:Input data

% % % % INPUT DATA FOR HEATING SURFACES:

% data from previous devices:
t1=240;
%inlet temp to boiler in c
ca=1250000;
%boiler capacity in kw
mst=417.9;
% steam fow rate in kg/s
pb=180;
%boiler pressure in bar
hri=3083.545;
% inlet enthalpy of reheater in kj/kg
hro=3558.332;
% exite enthalpy of reheater in kjlkg
pr=42;
%reheating pressure in bar
vf=0.00177;
%specific volume in m3/kg
hg=2547.12;
hf=1690;
x3=0.98;
%dryness fraction from drum
tai=20;
%ambient air temp in c
tae=220;
%combustion air temp(from preheater)
h4=3439.8;
%exite enthalpy of boiler
cpaa=1.005;
%specific heat of air (assumed)
cpga=1.1;
%specific heat of exahaust gas (assumed)
cpw=4.18;
%specific heat of water (assumed)
% assumptions make replacing
v3=0.0082;
%steam specific volume from drum
vri=0.0081;
%steam specific volume oh inlet reheat
% fuel specifications:
% for natural gas:
x=1;
%number of carbon atoms
y=4;
%number of hydrogen atoms
cv=48120;
%calorific value of natural gas
ec=1.2;
%eccess air ratio
% super heater&reheater assumptions
di=0.04658;
%inner diameter
do=0.0508;
%outer diameter
pt=.06;
%tube pitch
npc=16;
%no of pass for convective super heater
npr=20;
%no of pass for convective reheater
nprs=2;
%no of pass for radiant S/H
vst=25;
%steam velcity in S/H &R/H
ugm=35;
%maximum gas velocity
% econmizer assumptions
doe=.0381;
%inner diameter
die=.0348;
%outer diameter
vte=25;
%steam velcity in economizer
npe=20;
%no of pass for economizer
pt=.06;
%tube pitch
%for fins
nf=315;
% no of fins
sf=.00317;
%fin spacing
tfi=.0001;
%thickness of fin
lf=.02;
% height of fin
dof=.0781;
%root diameter of fin
vme=36;
%maximum gas velocity
Ae=28.25;
% outer to inner area ratio
etaf=.85;
% fin effciency
% bundles(rows) numbers for heating surfaces:
nbe=24;
%no of bundles(rows) for economizer
nbc=22;
%no of bundles(rows) for convective S/H
nbr=14;
%no of bundles(rows) for REHEATER

nbrs=14;
%no of bundles(rows) for RADIANT S/H
% % REGENERATOR INPUTS:
beta=2020;
%compactness of regenerator >700(compact)
n=3;
%rpm of regenrator
cw=500;
%specific heat of co_rteen steel materia(packing) in
j/kg.k
rohw=7778;
%specific heat of co_rteen steel materia(packing) in
kg/m3
va=15;
%air veliocty(assumed)
vg=30;
%exahaust gas veliocty(assumed)
dr=0.5;
% rotor diameter
crs=25;
%material heat capacity ratio(assumed)
ns=24;
%no of sectors 12 or 24
% chimney inputs:
tgce=140;
% ambient temperature
% pressures assumptions:
pgrh=140;
%inlet exahaust gas ABSLOUTE PRESSURE to
reheater
in kpa
pgsh=120;
%inlet exahaust gas ABSLOUTE PRESSURE to super
heater in kpa
pgeco=112;
%inlet exahaust gas ABSLOUTE PRESSURE to
economizer in kpa
pgi=101.32;
%inlet exahaust gas ABSLOUTE PRESSURE to air
preheater in kpa
pai=101.3;
%atomspheric ABSLOUTE PRESSURE in kpa
% DRUMS INPUTS:
segm=5500;
%strenghth of steam drum plates in bar

:out put data

********************steam&water temperature distrbution************
inlet water temp to economizer = 240.00 c
inlet steam temp to steam drum = 336.99 c
inlet steam temp to superheater = 357.95 c
exite temp from super heaters = 557.59 c

exahaust gas&air temperature ************

********************distrbution
flame temp = 2217.69 c
inlet exahaust gas temp to REHEATER = 1500.19 c
inlet exahaust gas temp to CONVECTIVE S/H = 1196.40 c
inlet exahaust gas temp to ECONOMIZER = 614.24 c
inlet exahaust gas temp to AIR PREHEATER = 354.83 c
inlet exahaust gas temp to CHIMNEY = 180.56 c
exite exahaust gas temp to AMBIENT = 140.00 c

###########HEATING SURFACES SPECIFICATIONS#########

********************REHEATER SPECIFICATIONS************
heat added to REHEATER = 198413.49 kw
total heat surface area of REHEATER = 1269.96 meters square
inner diameter of REHEATER = 46.58 mm
outer diameter of REHEATER = 50.80 mm
number of tubes of REHEATER = 1608.00 tubes
number of passes of REHEATER = 20.00 passes
number of bundles of REHEATER = 14.00 bundles
pass lenghth of REHEATER =

4.95 m

CONVECTIVE SUPER HEATER ************

********************SPECIFICATIONS
heat added to CONVECTIVE SUPER HEATER = 228128.87 kw
total heat surface area of CONVECTIVE SUPER HEATER = 2867.32
meters square
inner diameter of CONVECTIVE SUPER HEATER = 46.58 mm
outer diameter of CONVECTIVE SUPER HEATER = 50.80 mm
number of tubes of CONVECTIVE SUPER HEATER = 1286.00 tubes
number of passes of CONVECTIVE SUPER HEATER = 16.00 passes
number of bundles of CONVECTIVE SUPER HEATER = 22.00
bundles
pass lenghth of CONVECTIVE SUPER HEATER = 13.97 m
convective super heater material:alloy steel 9%cr+1%mo

RADIANT SUPER HEATER ************

********************SPECIFICATIONS
heat added to RADIANT SUPER HEATER = 152085.91 kw
total heat surface area of RADIANT SUPER HEATER = 157.15
meters square
inner diameter of RADIANT SUPER HEATER = 46.58 mm
outer diameter of RADIANT SUPER HEATER = 50.80 mm
number of tubes of RADIANT SUPER HEATER = 11.00 tubes
number of passes of RADIANT SUPER HEATER =

2.00 passes

number of bundles of RADIANT SUPER HEATER = 14.00 bundles

pass lenghth of RADIANT SUPER HEATER =

0.77 m

RADIANT SUPER HEATER material:alloy steel 1.25%cr+.5%mo

********************FINNED ECONOMIZER SPECIFICATIONS ************

heat added to ECONOMIZER = 169427.43 kw
total heat surface area ofECONOMIZER = 5568.94 meters square
inner diameter of ECONOMIZER = 34.80 mm
outer diameter of ECONOMIZER = 38.10 mm
number of tubes of ECONOMIZER = 351.00 tubes
number of passes of ECONOMIZER = 20.00 passes
number of bundles of ECONOMIZER = 24.00 bundles
pass lenghth of ECONOMIZER =

9.54 m

tube pitch of ECONOMIZER = 60.00 mm

FINNED ECONOMIZER material:alloy steel 9%cr+1%mo

***** fins specifictions for economizer****

number of fins = 315.00 fins
thickness of fins =

0.10 mm

lenghth of fins = 20.00 mm

spacing of fins =

3.17 mm

outer diameter of fins = 78.10 mm

********************** pressure drop calculations*******************

steam pressure drop in RADIANT SUPER HEATER =
steam pressure drop in REAHETER =

0.01 bar

0.16 bar

steam pressure drop in CONVECTIVE SUPER HEATER =

steam pressure drop in ECONOMIZER = 11.39 bar

$$$$$$---- REGENERATOR SPECIFICATIONS----- $$$$$

regenerator capacity = 114.49 MW
total heat transfer area = 560184.44 meters square
regenrator height = 3.88 meters
rotor speed = 3.00 rpm
regenrator diameter = 10.17 meters
no of sectors = 24.00 sectors
number of co-rten steels sheets = 4003.50 sheet
thickness of co-rten steels sheets= 1.00 mm
load on under side bearing = 151.62 KN
pressure drop in gas side = 1.15 KPA
pressure drop in air side = 2.38 KPA

$$$$$$---- CHIMNEY SPECIFICATIONS----- $$$$$

CHIMNEY height = 194.27 m

1.21 bar

pressure drop in CHMNEY = 0.16 KPA

---@@@--STEAM DRUM SPECIFICATIONS---@@@--steam drum INNER diameter = 2.21 meters

steam drum OUTER diameter = 2.40 meters
steam drum THICKNESS = 94.43 mm
steam drum plate material: 302 GR B
number of cyclones = 4.00 cyclones

****@@@****WATER DRUM SPECIFICATIONS****@@@***

water drum inner diameter = 1.07 meters
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