Академический Документы
Профессиональный Документы
Культура Документы
03
Themaclassic
F30E
Fanned Flue Combination Boiler
G.C.No. 47-920-36
Themaclassic
F30E SB
Fanned Flue System Boiler
G.C.No. 41-920-45
Themaclassic
F35E
Fanned Flue Combination Boiler
G.C.No. 47-920-40
Guarantee Registration
Thank you for installing a new Saunier Duval appliance in your home.
Saunier Duval appliances' are manufactured to the very highest standard so we are pleased to offer our customers a
Comprehensive Guarantee.
This product is guaranteed for 24 months from the date of installation or 30 months from the date of manufacture,
whichever is the shorter, for parts. In addition this product is guaranteed for 12 months from the date of installation or
18 months from the date of manufacture, whichever is the shorter, for labour.
The second year of the parts guarantee, from the beginning of the 13th month onwards after installation, is conditional
upon the boiler having been serviced by a CORGI registered gas installer, in accordance
with the manufacturer's recommendations. We strongly recommend regular servicing of your gas appliance, but where
the condition is not met, any chargeable spare parts or components issued within the applicable guarantee period still
benefit from a 12 month warranty from the date of issue by the manufacturer.
We recommend you complete and return as soon as possible your guarantee registration return literature, supplied in
the document envelope.
If your guarantee registration return literature is missing you can obtain a copy by telephoning
Saunier Duval Service our Customer Service Company on 00 44 (0)1773 828100.
4000123924-2
Contents
CONTENTS
INSTRUCTION
FOR USE
INSTALLATION
INSTRUCTIONS
SERVICING
INSTRUCTIONS
DESCRIPTION
SECTION
Important Information
Draining and Filling
Appliance Introduction
Appliance Safety Devices
Maintenance and Servicing
User Controls and Lighting
Digital Programmer F30E/F35E only
PAGE No.
4
5
5
6
6
7
8
Technical Data
General Information
Heating System Design
Domestic Hot Water System Design (F30E/F35E)
Boiler Schematic F30E/F35E
Boiler Schematic F30E SB
Boiler Location, Flue and Ventilation
Fixing jig
Boiler Preparation and System Connections
Boiler Installation
Horizontal Rear Flue Installation
Horizontal Telescopic Top Flue Installation
Horizontal Top Flue Installation
Electrical Connection
Commissioning
Changing Gas Type
Bypass Settings
1
2
3
4
5
5a
6
7
8
9
10
11
12
13
14
15
16
10
11
12
14
15
15
16
17
18
19
20
23
25
27
29
32
32
17
18
19
19a
19b
20
21
33
37
43
44
45
46
58
4000123924-2
Important Information
Gas safety (Installation and use) Regulations
In your interests and that of gas safety, it is the law that ALL gas
appliances are installed and serviced by a competent person
in accordance with the regulations.
Wiring to the boiler must be PVC 85oC insulated cable, not less
than 0.75mm2 (24/0.20mm).
CE Mark
This boiler meets the requirements of Statutory Instrument
No. 3083 The boiler (Efficiency) Regulations, and therefore is
deemed to meet the requirements of Directive 92/42/EEC on
the efficiency requirements for new hot water boilers fired
with liquid or gaseous fuels.
Electrical Supply
This device operates the burner and system pump when the
temperature inside the boiler falls below 60C.
4000123924-2
BOILER DRAIN
VALVE
(a)
(b)
F30E SB Only
If the boiler loses water: the pressure will be indicated (a)
and the running lamp (b) will flash red indicating a fault. Fill the
system with the external filling device until the pressure gauge
reads 1.0 bar.
Reset boiler: refer to diagram 2, turn the On/Off switch to (0),
wait for five seconds. Turn the On/Off switch to (I) to reset the
appliance.
Warning: Take care not to overfill the boiler.
At a pressure of 2.5 bar or above indicating over pressure, the
boiler ON indicator (b) will flash red indicating a fault. The
pressure must be reduced to 1.0 bar by opening the drain
(c)
Diagram 1
valve, refer to diagram 1. If the fault continues call the relevant
Servicing organisation or Saunier Duval Service using the
telephone number on the inside front cover of this literature.
Appliance Introduction
The F30E and F35 E boilers are wall mounted modulating
boilers with electronic ignition providing central heating and
hot water.
The F30E SB boiler is wall mounted modulating boiler with
electronic ignition providing central heating only.
The boiler is of the II2H3+ category for use with Natural Gas (G20)
as distributed in the United Kingdom, or Butane (G30), Propane
(G31) with the appropriate conversion kit.
The boiler has a fan assisted balanced flue which both
discharges the products of combustion to and draws the
combustion air from the outside of the room.
The central heating and domestic hot water (F30E/F35E only)
temperatures are user adjustable.
Domestic hot water demand (F30E/F35E only) always has
priority over heating demand.
The boiler is designed for use as part of a sealed water central
heating system with fully pumped circulation. The pump,
expansion vessel and associated safety devices are all fitted
within the boiler.
The boiler can be installed against either an external wall or on
an adjacent inside wall, that is, the flue system will pass directly
4000123924-2
Frost protection
If the flue is obstructed, the built in safety system will turn the
boiler OFF, the fan will continue to run. The boiler will be ready
to operate when the fault has been cleared.
Overheating safety
In the event of the boiler overheating the safety devices will
cause a safety shutdown. If this happens, call your Installation/
Servicing company.
Cleaning
WARNING: This appliance contains metal parts (components)
and care should be taken when handling and cleaning with
particular regard to edges of sheet metal parts to avoid any
possibility of personal injury.
Spare Parts
4000123924-2
The ECO setting is ideally suited for all the requirements of normal family use
(showers, washing up etc.). The maximum setting should be reserved for
occasional use when very hot water is required.
11443
Boiler ON indicator
(fault indicated by
light flashing red)
On/Off
switch
1
6
4
Pressure gauge (bar)
and temperature
gauge (C)
1.
Programmer
(F30E/F35E
Only).
Central heating temperature selector
minimum setting (approx. 38C) up tomaximum setting (approx. 87C).
It is supplied factory set to 38C to 73C
4.
2.
(Heating Off)
5.
3.
(F30E/F35E Only) : 3
Position ( 0 ): Domestic hot water
OFF
Position ( I ) and ECO: Domestic
hot water between approx. 38C
and 55C
ECO: Maximum recommended
for constant use
Between ECO and maxi:
Occasional use for water above
approx. 55C
6.
Pressure gauge: 4
4000123924-2
General description
The Programmer is fitted as standard to the Themaclassic
F30E/F35E.
The programmer is factory preset which switches the boiler
ON and OFF up to three times a day as shown below.
ON
OFF
ON
OFF
ON
OFF
6.30
8.30
12.00
12.00
16.30
22.30
Diagram 3
10302
NOTE: The 2nd ON and OFF preset time will not bring the
boiler on. In most cases this may not be required but can be
programmed by the user if desired.
The programmer has an advance feature to manually switch
the boiler ON or OFF and a holiday feature to able you to
programme the boiler to start automatically when returning from
holiday. Details on how to set these feature are given further on
in these instructions.
Diagram 4
10303
Diagram 5
10304
To advance the time clock operation, that is, switch the heating
on when it is off or vice versa, press the ON/OFF button. The
programmer will switch the heating on or off and the ON or
OFF symbol will flash on the display to show that it has been
overridden, see diagram 5.
Note: The boiler will stay ON or OFF, as selected, until the
programmer reaches its next on or off time. From then on, the
programmer will switch the boiler on and off according to the
internal programme.
When the boiler is again controlled by the internal programme
the ON or OFF symbol will stop flashing. The operation of the
programmer can be overridden in this way at any time.
Diagram 6
4000123924-2
Press the enter button again. The display will now show the
first OFF time you have just entered.
Repeat the above for the remaining ON and OFF times.
ON
10306
Diagram 7
Using the + and - buttons, change the first OFF time to the time
you require. Press the enter button twice. The display will
show the first ON time.
When the ON and OFF times have been set, place the slide
switch to RUN (AUTO).
Note: If all three ON and OFF times are not required, follow
the above instructions but after setting the desired times, set the
other times to show a series of dashes, using the + and buttons, see diagram 8. The series of dashes are between
times 23.59 and 0.00.
Helpful Hint If you get confused and wish to start again, press
the Reset (res) button and the programmer will revert to the
internal factory set programme. You can now reset the current
time and start again.
Diagram 8
10307
10308
Diagram 9
Diagram 10
4000123924-2
1 Technical Data
F30E
F30E SB
F35E
Heating
Heat input (max) NET Q
kW
BTU/H
32,6
111,231
32,6
111,231
37,8
128,973
kW
BTU/H
kW
BTU/H
kW
BTU/H
%
C
litres
bar
litres
bar
13,3
45,380
29,6
100,995
10,8
36,849
79,6
87
8
0,5
156
3
13,3
45,380
29,6
100,995
10,8
36,849
79,6
87
8
0,5
156
3
12
40,944
34,8
118,739
10,2
34,803
78,5
87
8
0,5
156
3
kW
BTU/H
32,6
111,231
/
/
37,8
128,973
kW
BTU/H
kW
BTU/H
kW
BTU/H
C
C
litres/min.
litres/min.
bar
bar
13,3
45,380
29,6
100,995
10,8
36,849
60
38
12,1
1,7
10
0,5
/
/
/
/
/
/
/
/
/
/
/
/
12
40,944
34,8
118,739
10,2
34,803
60
38
14,3
1,7
10
0,5
Hot water
Heat input (max) NET Q
Heat input (min) NET Q
Heat output (max) NET P
Heat output (min) NET P
Maximum hot water temperature
Minimum hot water temperature
Specific flow rate (for 35C temp rise)
Threshold flow rate
Maximum supply pressure
Minimum supply pressure
Combustion
Products outlet diameter
Fresh air inlet diameter
Combustion products values
mm
mm
CO (ppm)
CO2 (%)
NOx (ppm)
60
100
40
7,6
82
60
100
40
7,6
82
230/50
130
IPX4D
1,25
230/50
130
IPX4D
1,25
60
100
30
6,3
65
Electrical
Electrical supply
Electrical rating (fused at 3A)
Level of protection
Fuse rating
V/Hz
W
mA
230/50
130
IPX4D
1,25
mm
mbar
mbar
mbar
m3/h
1,15
20
14,4
2,45
3,45
1,15
20
14,4
2,45
3,45
1,25
20
12
1,18
4
mm
mbar
mbar
mbar
kg/h
0,73
29
25,5
3,73
2,57
0,73
29
25,5
3,73
2,57
mm
mbar
mbar
mbar
kg/h
0,73
37
32,5
4,7
2,53
0,73
37
32,5
4,7
2,53
0,77
29
24,2
2,35
2,98
4000123924-2
10
0,77
37
30,9
3
2,94
11658
1 Technical Data
The Themaclassic F are delivered in two
separate packages:
The boiler including hanging bracket
complete with isolating valves and fittings.
The flue system
365
232
798
Net lift weight (boiler only)
F30E
37 kg
F30E SB
36 kg
F35E
38 kg
Gross lift weight
(boiler, hanging bracket,
isolating valves and packaging)
F30E
41,5 kg
F30E SB
40,5 kg
F35E
43,5 kg
450
Diagram 2.1
2 General Information
IMPORTANT NOTICE.
BSI Certification
11
4000123924-2
2 General Information
2.3 Gas Supply
Important Notice
In GB this is BS 6891.
11357
1
2
3
4
70
60
1
2
50
3
4
40
30
20
10
0
Open 2 turns
200
400
600
800
1000
1200
1400
Diagram 3.1
The installation of the boiler must comply with the requirements
of the current issue of BS6798, in Ireland, refer also to the
current edition of I.S.813"Domestic Gas Installations".
4000123924-2
12
Filling device
Cold supply in
Domestic
water
9898
Additional
expansion
vessel
(if required)
Boiler
SUPPLY
PIPE
11593
Model
Minimum flow rate
F30E
21.26 litres per minute
F30E SB
21.26 litres per minute
F35E
24,98 litres per minute
This is equal to 20C differential at maximum
heat input
BOILER
CONTROL
VALVE
FLOW
RETURN
DOUBLE
CHECK
VALVE
HOSE
UNION
Drain
point
* Additional
Bypass valve
'A'*
HEATING
CIRCUIT
(if required)
Return
Control
valve
Bypass
valve
Flow
Drain
point
TEMPORARY
CONTROL HOSE CONNECTION
VALVE
UNION
DRAIN
POINT
Heating
circuit
Method 1
Additional
expansion
vessel
(if required)
Boiler
10157
F30E - F35E
BOILER
TYPE CA BACKFLOW
PREVENTION DEVICE
FLOW
Bypass
valve
* Additional
Bypass valve
(if required)
HEATING
CIRCUIT
Return
Drain
point
CONTROL
VALVE
'A'
Flow
Control
valve
CONTROL
VALVE
SUPPLY
PIPE
AIR GAP
DRAIN
POINT
Heating
circuit
F30E SB
RETURN
TUNDISH
Method 2
Diagram 3.2
Diagram 3.3
13
4000123924-2
4000123924-2
14
1 - Fan.
2 - Air pressure switch.
3 - Heat exchanger.
4 - Overheat thermostat.
5 - Combustion chamber.
6 - Expansion vessel.
7 - Flame sense electrode.
8 - Burner.
9 - Ignition electrode.
10 - Pump.
11 - Heating thermistor.
12 - Ignition unit.
13 - By-pass.
14 - Gas control valve.
15 - Loss of water sensor.
16 - Domestic heat exchanger
17 - 3 way valve
18 - Domestic water flow sensor
19 - Filter cold water inlet
20 - Filling system
21 - Discharge safety valve (3bar)
22 - Drain valve
23 - Heating filter
9720
FITTED TO
REAR OF
APPLIANCE
A - Heating return
B - Cold water inlet
C - Heating flow
D - Domestic hot water outlet
E - Gas
1 - Fan.
2 - Air pressure switch.
3 - Heat exchanger.
4 - Overheat thermostat.
5 - Combustion chamber.
6 - Expansion vessel.
7 - Flame sense electrode.
8 - Burner.
9 - Ignition electrode.
10 - Pump.
11 - Heating thermistor.
12 - Ignition unit.
13 - By-pass.
14 - Gas control valve.
15 - Loss of water sensor.
16 - Heating filter.
17 - Discharge safety valve (3bar).
10294
FITTED TO
REAR OF
APPLIANCE
A - Heating return.
B - Heating flow.
C - Gas.
Diagram 5.1
15
4000123924-2
11508
HORIZONTAL FLUES
A DIRECTLY BELOW, ABOVE OR
HORIZONTALLY TO AN OPENING, AIR BRICK,
OPENING WINDOWS, AIR VENT, OR ANY
OTHER VENTILATION OPENING
300
B BELOW GUTTER, DRAIN/SOIL PIPE
75
C BELOW EAVES
200
D BELOW A BALCONY OR CAR PORT
200
E FROM VERTICAL DRAIN PIPES AND
SOIL PIPES
150
F FROM INTERNAL/EXTERNAL CORNERS
OR TO A BOUNDARY ALONGSIDE THE
TERMINAL
300
G ABOVE ADJACENT GROUND OR
BALCONY LEVEL
300
H FROM SURFACE OR A BOUNDARY
FACING THE TERMINAL
600
I
FACING TERMINALS
1200
J FROM OPENING (DOOR/WINDOW)
IN CAR PORT INTO DWELLING
1200
K VERTICAL FROM A TERMINAL
1500
L HORIZONTALLY FROM A TERMINAL
300
25mm
above
elbow
11651
300mm
50mm
above boiler
(rear flue only)
VERTICAL FLUES
M FROM ADJACENT WALL TO FLUE
N FROM ANOTHER TERMINAL
P FROM ADJACENT OPENING WINDOW
Q ABOVE ROOF LEVEL
20mm
5mm
600mm
450mm
20mm
5mm
300mm
Diagram 6.1
4000123924-2
300
600
1000
300
Diagram 6.2
*Note: It is permissible
MM
Diagram 6.3
16
7 Fixing jig
The fixing jig is made up as follows:
A - Heating return fitting with isolating valve.
B (F30E and F35E Only) - Cold water inlet fitting with
isolating valve. The cold water inlet restrictor supplied
with boiler is fitted when the boiler is installed.
Refer to Section 9.
C - Heating flow fitting with isolating valve.
D (F30E and F35E Only) - Domestic hot water outlet.
E - Gas service cock.
F30E/F35E shown
Diagram 7.1
17
4000123924-2
F30E/F35E shown
Side Flue - Check the horizontal centre line and reposition the
template if necessary.
Diagram 8.1
Rear Flue - Reposition the wall template over the hole in wall.
In your interests and that of gas safety, it is the law that ALL gas
appliances are installed and serviced by a competent person in
accordance with the above regulations.
Drill, plug and secure the bracket to the wall, using suitable
screws (not supplied) for the wall type and capable of supporting
the total weight of the appliance (refer to wall template for fixing
points).
4000123924-2
18
9 Boiler Installation
9.1 Sheet metal parts
WARNING: When installing or servicing this boiler, care should
be taken when handling the edges of sheet metal parts to avoid
the possibility of personal injury.
KNURLED
UNION NUT
finger tighten only
DISCHARGE
SAFETY VALVE
PIPE
10088
Fit the flue adaptor and gasket , refer to diagram 9.3, supplied
in the flue pack to the rear of the appliance, having first moved
and secured the blanking plate to the top outlet.
If fitted ensure the plastic plugs are removed from water
and gas pipes. NOTE: There will be some spillage of water.
(F30E/F35E Only) Fit the cold water inlet restrictor (supplied
in the document envelope) into cold water inlet isolating valve,
see diagram 7.1.
FILLING DEVICE
FILLING LOOP
EXTENSION
Fit the washers between the boiler and isolating valves, see
diagram 7.1.
Diagram 9.2
10315
SELF
ADHESIVE
GASKET
SECURING
SCREW
(2 OFF)
ADAPTOR
Diagram 9.3
4000123924-2
10313a
B
G
F
E
H
J
Fit the plastic internal flange (G) over the flue, push along the
pipe until engaged against internal wall, see diagram 10.4. (2.)
70mm
Diagram 10.1
40mm
10310
Remove the backing from the other wrap around self adhesive
seal (D) and carefully fit seal around the front end of the flue that
is extending 40mm from the inner wall face, trim to fit, see
diagram 10.4. (2.)
Fit the O ring (H) into the adaptor (F), apply a small amount
of silicone grease to the O ring when fitting.
Ease the adaptor (F) over the seals, see diagrams 10.4 (3.)
and 10.5.
Outside
wall face
Important: Ensure that the flue if cut has no burrs that could
damage the O ring.
Boiler
mounting
wall face
Pho 087
Diagram 10.2
Diagram 10.3
4000123924-2
20
RUBBER
SEALING
COLLAR
PLASTIC
INTERNAL
FLANGE
40mm
SELF
ADHESIVE
SEALS
SAMPLE
POINT
SELF
ADHESIVE
GASKET
10234
10311
INNER
WALL
STANDARD
FLUE
ASSEMBLY
ADAPTOR
INNER
WALL
(1.)
STANDARD
FLUE
ASSEMBLY
Diagram 10.5
(2.)
10316
PLASTIC
INTERNAL
FLANGE
RESTRICTOR
(F30E/F30E SB
only)
SELF
ADHESIVE
SEALS
FAN
Outside
wall face
Diagram 10.6
Rear of
boiler
INTERFACE
FLUE
PIPE
SEAL
(3.)
SELF
ADHESIVE
GASKET
INTERFACE
SEAL
SECURING
SCREW
(2 OFF)
Diagram 10.4
21
ADAPTOR
Diagram 10.7
4000123924-2
EARTH
LEAD
FAN RETAINING
SCREWS
Fit the washers between the boiler pipes and the inlet and
outlet fittings on the fixing jig and connect the various couplings
between the boiler and jig.
Now the boiler is on the wall, slide forward the adaptor about
20mm. secure it on to the back of the boiler with the two screws
supplied in the fittings kit, see diagram 10.7.
POWER
SUPPLY
LEADS
Diagram 10.8
10316
(F30E/F30E SB shown)
RESTRICTOR
(F 35 Eonly)
FLUE
HOOD
Diagram 10.9
4000123924-2
22
11886a
Suitable for installations that require a flue length "L" from 430
minimum to 660 maximum. If longer flueing is required
extensions and bends are available, see note below.
If the flue length, see diagram 11.2. is less than 430 'L' Do Not
cut this flue but use the horizontal top flue 86285.
70mm
65mm
225mm
Note :
Top of boiler
casing not
front panel
450 mm
10322a
A
J
G*
H*
F*
REAR FLUE
C
B
L
70mm
232 mm
65mm
Note :
Top of boiler
casing not
front panel
Diagram 11.1
Diagram 11.2
23
4000123924-2
STEP 1.
For flue lengths less than 0.5m fit the restrictor (supplied in
the document envelope) inside the fan outlet (F30E/F30E SB
Only - see diagram 11.3)
Outside
wall face
FLUE LENGTH
Remove the elbow (D) and the telescopic flue assembly (A)
from the flue kit.
90mm
(D)
(A)
17mm
CL
Flue
centre line
IMPORTANT
"BUTT FIT"
BOILER
STEP 2.
(B) FIXING
COLLAR
SEAL
25mm
(A)
2 off
(G)
STEP 3.
Refer to Step 5. diagram 11.4. Fit the fixing collar (C) using
the two screws (G).
(D) ELBOW
4 off
(G)
(A)
(E)
EXTERNAL RUBBER
SEALING COLLAR
'O' RING
GASKET
(H)
(F)
BOILER
STEP 4.
11874
(D)
(A)
RESTRICTOR
fitted for flue lengths
less than 0.5m
(F30E/F30E SB only)
(E)
(G) 2 off
STEP 5.
(G)
2 off
(D)
(A)
(E)
The restrictor must be fitted
to the inside of the fan outlet.
4000123924-2
FIXING (C)
COLLAR
Diagram 11.3
Diagram 11.4
24
11886
SIDE FLUE
L
70mm
65mm
225mm
205mm
410
450mm
E
B
D
A
20mm
Min. Clearance
11646
mm
C
J
REAR FLUE
H
I
L
The flue kit 86285 is 810 mm long and comprises:
- Air duct pipe .......................................................... A
- Flue duct pipe ........................................................ B
- Elbow ....................................................................... C
- Fixing collar seal .................................................... D
- Fixing collar .............................................................. E
- External rubber sealing collar ............................... F
- Internal flange ....................................................... G
- Gasket ..................................................................... H
- Screws ....................................................................... I
- 'O' rings ..................................................................... J
70mm
232 mm
65mm
Diagram 12a.1
Diagram 12a.2
25
4000123924-2
Outside
wall face
Important: If the flue has been cut, ensure that there are no
burrs that could damage the O ring.
For flue systems less than 0,5 m long, fit the flue restrictor (a)
into the fan outlet, see diagram 10a.4.
Flue
centre line
CL
X
11643
90mm
Remove the backing from the self adhesive gasket (H) and
carefully fit gasket to base of elbow (C).
Fit both O rings (J) into the flue elbow (C), one at the inlet,
one at the outlet. By necessity, they are a loose fit, apply a small
amount of suitable lubricant to each O ring when fitting.
17mm
Fit rubber sealing collar (F), into groove at the outer end of pipe
(A).
Insert flue duct pipe (B) into inner end of air duct pipe (A), rotate
flue duct pipe to locate into groove inside air duct pipe.
cutting length
X minus 90mm
plus 17mm =
Air duct
cutting length
Flue duct
Air duct
Fit air/flue duct pipe assembly through the wall with rubber
sealing collar to the outside.
Fit internal plastic flange (G) onto air duct pipe (A).
Fit the fixing collar seal (D) onto the flue duct pipe (B) ensuring
it is the correct way round (the larger diameter onto the pipe).
Pull air/flue duct pipe assembly inwards to bring rubber
sealing collar (F) hard up against external wall.
Fit elbow onto boiler and secure with the four screws (I).
Carefully push the fixing collar seal onto the elbow ensuring that
the flue duct pipe locates into the flue elbow outlet while taking
care not to tear the O ring.
Fit the fixing collar (E) around the fixing collar seal (D) and
secure with 2 screws provided.
Push the internal plastic flange (G) along the air duct pipe (A)
until engaged against internal wall.
25mm
check
dimension
(cut end)
Diagram 12a.3
10092
L
FLUE
RESTRICTOR
Gasket
23
65
Diagram 12a.4
4000123924-2
26
13 Electrical Connection
WARNING: This appliance must be earthed. This appliance
must be wired in accordance with these instructions. Any fault
arising from incorrect wiring cannot be put right under the
terms of the Saunier Duval guarantee.
A fused three pin plug and shuttered socket outlet may be used
instead of a fused spur box provided that:
a) They are not used in a room containing a fixed bath or
shower.
RETAINING SLOTS
11994
11911
b) Both the plug and socket comply with the current issue of
BS1363.
VOLTAGE FREE
HEATING CONTROLS
CONNECTION
WIRE LINK(E)
TERMINAL
Diagram 13.1
Diagram 13.2
27
4000123924-2
13 Electrical Connection
13.3 Mains Voltage External Controls
WARNING: UNDER NO CIRCUMSTANCES MUST ANY
MAINS VOLTAGE BE APPLIED TO ANY OF THE TERMINALS
ON THE VOLTAGE FREE HEATING CONTROLS
CONNECTION TERMINAL.
STRAIN
RELIEF
MAINS
CABLE
EXTERNAL
CONTROLS
CABLE
Diagram 13.4
F30E/F35E
F30E onlyonly
11992a
CONTROLS
INTERFACE PCB
3
2
1
VOLTAGE FREE
HEATING CONTROLS
CONNECTION
(ON CONTROLS
BOX COVER)
DO NOT
CONNECT
MAINS VOLTAGE
HEATING CONTROLS
CONNECTION PLUG
REMOVE LINK
WHEN ANY EXTERNAL
CONTROLS ARE USED
ON/OFF
SWITCH
EXTERNAL
ROOM
THERMOSTAT
EXTERNAL
JUNCTION BOX
3 AMP FUSE
10212
INTERNAL PROGRAMMER
DOUBLE POLE
ISOLATOR
F30E SB only
TO MAIN PCB
CONNECTOR J15
11993a
230V~ 50Hz
PERMANENT
MAINS
SUPPLY
CONTROLS
INTERFACE PCB
EXTERNAL
CONTROLS
CABLE(MAINS
VOLTAGE)
EXTERNAL
ROOM
THERMOSTAT
11974
EXTERNAL
FROST
THERMOSTAT
3
2
1
VOLTAGE FREE
HEATING CONTROLS
CONNECTION
(ON CONTROLS
BOX COVER)
DO NOT
CONNECT
MAINS VOLTAGE
HEATING CONTROLS
CONNECTION PLUG
REMOVE LINK
WHEN ANY EXTERNAL
CONTROLS ARE USED
ON/OFF
SWITCH
EXTERNAL
PROGRAMMER
PLUG
EXTERNAL
JUNCTION BOX
3 AMP FUSE
EXTERNAL PROGRAMMER/CLOCK
EXTERNAL 230V AC ROOM THERMOSTAT
EXTERNAL 230V AC FROST THERMOSTAT
CONTROLS
INTERFACE
PCB Diagram 13.3
4000123924-2
DOUBLE POLE
ISOLATOR
L
230V~ 50Hz
PERMANENT
MAINS
SUPPLY
Diagram 13.5
28
14 Commissioning
Important: The commissioning and first firing of the boiler must
only be done by a competant person.
Air in pipes
Gas installation
BURNER
PRESSURE
POINT
GAS
PURGE
POINT
11898
1.
9796
Bleed the air in the radiators and adjust the pressure if system
requires. If the system requires filling to often this may be due
to minor leaks or corrosion in the system.
COLD WATER IN
(F30E/F35E Only)
HEATING
FLOW
F30E shown
3. Undo cap on automatic air vent on top of pump
and leave undone.
DOMESTIC HOT
WATER OUT
(F30E/F35E Only)
GAS SERVICE
COCK
9792
9810
HEATING
RETURN
Diagram 14.1
29
4000123924-2
6.
9810
Ins 061a
14 Commissioning
10217
Ins 062a
MANOMETER
P.
max.
15 kW
maxi
maxi
P3
mini
P3
ON DIP
mini
1 2 3 4
ON DIP
P6
SW1
DIP
SWITCH
USER
INTERFACE
BOARD
Diagram 14.2
CONTINUOUS
WITH BURNER
DIP SWITCH 1
ON
ON
POTENTIOMETER P6
P7
P6
Factory set in
"OFF" position
PUMP OPERATION
POTENTIOMETER P3
1 2 3 4
P.
max.
15 kW
11890
DIP SWITCH 2
HEATING TEMP
ON
53OC
OFF
DIP SWITCH 3
DIP SWITCH 4
ON
ON
ON*
OFF*
87 C
CONTINUOUS
OFF
ON
53 C
OFF
ON
WITH HEATING
OFF*
OFF*
73OC
OFF
OFF
DEMAND
FACTORY SETTING
4000123924-2
14 Commissioning
14.3 : Setting the flue parameters for Themaclassic F 35E
This adjustment is made to ensure the boiler operates at
maximum efficiency with longer flue lengths.
Setting Horizontal
flue (L)
(C12)
Insert a small flat edge screw driver into the arrowed slot
in potentiometer P7 (shown in diagram 14.2) : the code A
will appear on the display
A9
0,3 m
0,3 m
1m
0,5 m
0,7 m
1,6 m
0,8 m
1,1 m
1m
2,1 m
1m
1,0 m
1,5 m
1,4 m
2,7 m
2,8 m
1,3 m
1,7 m
3,2 m
4,8 m
1,5 m
2,1 m
3,8 m
6,6 m
1,8 m
2,4 m
4,3 m
8,4 m
2,0 m
2,8 m
4,9 m
10,2 m
2,3 m
3,1 m
5,4 m
12,2 m
2,5 m
3,5 m
6m
14 m
Completion
Adjust the boiler temperature control and any system
controls to their required settings.
For IE, it is necessary to complete a "Declaration of
31
4000123924-2
Proceed as follows:
16 Bypass Settings
9718
Bypass
The boiler has a built-in bypass, refer to diagram 16.1.
The boiler is supplied with the bypass open half a turn. It should
not be necessary to adjust the bypass, but if required ensure
that under no circumstances does the flow rate fall below the
figures specified, refer to table 1. in section 3 (turn clockwise
'A' to close the valve).
F30E/F35E shown
4000123924-2
32
Diagram 16.1
PRODUCTS
SAMPLING
POINT
SAMPLING
POINT CAP
10234
Diagram 17.1
On completion of the test switch off the electrical supply and
the gas supply, remove analyser tube and replace sampling
point cap.
Switch on the electrical supply and gas supply, then operate the
boiler.
(a)
(b)
(c)
(f)
HEATING
FLOW
(d)
DOMESTIC HOT
COLD WATER
HEATING
WATER OUTLET
INLET
BOILER
RETURN
(F30E/F35E
(F30E/F35E
DRAIN VALVE
Only)
Only)
F30E/F35E shown
Note: Isolating cocks water and gas are shown in the: OFF position
33
(e)
GAS SERVICE
COCK
Diagram 17.2
4000123924-2
9533
9533
Diagram 17.3
F30E shown
4000123924-2
34
Diagram 17.4
Check that the ignition and flame sensing gaps are as shown
in diagram 17.6. Note: To gain access to ignition and sensing
electrodes for removal, refer to Section, 20.11 and 20.12 in
Replacement of Parts.
Inspect flue system to make sure that all fittings are secure.
9811
F30E/F35E shown
Diagram 17.5
3.5mm
9752
3.5mm
If the water flow rate through the appliance has reduced it may
be necessary to clean or replace the domestic water inlet filter.
Close isolating valve (b) on cold water inlet.
Pull out slotted clip securing the filter in its housing, remove the
filter to clean or renew if necessary.
IGNITION
GAP
Push the filter fully into its housing and replace the securing clip.
3.5 mm
9816
Open isolating valve (b) diagram 17.2 on cold water inlet and
test the Domestic Hot Water circuit for soundness.
FLAME
SENSING
GAP
Push the filter fully into its housing, ensuring the correct
orientation. The flat and hole in the filter as shown. Secure with
retaining clip.
35
Diagram 17.6
4000123924-2
9812a
9818a
BURNER
RETAINING
SCREWS
9742
BURNER
GUIDE
AIR PRESSURE
SWITCH
SENSING TUBE
9815a
9750
9817a
FLUE HOOD
Diagram 17.7
FAN RETAINING
BOLTS
EARTH
LEAD
CLIP
DOMESTIC WATER
INLET FILTER
HOUSING
POWER
SUPPLY
LEADS
FILTER
Diagram 17.8
Diagram 17.10
11935
F30E/F35 E Only
11934
F30E/F30E SB shown
Diagram 17.9
9822
9741
HEAT EXCHANGER
FLAT
FILTER
RETAINING
CLIP
F30E shown
4000123924-2
Diagram 17.11
36
18 Fault Finding
Before trying to operate the boiler make sure that :
All gas supply cocks are open and that the gas supply has
been purged of air.
9749
OVERHEAT
THERMOSTAT
RESET
BUTTON
F30E/F30E SB shown
Diagram 18.1
DISPLAY
FAULT
Overheat fault
4000123924-2
18 Fault Finding
TYPE OF FAULT
CHECK
230V supply
PCB fuse
Connection between PCBs
NORMAL MEASURE
CHECK
Adjustment valve
(step motor)
(F30E/F35E Only)
Three way valve.
Electrical supply to motor
0 between 1 and 3.
9.6k between 1 and 2.
9.6k between 1 and 3.
(1, 2 and 3 marked on
the motor).
Thrust action of the motor.
(remove gas control valve
before testing)
(F30E/F35E Only)
Domestic water flow
4000123924-2
38
18 Fault Finding
FAULT: NO HEATING
Are the external heating
controls calling for heat?
NO
YES
Rectify, check the 230V
controls board.
NO
NO
YES
Faulty 230V controls board.
F30E/F35E ONLY
FAULT: NO HOT WATER, BUT THE HEATING IS WORKING
Is the water pressure greater
than 0.5 bar ?
NO
YES
Is the water flow rate greater
NO
than 1.7l/min. (threshold figure).
YES
Is flow detector operating ?
NO
YES
Check the connectors on the
flow sensor and the control board (PCB).
If the fault persists, fit a relplacement
control board (PCB).
39
4000123924-2
18 Fault Finding
F1 FAULT DISPLAYED
FAULT: THE BURNER LIGHTS BUT THEN GOES OUT. THERE IS NO FLAME DETECTED.
The flame is not spreading across
the whole burner and is not reaching
the sensing electrode. Is the gas
pressure correct?
NO
YES
Clean the gas filter.
Clean the burner.
F1 or F4 FAULT DISPLAYED
FAULT: THE BURNER LIGHTS, THEN GOES OUT.
The flame is spreading across the
whole burner, but not being detected. CHECK
THE
CHECK
PROBE
THE MAINS
4000123924-2
11873
40
18 Fault Finding
F1 FAULT DISPLAYED
FAULT: THE BURNER DOES NOT LIGHT AT ALL, BUT THERE IS AN IGNITION SPARK.
NO
YES
Is there 24Vdc at the gas control valve?
for testing see component testing data.
NO
YES
YES
NO
Turn up settings
41
4000123924-2
18 Fault Finding
F30E/F35E ONLY
FAULT: THE WATER AT THE TAPS IS LUKE-WARM.
Is the temperature higher if you reduce
the flow through the taps?
NO
YES
11875
NO
YES
YES
Faulty PCB, replace.
P1
2
H
Electrical contacts.
42
11877
4000123924-2
11876
g/y br b
3
1
w
IGNITION
PLUG
ELECTRODES
IGNITOR
UNIT
SENSE
ELECTRODE
3
4
GAS
CONTROL
VALVE
OVERHEAT
THERMOSTAT
or
bk
AIR PRESSURE
SWITCH
FAN
PUMP
g/y
w
THERMISTOR
CH
WATER
PRESSURE
SENSOR
bk
bk
CHASSIS
EARTH
w p y
g or gn
b
w
g
THREE-WAY
VALVE
p
w
FLOW
SENSOR
VOLTAGE FREE
HEATING CONTROLS
PLUG
LINK
b
r
gn
PROGRAMMER
J10
J15
J11
J13
g/y
H2
J1
S1
br
H5
J12
b
g/y
br
H1
H4
J4
b
b
br
g/y
b
br
H3
CHASSIS
EARTH
H8
J2
br
FUSE
125mAT
J7
H6
b
H7
g/y
w
KEY
bk- BLACK
w- WHITE
g/y- GREEN/
YELLOW
br bpg-
BROWN
BLUE
PINK
GREY
USER INTERFACE
43
rorgny-
RED
ORANGE
GREEN
YELLOW
g/y
b
br
ON/OFF
SWITCH
230V~50Hz
PERMANENT
MAINS SUPPLY
FUSED AT 3A
4000123924-2
10224
AIR PRESSURE
SWITCH
FAN
g/y br b
bk
IGNITION
ELECTRODES
SENSE
ELECTRODE
3
1
PLUG
or
OVERHEAT
THERMOSTAT
PUMP CH
bk
THERMISTOR
CH
b
g/y
bk
WATER
PRESSURE
SENSOR
IGNITOR
UNIT
GAS
CONTROL
VALVE
CHASSIS
EARTH
w p y
g or gn
b
w
g
VOLTAGE FREE
HEATING CONTROLS
PLUG
LINK
REMOVE THE LINK IF FITTING
VOLTAGE FREE OR 230V
EXTERNAL CONTROLS.
IF THE LINK IS NOT REMOVED
THE BOILER WILL RUN
CONTINUOUSLY.
J10
J15
J11
J13
g/y
H2
J1
S1
br
H5
J12
b
br
g/y
H1
H4
J4
NOT
USED
b
br
H3
CHASSIS
EARTH
H8
J2
br
FUSE
125mAT
J7
H6
H7
g/y
w
KEY
bk- BLACK
w- WHITE
g/y- GREEN/
YELLOW
br bpg-
BROWN
BLUE
PINK
GREY
USER INTERFACE
4000123924-2
44
rorgny-
RED
ORANGE
GREEN
YELLOW
g/y
b
br
ON/OFF
SWITCH
230V~50Hz
PERMANENT
MAINS SUPPLY
FUSED AT 3A
10298
g/y br b
3
1
w
g
w
FAN
SENSOR
3
4
GAS
CONTROL
VALVE
OVERHEAT
THERMOSTAT
or
IGNITION
PLUG
ELECTRODES
IGNITOR
UNIT
SENSE
ELECTRODE
bk
AIR PRESSURE
SWITCH
FAN
PUMP
g/y
w
THERMISTOR
CH
WATER
PRESSURE
SENSOR
bk
bk
CHASSIS
EARTH
w p y
g or gn
b
w
g
THREE-WAY
VALVE
p
w
FLOW
SENSOR
VOLTAGE FREE
HEATING CONTROLS
PLUG
LINK
b
r
gn
PROGRAMMER
J10
J15
J11
J13
g/y
H2
J1
S1
br
H5
J12
b
g/y
br
H4
J4
b
b
br
g/y
H1
b
br
H3
CHASSIS
EARTH
H8
J2
br
FUSE
125mAT
J7
H6
b
H7
g/y
w
KEY
bk- BLACK
w- WHITE
g/y- GREEN/
YELLOW
br bpg-
BROWN
BLUE
PINK
GREY
USER INTERFACE
45
rorgny-
RED
ORANGE
GREEN
YELLOW
g/y
b
br
ON/OFF
SWITCH
230V~50Hz
PERMANENT
MAINS SUPPLY
FUSED AT 3A
4000123924-2
1029-35kW8
20 Replacement of Parts
To Drain the central heating circuit
Open drain valve fitted at the lowest point in the system.
Allow air into the system by opening a radiator bleed screw or the boilers drain
valve (f).
(a)
HEATING
RETURN
(b)
COLD WATER
INLET
(F30E/F35E Only)
(f)
BOILER
DRAIN VALVE
(c)
(d)
HEATING
FLOW
DOMESTIC HOT
WATER OUTLET
(F30E/F35E Only)
F30E/F35E shown Note: Isolating cocks water and gas are shown in the: OFF position
IMPORTANT INFORMATION
WARNING: Before commencing the replacement of any
component, isolate appliance from electrical supply and turn
off gas at service cock.
Replacement of parts must be carried out by a competent
person.
When replacing components it may be necessary to renew
sealing washers, gaskets and 'O' rings. If new ones are
supplied with replacement components they must be used.
All parts are replaced in reverse order to removal.
If any gas-carrying components are disturbed, removed or
replaced it will be necessary on completion of assembly to test
for gas soundness and purge in accordance with the current
issue of BS6891 or in IE, the current edition of I.S.813 "Domestic
Gas Installations".
20.1 Central heating thermistor
Before starting refer to the front of Section 20 Important
information.
Remove the front panel, refer to Section 17.3.
Lower the control panel, refer to Section 17.4.
4000123924-2
GAS SERVICE
COCK
Diagram 20.1
F30E/F35 E shown
9550
CENTRAL HEATING
THERMISTOR
(e)
Diagram 20.2
Locate central heating thermistor on heating flow pipe on
centre of boiler, see diagram 20.2.
Unclip thermistor from pipe.
Disconnect electrical connections from thermistor.
Fit electrical connections to replacement thermistor and fit
thermistor to pipe. The polarity is not important.
46
20 Replacement of Parts
9646
RETAINING
CLIPS
AIR PRESSURE
SWITCH
ELECTRICAL
CONNECTORS
SENSING
TUBE
Diagram 20.3
COLD WATER IN
ISOLATING VALVE
F30E/F35E Only
Diagram 20.4
47
4000123924-2
20 Replacement of Parts
9819
Diagram 20.5
9820
GROMMET
GAS SUPPLY
PIPE
SENSE ELECTRODE
ASSEMBLY
9813
9814
IGNITION ELECTRODE
ASSEMBLY
CLIP
Diagram 20.6
9749
PIPE
SECURING
CLIP 2 OFF
OVERHEAT
THERMOSTAT
RESET
BUTTON
9750
ELECTRICAL
LEADS
Diagram 20.7
information.
Remove the front panel, refer to Section 17.3.
Lower the control panel, refer to Section 17.4.
Remove the sealed chamber cover, refer to Section 17.5.
Remove the combustion chamber cover, refer to Section
17.7.
Remove burner, refer to Section 17.9.
Remove the right hand side panel, refer to Section 17.6.
Undo and remove screw securing sense assembly to the
burner injector assembly, see diagram 20.6.
Disconnect the electrical connection from the inline connector,
Note the routing of the cable.
4000123924-2
BURNER INJECTOR
BAR
48
20 Replacement of Parts
Remove the front panel, refer to Section 17.3.
Unclip control panel user interface and hinge forward . Do
not strain the cables.
Disconnect the electrical connections from the user inter
face board.
Remove the two user inter face board retaining screws.
Remove the user inter face board.
INSULATION
(F30E/F30ESB shown)
49
9824
Diagram 20.8
4000123924-2
20 Replacement of Parts
CONTROL BOARD
COVER
10021
10020
Diagram 20.9
10212
F30E shown
10219
CONTROL PANEL
230V
CONTROLS
BOARD
MAINS
SWITCH
FOAM PACKING
F30E shown
4000123924-2
50
USER INTERFACE
BOARD
PROGRAMMER
(F30E/F35E Only)
Diagram 20.10
HEX HEAD
SCREW
(4 OFF)
9757
20 Replacement of Parts
PUMP HEAD
PUMP
ELECTRICAL
CONNECTION
BOX
F30E shown
Diagram 20.11
11589
F30E/F35E Only
FILLING TAP
Diagram 20.12
51
4000123924-2
20 Replacement of Parts
9744
BOILER DRAIN
VALVE
Diagram 20.13
11590
WATER FLOW
SENSOR
F30E/F35E Only
BYPASS VALVE
9758
Diagram 20.14
F30E shown
4000123924-2
52
Diagram 20.15
9760
20 Replacement of Parts
CAP
AIR VENT
Diagram 20.16
F30E shown
9781
GAS CONTROL
VALVE
9782
11591
Diagram 20.17
10018
F30E shown
GAS CONTROL
VALVE
20.29 Gas control valve stepper motor, refer to diagram
20.18
Before starting refer to the front of Section 20 Important
information.
Remove the front panel, refer to Section 17.3.
Lower the control panel, refer to Section 17.4.
Remove the gas control valve, refer to Section 20.28.
Disconnect the electrical connection from stepper motor.
Remove the two screws securing stepper motor to the gas
control valve.
Fit replacement gas control valve stepper motor.
Note: Take care not to damage the 'O' ring.
STEPPER
MOTOR
Diagram 20.18
53
4000123924-2
20 Replacement of Parts
11585
PRESSURE
RELIEF
VALVE
Diagram 20.19
9768
F30E/F35E shown
9769
THREE WAY
VALVE HEAD
Diagram 20.20
THREE WAY
VALVE/ BYPASS
HOUSING
9785
10017
F30E/F35E Only
THREE WAY
VALVE
ACTUATOR
F30E/F35E Only
4000123924-2
54
Diagram 20.21
9767
20 Replacement of Parts
IGNITION
UNIT
Diagram 20.22
11596
F30E/F35E Only
55
11597
Diagram 20.23
4000123924-2
20 Replacement of Parts
20.35 Expansion vessel
Renewal of the expansion vessel requires the boiler to be
removed from the wall. As an alternative, a separate expansion
vessel of the same specification may be connected as close as
possible to the boiler, leaving the original in position, refer to the
installation instructions.
Replacing the expansion vessel
Before starting refer to the front of Section 20 Important
information.
For this operation the boiler must be removed from the wall.
IMPORTANT: With regards to the manual handling operations,
1992 regulations, the following operation exceeds the
recommended weight for one man lift.
Remove the front panel, refer to Section 17.3.
Lower the control panel, refer to Section 17.4.
Drain down the boiler only ,refer to relevant parts of
diagram 20.1.
Disconnect the flue system.
Disconnect the fixing jig connection pipes at the boiler.
Disconnect the pressure relief valve discharge pipe.
Disconnect the mains cable and any external controls cables.
Lift up to remove the boiler from the wall.
Remove sealed chamber cover, refer to Section 17.4.
Remove the combustion chamber cover, refer to Section
17.5.
Remove the fan, refer to Section 17.10.
Remove air pressure switch sensing tube from the side of the
flue hood, see diagram 17.9.
Release both side panels, refer to Section 17.6.
Remove the flue hood, lift up and off to release from rear
location tabs.
Remove the expansion vessel retaining screw.
From the rear of the boiler.
Undo pipe coupling on expansion vessel.
Lift to remove expansion vessel.
Note: Check that expansion vessel pressure is correct, see
Section 1 Technical Data.
F30E shown
10220
PIPE
COUPLING
10222
10221
EXPANSION VESSEL
SECURING SCREW
4000123924-2
56
Diagram 20.24
20 Replacement of Parts
Remove the front panel, refer to Section 17.3.
Remove the sealed chamber cover, refer to Section 17.5.
Remove the old seal, thoroughly clean the casing. Fit the new
seal, it is supplied to the correct length.
Note: Ensure the seal is fitted correctly giving an air tight seal.
SEALED
CHAMBER
COVER
SEAL
FRONT
CASING
PANEL
57
Diagram 20.25
4000123924-2
21 Spare parts
When ordering spare parts, quote the part number and description, stating the appliance model number and serial number from
the data badge.
4000123924-2
Description
Central heating thermistor
Fan
Air pressure switch
F30E/F35E Only Domestic water flow sensor
Printed circuit board - Main
Pump head (50W)
System water pressure sensor
Gas control valve (G20)
Gas control valve (G30)
Discharge safety valve
Overheat thermostat
Ignition electrode
Flame sense electrode
230V controls board
User interface PCB
Stepper motor (G20)
Stepper motor (G30)
Ignition unit
F30E/F35E Only Three way valve head
Three way valve actuator
Heat exchanger (F30 E/F30E SB only)
Burner/17 blades (F30 E/F30E SB only)
Burner/18 blades (F35 E only)
Heat exchanger (F35 E only)
58
Part No.
S57398
S10119
S57441
S57202
S10082
S10055
S57205
S10045
S10046
S10067
S10080
S10038
S10037
S10091
S10090
S57434
S57435
S57427
S57206
S10064
S10065
S10116
S1037400
S1037200
G.C. No.
59
4000123924-2
Because of our constant endeavour for improvement details may vary slightly from those in the instructions.
4000123924-2
60