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Ref:- IIECL/STP-2/200KLD

Date:- 12/12/2016

Offer for 200 KLD STP

To
M/S Indian Ion Exchange &
Chemicals Ltd

Ref:- IIECL/STP-2/200KLD
Date:-12/12/2016

To,
Indian Ion Exchange & Chemicals Ltd
D-64,Diamond Park,G.I.D.C.,Naroda,
Ahmedabad-382330,Gujarat (india).
Kindly Attand: Mr.Tushar Shah Sir (G.M.-Technical),
Subject:- Offer for 200 KLD Prefabricated Sewage Treatment Plant (STP)
(Complete design,manufacture,supply,erection & commissioning
regards)
In regards of Civil Drawing Drawing Structure providing by you;on that basis
only 80 KLD STP will be possible. As per mention in your mail & End User
requirement we are pleased to submit our techno commercial proposal for
your kind perusal.
The following annexure from part of our offer
Annexure-1 :- Design basis & Treatment Philosophy
Annexure-2 :- Technical detail & IIECL Scope of Supply
Annexure-3 :- Exclusive (Customer) Scope of Supply
Annexure-4 :- Operation & Maintenance Cost
Annexure-5 :- Rate Quotation

We trust the above would meet your & end user requirement & should you
require any further Clarification,please feel to free to contact us.

Regards;
Rajdeepsinh Rol
7573018523

Annexure-1
Design Basis & Treatment
Philosophy
The Sewage Treatment Plant is design to treat 10 m3/hr (200 m3/Day) feed
flow rate.
A.DESIGN EFFLUENT WATER ANALYSIS:The following design is considering for designing the Sewage treatment plant
Inlet parameter value as mention below.
Parameter
pH
Colour
COD in ppm
BOD in ppm
TSS in ppm

Raw Effluent
6.5 - 7.5
Light Greenish/Yellow
< 400 ppm (Max.)
< 300 ppm
< 300 ppm

B.Description of Treatment Steps:The Proposed Sewage Treatment Plant will have the following steps of
Treatment Process:

Rotary Drum Screen


Oil & Grease Removal System
Equalization
Aeration
Moving Bed Bio Reactor (MBBR)
Clarifier
Flash Mixture
Hypo Dosing
Coagulant Dosing
Flouculator
Polymer Dosing
Lamellar Tube Settling Tank
Treated water Collection tank (PSF & ACF Feed Tank)
Filter Feed Pump
Pressure Sand Filter

Activated Carbon Filter


Final Treated Tank
Sludge Transfer Pump
Sludge Collection tank
Sludge Dewatering System (Filter Press)

C. Sewage Effluent Treatment Flow Chart:-

Sewage Collection
System
Rotary Drum Screen
Oil & Grease Removal
System

Equalization Tank
Aeration
Sludge Storage Tank
Clarifier

Flash Mixture

De Watering
System
(Filter Press)

Flouculator

Lamellar Settling Tank


Solid Waste Removal

Treated Water
Leach ate collection

Tank

Tank
(PSF & ACF Feed
Tank)
Pressure Sand
Filter
Activated Carbon
Filter

The Treatment steps


as below:-

Final Treated Tank

are described in detail

1. Rotary Drum Screening & Collection:- The Sewage effluent is


passed through a drain channel wherein Rotary Drum Screen is installed
for segregation of waste material such as plastics,wastecloth & other
foreign material more than 05 mm size.
The screened effluent is collected passed for further treatment.
2. Oil & Grease Removal System:-Oil Screamer is placed horizontal or
vertically to remove Oil & Grease present in sewage for better aeration
achievement in aeration unit which restrict bacteria for growth.

3. Equalization:- In this unit proper uniformation of sewage is done with


help of mixing air by air blower to achieve uniform BOD & COD in entire
volume of sewage.

4. Aeration:- Aeration Tank is designed on basis of Moving Bed Bio


Reactor (Biological Treatment) with activated Sludge Recycles.
Slow speed core bobbles aeration by SS 304 Aeration Grid is
provided to supply necessary oxygen
for development of aerobic bacteria.The aerobic mass developed
acts upon the most
complicated organic matters & disintegrate them into simplest
products such as CO2 etc.

5. Clarifier:-The aerated effluent is then allowed to settle in a clarifier,


where the activated & inactivated bacteria mass settles down & clear
water overflows.The settled bio-mass in the secondary carifier is again
recycled back to aeration tank to maintain the desire MLSS (Mixed
Liquor Suspended Solids) in the aeration tank. The excess sludge
provided in the biological treatment is then discharged out for further
disposal.

6. Description of Chemical Treatment (Flash Mixer & Floucultor):Suitable quantity of Hypochloride & PAC are dosing into flash
mixer.Flash mixer tank is provided with agitator mechanism to mix the
coagulant chemicals & incoming effluent from clarifier.The Flash mixed
effluent is then discharged into Flouculator & poly electrolyte is dosing
for flocculation,followed by Lamella Tube Settler for water clarification.
Here Hypochloride act as disinfectant as well as coagulant & additional
requirement,we add Poly Aluminium Chloride (PAC).

7.Lamellar Settling Tank:- In this unit feed coming from Flouculator


which contain heavy dense flocculate is settles in this lamellar type
settling tank by providing sufficient retention time for settling.
8.Treated Water Storage Tank:- In this treated water is storage
which still contain in trace amount of suspended solids which trap in
PSF.
9. Pressure Sand Filter:- Some amount of suspended unsetted
particles contained in treated water tank are traped in Pressure Sand
Filter.
10. Activated Carbon Filter:-some odour if it remain will remove in
ACF.This unit is filled with Activated Caron inside.
11.Final Treated Water Tank:- In this tank finally treated water is
storage which can further used for Garding purpose.
12.Sludge Strogae Tank:- Over flow & Settled Sludge from Clarifier &
Lamellar Settling Tank are collecting in this tank which is further send to
filter press for De-watering.
13.Filter Press (De watering System):- Water from Sludger
Storage tank come in this unit for separate solid waste & water.

14. Leach ate collection Tank:- In this tank water remove from filter
press will storge & send back to Equilization Tank for reuse purpose.

D.Treated Water Outlet Parameter:The following design is considering for designing the Sewage
treatment plant Outlet
parameter value as mention below.
Parameter
pH
Colour
COD in ppm
BOD in ppm
TSS in ppm
Operation
Hours

Raw Effluent
7 - 7.5
Colour Less
< 10 ppm
< 5 ppm
Nil
20 Hrs

Annexure-2

Technical detail & Scope of supply


1. Sewage Feed Pump
Quantity
MOC
Make
Capacity
Motor
Head
Model No
Mechanical Seal
Type

:- 2 nos (1W+1S)
:- C.I.
:- Viraj Pump or equal
:- 15.0 m3/hr
:- 2.2 KW
:- 30 M
:- MCVSV2
:- Single
:- Submersible

2. Rotary Drum Screen


Quantity
MOC
Capacity

:- 01 no
:- M.S & Epoxy (Special Coated)
:- 10.0 m3/hr

3. Oil Skimmer
Quantity
MOC
Capacity
Motor
Size

:- 2 nos (1W+ 1S)


:- SS-304
:- 1.0 L/hr
:- 0.3 KW
:- 200 mm2200 mm

4. Blower
Quantity
MOC
Make
Capacity
Model No
Motor
Type

:- 02 (01W+01S)
:- C.I.
:- TMVT
:- 450 m3/hr
:- 3MTL-80
:- 10 KW
:- Tri Loop

5. MBBR Floating Media


Quantity
:- 25m3
Bio Surface Area
:- 400 m2/m3
MOC
:- PP
Make
:- Energy Equipment,Chennai
Size
:- Dia 22mm15 mm
6. Clarifier
Quantity
MOC
Capacity
Size
Thickness

:- 1 no
:- MS
:- 30,000 Ltr (5%)
:- 2.5m 4m3m 0.5MFB,5mm

7. Sludge Recycle Pump


Quantity
:- 2 nos (1W+1S)
MOC
:- SS-304
Make
:- Ayush/Auro or Equal
Capacity
:- 7.0 m3/hr
Motor
:- 1 KW
Head
:- 30 M
Mechanical Seal
:- Single
Type
:- Semi Open
8. Flash Mixer
Quantity
MOC
Capacity
Gear Box
Size
9. Flocculator

:- 1 nos
:- MSRL
:- 1700 Ltr ( 5%)
:- 0.7 KW
:- 1.5 (D)1.0 (H),5 mm Thickness

Quantity
MOC
Capacity
Gear Box
Size

:- 1
:- MSRL
:- 5000 Ltr ( 5%)
:- 1.0 KW
:- 2.5 (D)1.0 (H),5 mm Thickness

10. Chemical Preparation Tank & Mixers


Quantity
:- 3 nos
MOC
:- HDPE
Make
:- Sintex
Capacity
:- 250 Ltr ( 5%)
Gear Box & Motor
:- 0.3 KW
Size
:- 1.5 (D)1.0 (H)
11. Hypo & PAC Dosing Pump
Quantity
:- 4 nos (2W+2S)
MOC
:- PP
Make
:- Swellore/SRS
Capacity
:- 250 LPH (5%)
Motor
:- 0.5 HP
12. Poly Electrolyte Dosing Pump
Quantity
:- 2 nos (1W+ 1S)
MOC
:- SS 304
Make
:- Swellore/SRS
Capacity
:- 250 LPH (5%)
Motor
:- 0.5 HP
13. Lamella Settling Tank
Quantity
:- 1 no
MOC
:- MSRL
Capacity
:- 30,000 Ltr (5%)
Size
:- 2.5m 4m3m 0.5MFB,5mm
Thickness
14. Sludge Storage Tank
Quantity
MOC
Make
Capacity

:- 1no
:- HDPE
:- Sintex
:- 5 m3

15. Filter Press Feed Pump


Quantity
:- 2 nos (1W+1S)
MOC
:- C.I.

Make
:- Viraj Pump or equal
Capacity
:- 7 m3/hr
Motor
:- 1 KW
Head
:- 30 M
Model No
:- MCVSV2
Mechanical Seal
:- Single
Type
:- Centrifugal
16. Filter Press Assembly
Quantity
:- 1
MOC
:- MS-CI & PP
Make
:- Jay Co Industries
Plate Size
:- 2424
Qnty
:- 25 nos
Wet Cake Capacity
:- 240Liter (5%)/press
Type
:- Hydraulic
17. Treated Water Tank (PSF & ACF Feed Tank)
Quantity
:- 1
MOC
:- MS
Capacity
:- 12 m3
Size
:-2m2m3m
18. PSF & ACF Feed Pump
Quantity
:- 2 nos (1W+1S)
MOC
:- C.I.
Make
:- Viraj Pump or equal
Capacity
:- 15.0 m3/hr
Motor
:- 2.2 KW
Head
:- 30 M
Model No
:- MCVSV2
Mechanical Seal
:- Single
Type
:- Centrifugal
19. Pressure Sand Filter
Quantity
:- 1 no
MOC
:- MS Epoxy
Capacity
:- 15 m3
Size
:-1.0m (D) 1.5m (H)
20. Activated Carbon Filter
Quantity
:- 1 no
MOC
:- MS Epoxy
Capacity
:- 15 m3
Size
:- 0.6 m (D)1.0m (H)

21. Internal Pipe Line connection & Valves


Quantity
:- 1 lot
MOC
:- Pipe SS-316 & hdpe
Valves SS 304& PP
Make
:- Dutron or Equal
Size
:- As per Requirement
22. Electrical & Instrument panel Board
Quantity
:- 2 no
Parts Make
:- L&T or Siemens
IIECL Scope of Supply:Sr.N
o.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Description

MOC/Make

Qnty

Sludge Feed Pump


Rotary Drum Screen
Oil Skimmer
Blower
MBBR Floating Media
Clarifier
Sludge Recycle Pump
Flash Mixer
Floculator
Chemical Preparation Tank
Hypo & PAC Dosing Pump
Poly Electrolyte Dosing Pump
Lamellar Settling Tank
Sludge Storage Tank
Filter Press Feed Pump
Filter Press Assembly
Treated Water Tank (PSF & ACF Feed
Tank)
PSF & ACF Feed Pump
Pressure Sand Filter
Activated Carbon Filter
Internal Pipe Line Connection &
Valves
Electrical & Instrument Pannel
Board
Flow Meter

CI
MS Epoxy
SS
CI
PP
MS
SS 304
MSRL
MSRL
HDPE
PP & SS
SS 304
MSRL
HDPE
CI
MS,CI & PP
MS

02
01
02
02
25 m3
01
02
01
01
03
04
02
01
01
02
01
01

CI
MS
MS Epoxy
HDPE/PP

02
01
01
01 lot

MS Coating

01

SS316

01

Annexure-3 Exclusive (Customer) Scope of


Supply

RCC Civil tank for


1. Oil & Grease Trap Tank
:- 20 KL
2. Equilization Tank
:- 36 KL
3. Aeration Tank
:- 100 KL
4. Foundation for STP
5. Leach ate collection system
6. Sludge Pickling yard & Storage
7. Walk way & Flooring
Supply of Power connection for Sewage Treatment Plant
Connected Load 22.52 KW,Running Load is 15.34 KW .
Require Chemical for Commisioning,like Hypo,PAC & Poly
Electrolyte.

Annexure -4 Operation &


Maintainace Cost
Chemical Consumption:Sr.N
o.
1
3
4

Chemicals
Hypo
PAC
Poly Electrolyte

Qty
Kgs/day
6.0
2
0.4

Rate (Rs/Kg)

Amount (Rs.)

6
38
375

36
76
150

Electrical Power Consumption:Sr.N Description


o
1

Feed Pump

Flow
(m3/hr
)

Unit

Absorbed

Installed

15

KW

1.6

2.2

Rotary Drum Screen

KW

0.28

0.37

Oil Skimmer

KW

0.28

0.37

Filter Press Feed Pump

KW

0.6

Sludge Recycle Pump

KW

0.6

Feed Pump (ACF &


PSF)

15

KW

1.6

2.2

Air Blower

450

KW

6.5

10

Flash mixer Motor

KW

0.56

0.7

Flocculate Motor

KW

0.6

10

Poly Preparation Tank

KW

0.28

0.37

11

Hypo Dosing Pump

0.1

KW

0.28

0.37

12

PAC Dosing Pump

0.1

KW

0.28

0.37

13

Poly Dosing Pump

0.1

KW

0.28

0.37

14

PSF & ACF Feed Pump

15

KW

1.6

2.2

15.34

22.52

Total

Utilities & Operation Cost:Sr.N


o.
1
2
3
4
5
6
7

Description
Chemicals
Electrical ( 306.8 KW 7.5)
Solid waste Disposal ( 150
Kgs1650 )
Operating Labor Cost
Cost Rs/200 KLD
Cost Rs/KL
Cost Rs/Ltr.

Cost (Rs.)
262
2301
247.5
1600
4410.5
22.05
0.022

Note:1. Utility & Operation costs like chemicals,electrical power & Solid waste are
calculated with present water quality & quantity.
2. If quality or quantity may differ with same respect cost also will be
change.

Annexure -5 Rate Quotation


Sr.N
o.
1
2

Description

Qnty

Rate/Unit

Cost

Sludge Feed Pump


Rotary Drum Screen System

02
01

40,000/4,00,000/-

80,000/4,00,000/-

3
4
5

Oil Skimmer System


Blower System
MBBR Floating Media

6
7
8
9
10

Clarifier System
Sludge Recycle Pump
Flash Mixer System
Floculator System
Chemical Preparation Tank
System
Hypo & PAC Dosing Pump
Poly Electrolyte Dosing Pump
Lamellar Settling Tank
Sludge Storage Tank
Filter Press Feed Pump
Filter Press Assembly
Treated Water Tank (PSF &
ACF Feed Tank)
PSF & ACF Feed Pump
Pressure Sand Filter
Activated Carbon Filter
Internal Pipe Line Connection
& Valves
Electrical Pannel Board
Flow Meter
(Except MBBR Floating
Media)

11
12
13
14
15
16
17
18
19
20
21
22
23
Tota
l

02
02
25
m3
01
02
01
01
03

50,000/2,00,000/-

1,00,000/4,00,000/-

4,50,000/30,000/70,000/1,15,000/10,000/-

4,50,000/60,000/70,000/1,15,000/30,000/-

04
02
01
01
02
01
01

40,000/40,000/5,60,000/60,000/50,000/2,50,000/1,70,000/-

1,60,000/80,000/5,60,000/60,000/1,00,000/2,50,000/1,70,000/-

02
01
01
01
lot
01
01

50,000/65,000/85,000/1,00,000

50,000/65,000/85,000/1,00,000

1,20,000/35,000/-

1,20,000/35,000/35,40,000
/-

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