incident
support team will
resolve

Raise incident in
incident
management
Raise incident in
incident
management

DCC incident
support team will
resolve
DCC incident
support team will
resolve

Raise incident in
incident
management

IS support team will


resolve

4.2.2.4.

Process Flow

4.2.2.5.

System Configuration Considerations

New Reason Code will be defined into the system.


Use T code OMJJ>Select movement type>enter the movement type>select reason for
movement> define new reason code

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Figure 47: Selection of Movement Type

Figure 48: Movement Type with Reason Code Relation


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Maintain the reason code in Z table, using T Code SM30> table


ZTPCMS_ASSETMVT>Maintain

Figure 49: Define Reason Code

New reason code will configure for Return PO creation


SPRO>Material Management>Purchasing>PO>Define reason for ordering>Define reason code

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Figure 50: Define Reason for Ordering

4.2.2.6.

Development Considerations

RICEFW Type

RICEFW Name

Description

Enhancement

Equipment
Master update

Equipment master updating with


incoming JSR status.

Enhancement

JSR Validation
on drop off

Validation of JSR ID during drop


off.

Interface

JSR update in
DCC

JSR details need to be updated


on DCC

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Work
Stream
MM/PM
module
FS1 interface
change
program
MM/EWM
module

Page 100 of 107

Enhancement
Enhancement
Report

Enhancement
Enhancement

RMA level
update
Reason code
modification
Periodic return
asset report
JSR code
update on
EWM
JSR update on
Service Order

RMA level update on Return PO

MM module

Reason code modification in


return PO

MM module

Display periodic return asset


details by asset model, asset
serial no.

MM module

Updating of JSR code in EWM


delivery

MM/EWM
module

JSR details need to be updated


on Service Order

MM/PM
module

List of Assumptions Reverse Logistics


It is aasumed that the JSR information from HHT to SAP will be taken care by FS1
change project
4 new material codes or singleOne new material code will b e introduced for non BG
COMMS HUB
New bin or Manf bin will used for retrun COMMS HUB
No Triage process for SMETS2 COMMS HUB
List of Dependencies Reverse Logistics
Complete JSR trasnfer to SAP and storing the information in SAP is highly dependent in
FS1 interface change project
DCC BS interface definition to submit the JSR is required to complete the solution.
MI Reporting : Reverse Logistics
The below are the reporting requirements in reverse logistics area which will be delivered
either in SAP or in QlickView based on the report type.For QlickView reports Hadoop data
extraction is in this project scope which will be delivered to QV team for frontend
development.
Ref

Requirement

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Owner

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Operational?

Page 101 of 107

MI17

MI18

MI21

The Asset Management team,


Metering Settlements Manager
and the Inventory Manager must
be able to receive a monthly
report on the volume of comms
hubs returned to the DCC along
with the following details:
RMA Ref No
Date returned
Comms Hub GUID
Return Reason
Note: it is assumed that the DCC
will contact a nominated contact
in BG to inform them of when any
returned comms hubs will be
replaced.
The solution must be able to
provide a summary report of the
outcomes from the WAN Coverage
Check on a daily, weekly, monthly
basis for: Total responses received
confirming availability
Total responses received
confirming no availability but with
an estimated availability date
Total responses received
confirming no availability (no
available date)
The solution must be able to
provide a summary report of the
Fault Audit outcomes on a daily,
weekly, monthly basis for: Correct original Comms Hub
Installation / Maintenance
o Successful Original BG fault
o No Connection Original
SMWAN incident
Incorrect original Comms Hub
Installation / Maintenance
Original BG fault

Triage,
Returns
and
Warranty

Pre-Install

Field
Support

Must

Must

Must

Russell
Coates/
Gerard
Masterson

Operational

This c
in a S
there
impac
altern

Operational

SAP re
develo
SAP re

Liam Gledhill

Dave Curran

5. Business Process Exception Management


A new SAP exception tool will be introduced to capture the business exceptions.
Exception management is the method of intelligently detecting and correcting errors in data.
This process will lower the operational risk by reducing exceptions and managing errors quickly
and automatically. It will increase staff productivity and improve ability to handle increased
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Summ
report
picked
throug
field a
Summ
in SAP

volumes by offering defined scenarios and actions. The users will be able to rapidly diagnose
and resolve problems and decrease time to resolve errors.
Based on the conversion type in FS1 dashboard, different business process will be designed to
capturing all the error type in logs, creating work lists and routing them to particular group.
The first step for BPEM configuration is to activate the business process area to monitor and
capture the exception. Then identify the system message that need to monitor and create a
BPEM case category with that message ID and business process area.

Figure 51: BPEM Process Cycle

5.1.

Business Process

Defines in which business process the exception will be captured and written into the log file.
Processes that are executed before activating the business processes cannot be processed in
BPEM.

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5.2.

Busines Process Area

The standard business process area is defined in the system but custom business processes
can also be defined in scenarios where the trigger of the exceptions is custom.
5.3.

Clarification Case Type

The clarification case category will define the conditions for creating clarification cases, which
business objects and solution processes are to be assigned to these clarification cases, and
who the clerk responsible is.
5.4.

System Configuration Considerations

Define Business Process:


SPRO> Financial Accounting > Contract Accounts Receivable and Payable > Basic Functions >
Enhanced Message Management > Specifications for Customer-Defined Business Processes
and Messages > Define Customer Business Processes for Message Management.

Define Business Process Area Internal Number Range:


SPRO> Financial Accounting > Contract Accounts Receivable and Payable > Basic Functions >
Enhanced Message Management > Specifications for Logging > Maintain Internal Number
Range Intervals for Jobs

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Define Business Process Area:


SPRO> Financial Accounting > Contract Accounts Receivable and Payable > Basic Functions >
Enhanced Message Management > Specifications for Logging > Activate Business Process
Areas for Message Management.

Define Clarification Case Type:


SPRO> Financial Accounting > Contract Accounts Receivable and Payable > Basic Functions >
Enhanced Message Management > Specifications for Generating Clarification Cases > Define
Clarification Case Types.

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Define Clarification Case Category:


SPRO> Financial Accounting > Contract Accounts Receivable and Payable > Basic Functions >
Enhanced Message Management > Specifications for Generating Clarification Cases > Maintain
Clarification Case Categories > Create Clarification Case Category.

6. Appendix
The following attachment provides the consolidated requirement traceability matrix with
classification of no change, system change and process change.

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The following attachment provides the consolidated list of exceptions grouped into SAP and
non-SAP exceptions.

The following attachment provides the consolidated list of RICEFW objects in different process
areas.

Link for BRS document


http://ts/001/CoreSys/R_D/Document%20Repository/ESI%20ASCaFO%20SD.docx

7. Non Functional Requirement


The below non functional requirements will be considered for this project
Requirement type
Requirement Description
Data Migration
Data migration will be a part of cut over activities using standard
LSMW
Data Archiving
Any new table will be a aprt fo data archiving strategy
Security Considerations
CSR process will be a part of process change
Performance management
Perofrmance testing will be performed to asses scalability of the
systems
Recommended
There are no recommended infrastructure changes
Infrastructure

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