J P Mukherji & Associates PVT LTD Parameters

J P MUKHERJI & ASSOCIATES PVT LTD
Tendaho Sugar Project
PERFORMANCE PARAMETERS
Section VI-G
Page - 1 / 8
BID DOCUMENT FOR

POWER GENERATION PLANT
1.0
COGENERATION PLANT AND THEIR ACCESSORIES
1.1
Cogeneration Power Plant Turbo-Alternator
OPTION - 1: MILLING
Sr.
No.
1.
2.
Description
Unit
Mode A
Mode B
Mode C
Bar (a)
0
C
64
500 + 0, - 5
64
500 + 0, - 5
- Flow
t/h
205
159
64
500 + 0,
-5
75
First
uncontrolled
extraction
steam at 8.0 bar (a)
- Flow for process
- Flow for steam jet ejector
- Extraction steam temperature
t/h
t/h
0
C
26.5
*
*
15
*
*
0.00
*
*
t/h
0
C
157.5
*
94
*
53.5
*
0.14
32
0.14
32
0.14
32
*
*
*
*
*
*
Inlet live steam at TSV

- Pressure
- Temperature
Second controlled
extraction
- Flow for process

3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Power available at alternator

MW
terminal
Condenser operating pressure
Bar (a)
0
Condenser
cooling
water
C
temperature
Condenser sizing
0
Condenser
outlet
water
C
temperature
Economical steam rate at 80-100 Kg/kW
% percentage load
Alternator
Alternator voltage
KV
Power Factor
Parallel operation with grid
Grid voltage
KV
Frequency
Hz
Duty condition
Vibrations
mm/sec
* Bidders to specify
11
0.8 lagging
Required
230
50 5%
Continuous 7000 hrs in a year
Below 2.8

Section VI-G
Page - 2 / 8
BID DOCUMENT FOR

Sr. No. Description
17.
18.
Unit
Maximum noise level at 1 m

distance for any equipment from
the equipment shall be not more
than
The minimum continuous load at
which the turbo-alternator is
expected
to
operate
as
percentage of MCR load
Mode A
Mode B
[db(A)]
85
15
Mode
C
OPTION 2: DIFFUSER
Sr.
No.
1.
2.
Description
Unit
Mode A
Mode B
Mode C
Bar (a)
0
C
64
500 + 0, - 5
64
500 + 0, - 5
- Flow
t/h
214
166.87
64
500 + 0, 5
69.69
First
uncontrolled
extraction
- Flow for process
- Flow for steam jet ejector
t/h
t/h
0
C
27.8
*
*
15.75
*
*
0.00
*
*
t/h
0
C
163.45
*
103.16
*
47.16
*
MW
Bar (a)
0
C
0.14
32
0.14
32
0.14
32
*
*
*
*
*
*
Kg/kW
Inlet live steam at TSV

- Pressure
- Temperature
Second controlled
extraction
- Flow for process

3.
4.
5.
6.
7.
8.
Power available at alternator

terminal
Condenser operating pressure
Condenser
cooling
water
temperature
Condenser sizing
Condenser
outlet
water
temperature
Economical steam rate at 80-100
% percentage load

Section VI-G
Page - 3 / 8
BID DOCUMENT FOR

OPTION 2: DIFFUSER
Sr.
No.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
1.2
Description
Unit
Alternator
Unit
Alternator voltage
KV
Power Factor
Parallel operation with grid
Grid voltage
KV
Frequency
Hz
Duty condition
Vibrations
mm/sec
Maximum noise level at 1 m [db(A)]
distance for any equipment from
the equipment shall be not more
than
The minimum continuous load at
%
which the turbo-alternator is
expected
to
operate
as
percentage of MCR load
Mode A
Mode B
Mode C
11
0.8 lagging
Required
230
50 5%
Continuous 7000 hrs in a year
Below 2.8
85
15
Power Consumption of Auxiliary Equipment - for Both Options

The Bidder to furnish the list of all auxiliary equipment, their installed power,
operating power, etc for both options. The preliminary list is given below:
Sr.
No.
Description
Unit installed
KW per
unit
1.
Auxiliary oil pump

motor (AC)
Emergency
oil
pump motor (DC)
Condensate water
pumps motor
Power house
crane for both
40/20 t
Hoist motor
Cross travel
Long travel
Any other motors
a) Barring gear
b) Oil vapour
extractor
c) Oil centrifuge
2.
3.
4.
5.
6.
7.
8.
Total
Installed
KW
Total
Operating
power KW
No. of
units
normal
operation
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

Section VI-G
Page - 4 / 8
BID DOCUMENT FOR

Sr.
No.
9.
1.3
Description
Total power
required for all
auxiliary
equipment
KW per
unit
No. of
units
normal
operation
*
Total
Installed
KW
Total
Operating
power KW
Net power output from cogeneration power plant for Both Options
Sr. No.
1.
2.
3.
1.4
Unit installed
Description
Power generated
Captive power
Net output
Unit
KW
KW
KW
Option 1 - Milling
*
*
*
Option 2 - Diffuser
*
*
*
Turbine
Sr.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Description
Type of turbine
Model No.
Operating conditions
Speed
Inlet steam pressure
Inlet steam temperature
Uncontrolled extraction at
steam pressure
Steam flow t/h maximum
Steam flow t/h minimum
Controlled
extraction
at
steam pressure
Steam flow condenser at
pressure
Cooling water temperature
(inlet)
Cooling water temperature
(outlet)
Cooling water required t/h
Maximum
Minimum
Unit
rpm
Bar (a)
0
C
Bar (a)
Option-1:
Milling
*
*
*
*
64
500 + 0, - 5
8
Option-2:
Diffuser
*
*
*
*
64
500 + 0, - 5
8
t/h
t/h
Bar (a)
*
*
2.6
*
*
2.6
t/h
t/h
Bar (a)
*
*
0.14
*
*
0.14
t/h
t/h
0
C
*
*
32
*
*
32
*
*
*
*
t/h
t/h

Section VI-G
Page - 5 / 8
BID DOCUMENT FOR

Sr.
No.
19.
20.
21.
1.5
Description
Thermodynamic
efficiency
per stage
Overall
efficiency
(electromechanical)
Steam rate
Option-1:
Milling
*
Option-2:
Diffuser
*
Kg/KW/
hr
Gear Box
Sr. No.
1.
2.
3.
4.
5.
6.
1.6
Unit
Description
Quantity
Type
Input speed
Output speed
Rated power
Service factor (AGMA)
Option -1: Milling

3 No
*
*
*
*
*
Option-2 : Diffuser
3 No.
*
*
*
*
*
Alternator
Sr.
No.
1.
2.
3.
4.
5.
6.
7.
8.
Description
9.
10.
11.
Quantity
Rating
Pole
Power factor
Supply
Type of machine
Cooling
Enclosure
protection
Mounting
Insulation
Temperature rise
12.
Specification
Unit
Nos
kW/MW
Nos
KV/Hz
Option -1: Milling
Option-2 : Diffuser
3 No.
*
4
0.8
11/50
AC brushless
CACW
IP5X
3 No.
*
4
0.8
11/50
AC brushless
CACW
IP5X
Horizontal foot
Class F
Limited to insulation
Class B. Based on
maxi. Cooling water
temperature 320C
IEC 34 or equivalent
Horizontal foot
Class F
Limited to insulation
Class B. Based on
maxi. Cooling water
temperature 320C
IEC 34 or equivalent

Section VI-G
Page - 6 / 8
BID DOCUMENT FOR

1.7
Condenser
Sr.
No.
1.
Description
Type
2.
3.
Steam inlet pressure

Steam
condensed
maximum
Steam
condensed
minimum
Heat rejected
Circulating water
Water inlet temperature
Water outlet
temperature
Heating surface
Material of construction
- Shell
- Tube
- Tube plate
4.
5.
6.
7.
8.
9.
10.
1.8
Unit
Bar (a)
t/h
Option -1: Milling
Option-2: Diffuser
Horizontal shell & Horizontal shell &

tube divided water tube divided water
box type
box type
0.14
0.14
*
*
t/h
Kcal/Kg
m3/hr
0
C
0
C
*
*
32
*
*
*
32
*
m2
*
*
*
*
*
*
Steam consumption guarantees

Steam consumption figures shall be given as per Bidders specifications.
a)
b)
Guarantee subject to a tolerance to cover instrument errors.

Testing is to confirm to BS: 60953-1996 (Part - 2), ASME PTC 65 DIN 1943
or equivalent.
Methods of acceptance testing of industrial type steam turbines. Provides the basis
for acceptance tests for back pressure, mixed pressures, condensing and pass out
steam turbines as in industrial and marine applications.
2.0
EOT CRANE FOR CO-GENERATION POWER HOUSE

Sr. No.
1.
2.
Description
Safe working load
Vertical deflection caused by safe
work load and weight of the crab
in the central position shall not
exceed
Unit
Tons
*
1/900 of the span
th

Section VI-G
Page - 7 / 8
BID DOCUMENT FOR

3.0
H.P. STEAM PIPING

Sr. No.
1.
2.
4.0
Description
Pressure
drop
from
steam
distribution header to turbine stop
valve
Temperature drop from steam
distribution header to turbine stop
valve
Unit
kg/cm2 (g)
Not more than *
THERMAL INSULATION
During steady state working conditions, the difference in temperature between the
ambient and the outside surface of insulation shall not be more than 20 0C.
5.0
COOLING TOWER AND PUMPS
5.1
Water pumps
The Bidder shall give field performance tests as per pump characteristic curves for
following parameters for the pumps supplied within battery limits :
a)
b)
c)
5.2
Quantity flow rate Discharge head Power consumption -
Cooling tower
The Bidder shall conduct field tests in accordance with standard procedure for
acceptance test of Cooling Tower Institute-USA (or) equivalent. The performance of
the cooling tower shall be guaranteed over the following range :
a)
Cooling water flow
90 % to 110 % of desired flow
b)
Cooling range
80 % to 120 % of design condition
c)
Wet bulb temperature
+ 1.7 0C to (-) 3.9 0C of design inlet wet bulb

temperature
In addition to above, tests shall be conducted at the works on fans, speed reducers,
drives, etc for satisfactory performance. Test certificates for these shall be submitted
for Employers approval.

Section VI-G
Page - 8 / 8
BID DOCUMENT FOR

5.3
Motor list and guaranteed power consumption

Sr.
No.
Motor details
Total no. of
units
Units in
operation
1.
Make up water
pumps
CW pumps
ACW pumps
Fans
CEP Pumps
2
4
4
7
2
2.
3.
5.
6.
Power
Rating of
Each Unit
*
Guaranteed
Power
Consumption
*
3
3
6
1
*
*
*
*
*
*
*
*
Total Power
Consumption
Bidder to furnish the details of electrical consumption of each equipment and total
guaranteed power consumption of all consumers within battery limits.
6.0
AIR COMPRESSOR
Air Compressor
-Power consumption
-Outlet air moisture
- Capacity each
KW
M3/h
*
< 1 ppm
*
*
*
*
7.0
INSTRUMENTS FOR CONDUCTING TESTS
7.1
Bidder shall include in his bid for the supply, installation, testing and calibration of all
instruments which require for conducting performance test of the various equipment,
systems within battery limits.
7.2
Any special equipment/instruments which are required and specifically brought by

the Bidder for the purpose of conducting performance test, can be taken back by the
Bidder.
7.3
Instruments/meters shall be calibrated as per relevant ASME or BS or equivalent

standards.

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J P MUKHERJI & ASSOCIATES PVT LTD

Tendaho Sugar Project

BID DOCUMENT FOR

COGENERATION PLANT AND THEIR ACCESSORIES

Cogeneration Power Plant Turbo-Alternator

Inlet live steam at TSV

- Flow for process

Power available at alternator