Академический Документы
Профессиональный Документы
Культура Документы
University of Kragujevac
Profesor:
Sandra Stefanovi
Student:
Stefan Furjanovi
Abstract
Broaching is a process of metal cutting. It is about operation in one pass. The tool is broaches
and has several cutting edges. In next presentation will be explain type of tools, procedures of
treatment, methods of treatment and others. The machine used for this treatments is broaching
machine and the thesis provides a systematic model of vertical broaching machines.
Key words: Broaching, broaching tools, broaching machine
Table of contents
1. Introduction.............................................................................................................................................3
2. Proccessing of broaching.........................................................................................................................4
2.1 Types of threading.............................................................................................................................5
2.2 Cutting sheme....................................................................................................................................6
3. Machines and tools in processing of broaching.......................................................................................8
4. Modeling elements of electro-mechanical broaching machine..............................................................11
5. Conclusion.............................................................................................................................................14
6. Literature...............................................................................................................................................15
1. Introduction
Broaching operation represents metal processing, where the processing is done in one pass. The
tool is broaches and designed to linearly passes perpendicular to the workpiece in the direction of
the axis of the tool. The relative movement of the tool through the workpiece provides broaching
machines (Broaching). The tool can be pushed (which is less common method of treatment), or
drawn through the workpiece. Broaching can be internal (when the tool handles the inner surface
of the workpiece) or external (when the tool processes the outer surface of the workpiece).
Technology-through processing is explained in the second chapter describes the kinematicsthrough processing where we can see the position of the tool in the treatment of internal and
external broaching, broaching types, methods and types of broaching and cutting scheme.
The third chapter describes the machines for broaching of some manufacturers and their main
characteristics, the tools in the processing of broaching and their basic structural elements. Also
the choice of form space between teeth, chip breaker and handles broaches (for internal and
external broaching).
Based on the above characteristics and broaching broaches the fourth chapter was used for
modeling the electro-mechanical parts Broaching, or gear and rack, chuck tools, pole mount and
an electric motor, in the program CATIA V5R21. Before ten or more years with the Faculty of
Mechanical Engineering, professors decided to construct broaching machine, whose made almost
all the elements of the machine and it is not finished yet. Broaching is modeled according to the
already existing elements.
2. Proccessing of broaching
3
The processing of broaching characterized by high productivity in terms of high series and mass
production and high productivity of machining processes. Despite the simple kinematics
processing this treatment process is one of the most complex processes of metal processing. The
reasons are in the fact that the processing of broaching usually finishing operation and that
processing is performed at very high values of loads of tools and machines. In this connection,
the entire machining system (tools, machines, compression fittings) should be characterized by
high levels of static and dynamic stability. Due to the high cost of tools, broaching applies only
in standard, high series and mass production (Nedi, 2007).
In most cases, processing is performed by passing the linear movement tools. The workpiece do
not perform support the movement, because support movement actually does not exist, except in
some special cases (helical broaches). Support motion in some way is incorporated in the tool
itself. Processing is carried out by drawing a tool, rarely repression, along the axis of the
workpiece. In Figure 2.1 are presented processing scheme for internal and external broaching
with numbered positions. In position 1 is broaches, position 2 guides, 3. work desk, 4. the
workpiece (Nedi, 2007).
Progressive broaching
Rotary broaching
In progressive broaching, broaches have cutting edges, they have the same distance from each
other but they have different widths (http://www.ignou.ac.in/upload/broaching).
Internal
broaches
Workpice
Workpiece
Rotary broaches
5
achieving the required geometric accuracy and high surface quality and others.
necessary for the realization of machining processes. Upon completion of the cutting process
(reaching lower points travel tools), the workpiece is removed from the work table and the tool
returns to the starting position (Tadi, 2015).
Figure 3.1 Scheme of pneumatic vertical Broaching for internal broaching (Tadi, 2015)
Horizontal broaching machine for internal broaching (Figure 3.2) are working on a similar
principle, except that the movement of the tool (2) in the horizontal direction and what is
necessary to ensure an appropriate system for receiving and clamping the workpiece (1).
Horizontal broaching machines provide the possibility of continuous operation stationary tool if
the workpiece placed on the rotary table or conveyor belt (Tadi, 2015).
Figure 3.2 Scheme of horizontal broaching machine for internal broaching (Tadi, 2015)
Basic structural elements of broaches defined depending on its purpose. In broaches for internal
threading (cylindrical broaches figure 3.3) basic elements are as follows:
1. handle broaches
2. neck broaches
8
Figure 3.4 Some of the possible constructive solutions between the teeth (Tadi, 2015)
11
Gear- lath has a length of 752 mm, a width of 40 mm and a modulus of teeth is also 2.6. Working
stroke is about 700 mm.
12
5. Conclusion
13
Broaching is one of the machining operations, which is used as a tool broaches. The process of
cutting has the one-movement, rectilinear. This processing is called highly productive because
the production of tools are expensive. Broaching can be for the inner surface, as well as for the
outer surface of the workpiece. Depending on the types of broaching cutting is classified as a
progressive cut, rotary cut and embossing surface.
Broaching machines is primarily divided into horizontal and vertical, indoor and outdoor
products, and also on the type of propulsion, whether they are hydraulic, electrical, or other
broaching. They are characterized by large mass, high traction force, high precision machining
and long production runs. There are various types of metal processing machines by broaching.
They may be machines for broaching hard materials, machines in which the workpiece moves a
stationary tool, small size machines, machines for spiral-through processing, machines where the
workpiece is heated, machines for continuous processing where there is a strip for work pieces,
machine which can be carried out by treatment with two tools simultaneously (Dual ram) etc.
Broaching tool selected based on the required length of threading, the mechanical properties of
the workpiece and geometric accuracy and the required quality of processing. The structural
elements of tools includes front and rear receiving part, the cutting teeth and space between the
teeth. Bonfire filings were no less important. Material of broaches should be higher hardness
depending on the type of workpiece.
The fourth chapter describes what is the primary task machines, approximate geometry and
function of each element. In addition to the existing basic elements are modeled elements (pole
slider and guides) to facilitate the work tools for returning to the starting position, made some
minor modifications to the receiving head to be coaxially with the opening in the mounting
bracket. The board of the toothed pair and the pulley has also been modified, it is possible to
easily set the belt on the pulley..
6. References
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