HDS2 Shutdown Timeline

HP section
1. Reduced feed to 4000t/d & reduced WABT to < 300 degC
2. Stop CCO & switch to CGO for flushing
3. Cut feed & increase WABT to 380 degC
4. Hot Hydrogen strip
5. Reduce F-3051 to min firing & cut fire
6. Isolate HP to LP section
7. Reduce WABT by 40C/hour to 150C. Ensure MSPT above 83 degC
8. Unit depressure via LRD to reach 25 bar at 1 Bar/min
9. Sample Recycle Gas for CO content < 20ppmV
10.Stop K3051/3052 when reactor reaches < 100 degC
11.Depressurize unit to flare via HRD to reach 0.5 bar
12.Hydrocarbon draining of HP section to HCD. e.g. V3055/V3056
13.Hydrogen Spading.
14.Spade F-3051 fuel Gas Supply.
15.Bleed in N2 from V-3052 till 7 barg.
16.Restart K-3051 / 52, circ N2 to further cool down R-3051.
17.When ROT < 100C, sample at recycle gas compressor suction for H2.
18.If H2 > 1% vol, stop N2 circ and depressurise the system to flare pressure.
19.Repeat step until R-3051 temperature < 50C and H2 content below 1%
volume.
20.Stop K-3051 / 52 and depressurise HP section to 0.2 barg for spade work.
21.HP section H/O

LP Separators & Drying section

1.
2.
3.
4.
5.
6.
7.
8.
9.

Empty out C3051 to C3052

Water flush C3051 & V3057
LP steaming C3051/V3057 to flare
Spades & final steaming
Hand over C3051/V3057
Water flush C3052/V3058/V3059/V3060/V3061
LP steaming C3052/V3058/V3059/V3060/V3061 to flare
Spade off C-3052, V-3058 / 59 / 60 and 61 separately & final steaming
C3052/V3058/V3059/V3060/V3061 Hand over

Feed System
1. Water flush from C3052 via s/up line to V3051 or 2" UC via feed BL

2.
3.
4.
5.

V3051
V3051
V3051
V3051

water draining to HCD

LP steaming flare
Spade & final steaming
Hand over

Closed Drain System

1.
2.
3.
4.

Water flush V3063

LP steaming V3063 to flare
Spades & final steaming
V3063 Hand over

LP Adip
1. Bypass feed and isolate to V7555
2. System depressurised to Flare
3. Stripping remnants of H2S by continue adip circulation to all users
4. Cool Down & lower C7551 & C7762 level to C7552
5. Empty out C7552 to ISO-tank??
6. Dilution & flushing of V-7553 Demister
7. Flushing of V-7552 and V7555 Demister with NCC
8. "NCC Circulation at 60 deg C using E7554.
9. Depressurise system to AF
10.Steam out C-7551/V7555/V-7552
11.Hand over C7551/V7555/V7552
12.Steam out C-7552 & V7553
13.Hand over C7552/V7553
14.V7554 NCC flush
15.Hand over V7554

SCOT
1.
2.
3.
4.
5.
6.
7.
8.

Bypass SRU feed to SCOT and unit put on recycle mode:

Bypass C7762, vent gas is diverted to Incinerator via 77-PICA-667
Reduce SCOT reactor inlet temperature to 60 70C. by 50'C per hour.
Reduce F-7761 to min firing & cut fire.
Spade FG line to F7761
Catalyst passivation
Cooling down the system unit
Stop K7761 & spade SCOT burner & Reactor

"

9. Hand over F7761 & R7761

10.NCC wash C7761 until appearance is clear
11.Spade & final steaming to atms
12.Hand over C7761
13.C7762 H2S stripping with Lean solvent from LP ADIP.
14.Empty out C7762 to LP ADIP.
15.N2 purge C7762
16."NCC Circulation at 60 deg C
"
17.Initial LP steaming to atms at 0.3 ~ 0.5 bg.
18.Spade & final steaming to atms
19.Hand over C7762

SWS4
1. Isolate all the Sour water inlet valves to V-8551.
2. Pump empty V-8551 (oil and water sides).
3. NCC wash V8551
4. N2 purge V8551 to AF
5. Spade V8551
6. V8551 water overflowing
7. Hand over V8551
8. V8552 NCC water flush
9. C8551 NCC water flush
10.C8551/V8552 steaming to AF
11.Spade C8551/V8552
12.C8551 steaming to Atms
13.V8552 water overflowing
14.Hand over C8551/V8552