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SAEP-500
13 June 2010
Guidelines for Screening and Qualification
of Chemicals for Hydrate and Corrosion Inhibition
Document Responsibility: Flow Assurance Standards Committee
Scope............................................................. 2
Definitions..................................... 3
General Requirements............................ 5
Scope
1.1
1.2
1.3
Any conflicts between this procedure and other applicable Saudi Aramco
Engineering Standards (SAESs), Materials System Specifications (SAMSSs), or
industry standards, codes, and forms shall be resolved in writing by the
Company or Buyer's Representative through the Managers, Process & Control
System and Consulting Services Departments of Saudi Aramco, Dhahran.
2.2
All requests to deviate from this standard shall be directed in writing to the
Company or Buyer's Representative, who shall follow internal company
procedure SAEP-302 and forward such requests to the Manager, Process &
Control System Department of Saudi Aramco.
Applicable Documents
Unless stated otherwise, all codes and standards referenced shall be the latest issue
(including Revisions and Addenda). Sections of standards referenced herein shall be
considered as part of this standard.
3.1
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Definitions
BIC: is an abbreviation for Best in Class, which are a set of chemicals (one KHI and
one CCI and one BCI) (see definitions of KHI, CCI and BCI below) recommended by
the suppliers based on preliminary testing.
BCI: Batch Corrosion Inhibitor; a chemical that is primarily used to film the entire
pipe internal surface; it is typically displaced through the pipeline between two batching
scrapers.
CCI: Continuous Corrosion Inhibitor; a chemical that is continuously injected into the
pipeline to establish and maintain a sufficient concentration for effective corrosion
protection.
Delivery Samples: are obtained from every shipment for QC testing. If the actual
delivery sample compares to the standard sample within prescribed limits, it is approved
by the Chemical Quality Assurance Unit or SA designated third party testing facility
and released for field delivery. See definitions below for Retained Standard Sample.
DRA: is an abbreviation for Drag Reducing Agent/Additive. It is a long chain chemical
(very high molecular weight polymer suspended in a carrier fluid used in fluid
transporting pipelines to reduce frictional losses (pressure drop) for the purpose of
increasing pipeline flow rate and/or decreasing operating pressure. DRA is considered
a specialty chemical and not a commodity like other oilfield chemicals (OFCs).
Flow Assurance Chemicals (FACs): specialty chemicals in MSG 148400 used in
hydrocarbon-transporting pipelines (e.g., oil, refined products). These chemicals
include drag reducing additives (DRAs), kinetic hydrate inhibitors (KHIs), methanol
and MEG.
Flow Assurance Chemicals Standards Committee (FACSC): is a committee
established and approved by the Chief Engineer of ES to be responsible for the FAC
standards such as this DRA Standard and KHI Standard.
Flow Assurance Chemicals Working Group (FACWG): a group responsible for
reviewing all aspects of FAC selection and procurement. Its charter is to review and
update the standards related to FAC as well as to ensure the cost-effective purchase and
service performance of the FACs through appropriate specifications and QA/QC
procedures. FACWG consists of two sub-working groups. The first sub-working group
is responsible for DRA and is called DRA Sub-Working Group (DRASWG). The
second sub-working group is responsible for Hydrate Inhibitors (HI) and is called HI
Sub-Working Group (HISWG).
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Subcooling: is the measure of how far into the hydrate forming region a system is at a
given temperature and pressure.
Standardization Engineer - Flow Assurance Chemicals: the Materials
Standardization Division engineer responsible for the cataloging of new chemicals in
MSG 148400, and the maintenance of the Materials Supply Inventory catalog.
Testing Protocol: a document that specifies the methodology and test conditions to be
used for evaluating the performance of candidate chemicals in combination with other
different chemicals that are expected to be used in the same service for selecting bestin-class chemicals.
5
General Requirements
5.1
5.2
Only approved chemical vendor with historic and successful KHI/CI use must
be considered. The chemicals (KHI/CCI/BCI) should be supplied from the same
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vendor in order to avoid conflict with other vendors if a failure was to occur during
service.
5.3
Each approved chemical vendor must submit its own developed testing
protocols that it intends to use for pre-screening and identifying Best-In-Class
(BIC) chemicals.
5.4
5.6
All approved vendors must meet the above prequalification requirements before
their chemicals can be considered for further evaluation.
Testing shall be carried out using parameters closely simulating field conditions,
as agreed in writing among the coordinating engineer, the end-user, and the
appropriate testing laboratory (in-house or a designated third party). A copy of
the qualification testing protocol shall be provided to the FA RSA.
6.2
6.2.1
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i)
Hot injection test in the presence of CCI and BCI (if needed).
ii)
iii)
iv)
v)
ii)
iii)
iv)
v)
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6.3
Other tests may also be deemed suitable, and can be included in the testing
protocol at the discretion of P&CSD and CSD in consultation with the
proponent Operations Engineering organization.
6.4
13 June 2010
Revision Summary
New Saudi Aramco Engineering Procedure.
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KHI
MEG
Chemical vendors
conduct new
testing and
propose new BIC
CCI/BCI
Test results will
be reviewed with
KHI vendors to
come up with a
path forward
Type of HI
Follow 26-SAMSS-085for
qualifying the KHI
No
Accept
Yes
Screen the BIC CCI/BCI (if
needed) for the selected
application per Sections 6.2 and
6.3
No
Accept
Conduct field
testing if required
No
Accept
Standardization catalogues HI
/CCI/BCI product into SAMS
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