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A proactive approach for managing wax deposition problems during production operation is presented. A
predictive thermodynamic model is employed to determine the onset condition(s) for wax precipitation in
hydrocarbon mixtures. The parameters of a continuous distribution function are used to establish the
nature of hydrocarbon mixtures while a fluid temperature distribution model enables the determination of
the potential wax precipitating point in the production tubing. A field case study was conducted on 17
reservoirs in a field located in (Niger Delta, Nigeria). Results show that the thermodynamic model
predicted Wax Appearance Temperature (WAT) decreases with reservoir depth. The WAT ranged between
21 and 46C from the deepest (8,000 ft) to the shallowest (5,000 ft) reservoir. Field observation shows that
wax formation is effectively prevented when the Wax-Inhibiting-Tool (WIT) is installed 100 - 500 ft below
the tubing depth corresponding to the predicted WAT. Proper placement of the WIT has substantially
reduced wax precipitation and potential problems that might have occurred due to wax deposition.
Key words: Thermodynamic model, wax appearance temperature, fluid temperature distribution, wax inhibiting
tool, gamma distribution parameters.
INTRODUCTION
The identification, diagnosis, and alleviation of the
problems caused by heavy organic compounds
deposition are as old as the oil industry. The combined
mass of major petroleum deposits are generally referred
to as wax (Leontaritis, 2007) and past efforts by operators
were limited to reactive or curative measures rather than
preventive approaches to solving depositional problems.
However, proper identification and characterization as
well as accurate description of the behaviour of various
deposits are essential for appropriate field development
planning and design of effective mitigation strategies.
Current research efforts are geared towards developing
strategies to predict, prevent and/or mitigate the
formation of heavy organic compounds during petroleum
production and processing (Baker, 2003; Weispfennig,
2006; Dalirsefat and Feyzi, 2007). The most effective
proactive approach to forestall heavy organics
precipitation or flocculation is to develop efficient predictive tools or mathematical models that can predict the
onset conditions for organic deposition. It is equally
important to devise a means of establishing the location
of the precipitation point or nucleation sites within the
production and processing system using an appropriate
fluid temperature distribution model (Sagar et al, 1991;
Hassan and Kabir, 1994).
Studies (Erickson et al., 1993; Hammami and Raines,
1999) have shown that the wax appearance temperature
(WAT) measured by cross polar microscopy (CPM)
compare favourably with field measured temperatures at
which wax deposition starts in the corresponding well.
Similarly therefore, a good thermodynamic models WAT
prediction should agree fairly well with the field
observations.
FIELD CASE STUDY
Sulaimon
et
al.
27
Reservoir
D1.000X
D2.000X
D3.000C
D3.000X
D6.000N
Well(S)
Well 32S
Well 5S
Well 33S Wax problems in flow-line
Well 12S
Well 23L
Well 25L
Well 33L
Well 37L
Well 4T
Well 51L
Well 5L
Well 28L Closed in due to wax problem
Well 59T Monthly pigging
Well 12L
Well 30S
Thermodynamic model
When vapour, liquid and solid phases coexist at
equilibrium, the following thermodynamic equilibrium
28
1200
70
60
1000
40
600
30
400
Wax
Cutting
SilverHawg
Installed
Solvent Soak
50
800
20
200
10
Wax
Cutting
Flowline
Vandalisation
Wax
Cutting
30-Apr-2007
30-Jun-2006
30-Nov-2006
31-Jan-2006
31-Aug-2005
31-Oct-2004
31-Mar-2005
31-May-2004
31-Jul-2003
31-Dec-2003
28-Feb-2003
30-Apr-2002
30-Sep-2002
30-Jun-2001
30-Nov-2001
31-Jan-2001
31-Aug-2000
31-Oct-1999
31-Mar-2000
31-May-1999
31-Jul-1998
31-Dec-1998
28-Feb-1998
30-Apr-1997
30-Sep-1997
30-Jun-1996
0
30-Nov-1996
Date
NET OIL
f iV
f nV
=
=
fiL
f nL
(1)
f nS
(2)
Where
f i = fugacity of component i
Data gathering
Sulaimon
given reservoir.
Originally, a well was selected from each of the 28 hydrocarbonbearing blocks found in 21 reservoir sands. Table 2 shows the
reservoir sands, blocks and all wells in the field from which the 29
candidates were chosen. The compositional data obtained from 17
wells (in bold letters) producing from different blocks were used as
input data for the thermodynamic model.
Crude oil samples were collected from the 17 of the 29 selected
candidate wells and analysed. The results of the laboratory
analyses are shown in Table 3. Pour point is an important
parameter in flow assurance studies and can provide an indication
for partial or total plugging of flowlines. Therefore, due to their
relatively high pour point values, the most susceptible wells to wax
deposition problems are those producing from D4.000X, D8.000N
and E2.000X reservoir sands. The observed variations in the
measured pour points (Table 3) for wells producing from the same
reservoir (D1.000X, D2.000X and D3.000X) are due to changes in
fluid compositions and differences in well depth, bottom-hole
temperatures and pressures.
DISCUSSION OF RESULTS
WAT predictions for ND oils
The validated thermodynamic model (Sulaimon, 2009)
was deployed to study the wax deposition tendencies of
wells in the ND field. Table 4 shows the WAT predictions
for the 17 well fluids samples collected from different
reservoirs. The depths at the Oil-Water-contact (OWC) or
Oil-Down-To (ODT) were used as the reference point.
Study results have revealed that wells producing from
D8.000A, D9.000A, E2.000A, F2.700N, F4.100 and
F4.200 reservoir sands are less likely to have wax
deposition problems. This is because there were no wax
precipitations at all temperatures and pressures after
several computer runs. Nevertheless, similar computer
runs performed using other reservoirs fluids analytical
data (D2.000N, D2.000X, D4.000X, D3.000X, D3.000C,
D4.000P, D6.000N, D6.000A, D9.000N, E3.800A, and
E5.000A) show that they are all prone to wax deposition
but at different WATs.
et
al.
29
30
S/N
Reservoir
Block
D1.000
X
N
D2.000
D3.000
D4.000
D5.000X
D6.000
Selected
wells
25S
All wells
C
X
P
X
N
X
A
N
P
5S, 10S, 20S, 21S, 23S, 25S, 28S, 29S, 32S, 33S, 37S, 43T, 51S, 55S
25S
1L, 1T, 3L, 4T, 5L, 5S, 6S, 9S, 10L, 11T, 12S, 16T, 18S, 19S, 21C, 21L, 22S, 23L, 23S,
24S, 25L, 26S, 28L, 29L, 30L, 32L, 33L, 37L, 39C, 39T, 40T, 43T, 48S, 49L, 50L, 51L,
54T, 55L, 58T, 60T, 61T, 63T, 64L, 64S
59T
5L, 12L, 13C, 13S, 19L(1), 21T, 22L, 23L, 25L, 26L, 48L, 65S, 66T
57S
19L(2), 31C, 36S, 38S
20S
13T, 20L, 26L, 36L, 38L, 57S
2C, 6L, 7C, 8S, 9L, 10L, 12L, 13L, 36L, 45S
30S
57L
D7.000
A
N
14S
24L
14S
24L
D8.000
A
N
7S, 56S
30L
7S
30L
D9.000
A
N
7L, 53S
20L, 44S
7L
20L
11
E2.000
12
13
14
15
16
17
18
19
20
21
E3.000
E3.800
E4.000
E5.000
E6.000
E9.400
F2.000
F2.700
F4.100
F4.200
A
X
A
A
A
A
N
N
N
N
N
N
53L
18L, 20L, 24L, 34S, 65L
18L, 56L
31S
31L
45L
30S, 34L
14L
31L
14L, 31L
47S
47L
6S
59T
19L
57S
19L(2)
20S
57S
6L
30S
57L
53L
65L
56L
31S
31L
45L
30S
14L(1)
31L
14L(2)
47S
47L
Well
TAN (MgKOH/g)
API gravity
Kinematic viscosity @ 40 C
D1.000 X
5S
0.4
0.9182
22.6
24.7
Pour point
C
F
-7
19.4
D2.000 X
1T
4T
12S
18S
43T
0.3
0.6
0.3
0.5
0.3
0.9224
0.9248
0.9564
0.9463
0.9216
21.9
21.5
16.5
18
22
27.3
28.9
26.1
26.2
22.6
-3.9
-1.1
-7
-7
-1.1
Sand
24.98
30.02
19.4
19.4
30.02
Sulaimon
et
al.
Table 3. Contd.
D3.000 X
12L
22L
0.3
0.2
0.8904
0.9058
27.4
24.7
7.7
13.4
-1.1
-7
30.02
19.4
D3.000 C
D4.000 X
D8.000 N
E2.000 X
E3.000 A
E3.800 A
59T
36S
30L
65L
56L
31S
0.2
0.2
0.3
0.1
0.1
0.1
0.8834
0.8696
0.8571
0.8267
0.8329
0.827
28.7
31.2
33.6
39.7
38.4
39.6
10.5
22.3
4.3
2.8
3.2
3.2
1.7
4.4
4.4
4.4
-1.1
1.7
35.06
39.92
39.92
39.92
30.02
35.06
OWC/ODT (ft-ss)
Predicted WAT
( F)
( C)
S/N
Well
Sand
25S
D2.000N
5814
107.6
42.0
06S
D2.000X
5900
111.2
44.0
19L2
D4.000X
6185
114.8
46.0
19L1
D3.000X
6190
91.4
33.0
59T
D3.000C
6254
114.8
46.0
57S
D4.000P
6420
98.6
37.0
30S
D6.000N
6457
102.2
39.0
06L
D6.000A
6560
89.6
32.0
07S
D8.000A
6720
No wax
No wax
10
20L
D9.000N
6723
100.4
38.0
11
07L
D9.000A
6780
No wax
No wax
12
53L
E2.000A
7132
No wax
No wax
13
31S
E3.800A
7657
69.8
21.0
14
45L
E5.000A
8073
80.6
27.0
15
31L
F2.700N
9619
No wax
No wax
16
47S
F4.100N
9811
No wax
No wax
17
47L
F4.200N
9851
No wax
No wax
S/N
Sand
Well no.
API gravity
Fluid type
D6.0A
6L
36.4
1.0061
103.97
10,874.80
Light oil/Condensate
D2.0X
6S
24.2
1.0028
207.43
43,144.53
Asphaltenic oil
3
4
D9.0A
D8.0A
7L
7S
43.4
41.3
1.0268
1.0143
28.42
29.83
829.14
902.37
Gas
Gas
31
32
Table 5. Contd.
D3.0X
19L1
D4.0X
19L2
D9.0N
20L
D2.0N
25S
9
10
11
D6.0N
F2.7N
E3.8A
30S
31L
31S
24.7
1.0034
127.37
16,277.56
Waxy oil
34.2
1.0038
110.38
12,229.88
Light oil/Condensate
41.6
1.0022
91.00
8,299.29
Waxy condensate
24.9
1.0021
93.40
8,742.37
Waxy condensate
36.4
40.3
39.6
1.0131
1.0441
1.0488
117.03
95.20
91.91
13,875.32
9,462.57
8,859.50
Waxy condensate
Light oil/Condensate
Waxy condensate
Temperature (Deg.F)
70.00
0
80.00
90.00
100.00
110.00
120.00
130.00
140.00
150.00
Depth (ft)
2000
Possible Wax
Appearance Zone
Recommended
Depth for Silver
Hawg
3000
4000
5000
EARTH
FLUID
6000
Sulaimon
WELL : 25S
WT.
68
DEPTH
1001
47
N80
WELLHEAD
CEMENT
SG
6662
ITEM
GATE VALVE
XMAS TREE
T- CONNECTION
ADAPTOR FL.
TUBING HANGER
TUBING HEAD
TYPE
DSB
DCB
RISER SPOOL
BACKPR VALVE
S/STRING
L/STRING
STRING SIZE
LS
3 1/2
3 1/2
SS
SAND
TUBING
WT
GRADE
DEPTH
N 80
9.3
5779
9.3
N 80
DEVIATION
MAX 3.75 o AT
4900
FLOOR TFX
10.87
ELEV
-1.47FT
OR DF-TOP XMT. 14.23
5558
PERFORATIONS
STATUS
HOLE
D1.0
DESCRIPTION
S
L
5452
5477
5512
5555
5558
5582
5620
5757 - 5769FT
( 12FT IGP )
D2.0
5770
5777
5779
6050
6592
5810 - 5823FT
(9FT SCON)
D3.0
Conclusion
SQUEEZED OFF
TD = * FT
LOGS
PREPARED BY:
PEAE/42
FOOTNOTE
Temperature (Deg.F)
70.00
0
80.00
90.00
2000
2500
3000
100.00
110.00
120.00
130.00
140.00
1000
D e p t h (ft )
X - OVER 3 1/2HCS P X P
X - OVER 3 1/2 HCSP X P
33
3000 x 5000
3000 X 5000
13 5/8 X 11
L
S
1850
2647
3347
3839
4090
4281
1899
2848
3552
4042
4442
4750
GASLIFT MANDREL
DEPTHS
al.
5000
5000 ACME
81
110
WP (PSI)
FT
FT
FT
FT
SIZE(INS)
et
Possible Wax
Appearance Zone
Recommended
Depth for Silver
Hawg Installation
150.00
4000
5000
FLUID
EARTH
6000
Analysis to determine paraffin and asphaltene constituents in crude oil should be conducted during the early
development of a reservoir in order to predict deposition
problems and to develop methods of minimizing deposition. The WAT should be experimentally determined
to validate and if necessary, fine-tune the thermodynamic
model. The fluids from the wells producing from the
identified waxy reservoir fluids should be monitored for
STATUS :-
COMPLETION AS REPAIRED
CASING
WT.
DEPTH
SIZE
GRADE
10 3/4
J 55
40.5
2495
N 80
26
7410
SIZE
TUBING
WT
GRADE
2 3/8
2 3/8
4.7
4.7
STRING
L
S
SAND
N 80
N 80
CEMENT
SG
1300s x s
TOC = Surface
SS:
CAMCO
GASLIFT
DEVIATION
MAX 23/4 o AT 2470
FT
HCS/EU
HCS/NU
DFE
81 FT
ORDF- TOP CHH 16.26 FT
ORDF - TOP XMT 11.10 FT
STATUS
PERF.
KBMG
23/8 HCS
SIZE (INS)
X
WP (PSI)
29/16 w/c.l.p
DCB
DCB
5000
w/c.l.p
3000 x 5000
L
S
S
S
S
S
L
L
113
4028
4316
5691
5692
5730
5735
5930- 5940
(10 FT IGP)
LS:
5792
5827
5947
5936-5942 FT (SQUEEZED-OFF)
5785
5846
5912
5914
5943
5908-5914FT (SQUEEZED-OFF)
DESCRIPTION
HCSp x 23/8 HCSp
X - Over, 27/8
X - Over, 23/8 HCSp x p
Otis Alloy Flow Coupling, 23/8HCS
Otis XEL Ball Valve nipple 23/8HCS
X - Over, 23/8 HCSB x 23/8 EUP
2051
2871
3613
3947
4270
4573
4843
5657
D2.0
6 X 21/6
CSG H HOUSING
WF
103/4x10
3000
ENERGISED
SEAL BUSHING
X
10x7
HOLE
OPEN HOLE PLUGS ACTIVITY MAX.SG RESERVOIR DATE
DRILLED
ALL
5/61
1.23
NONE
IN. COMP.
ALL
1.11
4.62
1.08
ALL
95/8 - 7600
9.66
1.03
ALL
12.81
143/4 - 2500
1812
2292
2806
3349
3768
MANDRELS
DBS
400s x MW
TOC = 4360
TYPE
INTERVAL
WELL : 6
WELLHEAD
TYPE
ITEM
GATE VALVE
XMAS TREE
ADAPTOR FL
TUBING HANGER
TUBING HEAD
89
5960-5961 FT (SQUEEZED-OFF)
6438
D6.0
6453
6487
6507
6574
6579
6580
6605
6606
6593 - 6599
( 6 FT IGP )
L
L
7295
LOGS:
TD = 7600 FT
ESS/SGL/MCL/FIT/CBL/GR/CCI
TOP PLUG
PREPARED BY:
PEAE/42
DATE: 20/01/94
12000
500
450
10000
350
8000
300
6000
250
200
4000
150
400
100
2000
50
3/31/1999
5/31/1998
7/31/1997
9/30/1996
1/31/1995
11/30/1995
3/31/1994
5/31/1993
7/31/1992
9/30/1991
1/31/1990
11/30/1990
3/31/1989
5/31/1988
7/31/1987
9/30/1986
1/31/1985
11/30/1985
3/31/1984
5/31/1983
7/31/1982
9/30/1981
0
1/31/1980
0
11/30/1980
34
DATE
OIL
PRODUCTION
TUBING HEAD
PRESSURE
Sulaimon
et
al.
35
Temperature (Deg.F)
70.00
0
80.00
90.00
100.00
110.00
120.00
130.00
140.00
150.00
160.00
1000
Depth (ft)
2000
3000
4000
EARTH
6000
FLUID
7000
REFERENCES
Temperature (Deg.F)
70.00
0
80.00
90.00
100.00
110.00
120.00
130.00
140.00
150.00
Possible Wax
Appearance Zone
Recommended
Depth for Silver
Hawg
D e p th (ft)
3000
4000
5000
EARTH
FLUID
6000
7000
36
APPENDIX