10216prdocfi FI

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E 5/06
Automatic
Winding Machines
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Manufacturer:
General Distributor:
Schleich GmbH
An der Schleuse 11
58675 Hemer
Germany
Tel: 02372/9498-0 Fax: 02372/9498-99
eMail: info@schleich.com
Internet: http://www.schleich.com
F. W. Scheiing KG
Elektro-Technik
Beratgerstr. 32
44149 Dortmund
Germany
Tel: 0231/958062-0 Fax: 0231/958062-20
eMail: info@scheiing.com
Internet: http://www.scheiing.com
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM3000euroline
Picture: WM3000euroline with electrical adjustable winding arm and arbour storage facility
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Manufacturer: Schleich Antriebs- und Steuerungstechnik GmbH * An der Schleuse 11 * 58675 Hemer * Germany * !+49 2372 9498-0 * "+49 2372 9498-99
Distributor: F.W. Scheiing KG * Beratgerstrae 32 * 44149 Dortmund * Germany * !+49 231 958062-0 * "+49 231 958062-20
WM3000euroline
WM4000euroline
WM5000euroline
_______
Technical Data WM 3000 PC

Drive
Motor power-nominal
Motor power max. load
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General
Winding counter
Number of windings
Braking
Wire guiding
1.5 kW
2 kW
100 Nm (up to 100 rpm)
230 V, 50 Hz
3 kVA
25 400 rpm infinitely variable
PC-controlled, Pentium 500 MHz, 80 GB hard disk, TFT-LCD display,
data backup on USB-Stick, keyboard nomenclature according to country,
printer socket, various programmes for standard arbours stored in
memory, easy creation of special winding sequences without programming
knowledge, graphical indication of the arbour shapes and winding
sequences, feasibility checking of various entries, library for motor data
unlimited
0 99999
fully automatic
depending on wire diameter, number of layers, or jumps
Working range for IEC frame sizes
Coil
dimensions
Coil dia.
Coil circum.
(depending on former)
Layer width
56 225
min
max
min
max
max
50 mm
750 mm
160 mm
2355 mm
400 mm
Winding wire No. of parallel wires
8 wires 1.32 mm dia.

1000 mm
Wire entry height
Dimensions
Measurement LxHxW
Height with open cover
Weight
1800 x 1250 x 1200 mm

approx. 2400 mm
approx. 515 kg
Options
Special accessories electrically adjustable winding fixture (by foot switch or software)
attachment for insulation sleeving insertion (1, 2, or 3 times)
adapter mandrel WD10 and arbours 3/12 for the smallest motor coils
four slot arbours 4/11 and 4/24
arbours for lap winding with and without tape slot and tape dispenser unit
manufacture of special arbours according to drawing or sample
strengthened arbour holders for winding without support (only with electrical adjustable
fixture)
arbour storage facility and storage pins for arbours 3/16
wire break monitoring system for as many as desired individual wires
de-reeling and storage units of various types
storage i.e. arbour cupboard
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WM3000euroline
WM4000euroline
WM5000euroline
_______
WM3000euroline
Article
Description
WM3000euroline
Basic Equipment:
1.5 kW-drive with 2.2 kW frequency controller
manual adjustable winding fixture
speed: 400 rpm
PC-controlled
wire tension device on layering arm
6 set of formers type: 3/16 no. I, 2, 3, 4, 5, 6
former holder for formers 3/16, 4/11, 4/24
2 slide rails of different lengths
2 sets of spacers for types 3/16, 4/11, 4/24
voltage: 230 V single-phase
colour: grey RAL 7032
weight: approx. 515 kg
comprehensive documentation
Picture: WM3000euroline with electrical adjustment
Software: graphical user interface, database for approx. 10000 motors,

very simple application, various programmes for standard arbours
stored in memory, easy creation of special winding sequences without
programming knowledge, graphical indication of the arbour shapes and
winding sequences, feasibility checking of various entries
Electrically adjustable winding fixture

The arbour distance of the winding fixture is adjusted by an electric
motor. The adjustment is either in accordance with the pre-selected
distance of the formers, or by pressing the double foot pedal. The later
has the functions smaller and larger. Before starting the winding
process, the required coil dimension can easily be adjusted. After the
winding job is finished, the pressure on the winding fixture can quickly
be released in order to ease the take-off of the finished coils. When the
coils have been taken off, the arbour distance returns to the original
winding position by just pressing the foot pedal once.
Picture: Electrical adjustment
Scope of delivery:
1 electrically adjustable winding fixture
2 former holder to take formers type 3/16, 4/11, 4/24
Former storage facility

The winding machine WM3000 can be delivered with a facility to carry
the storage pins for the winding formers 3/16 no. 1, 2, 3, 4, 5 and 6.
Price for storage facility only (without storage pins)
Picture: Former storage facility with storage pin
Increased torque
140 Nm
Extended speed
500 rpm
Extended speed
600 rpm
Increased torque
The torque is increased to 140 Nm, the max. load torque is increased to
220 Nm. The max. speed is reduced to 300 rpm.
Extended speed without reduced torque

The speed can be increased to 500 rpm without torque reduction.
Extended speed with reduced torque

The speed can be increased to 600 rpm. This causes a reduction of the
torque by approx. 50%.
Automatic opening of the security cover

At the end of the winding cycle the protective cover is opened automatically by a pneumatic cylinder. The user can then directly take off the
wound coil sets. Before the start of the next winding cycle the hood has
to be closed manually again.
Picture: Pneumatic-cylinder to open the security cover
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WM3000euroline
WM4000euroline
WM5000euroline
_______
WM3002euroline
Picture: WM3002euroline with two winding arms
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WM3000euroline
WM4000euroline
WM5000euroline
_______

Drive
Motor power-nominal
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General
Winding counter
Number of windings
Braking
Wire guiding
1.5 kW
2 kW
230 V, 50 Hz
3 kVA
printer socket, various programmes for standard arbours stored in memory,
easy creation of special winding sequences without programming
knowledge, graphical indication of the arbour shapes and winding
sequences,
feasibility checking of various entries, library for motor data
unlimited
0 99999
fully automatic
Coil
dimensions
Coil dia.
Coil circum.
Layer width
56 132
50 mm
500 mm
160 mm
1300 mm
400 mm
min
max
min
max
max

1000 mm
Wire entry height
Dimensions
Measurement LxHxW
Weight
1900 x 1250 x 1200 mm

approx. 2400 mm
approx. 550 kg
Options
Special accessories
centric adjustable winding arms with hand crank and spindle

extended winding diameter
attachment for insulation sleeving insertion (1, 2, or 3 times)
adapter mandrels WD10 and arbours 3/12 for the smallest motor coils
adapter mandrels WD19 and three slot arbours 3/16
automatic opening of the security cover (closing manual)
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WM3000euroline
WM4000euroline
WM5000euroline
_______
WM3002euroline
Article
Description
WM3002euroline
Basic Equipment:
1.5 kW drive with 2.2 kW frequency controller
2 manual adjustable winding arms (without centric adjustment spindle)
speed: 800 rpm
PC-controlled
winding mandrels WD10 (10 mm) or WD19 (19 mm) at your choice
voltage: 230 V single phase
comprehensive documentation
Picture: WM3002euroline with two winding arms
other winding mandrels
Winding mandrels with a different hex bar

The machine will be delivered with either two pairs of 10 mm (WD 10),
or two pairs of 19 mm (WD 19) winding mandrels. The listed price is for
the other two pairs of mandrels when both types are needed.
Fast arbour distance adjustment with

spindle
The arbour distance of each winding arm can be adjusted very fast
using a hand crank and a centric spindle.
Picture: Centric arbour distance adjustment
WM 3003
winding diameter 650 mm
WM3003euroline
(enlarged version of the WM 3002)
The maximum winding diameter is increased to 650 mm; the winding
arms are extended to a length of 550 mm. The speed range is changed
to 25 500 rpm, and the torque nominal is increased to 100 Nm (max.
load torque 150 Nm). The working range is extended to include IEC
frame size 160.
Attention: The scope of delivery includes the centric adjustment of the
winding arms.
Move in and move out by foot pedal

Pneumatic insert and
introduce the swing of the change arm, it has to be released by
release of the change arm To
pressing a button and then is moved out by a pneumatic cylinder. After
swinging the arm it has to be pressed back into position manually.
by foot pedal
This process can be controlled with the help of a foot pedal, so that the
operator has both hands free to handle the load of the swing-out arm. In
contrast to the standard version the move in herewith also occurs
pneumatic, no force effort of the operator when inserting is required.
Automatic opening
of the security hood
WM 3005
winding diameter 750 mm

At the end of the winding cycle the protective cover is opened automatically by a pneumatic cylinder. The operator can then directly swing
over the change arm. Before the start of the next winding cycle the hood
has to be closed manually again.
WM3005euroline
(enlarged version of the WM 3002)
The maximum winding diameter is increased to 750 mm; the speed
range is changed to 25 400 rpm.
Attention: The scope of delivery includes the centric adjustment of the
winding arms as well as pneumatic insert and release of the change
arm by foot pedal.
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WM3000euroline
WM4000euroline
WM5000euroline
_______
WM4000euroline
Picture: WM 4000euroline
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WM3000euroline
WM4000euroline
WM5000euroline
_______

Drive
Motor power-nominal
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General

easy creation of special winding sequences without programming knowledge,
graphical indication of the arbour shapes and winding sequences,
Winding counter
Number of windings
Braking
Wire guiding
unlimited
0 99999
fully automatic
3 kW
5 kW
400 V, N, PE, 50 Hz
7 kVA
Coil
dimensions
Coil dia.
Coil circum.
Layer width
50 mm
1060 mm
160 mm
3330 mm
400 mm
min
max
min
max
max

Wire entry height
Dimensions
56 315
25 wires 1.32 mm dia. at 1000 mm winding diameter

1000 mm
Measurement LxHxW
Weight
1900 x 1600 x 1200 mm

approx. 2330 mm
approx. 700 kg
Options
Special accessories
attachment for insulation sleeving insertion

concentric arbours for lap winding with and without tape slot and tape dispenser unit
storage pins for arbours 3/16
attachment for rectangular and rhombus windings incl. swivelling arbours
strengthened arbour holders for winding without support
mechanical reinforcement of the winding fixture for high tractive force or supportless winding
rapid wire laying shaft for continual winding without stop between slots
adjustable former with layer winding programme for large DC-fields
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WM3000euroline
WM4000euroline
WM5000euroline
_______
WM4000euroline
Article
Description
WM4000euroline with winding motor 3 kW
most common version
Picture: WM 4000 PC with electrical adjustable winding fixture
Standard equipment:
3 kW drive, 4 kW frequency controller
speed: 400 rpm
voltage: 400 V 3-phase with neutral
PC-controlled
electrical adjustable winding fixture
6 set of formers type: 3/16 no. I, 2, 3, 4, 5, 6
former holder for formers 3/16, 4/11, 4/24
weight: 600 kg
complete documentation
Electrically adjustable winding fixture: the arbour distance is
adjusted by an electric motor. The adjustment is either in accordance
with the pre-selected distance of the formers, or by stepping on the
double-foot pedal. The later has the functions smaller and larger.
Before starting the winding process, the required coil dimension can
easily be adjusted. After the winding job is finished, the pressure on the
winding fixture can quickly be released in order to ease the take-off of
the finished coils. When the coils have been taken off, the arbour
distance returns to the original distance by pressing the foot pedal.
WM4000euroline with winding motor 1.5 kW

Standard equipment:
1.5 kW drive, 2.2 kW frequency controller
speed: 400 rpm
voltage: 230 V single phase
Torque nominal 100 Nm, torque max. load 160 Nm
The working range reduces to IEC frame sizes 56 - 225,
the number of parallel wires to 8 x 1.32 mm at 1000 mm coil diameter.
Further equipment as with 3 kW model.
1.5 kW
5.5 kW
Standard equipment:
speed: 300 rpm with increased torque
Stronger belt drive using a special Poly-V-Belt.
The main winding arm is replaced by a substantially reinforced version
with stronger profiles, more stable guidance and improved double
bearings (as with WM4500 / WM 5000).
Increased torque
265 Nm
extended speed
500 rpm
extended speed
600 rpm
Automatic opening
of the security hood
Increased torque
Torque is increased by 30% whereas the speed is reduced to 300 rpm
3 kW drive: 265 Nm torque, 465 Nm max. load torque
1.5 kW drive: 130 Nm torque, 210 Nm max. load torque
Extended speed without reduced torque

The speed can be increased to 500 rpm without torque reduction.
Extended speed with reduced torque

The speed can be increased to 600 rpm. This causes a reduction of the
torque by approx. 50%.

At the end of the winding cycle the protective cover is opened automatically by a pneumatic cylinder. The user can then directly take off the
wound coil sets. Before the start of the next winding cycle the hood has
to be closed manually again.
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10
WM3000euroline
WM4000euroline
WM5000euroline
_______
Machine in Mirror-Imaged Design

It is possible to make the machine in a mirror-imaged version.
That is of importance if a manufacturer has two machines which should
be served by one operator. In this case the machines are placed
opposite to each other and the operator has an easy access to both.
Whilst one machine is winding coils the other is ready for tying and
removing from the machine and visa-versa.
As the operator works between two machines and the wire intake
direction should not be changed, one machine should be designed
mirror-imaged.
Picture: WM4000 in mirror-imaged design
Safety Cover moving

horizontally
Safety Cover Horizontally Slideable

In this design the safety hood is not being opened by lifting up but it is
pushed horizontally to the right. It can be very useful to slide the cover,
e.g. If there are heavy coils which have to be taken off the machine by
means of a hoist.
It should be kept in mind that this design eases the take-off of finished
coils, but is a bit awkward for the operator to thread the wire in as the
cover interferes with his action.
Mechanical reinforcement of the electrical

adjustable winding fixture
The winding fixture has to be mechanically reinforced when taking many
wires in hand or if the front end winding head holder is used with more
than 10 wires 1.32 mm dia. (16 AWG).
(Only applicable for WM 4000 with 1.5 kW and 3 kW drive)
Attention: Mandatory if increased torque is used with 3 kW WM4000.
Picture: Winding fixture (winding arm)
Machine with automatic security curtain

Instead of the normal security cover a large cabinet with an automatic
electrical security curtain is installed.
For production it may be required to use a transfer tool or a hoist to take
of the coils automatically. This can require a lot of space in the cabinet,
as well as the option to automatically open this cabinet when the
winding is done.
The new height of the machine in this version is approx. 2320 mm.
Picture: WM4000 with automatic security curtain
Pressure Sensitive Mat

By means of this mat the winding area can be protected. It is put on the
floor adjacent to the winding machine.
If a person steps on the mat, the machine shuts off immediately. It is
only possible to operate the machine by push buttons. Only if the
pressure is removed, the automatic operation is in use again.
Picture: Pressure sensitive mat
The pressure sensitive mat should avoid an automatic operation if a

person is present in the winding area with closed safety hood for safety
reasons.
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11
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM4002euroline
2-spindle-version for series production
Picture: WM4002euroline with two layering units for short winding cycles
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12
WM3000euroline
WM4000euroline
WM5000euroline
_______

Drive
Motor power-nominal
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General

Winding counter
Number of windings
Braking
Wire guiding
unlimited
0 99999
fully automatic
5.2 kW
400 V, N, PE, 50 Hz
10 kVA
56 280
Coil
dimensions
50 mm
850 mm
700 mm
Coil diameter
Layer width
min
max
max

Wire monitor
Wire entry height
Dimensions
Measurement LxHxW
Weight
20 wires 1.32 mm
individual wire monitor for 12 wires
1000 mm
3980 x 1600 x 1500 mm (+ 1000 mm for wire entry)
approx. 1200 kg
Standard equipment
Standard equipment
2 parallel layering units for very short winding cycle times

automatic opening and closing of the security hood
double-spindle revolver to avoid stand-still times when wound coils are removed
winding arms driven from both sides
Colour RAL 7032
Options
Special accessories

three slot arbours 3/16
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13
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM4010euroline
for automatic insertion technique with many parallel wires
Picture: WM 4010euroline with automatic clamping and cutting for removal of wound coils with a transfer tool with very short handling times
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14
WM3000euroline
WM4000euroline
WM5000euroline
_______

Drive
Motor power-nominal
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General

Winding counter
Number of windings
Braking
Wire guiding
unlimited
0 99999
fully automatic
4.0 kW
8.0 kW
400 V, N, PE, 50 Hz
9 kVA
Coil
dimensions
Coil diameter
Layer width
1000 mm
400 mm
max
max

Wire monitor
Wire entry height
Dimensions
56 250
Measurement LxHxW
Weight
16 wires 1.32 mm
individual wire monitor for 16 wires on pedestal with tensioning unit
1000 mm
2600 x 2320 x 1200 mm
approx. 900 kg
Standard equipment
Standard equipment mechanical reinforcement of the electrical adjustable winding fixture for high tractive force and
winding without front support
automatic clamping and cutting of the wire
automatic former distance adjustment of the layering arm
automatic security curtain
wire monitoring for 16 wires with automatic pneumatic tension device on pedestal
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15
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM4010euroline
Article
Description
WM 4010euroline
Standard equipment:
4 kW drive, 7,5 kW frequency controller
speed: 500 rpm
PC-controlled
mechanically reinforced electrical adjustable winding fixture
wire monitoring for 16 wires with automatic tension device on pedestal
weight: 900 kg
automatic clamping and cutting of the wire
automatic security curtain
automatic former distance adjustment of the layering arm
Picture: WM4010 with automatic security curtain

The wire or wires are automatically transferred to the former and
clamped. After winding the coil and insertion of the transfer tool the wire
is automatically cut and the arbours are driven together. Now the next
winding cycle can begin.
Picture: Automatic clamping and cutting
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16
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM4500-PC
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17
WM3000euroline
WM4000euroline
WM5000euroline
_______
Technical Data WM 4500-PC

Drive
Motor power-nominal
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General
3.0 kW
5.0 kW
400 V, N, PE, 50 Hz
7 kVA
Winding counter
Number of windings
Braking
Wire guiding
unlimited
0 99999
fully automatic
56 355
Coil
dimensions
50 mm
1260 mm
160 mm
3950 mm
400 mm
Coil dia.
Coil circum.
Layer width
min
max
min
max
max

Wire entry height
Dimensions
Measurement LxHxW
Weight
35 wires 1.32 mm dia. at 1250 mm winding diameter

1000 mm
2130 x 1700 x 1200 mm
approx. 2430 mm
approx. 650 kg (Transport weight approx. 800 kg)
Options
Special accessories

four slot arbours 4/11 and 4/24, 3 slot formers 3/16
concentric arbours for lap winding with and without tape slot and tape
dispenser unit
adjustable former with layer winding program for large DC-fields
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18
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM 4500-PC
Article
Description
WM4500euroline with winding motor 3 kW
Standard equipment:
3 kW drive, 4 kW frequency controller
speed: 200 rpm
PC-controlled
extra strong electrical adjustable winding fixture
Picture: WM 40500 PC with electrical adjustable winding fixture

Standard equipment:
Speed: 200 rpm
Stronger belt drive using a special Poly-V-Belt.
5,5 kW
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19
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM5000euroline
___________________________________________________________________
20
WM3000euroline
WM4000euroline
WM5000euroline
_______

Drive
Motor power-nominal
Motor power max.load
Torque nominal
Torque max. load
Connection voltage
Connection power
Winding speed
Controls
General

Winding counter
Number of windings
Braking
Wire guiding
unlimited
0 99999
fully automatic
4.0 kW
7.0 kW
400 V, N, PE, 50 Hz
9 kVA
Coil
dimensions
Coil dia.
Coil circum.
Layer width
56 400
50 mm
1450 mm
160 mm
4500 mm
400 mm
min
max
min
max
max

1000 mm
Wire entry height
Dimensions
Measurement LxHxW
Weight
2400 x 2300 x 1050 mm

approx. 1000 kg
Options
Special accessories

adapter mandrel WD19 and three slot arbours 3/16
concentric arbours for lap winding with and without tape slot and tape dispenser unit
mechanical reinforcement of the winding fixture for high tractive force or supportless winding
adjustable former with layer winding programme for large DC-fields
___________________________________________________________________
21
WM3000euroline
WM4000euroline
WM5000euroline
_______
WM5000euroline
Article
Description
WM 5000euroline
Standard equipment:
4 kW drive, 7.5 kW frequency controller
electrical adjustable winding fixture
speed: 200 rpm
PC-controlled
wire entry height: 1000 mm
wire tensioning device on layering arm
voltage: 400 V, N, PE, 50 Hz
weight: 1000 kg
Increased torque
1000 Nm
Increased torque
Increased torque
2000 Nm
Increased torque
Winding motor 5.5 kW
Torque is increased by approx. 100% to 1000 Nm, max. load torque to

2000 Nm, whereas the speed is reduced to 100 rpm.
Torque is increased by approx. 200% to 2000 Nm, max. load torque to

3500 Nm, whereas the speed is reduced to 50 rpm.
Winding motor 5.5 kW

For a further increase of the torque a 5.5 kW motor can be used in lieu
of the standard 4 kW drive. Together with a reduction or the maximum
speed to 50 rpm the nominal torque increases to 3000 Nm (up to 16
rpm) and the max. load torque increases to 4500 Nm.
Other customer specific variations are likewise possible on inquiry.
The scope of delivery includes solely the increased motor performance,
the further increase of the torque must be ordered separately.
Extended winding diameter 2000 mm

The maximum winding diameter is increased to 2000 mm.
Thereby the width of the machine is enlarged by approx. 900 mm to
approx. 3300 mm.
Picture: WM5001 with 2000 mm winding diameter
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22
WM3000euroline
WM4000euroline
WM5000euroline
_______
Wire Detectors
Wire end detector units on layering arm
The machine comes without wire detector device in the standard scope
of delivery. It is possible to have wire detectors for max. 12 wires
attached to the layering arm before the string tensioning device.
Detector for max 4 parallel wires on layering arm:
Picture: Wire detectors on layering arm

Pedestal for wire detectors

A pedestal is necessary to hold more detectors for more then 12 wires,
or if automatic sleeve release will be used. The pedestals have 2
sockets to extend the number of monitored wires in units of 12 wires.
A storage cup is attached to the wire detector pedestal which can hold
the unused sensor pins. The pedestal has to be fixed to the floor by 3
screws.
Pedestal with sensors for 12 wires (max. 36):
Pedestal with sensors for 24 wires (max. 48):
Picture: Pedestal with 48 wire detectors
Tensioning assembly for pedestal

If required, it is also possible to attach a string brake type wire
tensioning device to the pedestal (required for use with sleeve release).
The existing wire brake can be disassembled from the layering arm and
attached to the pedestal using the tensioning fixing assembly for the
pedestal. At the layering arm then an entry nozzle or a cross-rolls
assembly must be installed as a substitute to guide the wire. If
necessary, a larger wire brake is also available, e.g. if very many
parallel wires are to be used or shaped (rectangular) wire is to be
wound.
Fixing assembly for string brake (without brake):
Small string tensioning brake for max 18 x 1.18 mm wires:
Picture: Tensioning assembly with brake
Large string tensioning brake for max 50 x 1.50 mm wires:

Entry nozzle small (18 x 1.18 mm wires):
Entry nozzle large (50 x 1.50 mm wires):
Cross-Rolls assembly (for sleeve release):
12 Wire extension for pedestal

The extension of the wire detector device on the pedestal is always
possible by blocks of 12 wires. These can be easily screwed to the
pedestal and plugged in. Each pedestal has 2 free sockets.
If more than 48 wires are to be monitored, several pedestals can be
hooked up one behind the other. The additional pedestal then is simply
plugged into a free socket of the existing pedestal.
Picture: Wire detector extension for 12 wires
Pedestal for wire monitoring device with

integrated Teflon-felt tensioning device
Picture: Open wire tension
device
Picture: Wire
detector pedestal
for 16 wires
Dimensions (W*L*H):
250 * 250 * 1300 mm
9.84" * 9.84" * 51.2"
Alternatively to the standard pedestal a pedestal equipped with a

Teflon-felt wire brake can be supplied.
Detectors to monitor 16 wires are attached to the pedestal. A magazine
attached to the wire detector pedestal can hold the unused sensor pins.
The pedestal has to be fixed to the floor by 4 screws.
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23
WM3000euroline
WM4000euroline
WM5000euroline
_______
Sleeve Release
Sleeve Release ordered with the Machine
With the automatic sleeve release device it is possible to wind pieces of
insulating sleevings into the coil to protect cross-overs. It is imperative
to thresd the cut pieces on to the magnet wire in advance.
The PC-control releases a sleeve according to the pre-set programme
whenever it is required. The remainder which is stored on the wire are
held back by a clamp. The device works pneumatically. An air-pressure
of at least 6 bar is required. Supplied air must be clean and dry.
Picture: sleeve insertion clamps (delivery)
The software is able to position the sleeves on any spot required. Even
the number of sleeve pieces required during the winding process can be
pre-set. By means of a sleeve numbering counter the exact amount can
be monitored. If there are not enough sleevings left the next winding
job, the machine reports and new pieces may be put on.
Attention: The layering arm is different when sleeve release is used.
The wire monitoring and tensioning unit that usually is attached to the
layering arm cannot be used in conjunction with the sleeve release. For
this reason a pedestal for the wire monitoring units and the wire braking
has to be ordered separately.
Sleeve Release as an Later Option

(only possible with sleeve release preparation installed)
Picture: sleeve insertion fixed at the wire guide
If sleeve insertion is required for an already delivered machine, it is

possible to equip the machine with the unit, but only if the corresponding machine already has the required preparation installed.
To this the layering arm has to be exchanged (scope of delivery), just as
the corresponding clamps are connected.
Attention: The layering arm is different when sleeve release is used.
The wire monitoring and tensioning unit that usually is attached to the
layering arm cannot be used in conjunction with the sleeve release. For
this reason a pedestal for the wire monitoring units and the wire braking
has to be ordered separately.
Scope of delivery: New layering arm, clamps, air-tubes, valves, and
software
Picture: the front sleeve is held back during the

winding
Preparation for Installation as an Later Option

The necessary internal preparations of the machine to be able to use
the sleeve insertion option later on are made. To this the connections
for the valves, the air-tubes, etc. are installed.
Attention: The installation of the sleeve release unit without this
preparation requires a lot of additional work and causes substantial
extra costs!
Picture: for sleeve insertion the front sleeve is now

free and the other sleeves are held back
___________________________________________________________________
24
WM3000euroline
WM4000euroline
WM5000euroline
_______
Different Options for all Machines

Rapid Wire Laying Shaft
(not for WM 3000 and WM 3002)
On request it is possible to equip the machine with a rapid wire laying
shaft.
In normal cases this is only of importance for manufacturers in order to
shorten the winding time.
By this design the machine does not stop at every finished coil and to
guide the wire into the next winding head slot. The wire laying jumps
very quickly over to the next slot without stopping the wire guide.
Picture: Servo Motor
The speed with the rapid wire laying shaft is approx. 250 mm/sec.
In special applications the rapid wire laying shaft may be used for a very
precise wire layering of wires below 1 mm dia.
Attention: If this is required, it is imperative to contact the manufacturer
beforehand!
Picture: Ball Rotating Spindle
Supply Voltage 380V - 480V

(only machines with 400V nominal voltage)
If a supply voltage of 400V is not achievable, but a voltage in the range
380V - 480V (3-phase without neutral) is possible, a standard
transformer can be supplied.
Attention: It is mandatory to contact the manufacturer beforehand, if
the local supply voltage is non-standard.
Other Supply Voltages

(all other machines and machines with 230V nominal voltage)
Depending on drive power the machines are operating with different
voltages:
Drive 1.5 kW = 230 V (single phase)
Other drives = 400 V (3-phase plus neutral)
Picture: Transformer 380 V - 480 V
If these supply voltages are not achievable and no standard transformer
can be used, a special step-up transformer can be supplied.
Usage with circuit breaker Transformer for Usage with Earth Leaking
Circuit Breaker
single phase
machines only
Because of CE regulations filters for electromagnetic emissions are

installed in the machine. For this reason the operation of the machine
over an earth leaking circuit breaker is not allowed.
If the supply power is only possible over a circuit breaker, the use of a
transformer with galvanic separation is mandatory.
___________________________________________________________________
25
WM3000euroline
WM4000euroline
WM5000euroline
_______
Additional Wire Guide with Rolls

The machine can be operated with several parallel wire guides. Here
several groups are wound at the same time and thus the total winding
time is substantially shortened. Up to 3 parallel wire guides are
possible. The price refers to 1 additional wire leader without wire break
monitoring or tensioning.
Fixed distance cross beams for wire guides
Picture: Parallel wire guides with sleeve release
Different Machine Colour
These cross beams are needed for the attachment of the 2nd and/or
2nd and 3rd wire guide. Hereby 2 different not changeable distances of
the wire guides can be realized. These distances are former dependent
and must be indicated at the time of order.
Machine Colour
It is possible to order a different machine colour. The machine is
powder-coated. For this reason it is mandatory to contact the
manufacturer beforehand, since only certain RAL colours where the
required coating-powder is available are possible.
Keyboard Protection
The transparent keyboard protection is put on the PC - keyboard. The
protection conforms exactly to the keys and therefore allows a smooth
operation.
The keyboard protection is resistant to water and diverse chemicals.
Picture: Keyboard protection
Key Switch
The mode select switch "Run"/"Program" is replaced by a key switch.
It is not possible to changed any stored winding data in "Run"-mode.
The key switch prevents that someone unauthorised changes into
"Program"-mode where data can be changed or erased.
Picture: Key switch
Tool Storage Box

Within the corner of the winding space below the security cover a tool
box is mounted. Here the frequently used set-up tools, coil fixing
clamps, etc can be stored.
Picture: Tool storage box
Machine Balancing Shoes

In case of uneven floor or floors with limited point pressure these
screws are available for balancing purpose.
Picture: Machine balancing shoe
Diameter: 90 mm (3.55)
Scope of delivery: 4 pieces
Transport Pallet
Every shipment is carried out on a pallet.
WM 3000 WM 4000:
WM 4500 WM 5000:
WM 5001 WM 5002:
Picture: Machine on a transport pallet
ISPM 15 treatment (required for many countries):

Wooden Box:
Wooden Box seaworthy:
___________________________________________________________________
26
WM3000euroline
WM4000euroline
WM5000euroline
_______
Wire Guide Pulley with Special Groove

If there is a requirement for a special design of the guide pulley, e.g. for
thinner wires or multi-parallel or wire strip, it is possible to make this to
customer's requirement.
The pulley is double-mounted in bearings and the groove is made to
customer's design.
Picture: wire guide pulley
Picture: Example with a slot for rectangular wire
Width-adjustable wire guide pulley

To wind with many different wires in parallel or rectangular wires an
adjustable wire guide pulley in connection with a wide rear pulley can be
used.
of guide pulley: 108 mm inside, 134 mm outside. Width: 0 - 20 mm
of rear pulley: 73 mm inside, 99 mm outside. Width: 24 mm
Attention: Requires supportless winding preparation.
Scope of delivery: adjustable front pulley and wide rear pulley.
Picture: Width-adjustable wire guide pulley
Storage pins with magnetic foot

For an easy storage of winding heads it is possible to take storage pins
with a magnetic foot. Due to the magnet the pins are very stable and
can be stored vertically or horizontally.
On the front side of the pins there is a bore which fits into the thread of
the winding fixture. It is possible to slip the heads onto the winding
fixture which is time-saving.
for winding heads type 3/12 (WD 10)

for winding heads type 3/16, 4/11, and 4/24 (WD 19)
Picture: Storage pin with magnetic foot
The price is for one pin.
Storage pins for winding heads type 3/16

(not for WM 3002, WM 3000 only with optional storage facility)
At the machine there is a facility for storage of the formers. The pins can
be put vertically into holes. The pins can take winding heads type 3/16
only. All other formers (type 3/12, 4/11 and 4/24) cannot be stored.
There are 12 pins necessary to take up all 6 sets of 3/16.
On the front side of the pins there is a bore which fits into the thread of
the winding fixture. It is possible to slip the heads onto the winding
fixture which is time-saving.
Picture: Setting up formers using storage pin
The price is for one pin.
Picture: Storage pin for 6 formers
___________________________________________________________________
27
WM3000euroline
WM4000euroline
WM5000euroline
_______
Use under special environmental conditions

Filter Fan
for WM 3000
Filter Fan for Controls (only WM 3000 and WM 3002)

If the machine should be used in an environment with warmer
temperatures, it is advisable to aerate the interior of the machine, to
guarantee sufficient heat dissipation for the control and the PC. To this
a special filter fan is available, which can be used also in dust
contaminated environments. The cabinet of the machine, which is
normally open below, has to be closed and sealed by an additional floor
plate.
Cooling unit for WM3000

For the employment in countries with high atmospheric humidity or very
high outside temperatures a cooling unit for the electronic components
of the control and the PC is recommended.
At the WM 3000 and WM 3002 the cabinet of the machine, which is
below open normally, must be sealed. The cooling unit is placed at the
side at the machine and works fully automated and largely selfcontained.
Through the hermetical locking of the cabinet the interior of the machine
is protected in addition against dust and other dirt particles in the
surrounding air.
Picture: Cooling unit WM 3000
Filter Fan
for Controls
WM 4000 + WM 5000
Filter Fan for Controls (only WM 4000 and WM 5000)

If the machine should be used in a dust contaminated environment, the
possibility exists to fit a special filter fan in lieu of the normal aeration of
the interior of the machine and the PC.
Cooling unit for WM4000 + WM5000

For the employment in countries with high atmospheric humidity or very
high outside temperatures a cooling unit for the electronic components
of the control and the PC is recommended.
At the WM 4000 and WM 5000 the floor of the machine is already
closed. The cooling unit is placed on top of the machine and works fully
automated and largely self-contained.
Picture: Cooling unit WM 4000
___________________________________________________________________
28
WM3000euroline
WM4000euroline
WM5000euroline
_______
Standard winding mandrels

Standard Mandrels with
19 mm Hex bar
Standard WD19 former holders

(Included in the scope of delivery for WM 3000 and WM 4000)
If the below listed standard formers Type 3/16, 4/11, or 4/24 shall be
used in winding, the corresponding winding mandrels with 19 mm hex
bars are required.
Scope of delivery:
2 former holders WD19, 2 sets of spacers,
2 sliding rail front support bars, 2 quick-action locking blocks
Additional blocks for quick locking device

Picture: WD19-Mandrels
Picture: Quick-lockingFront Support
The scope of delivery of the standard former holders contains 3 sliding

rail front support bars, which are fitted according to the winding
diameter. To avoid the time-consuming reconstruction off the locking
blocks at the exchange the front support bar, 4 further quick-action
locking blocks can be used.
Scope of delivery:
4 quick-action locking blocks
Rectangular Winding Heads

Former holder for 4-edge
windings with centric
quick-adjustment
Former holder for 4-edge windings

(1 group)
A special arbour holder with cross-bars for 4-edge formers can be
assembled on the winding arm of the WM 5000. Using these 4-edge
formers one group of can be wound without the need of a front support,
to easily take off the wound coils when the winding cycle is finished.
The cross-bar dimensions can be adjusted very quickly using a centric
spindle and a hand crank.
Standard traverse (cross bar) length is 480 mm, also available with
580 mm for machines with ext. diameter, and 380 mm for WM 4000.
Coil dimensions
(in mm):
Picture: Former holder with formers mounted on winding arm
C = max.
circumference
WM4000
WM5000
380mm
480mm _
NA25: small large small large
A
300 550
400 650
B
870 990 1270 1390
C
2340 3080 3340 4800
Equal Size:
A
420
B
980
C
2800
520
~1380
~3800
WM5001
580mm _
small large
500 750
1770 1890
4540 5000
620
~1880
~5000
4-edge Rectangular Formers

The 4-edge rectangular former have 6 winding slots each are used with
the former holder for 4-edge windings. A set consists of 4 pieces.
4-edge rectangular formers with 6 slots equal size
Picture: 4-edge formers with 6 slots
4-edge rectangular formers with 6 slots for stator slot distance 15 mm

___________________________________________________________________
29
WM3000euroline
WM4000euroline
WM5000euroline
_______
4-edge / 6-edgeWinding Fixture

Arbour holder 4-edge
with WD 19 hex bars
The 4-edge arbour holder can be used to wind rectangular coil forms.
Because the identical 19 mm hex bar is used to hold the arbours, the
same formers as with the standard arbour holders can be utilised.
It consists of the following parts:
1. Two cross bars which mount into the winding arm
2. Four hex bars with mounting plates which are adjustable on the
cross bars to required coil widths
3. Front end supports to hold the fixture in position with quick-release
The following coil dimensions (mm) are possible:
Picture: 4-edge arbour holder, without formers

mounted on WM4000
Min
max
A 100
B 170
370
720
Measured for WM 4000
Extension 6-edge (Diamond)

with WD 19 hex bars, only for equal size
The 4-edge arbour holder can be extended with two additional hex bars
to achieve 6-edge (diamond) coil forms.
Picture: Diamond (6-edge) arbour holder with formers

Mounted on WM4000
It consists of the following parts:

1. 2 hex bars with mounting plates which are adjustable on cross bars
to the required coil widths
2. 2 additional quick release holder blocks for the front support
The following coil dimensions (mm) are possible:
A
B
C
D
min
max
120
170
75
330
370
690
150
1000
measured for WM 4000
Picture: Details of 6-edge arbour holder, with cross bars and formers
mounted on WM4000
___________________________________________________________________
30
WM3000euroline
WM4000euroline
WM5000euroline
_______
4-/ 6-edge winding unit for lap winding

Winding unit (tetragonal/hexagonal-form)
only for lap winding
This winding unit is suitable for rectangular or diamond-shaped coils of
equal design.
The unit consists out of 2 T-shaped holders with 2 or 3 winding heads
on each holder. The holders are engaged to the winding beam.
The unit can be adjusted to all dimensions.
On the front there is an adjustable support, for holding the winding
heads in position during the winding process.
* Attention *
Special design for
the US market
For availability in
other countries
please ask!
If only large coils are necessary, it is possible to get the two large
holders (see below) instead of the standard holders without additional
price.
Picture: 6-edge-winding unit fixed at the winding arm
Scope of Delivery:
2 standard holders
6 winding heads with 12 slots
6 winding heads with 18 slots
1 universal adjustable front end support
Coil Dimensions with Standard Holders:
A
B
C
D
6-edge-form
4-edge-form
min max
min max
---------------------------------------------------------95 mm 430 mm
55 mm 430 mm
130 mm 579 mm
130 mm 860 mm
50 mm 165 mm
230 mm 900 mm
A
B
C
D
6-edge-form
4-edge-form
min max
min max
-------------------------------------------------------3.74 16.93
2.165 16.93
5.118 22.795
5.118 25.59
1.968 6.496
9.055 35.43
Picture: complete delivery of the winding unit
Sketch of Coil Shape
Larger holder for the tetragonal/hexagonal

winding unit (only for lap winding)
This holder is used for larger rectangular or diamond coil forms.
It is a supplementary device to the pre-described winding unit for larger
coil circumferences.
Coil dimensions with Larger Holders:
Picture: holders for large coil forms
A
B
C
D
6-edge-form
4-edge-form
min max
min max
-----------------------------------------------------95 mm 430 mm 55 mm 430 mm
270 mm 760 mm 70 mm 760 mm
50 mm 110 mm
370 mm 980 mm
A
B
C
D
6-edge-form
4-edge-form
min max
min max
----------------------------------------------------3.74 16.93
2.165 16.93
10.63 29.92
2.756 29.92
1.968 4.33
14.567 37.795
___________________________________________________________________
31
WM3000euroline
WM4000euroline
WM5000euroline
_______
Supportless Winding
Supportless winding device for winding
heads 3/16, 4/11, and 4/24
(only for machines with electrical adjustable winding fixture)
With this device it is possible to wind coils without the front support, i.e.
to fix the time-wasting slide-rails.
This is achieved by a supportless winding device. It can be used for up
to 10 wires of 1.32 mm in parallel.
More than 10 wires will require a mechanical reinforcement of the
winding beam. The limitation goes up to 20 wires 1.32 mm in parallel.
The reinforcement of the winding beam is not retrofitable and has to be
ordered in beforehand with the machine.
If more than 10/20 wires are required, it is essential to fix an end
support slide-rail fixture (optional, not in the scope of delivery).
Picture: Supportless Winding Device.

Top: With Winding Heads
Bottom: Without Winding Heads
The price includes the winding head holders (without the winding
heads) and the machining of the complete set winding heads of type
3.16 consisting of No. I, 2, 3, 4, 5, and 6.
Winding Heads for Supportless Winding

The winding heads have to be machined for the application with the
supportless winding device, i.e. a groove has to be cut underneath by a
milling machine.
Picture: machined winding head for supportless winding device
The price is to be understood for a complete set of each winding heads

(6 pairs 4/11 or 3 pairs 4/24).
___________________________________________________________________
32
WM3000euroline
WM4000euroline
WM5000euroline
_______
Winding Heads Type 3/12

Small winding beam for small coil
To wind small coils the small winding beam is essential.
It consists of the following components:
1. two winding fixtures with a 10 mm hexagonal bore with ground plate
2. one face plate (slide rails) with fixing levers
3. three sets of formers type 3/12 No. 1, 2, 3 eccentric
4. one set of formers type 3/12 No. I concentric
Winding heads type 3/12 equal size

One pair always consists of 2 heads.
The winding fixture can take max. 6 pairs.
Picture: Small Winding Beam
Type
a
mm
e
mm
f
mm
Windingshaft
3/12.I 35
12
52
WD10
Winding heads type 3/12 concentric

Picture: Scope of Delivery
Type
a
mm
b
mm
c
mm
e
mm
f
mm
Windingshaft
3/12.1 35
3/12.2 35
3/12.3 35
43
46
49
51
57
63
12
12
12
52
52
52
WD10
WD10
WD10

The winding fixture can take max. 6 pairs (or 12 pairs with the 4-edge
winding fixture, 18 pairs with the 6-edge fixture).
Type
a
mm
e
mm
f
mm
Windingshaft
3/16.I 60
16
64
WD19
Picture: Former Type 3/16 No. I

The winding fixture can take max. 6 pairs (or 12 pairs with the 4-edge
winding fixture).
Picture: Former Type 3/16 No. 6
Type
a
mm
b
mm
3/16.2
3/16.3
3/16.4
3/16.5
3/16.6
60
60
60
60
60
71
74
77
80
83
c
mm
82
88
94
100
106
e
mm
16
16
16
16
16
f Windingmm shaft
64
64
64
64
64
WD19
WD19
WD19
WD19
WD19
___________________________________________________________________
33
WM3000euroline
WM4000euroline
WM5000euroline
_______

Type
a
mm
e
mm
f
mm
Windingshaft
4/11.I 60
11
64
WD19
Picture: Former Type 4/11 No. I

Type a
b
c
mm mm mm
4/11.2
4/11.3
4/11.4
4/11.5
4/11.6
60
60
60
60
60
71
74
77
80
83
d
mm
82
88
94
100
106
e
f Windingmm mm shaft
93
102
111
120
129
11
11
11
11
11
64
64
64
64
64
WD19
WD19
WD19
WD19
WD19

The winding fixture can take max. 3 pairs (6 pairs with the 4-edge
winding fixture, 9 pairs with the 6-edge fixture).
Picture: Former Type 4/24 No. II
Type
a
mm
e
mm
f
mm
Windingshaft
4/24.I
4/24.II
4/24.III
4/24.IV
60
120
90
200
24
24
24
24
116
116
116
116
WD19
WD19
WD19
WD19

The winding fixture can take max. 3 pairs (6 pairs with 4-edge
winding fixture).
Type
a
mm
b
mm
c
mm
d
mm
e
f Windingmm mm shaft
4/24.2 60
4/24.3 60
4/24.4 60
4/24.5 60
4/24.6 60
4/24.7 60
4/24.8 60
4/24.9 60
4/24.10 60
4/24.12 95
4/24.14 95
71
74
77
80
83
86
89
92
95
136
142
82
88
94
100
106
112
118
124
130
177
189
93
102
111
120
129
138
147
156
165
218
236
24
24
24
24
24
24
24
24
24
24
24
116
116
116
116
116
116
116
116
116
116
116
WD19
WD19
WD19
WD19
WD19
WD19
WD19
WD19
WD19
WD19
WD19
___________________________________________________________________
34
WM3000euroline
WM4000euroline
WM5000euroline
_______
Collapsible Formers
Collapsible Formers Type 3/15-4/GW
Picture: Collapsible Former (powder-coated aluminium)
These winding heads can be folded e.g. by 180 for a fast and easy
removal of wound coils. The full winding head has a hole which takes a
shaft. The shaft clicks into place at the winding beam. For the winding
process the formers are placed such that all slots are showing outside.
After the wound coils are ready to be taken off the slots, the winding
arm should be driven together electrically in order to take the strain off
the coil and all two or four collapsible winding heads can be snapped
inwards to a prepared position and the tied-up coils can be slit over the
round edges.
There is no need to take the winding heads off the machine for
releasing the finished coils.
Winding Head Data:
Concentric (lap) winding
Number of slots = 18, Slot width = 15 mm, Web = 5 mm
Total length of winding head = 435 mm, Coil width = 35 mm
The formers are placed in 4 or 6 corners of the coil. Therefore a
minimum of 4 collapsible winding heads is required.
Collapsible Winding Heads Type 4/23

Type
Picture: Collapsible Formers Type 4/23-4
Width Width Width Width Slot1

2
3
4
width
4/23-4/15
4/23-4/20
4/23-4/22,5
4/23-4/25
4/23-4/30
35
35
35
35
35
50
55
57,5
60
65
65
75
80
85
95
80
95
102,5
110
125
23
23
23
23
23
The formers are placed in 4 corners of the coil.

The price is for one head.
Collapsible Formers Type 6/23

Type
Picture: Collapsible Former Type 6/23-6
Width Width Width Width Width Width

1
2
3
4
5
6
6/23-4/25
6/23-4/28
6/23-4/32
35
35
35
60
63
67
85
91
99
110
119
131
135
147
163
Slotwidth
160
175
195
23
23
23
The formers are placed in 4 corners of the coil.

The price is for one head.
Collapsible Former Holder with 4 Edges

For Lap and Concentric Winding
To be able to use the collapsible formers a special winding fixture is
required. Technically this winding fixture is almost identical to the 4 or
6 - edge winding fixture (see page 30), however round bars are used in
lieu of the WD19 hex bars, so that after the end of the winding cycle the
collapsible formers can be turned around to remove the coils.
By using this winding fixture it is possible to wind rectangular coil forms.
Collapsible Former Holder with 6 Edges

For Lap Winding only
With equal size formers type 3/15-4/GW it is also possibly possible to
produce tetragonal (diamond) coil forms. To this the winding fixture is
extend by 2 bars with mounting plates, which can be shifted in the cross
bars for the adjustment of the top and bottom edges.
The adjustable coil dimensions correspond to the

dimensions of the 4-/6-edge fixture (see page 30).
Picture: 4 mounted collapsible formers
___________________________________________________________________
35
WM3000euroline
WM4000euroline
WM5000euroline
_______
Winding Heads for Lap Winding

Concentric winding heads for lap winding as
a block with tape slot
Picture: Winding heads as a block with tape slot
This winding heads are made from one block. There are no single
heads which need to be threaded on. One pair always consists of 2
winding heads with tape slot in one of the heads.
* Attention *
Special design for
the US market
For availability in
other countries
please ask!
Winding Heads Type 18.15T

Slot number = 18
Slot width = 15 mm (0.6")
Web width = 10 mm (0.4")
Complete winding head length = 422 mm (16.6")
1 pair coil width 50 mm (2"):
1 pair coil width 65 mm (2.5"):
1 pair coil width 100 mm (4"):
Winding Heads Type 12.20T

Slot number = 12
Slot width = 20 mm (0.8")
Web width = 10 mm (0.4")
Complete winding head length = 370 mm (14.6")
Former holder for lap winding blocks:

Extended WD19 mandrel with tape dispenser unit on one side,
incl. 2 slide rails and 4 spacers for 12 + 18 slot formers.
Attention: Special adjustment of the layering width limit switch required!
The necessary tools and instructions are delivered with the formers.
Picture: Holder for lap winding blocks with tape

dispenser and accessories
___________________________________________________________________
36
WM3000euroline
WM4000euroline
WM5000euroline
_______
Transformer- and Field-Coils

Adapter for mounting special coil formers
Type: small
With the transformer adapter it is possible to wind coils by mounting
special bobbins onto the device.
It is directly attached to the winding beam instead of the standard
winding fixtures. Assembling is very easy by disengaging the winding
fixture from the winding beam without additional tools.
Picture: mounted transformer adapter
The necessary spacer is already assembled. The required bobbin has

to be fastened against this disc and to be fixed by means of a central
threaded spindle.
Scope of Delivery:
adapter plate
distance piece with 60 mm (2.362) width
Picture: Transformer adapter with thread bar
Adapter for mounting special coil formers

Type: large
With this transformer adapter it is possible to wind larger or heavier coils
by mounting special bobbins onto the device.
It is directly attached to the winding beam instead of the standard
winding fixtures. Assembling is very easy by disengaging the winding
fixture from the winding beam without additional tools.
The necessary spacer is already assembled. The required bobbin has
to be fastened against this disc and to be fixed by means of a central
threaded spindle.
Picture: transformer adapter
Scope of Delivery:
two adapter plates
two distance pieces with 60 mm (2.362) width
Picture: scope of delivery
Special Winding Heads

Special winding heads to customer's
requirement
Picture: special winding heads
We manufacture special winding heads (different dimensions, forms

and materials) to customer's requirement.
For the design we need accurate drawings.
___________________________________________________________________
37
WM3000euroline
WM4000euroline
WM5000euroline
_______
DC-Field Former
Adjustable former for DC-fields
Picture: part of the DC-field former
With the adjustable Former for DC-fields is it possible to wind DC-field

coils very fast. This former is adjustable in all dimensions. The
dimensions are adjustable in steps of 0.1 inch.
In the 4 edges are bolts with a radius of 0.4 inch.
It is easy to assemble the former. In the software of the winding
machine are additionally 15 pictures (photos) which shows the DCformer and a sample of the final winding result.
The software is able to layer-wind standard DC-fields or fields with steps
on top. The steps can be different on both sides.
Dimensions:
Picture: DC-field-former with coil
min
max
-----------------------------------------A
2 inch 8 inch in 0.1 inch steps (71 mm 289 mm, 0,25 mm)
B
8 inch 18 inch in 0.1 inch steps (112 mm 487 mm, 0,25 mm)
width 1 inch 8 inch in 0.1 inch steps
Scope of Delivery:
DC-field former
distance bolts
thread bolts
storage out of wood (for tools, distance bolts, thread bolts)
Picture: open DC-field-former with coil
Middle support for DC-former

The middle support is required to achieve better form stability for very
large (long) DC-field coils.
Scope of Delivery:
Middle support
additional distance bolts
additional thread bolts
additional storage out of wood (for distance bolts, thread bolts)
Enlarged version of the DC-former

Picture: storage for bolts and thread bolts
It is possible to order the adjustable DC-field former in an enlarged

version. This enlarged version is technically identical to the standard
version, however comes with a larger base plate and head piece.
Herewith the measure A is extended by 100 mm and the measure B by
200 mm.
The employment of an additional middle support as described above is
very recommendable herewith (not included in the scope of delivery).
Dimension drawing
___________________________________________________________________
38
WM3000euroline
WM4000euroline
WM5000euroline
_______
Dereeling Shelves
AR 4000 base shelf
The base shelf AR 4000 has room for 18 bobbins K250 and 6 long
containers A250, or alternatively for 6 bobbins K250 and 12 containers
A250. The solid metal construction suffices supreme stability
requirements. The large metal funnels make a problem-free over head
dereeling of the wire possible.
Entry- and exit-nozzles from metal in the funnels and at the panel
ensure good wire guidance. Fixing bolts underneath the exit nozzles
prevent the wire from sliding back. Panels exist to the linear annex or
annex in the 90 angle, a corresponding tool to pull through the wires
belongs to the scope of delivery.
Funnels for 8 K200 instead of 6 K250

The individual floors can be supplied in place of 6 large funnels for
bobbins K250 or A250 with 8 smaller funnels for bobbins K200.
Additional compartment floor

The lowest level can optionally be fitted with a compartment floor
without funnels, if in place of coil containers A250 further place for
bobbins K250 or K200 is required.
3 external long coil container dereeling adapters

In addition 3 external long coil container adapters can be connected.
These adapters are composed of a flexible sleeve with a plastic material
cover which fits directly in the bore of the protective container.
Extension shelf
Picture: AR 4000 dereeling shelf with 90 panel,
version for 8 x K200, 12 x K250, 6 long containers with wheel plates
The base shelf can be extended with maximum 2 extension shelves.

There exist the same modification possibilities as for the base shelf. The
wires are led to the wire exit panel of the base shelf. Place for the there
required additional exit nozzles is anticipated already.
Dereeling shelves in different versions

We can offer dereeling shelves in different sizes and completions
according to your request if desired.
Picture: Dereeling shelf for 144 * K200 with wire monitoring device
Picture: Dereeling unit for large containers
___________________________________________________________________
39
WM3000euroline
WM4000euroline
WM5000euroline
_______
Special Accessories
Wheel-plates for coils
The wheel-plate allows the simple and fast transport as well as the
storage of the copper wire. The wheel-plate is interesting especially for
the production however also for the repair-shop.
Picture: Wheel-plate
The screws at the outer edge of the plate prevent the copper bobbin
from sliding from the plate when rolling. The plate is furnished with a
central hole, to be able to store the plates simply. The wheel-plates can
be ordered in certain RAL colours at your request at an order quantity of
25 or more.
for A250, 5 wheels, 300 mm (11.8") diameter

for A315, 5 wheels, 380 mm (15") diameter
for A400, 8 wheels, 490 mm (19.3") diameter
Picture: Wheel-plate with container
Stack storage for wheel-plates

The stack storage makes possible the fast storage of the unused
wheel-plates.
The stack storage allows the storage of up to 20 wheel-plates.
To the safety the stack storage must be fastened on the floor.
Picture: Stack storage with wheel-plates
___________________________________________________________________
40

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Technical Data WM 3000 PC

Working range for IEC frame sizes

Winding wire No. of parallel wires

8 wires 1.32 mm dia.

Wire entry height

1800 x 1250 x 1200 mm

Picture: WM3000euroline with electrical adjustment

Software: graphical user interface, database for approx. 10000 motors,

Electrically adjustable winding fixture

Picture: Electrical adjustment

Former storage facility

Extended speed without reduced torque

Extended speed with reduced torque

Automatic opening of the security cover

Picture: Pneumatic-cylinder to open the security cover

Picture: WM3002euroline with two winding arms

Technical Data WM 3002 PC

Working range for IEC frame sizes

Winding wire No. of parallel wires

4 wires 1.32 mm dia.

Wire entry height

1900 x 1250 x 1200 mm

centric adjustable winding arms with hand crank and spindle

Picture: WM3002euroline with two winding arms

other winding mandrels

Winding mandrels with a different hex bar

Fast arbour distance adjustment with

Picture: Centric arbour distance adjustment

Move in and move out by foot pedal

Automatic opening of the security cover

Technical Data WM 4000 PC

PC-controlled, Pentium 500 MHz, 80 GB hard disk, TFT-LCD display,

Working range for IEC frame sizes

Winding wire No. of parallel wires

25 wires 1.32 mm dia. at 1000 mm winding diameter

1900 x 1600 x 1200 mm

attachment for insulation sleeving insertion

Picture: WM 4000 PC with electrical adjustable winding fixture

WM4000euroline with winding motor 1.5 kW

WM4000euroline with winding motor 5.5 kW

Extended speed without reduced torque

Extended speed with reduced torque

Automatic opening of the security cover

Machine in Mirror-Imaged Design

Safety Cover moving

Safety Cover Horizontally Slideable

Mechanical reinforcement of the electrical

Machine with automatic security curtain

Picture: WM4000 with automatic security curtain

Pressure Sensitive Mat

Picture: Pressure sensitive mat

The pressure sensitive mat should avoid an automatic operation if a

Technical Data WM 4002 PC

PC-controlled, Pentium 500 MHz, 80 GB hard disk, TFT-LCD display,

Working range for IEC frame sizes

Winding wire No. of parallel wires

2 parallel layering units for very short winding cycle times

attachment for insulation sleeving insertion

Technical Data WM 4010 PC

PC-controlled, Pentium 500 MHz, 80 GB hard disk, TFT-LCD display,

Working range for IEC frame sizes

Winding wire No. of parallel wires

Picture: WM4010 with automatic security curtain