ANNEXURE II

DESIGN BASIS

ANNEXURE III

PROCESS DESCRIPTION

ANNEXURE IV

SCOPE OF SUPPLY WITH TERMINATION POINTS

ANNEXURE V

TECHNICAL DETAILS

ANNEXURE VI

SCHEDULE OF EXCLUSIONS

ANNEXURE VII

MATERIAL & GENERAL SPECIFICATIONS

ANNEXURE VIII

SUB VENDOR LIST

ANNEXURE IX

PRICE, COMMERCIAL TERMS & CONDITIONS

ANNEXURE - II
DESIGN BASIS
Our design basis is based on the feed water analysis as specified in the enquiry and the same are
as specified in the design basis given below;
DESIGN BASIS:
PLANT CAPACITY

75 m3/hr

OPERATION

Semi-Automatic

AREA CLASSIFICATION

Non-Hazardous

DESIGN TEMPERATURE

Mechanical design: 50C

Process design: 25-30C

LOCATION

Outdoor

INLET WATER ANALYSIS [Borehole Water 3]:

Sr. No.

Parameters

Unit

Values

Appearance

Clear & Colourless liquid

Odour

Unobjectionable

Taste

Unobjectionable

Temperature

TSS

6.

pH

EC

8
9

Celsius

26.5

mg/l

50 (assume)
5.84

s/cm

37.5

Free Residual Chlorine

mg/l

Not Detected

Chromium

mg/l

Not Detected

10

Copper

mg/l

Not Detected

11

Zinc

mg/l

Not Detected

12

Lead

mg/l

Not Detected

13

Mineral Oil

mg/l

Not Detected

14

Mercury

mg/l

Not Detected

15

Arsenic

mg/l

Not Detected

16

Cadmium

mg/l

Not Detected

17

Hydrogen Sulphide

mg/l

Not Detected

18

Detergents

mg/l

Not Detected

19

Phenols

mg/l

Not Detected

20

Manganese

mg/l

Not Detected

21

TDS

mg/l

18.75

22

Total Hardness

mg/l as CaCO3

16.03

23

Cl

mg/l

8.52

24

Sulphate

mg/l

47.57

25

NO3

mg/l

102.98

26

Mg

mg/l

1.98

27

Fe

mg/l

7.55

Unit

Values

INLET WATER ANALYSIS [Borehole Water 2]

Sr. No.

Parameters

Appearance

Odour

Unobjectionable

Taste

Unobjectionable

Temperature

TSS

6.

pH

Conductivity

TDS

Total Hardness

10

Cl (TT)

Slightly coloured liquid

Celsius

26.5

mg/l

50 (assume)
5.82

s/cm

48

mg/l

24

mg/l as CaCO3

24.05

mg/l

21.28

11

Sulphate

mg/l

9.71

12

NO3

mg/l

5.72

13

Mg

mg/l

2.90

14

Fe

mg/l

3.75

15

Free Residual Chlorine

mg/l

Not Detected

16

Chromium

mg/l

Not Detected

17

Copper

mg/l

Not Detected

18

Zinc

mg/l

Not Detected

19

Lead

mg/l

Not Detected

20

Mineral Oil

mg/l

Not Detected

21

Mercury

mg/l

Not Detected

22

Arsenic

mg/l

Not Detected

23

Cadmium

mg/l

Not Detected

24

Hydrogen Sulphide

mg/l

Not Detected

25

Detergents

mg/l

Not Detected

26

Phenols

mg/l

Not Detected

27

Manganese

mg/l

Not Detected

TREATED WATER QUALITY [Process Water]:

Sr. No.

Parameters

Unit

Values

pH

6.5 7.5

TSS

mg/l

<5

Fe

mg/l

Nil

Unit

Values

TREATED WATER QUALITY [Softened Water]:

Sr. No.
1
2

Parameters
pH
Total Hardness

6.5 7.5
mg/l as CaCO3

<5

ANNEXURE III
PROCESS DESCRIPTION
NaOCl Dosing System:
The raw water is chlorinated for Disinfection.
Pressure Sand Filter: [PSF]
The unit consists of MSRL pressure vessel. The filter consists of fine sand, supported by gravels &
pebbles. This allows the filter to work using surface filtration.
It is externally fitted with necessary pipe work, valves, pressure gauges, and sampling points at
the inlet and outlet.
The water flows downwards through the filter bed and the suspended matter is retained on the
sand surface. The filtered water is evenly collected by bottom collecting system respectively.
The inlet water distributor consists of a header strainer system.
Backwash:
Water is passed upwards through the column from bottom to top and then discharged to the drain
for 10 minutes or till the effluent is clear, at required flow rate. This results in removal of free
impurities from the sand bed.
Rinse:
Water is passed downwards through the column. The water flows out through the bottom collector
and flows to drain. The required flow rate is maintained by use of Rota meter till the effluent is
clear for approx. 5 minutes.
Activated Carbon Filter [ACF]:
The unit consists essentially of a MSRL pressure vessel. Selected activated carbon is supported by
gravels & pebbles. This filter will remove any organics, color, odour from raw water.
It is externally fitted with necessary pipe work, valve, pressure gauges, sampling points at the inlet and
outlet. Filtered water from PSF flows downwards through the filter bed and the suspended matter is
retained on the sand surface and between the sand grains immediately below the surface.

Backwash:
Water is passed upwards through the column from bottom to top and then discharged to the drain
for 10 minutes or till the water is clear, at required flow rate. This results in removal of free
impurities from the sand bed.
Rinse:
Water is passed downwards through the column. The water flows out through the bottom collector
and flows to drain. The required flow rate is maintained by use of Rota meter till the water is clear
for approx. 5 minutes.

Iron Removal Filter [IRF]:

The unit consists essentially of MSRL pressure vessel. MnO2 media is supported by gravels & pebbles. It
is externally fitted with necessary pipe work, valves, pressure gauges, sampling points at the inlet and
outlet. The water flows downwards through the filter bed and the suspended matter is retained on the
sand surface and between the sand grains immediately below the surface.
Backwash:
Water is passed upwards through the column from bottom to top and then discharged to the drain
for 10 minutes or till the effluent is clear, at required flow rate. This results in removal of free
impurities from the sand bed.
Rinse:
Water is passed downwards through the column. The water flows out through the bottom collector
and flows to drain. The required flow rate is maintained by use of Rota meter till the effluent is
clear for approx. 5 minutes.
Calcite Filter [CF]:
Calcite is a naturally occurring calcium carbonate media. One of the advantages of Calcite is its
self-limiting property. When properly applied, it corrects pH only enough to reach a non-corrosive
equilibrium. It does not overcorrect under normal conditions. Upon contact with calcite, acidic
waters slowly dissolve the calcium carbonate to raise the pH which reduces potential leaching of
copper, lead and other metals found in typical plumbing systems. Periodic backwashing will prevent
packing, reclassify the bed and maintain high service rates. Depending on pH, water chemistry and
service flow, the Calcite bed will have to be periodically replenished as the Calcite is depleted.
Advantages of Calcite Filters:---Naturally occurring, inexpensive material
Low uniformity coefficient for maximum contact
Slower Reacting for controlled pH correction
Backwash:
Water is passed upwards through the column from bottom to top and then discharged to the drain
for 10 minutes or till the effluent is clear, at required flow rate. This results in removal of free
impurities from the sand bed.
Rinse:
Water is passed downwards through the column. The water flows out through the bottom collector
and flows to drain. The required flow rate is maintained by use of Rota meter till the effluent is
clear for approx. 5 minutes.
Softener Stream:
Softener [SF]:
Treated Water from Treated Water Tank is fed to the softener. Softening is carried out by the ion
exchange process. The description and chemical reaction is as given below:
Ion Exchange resins are porous materials, which contain an inert base attached to
which, are free ions. These ions are Free to move about within the resin structure and
can be replaced by other ions of the same type from a surrounding solution. The resin for

the softener is the sodium based resin which exchanges the hardness. The typical
reactions are given below in the process.
Service
During the service the ion exchange resin works with the following reaction.
NaR

Sodium
resin
NaR

CaCO3

RCa

Calcium
Carbonate
+

Sodium
resin

MgCO3

Calcium
resin
!

Magnesium
Carbonate

RMg

Na2CO3
Sodium
Carbonate

Magnesium
resin

Na2CO3
Sodium
Carbonate

Regeneration
When the supply of the exchangeable ions within the resin is exhausted, the treated water from the
resin deteriorates and the resin requires regeneration-reconversion of the resin into the operating
form.
For Cation exchange softener application resins brine is used for regeneration.
CaR
+
Calcium
resin

2NaCl
Brine
acid

2NaR +
Sodium
resin

CaCl2
Calcium
Chloride

MgR2 +
Magnesium
resin

2NaCl
Brine

2NaR +
Sodium
resin

MgCl2
Magnesium
Chloride

Equipment Details
This is MSRL pressure vessel, designed on co-flow regeneration mode. Externally, the unit is
provided with frontal piping with necessary valves, pressure gauge and sample valve at the inlet
and outlet brine measuring tank and ejector for the injection of brine solution in the tank.
Internally the unit is provided with inlet distributor, regenerant distributor, middle collector and
bottom collection system for collecting water during service and distribute during backwash
operation.
The unit is regenerated when the unit has delivered its specified output or when the treated water
quality is not satisfactory whichever is earlier.
Major regeneration steps:
Backwash:
During backwash water is passed upwards from the bottom and taken out from the top and drained
to the drain sump.

Injection:
During this stage the brine will be injected in the system with the help of ejector provided on at the
outlet of brine measuring tank.
Rinse:
After the injection the unit is rinsed for the specified time. This step is carried out to utilize the brine
injected in the softener.
UV Stream
Micron Cartridge Filter:
Treated Water from Treated Water Tank is fed to Micron Filter through Hydropneumatic Pump. It is of
10 micron rating given to reduce the suspended impurities upto 10 micron. The filtered water from
Micron Cartridge Filter shall be pumped to the 1 micron catridge filter.
Micron Cartridge Filter:
It is of 1 micron rating given to reduce the suspended impurities upto 1 micron. The filtered water from
Micron Cartridge Filter shall be pumped to UV for disinfection.
Ultraviolet [UV]:
UV rays are passed in order to kill microorganisms and disinfection. It does not alter water chemically;
nothing is being added except energy. The sterilized microorganisms are not removed from the water.
UV disinfection does not remove dissolved organics, inorganics or particles in the water.

ANNEXURE IV
SCOPE OF SUPPLY
Sr.
no.

Description

Quantity

A] MECHANICAL:
NaOCl Dosing System
1. " Dosing Tank
"

Dosing Pumps

1 No.
2 Nos. [1w+1s]

2. Raw Water Tank

3. Filter Feed Pumps with Base frame, Coupling & Motors
Pressure Sand Filter with internals, frontal piping, individual automatic
4. valves and first charge of fine sand
5. PSF backwash Pump with motor and base frame

1 No.
2 Nos. [1w+1s]
1 No.

6. Activated Carbon Filter with internals, frontal piping, individual automatic

valves and first charge of activated carbon.
7. ACF backwash Pump with motor and base frame
Iron Removal Filter with internals, frontal piping, individual automatic valves
8. and first charge of MnO2.

1 No.

9. IRF backwash Pump with motor and base frame

Calcite Filter with internals, frontal piping, individual automatic valves and
10. first charge of calcite / limestone.
11. CF backwash Pump with motor and base frame
12. Treated Water Tank (25 m3 each)
Softener Stream
13. Softener feed pumps with Base frame, Coupling & Motors
Softener with internals, frontal piping, automatic valves, resin trap and first
14. charge of resin
15. Brine Measuring Tank with all necessary accessories
UV Stream
16. Hydropneumatic Pumps with motor and base frame
17. Micron Filter - pleat type filters (10 m)
18. Micron Filter - pleat type filters (1 m)
19. UV Lamp
B] ELECTRICAL:
20. MCC
21. Power cables & control cables within battery limit
22. PLC
23. Cables and Cable trays within battery limit
C] MISCELLANEOUS:
24. Interconnecting piping within battery limits
D] INSTRUMENTATION:

2 Nos. [1w+1s]

2 Nos. [1w+1s]
1 No.
2 Nos. [1w+1s]
1 No.
2 Nos. [1w+1s]
10 Nos.
2 Nos. [1w+ 1s]
1 No.
1 No.
5
1
1
1

Nos.
No.
No.
No.

1
1
1
1

No.
set
No.
set

1 set

NaOCl Dosing System

Dosing tank
- Level switch
Raw Water Tank
26. - Level switch [Float]
25.

1 No.
1 No.

- Level gauge
Filter Feed Pump
27. - Pressure gauge [bourdon]
Pressure Sand Filter
- Pressure gauge [bourdon]
28. - Flow Indicator

1 No.

- Differential Pressure Switch

PSF backwash Pump
29. - Pressure gauge [bourdon]
Activated Carbon Filter
- Pressure gauge [bourdon]
30. - Differential Pressure Switch

1 No.

- Online Chlorine Detector & monitor

ACF backwash Pump
31. - Pressure gauge [bourdon]
Iron Removal Filter
-Pressure gauge [bourdon]
32. -Differential Pressure Switch

1 No.

-Online FRC Meter & monitor

IRF backwash Pump
33. - Pressure gauge [bourdon]
Calcite Filter
- Pressure gauge [bourdon]
34. - Differential Pressure Switch

1 No.

- Online pH Detector & monitor

Calcite Filter backwash Pump
35. - Pressure gauge [bourdon]
Treated Water Tank
36. - Level switch [Float]
- Level gauge
Softener Stream
Softener feed pumps
37. - Pressure gauge [bourdon]
Softener
- Pressure gauge [bourdon]
38. - Flow indicator [Glass tube rotameter]
- Differential Pressure Switch
39. Brine Measuring Tank
- Level Gauge
UV Stream

2 Nos.
2 Nos.
1 No.

2 Nos.
2 Nos.
1 No.

2 Nos.
2 Nos.
1 No.

2 Nos.
2 Nos.
1 No.
1 No.
2 Nos.
10 Nos.
10 Nos.

2 Nos.
2 Nos.
1 No.
1 No.
1 No.

Hydropneumatic Pumps
40. - Pressure gauge [bourdon]
Micron Cartridge Filter (10 m)
41. - Differential pressure switch
- Flow Indicator[Glass tube rotameter]
Micron Cartridge Filter (1 m)
42. - Differential pressure switch
UV System
43. -UV Monitor

5 Nos.
1 No.
1 No.
1 No.
1 No.

w- Working; s Standby;
Termination Points:
1.
2.
3.
4.
5.
6.
7.

Inlet water of 75 m3/hr at inlet nozzle of Raw Water Tank.

Outlet Nozzle of Softener.
Outlet Nozzle of UV.
Chemicals & service water at inlet of respective dosing tanks.
Drains, Vent, overflow of respective units. [max 1m straight horizontal pipe]
Power and control supply at a single point within our battery limit.
Instrument air of 5.5 bar at a single point within our battery limit for operation of automatic
valves

ANNEXURE V
TECHNICAL DETAILS
SODIUM HYPOCHLORIDE
DOSING SYSTEM
Dosing Tank
Quantity

MOC

Capacity

1 No.
HDPE / LDPE / Equiv.
200 litres

Dosing Pump
Quantity

2 Nos. [1W + 1S]

Capacity

8.25 lph

Pressure

4.0 Kg/cm

Material of Construction

PP / PVC

Quantity

1 No.

Volume

150 m3

Material of Construction

MSRL

Type

Dismountable

No of chambers

To be decided in detailed engineering

Quantity

2 Nos. [1w + 1s]

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

RAW WATER STORAGE TANK

FILTER FEED PUMP

Capacity

Flooded

75 m /hr

Discharge Pressure

3.5 kg/cm

Casing, Impeller MOC

SS

Shaft MOC

SS

1 No.

PRESSURE SAND FILTER

Quantity
Flow rate

Working Pressure

75 m /hr
3.5 kg/cm2

Size of Filter

2600 mm Dia x 1500 mm HOS

MOC

MSRL

Mode of Operation

Semi-Automatic

Filtering Media

Fine Sand

Thickness

Shell-6 mm, Dish-8 mm

Media Qty & size

16-32 BS mesh & 8450 kg.

PSF BACKWASH PUMP

Quantity

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

Capacity

2 Nos. [1w + 1s]

Flooded

128 m /hr

Discharge Pressure

1.5 kg/cm

Casing, Impeller MOC

SS

Shaft MOC

SS

BLOWER

Quantity

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

Capacity
Discharge Pressure

:
:

2 Nos. [1w + 1s]

Flooded

3.5 m /min
0.5 kg/cm

Casing, Impeller MOC

CI

Shaft MOC

SS

1 No.

ACTIVATED CARBON FILTER

Quantity
Flow rate

75 m /hr

Design Pressure

Size of Filter

2200 mm Dia x 1875 mm HOS

MOC

MSRL

Mode of Operation

Semi-Automatic

Filtering Media

Activated Carbon

Thickness

Shell-6 mm, Dish-8 mm

Working Pressure

2.7 kg/cm2

Media Specs

1000 Iodine value, 8-30 mesh, Indian make

2200 kg

Max Sustainable Steam

70 deg Celsius

Quantity

2 Nos. [1w + 1s]

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

3.5 kg/cm

ACF BACKWASH PUMP

Capacity

Flooded

36 m /hr

Discharge Pressure

1.5 kg/cm

Casing, Impeller MOC

SS

Shaft MOC

SS

1 No.

IRON REMOVAL FILTER

Quantity
Flow rate
Design Pressure

:
:

75 m /hr
3.5 kg/cm

Size of Filter

2800 mm Dia x 1875 mm HOS

MOC

MSRL

Mode of Operation

Semi-Automatic

Filtering Media

Thickness

MnO2
Shell-6 mm, Dish-8 mm

Working Pressure

1.1 kg/cm2

Media Specs

2350 kg, MnO2

IRF BACKWASH PUMP

Quantity

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

Capacity

2 Nos. [1w + 1s]

Flooded

148 m /hr

Discharge Pressure

1.5 kg/cm

Casing, Impeller MOC

SS

Shaft MOC

SS

1 No.

CALCITE FILTER
Quantity
Flow rate

75 m /hr

Design Pressure

3.5 kg/cm

Size of Filter

3600 mm Dia x 2800 mm HOS

MOC

MSRL

Mode of Operation

Semi-Automatic

Filtering Media

Calcite / Limestone

Thickness

Shell-6 mm, Dish-10 mm

Working Pressure

1.9 kg/cm2

Media specs

24450 kg

CF BACKWASH PUMP
Quantity

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

Capacity

2 Nos. [1w + 1s]

Flooded

255 m /hr

Discharge Pressure

1.5 kg/cm

Casing, Impeller MOC

SS

Quantity

10 Nos.

Volume of each

25 m3

Material of Construction

HDPE

Quantity

2 Nos. [1w + 1s]

Suction

Pump type

Centrifugal

Sealing type

Mechanical seal

TREATED WATER STORAGE

TANK

SOFTENER STREAM
SOFTENER FEED PUMP

Capacity

Flooded

8 m /hr

Discharge Pressure

3.5 kg/cm

Casing, Impeller MOC

SS

Shaft MOC

SS

1 No.

SOFTENER
Quantity
Flow rate

8 m /hr

Design Pressure

3.5 bar

Size of Filter

24 Dia x 72 mm HOS

Material of Construction

Mode of Operation

Semi Automatic

Resin Make & Type

Ion Exchange / INDION 225Na

Resin quantity

220 litres

FRP

BRINE MEASURING SYSTEM

Quantity

Capacity

450 litres

Material of Construction

HDPE

Quantity

5 Nos. [3w + 2s]

Suction

Flooded

Pump type

Centrifugal

Sealing type

Mechanical seal

1 No.

UV STREAM
HYDROPNEUMATIC PUMP

Capacity

30 m /hr

Discharge Pressure

6 kg/cm

Casing, Impeller MOC

SS

Shaft MOC

SS

1 No.

MICRON CARTRIDGE FILTER

Quantity
Capacity of each

75 m /hr

Micron Rating

10 microns nominal rating

Cartridge MOC

PP

Filter housing MOC

SS 316

Cartridge Filter Specs

PP Spun Type, Ion Exchange Preferred Vendor,

40 long

MICRON CARTRIDGE FILTER

Quantity
Capacity of each

:
:

1 No.
3

75 m /hr

Micron Rating

1 microns nominal rating

Cartridge MOC

PP

Filter housing MOC

SS 316

Cartridge Filter Specs

PP Spun Type, Ion Exchange Preferred Vendor,

40 long

Quantity

1 No.

Capacity

75 m3/hr

Material of Construction

SS316

UV Specs

Approx. 4 tubes, alfa UV, 12500 working hrs.

UV LAMP

ANNEXURE VII
MATERIAL AND GENERAL SPECIFICATION
The general material specifications of the equipment/components included in our offer are
furnished below:
Pressure Vessel:
Design Code

International Standards

Material of Construction

MSRL with CIEL valves

Chemical Measuring/Dilution Tanks:

Design Code

Good Engineering Practice

Material of Construction

HDPE (As per requirement)

Internals:
Ion Exchangers
Distribution System
(As per IEI design/type/construction)
Collection System
(As per IEI design/type/construction)

MSRL / Eq
PP / MSRL

Plant Piping & Flanges:

Material

Stainless Steel as applicable

Flange Type

Slip on flat face, plate type

Flange Drilling standard

BS 10 Table D

Flange Material

IS 2062 as applicable

Gaskets
Structure & Support

Full-Face type of natural soft rubber

SS Commercial Grade

ANNEXURE VIII
SUB-VENDOR LIST
NO

EQUIPMENTS

SUPPLIER

MECHANICAL

1.

Centrifugal Pumps

Grundfos / SPX Flow Technology / KBL / Flowmore /

Mather & Platt / Ebara or Equivalent

2.

Manual/Auto Diaphragm Valves

Crane Flow Technology / Procon or Equivalent

3.

Manual/Auto Butterfly Valves

Intervalve / Crane Flow Technology / DelVal / Kitz /

Weir BDK / Bray Controls or Equivalent

4.

Ball/Needle & Globe Valves

Weir BDK / Delval / Intervalve / Micon / Bray

Controls or Equivalent

5.

Non Return Valves

Kitz / Weir BDK / Delval / Expert or Equivalent

6.

Vessels & Tanks

Ion Exchange India Ltd.

7.

Dosing pumps

Milton Roy India / IWAKI / Prominent / SEKO or

Equivalent

8.

Water Storage Tanks

Sintex or Equivalent

ELECTRICAL
1.

Motors

Siemens / CGL / ABB / Marathon / Bharat Bijlee or

Equivalent

2.

PLC

Allen Bradley / GE / Siemens or Equivalent

3.

MCC components

Schneider / Siemens / ABB or Equivalent

4.

Local Push Button Station

Ion Exchange (India) Limited

5.

Cable trays

Ion Exchange (India) Limited

6.

Cable glands

Cosmos / Lapp Cable or Equivalent

7.

Cables

Polycab / Thermo cable / Finolex or Equivalent

INSTRUMENTS
1.

Pressure Gauges

Wika / Baumer / Ashcroft / GIC or Equivalent

2.

Differential pressure switch

Switzer / Indfoss / Baumer or Equivalent

3.

Level switch/Indicator

Pune Techtrol / Revathi / General Instrument /

Chemtrols or Equivalent

4.

pH Meter, Chlorine Meter, FRC

Meter, UV meters

Emerson/ Yokogawa/ E&H or Equivalent

5.

Flow Indicator

Tansa/Eureka/GPC/ASTER/Equivalent