TAG

1
2
3
4
5
6
7
8
9
10

STREAM SELECTION
STREAM COMPOSITION
COMBUSTION INPUTS
PRODUCT OF COMBUSTION
COMBUSTION OUT PUT
COMPOUND PROPERTIES
PROPERTIES ESTIMATION
DESTRUCTION EFFICCINCY
USER DEFINED COMPONENET
UNIT SEELCTION

WT%

VOL %

ORG

INORG

MOIST.

Cl

CO2

H2O

SO2

SO3

N2

O2

F2

UEL

LEL

Cl

RING COMPONENET

Br

HF

Cl2

Br

HCl

Br2

I2

NO

NO2

1
2
2 /A
3
4
5
6
7
8
8
9
10
11
12
13
14
15
14
15

TAG
STREAM SELECTION
AIR AND UTILITY FOR COMBUSTION
AIR QUALITY IN PUT
WET AIR FOR COMBUSTION
FUEL SELECTION
COMBUSTION CALCULATION
COMBUSTION OUT PUT
SECONDARY COMBUSTION CALCULATION
SECONDARY COMBUSTION OUT PUT
PLENNUM COOLING AND OUT PUT
ADIABATIC COOLING
ADIABATIC QUIENCHER TYPE-1
ADIABATIC QUIENCHER TYPE-2
VENTURY WET SCRUBBNING
NEUTRALIZATION SCRUBBER
DUCT HEATER AND DRYER
FLUE GAS OUTLET
HEAT AND MASS BALANCE
PROCESS FLOW DIAGRAM

TAG :1
STREAM INPUT
WASTE INPUT
COMBUSTION INPUT
A SOLID

WEIGHT %

B LIQUID

WEIGHT %

C VAPOUR

VOLUME %

D AQUEOUS LIQUID

WEIGHT %

Formula Organic
1TO N
1 TO N

1TO N

Moisture

Ash

TAG :2
AIR / UTILITY FOR COMBUSTION
TEMPERATURE

1 AIRFOR SOLID WASTE

2 AIRFOR LIQUID WASTE
AIR FOR LIQUID ATOMIZATION
3 AIR FOR VENT GAS
4 AIRFOR AQUEOUS

WASTE

5 AIR FOR AQUEOUS ATOMIZATION

HUMIDITY

DILUTION /COOLING
7 AIR
8 NITROGEN
9 CO2

30 C
EXCESS RATIO

135%
130%
1%
110%
130%
1%

0.0106
Kg Water /Kg Dry Air

STICHEOMETRIC EXCESS AIR

Kg/hr

Kg/hr

Water

100
100
100

Nitrogen
1.00%

78.04%

1.00

78.04

1.00%

98.96%

1.00

98.96

1.00%

0.05%

1.00

0.05

Oxygen

Carbon Dioxide
20.96%

0.00%

20.96

0.00

0.04%

0.00%

0.04

0.00

0.04%

98.91%

0.04

98.91

100.00
100.00
100.00

STANDARD DRY AIR DATA

Constituent

Chemical symbol

Nitrogen

N2

2
3

Oxygen
Argon
Carbon dioxide
Neon
Helium
Methane
Krypton
Hydrogen

O2

4
5
6
7
8
9

Ar
CO2
Ne
He
CH4
Kr
H2
N2O

14

Nitrous oxide
Xenon
Ozone*
Carbon monoxide
Sulfur dioxide

15

Nitrogen dioxide

NO2

Ammonia

NH3

10
11
13

16

Xe
O3
CO
SO2

CASE :1

Mole percent

DETAIL AIR
ACTUAL

TAKEN

78.084

78.084

78.084100

20.947
0.934
0.035
0.001818
0.000524
0.00017
0.000114
0.000053

20.947
0.934

20.947000
0.933000

0.035
0.001818
0.000524

0.034000
0.001000
0.000520

0.00017
0.000114

0.000130
0.000125

0.000053

0.000005

0.000031
0.0000087
trace to 0.0008
trace to 0.000025
trace to 0.00001

0.000031
0.0000087

0.000028
0.00009

trace to 0.000002

0.000002

trace to 0.0000003

0.0008
0.000025
0.00001
0.000002

0.0000003
100.003556

100.000000

CASE:2

Adjusted

NORMAL AIR
TAKEN

-0.000100

78.084

0.000000
0.001000

20.947
0.934

0.001000
0.000818
0.000004

0.035

0.000040
-0.000011
0.000048
0.000003
-0.000081
0.000800
0.000025
0.000010
0.000000
0.000000
0.000000
0.003556

100.00

TEMPERATUR
AMBIENT
AFTER PRE HEAT

AIRFOR SOLID WASTE

AIRFOR LIQUID WASTE
AIR FOR LIQUID ATOMIZATION
AIR FOR VENT GAS
AIRFOR AQUEOUS WASTE
AIR FOR AQUEOUS ATOMIZATION
TOTAL AIR

WASTE

ACTUAL AIR VOLUME FLOW RATES

TOTAL AIR MASS FLOW RATES
AIR FLOW RATES AT NTP CONDITION

COMBUSTION CONDITION
MEAN GAS VELOCITY
AVERAGE RESIDENCY TIME

PRESSURE

Kg/hr

A
B
C
D
FUEL
BY MASS

BY VOLUME

UNKNOWN COMPOSITION

SELECT FUEL TYPE

LIQUID

SOLID
LIQUID
VAPOUR
UNKNOWN FUEL
FUEL COMPOSITION
CARBON

HYDROGEN

1
2

SULPHUR

OXYGEN

MOISTURE

H2O

ASH

SUM

DENSITY

WEIGHT %
WEIGHT %
VOLUME %

EXCESS RATIO

135%
130%
110%

AIRFOR SOLID
AIRFOR LIQUID
AIR FOR VENT GAS

HUMIDITY

0.0106
Kg Water /Kg Dry Air

GCV
NCV

STICHEOMETRIC EXCESS AIR

Kg/hr
Kg/hr

TYPE
0.78-0.83
0.81-0.84

C
85.70
85.90

CHEMICAL COMPOSITION BY WE
H
O
N
14.00
13.60

HEAVY OIL
(N0 -1)
1
0.85-0.88
2
0.82-0.89

85.90
84.60

12.00
11.80

0.70
0.70

0.50
0.50

0.90-0.93

84.50

11.30

0.40

0.40

HEAVY OIL
(N0 -3)
1
0.93-0.95
2
0.94-0.96
3
0.92-1.00

84.10
84.20
82.70

10.90
10.70
10.90

0.50
0.50
0.50

0.40
0.40
0.40

GASOLINE 0.70-0.74

85.00

15.00

KEROSENE
LIGHT OIL

HEAVY OIL
(N0 -2)

MPOSITION BY WEIGHT
S
H2O
0.50
0.00
0.50
0.00

Total
ASH
0.00
0.00

100.20
100.00

Heating Value
(Kcal/Kg )
11100
10400
10960
10280

0.50
2.00

0.30
0.30

0.05
0.05

99.95
99.95

10880
10780

10210
10110

3.00

0.40

0.05

100.05

10470

9860

3.50
3.50
3.50

0.50
0.60
2.00

0.10
0.10
0.10

100.00
100.00
100.10

10500
10300
10430

9000
9710
9840

0.00

0.00

100.00

11310

10540

Theoratical
amount of air
11.4
11.2

CO2
1.59
1.60

H2O
1.56
1.51

SO2
0.00
0.00

N2
9.02

10.9
10.8

1.60
1.58

1.34
1.32

0.00
0.01

8.61
8.53

11.98
11.44

10.7

1.58

1.27

0.02

8.44

11.31

10.5
10.4
10.3

1.57
1.57
1.54

1.21
1.19
1.21

0.02
0.02
0.02

8.27
8.24
8.18

11.08
11.02
10.96

11.8

1.59

1.68

0.00

9.18

12.45

12.17
11.98

MAX CO2
%
15.00
15.30

CO2
1.59
1.60

H2O
1.56
1.51

SO2
0.00
0.00

N2
9.02

15.60
15.50

1.60
1.58

1.34
1.32

0.00
0.01

8.61
8.53

11.98
11.44

15.70

1.58

1.27

0.02

8.44

11.31

15.90
16.00
15.80

1.57
1.57
1.54

1.21
1.19
1.21

0.02
0.02
0.02

8.27
8.24
8.18

11.08
11.02
10.96

14.70

1.59

1.68

0.00

9.18

12.45

12.17
11.98

TYPE
C

CHEMICAL COMPOSITION B
H
O

NO 1 COAL

0.847

0.026

0.016

NO 2 COAL

0.785

0.047

0.042

NO 3 COAL

0.630

0.039

0.090

NO 4 COAL

0.590

0.037

0.084

NO 5 WOOD

0.335

0.060

0.300

NO 6 RICE HULL

0.378

0.047

0.335

MICAL COMPOSITION BY WEIGHT

N
S
H2O

Total
ASH

0.010

0.011

0.040

0.050

1.00

0.017

0.019

0.040

0.050

1.00

0.013

0.018

0.160

0.050

1.00

0.012

0.017

0.180

0.080

1.00

0.000

0.000

0.300

0.003

0.000

0.000

1.00
0.237

1.00

Heating Value
(Kcal/Kg )

Theoratical
amount of air

11.4

CO2

H2O

SO2

N2

1.59

1.56

0.00

9.02

MAX CO2

12.17

15.00

FLUE GASES ANALYSIS WITH EXCESS AIR

CO2
H2O
SO2
N2
1.59

1.56

0.00

9.02

ESS AIR

12.17

Name

Methane
Ethane
Propane
Butanes Plus
Ethene
Benzene
CO
Hydrogen
Nitrogen
Oxygen
Carbon Dioxide

Caarbon
Hydrogen
Nitrogen
Sulphur
Oxygen
Carbon Monoxide
Carbon Dioxide
Moisture
Ash

Formula

CH4
C2H6
C3H8
C3H10
C2H4
C6H6
CO
H2
N2
O2
CO2

16
30
44
58
28
78
28
2
28
32
44

C
H
N
S
O
CO
CO2
W
A

CA
Molar Mass Of gas
Specific Gas Constant
Density (0 C : 1.01325 Bar )
Density (15 C : 1.01325 Bar )
GCV (Calculated )
NCV ( Calculated )
GCV (Calculated )
NCV ( Calculated )
Wobbe Number (GCV)

NG
A
%

LPG
B
%

PGB

C
%

CWG
C

VOLUME
93.9
3.6
1.2
1.3
0.0
0.0
0.0
0.0
7.5
0.0
0.0

67.4
16.8
15.8
0.0
0.0
0.0
0.0
0.0
7.5
0.0
0.0

54.3
16.3
16.2
7.4
0.0
0.0
0.0
0.0
5.8
0.0
0.0

0.0
0.0
60.0
40.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

3.0
0.0
0.0
0.0
0.0
0.0
27.0
14.0
50.9
0.6
4.5

10.2
0.0
0.0
0.0
6.1
2.8
34.0
40.5
2.9
0.5
3.0

VOLUME
75.85
24.15
0.00
0.00
0.00
0.00
0.00
0.00
0.00

71.59
19.97
8.44
0.00
0.00
0.00
0.00
0.00
0.00

74.42
19.48
6.10
0.00
0.00
0.00
0.00
0.00
0.00

82.26
17.74
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1.45
1.62
57.60
0.00
0.78
30.55
8.00
0.00
0.00

25.92
8.98
4.47
0.00
0.88
52.46
7.27
0.00
0.00

CALCULATED VALUES
17.4
478.2
0.776

24.9
334.2
1.11

26.6
312.4
1.189

49.6
167.6
2.214

24.7
336
1.105

18.2
458.2
0.81

0.736

1.053

1.127

2.099

1.047

0.768

42.93
38.66

54.78
49.72

59.53
54.23

114.7
105.6

6.4
5.99

21.54
19.89

55.31
49.81

49.33
44.77

50.09
45.63

52.8
47.67

5.79
5.43

26.59
24.56

55.39

59.1

62.09

87.63

6.92

27.21

C-OG

32.1
0.0
0.0
0.0
3.5
0.5
6.3
46.5
8.1
0.8
2.2

39.80
18.78
17.87
0.00
2.02
13.90
7.63
0.00
0.00

TG

27.0
1.2
0.0
3.5
0.0
0.0
8.0
51.8
6.5
0.0
2.0

41.05
20.01
14.35
0.00
0.00
17.66
6.94
0.00
0.00

12.7
655.1
0.567

12.7
655.4
0.566

0.537

0.537

22.5

23.92

20.09
39.71

21.35
42.24

33.98

36.14

TEMP TO ACHIVE FOR DESTRUCTION

COMBUSTION HEAT LOSSE

TOTAL HEAT GENERATED
HEAT GENERATED

10

HEAT LOSS

10

TOTAL HEAT REQUIRED

IF +VE

IF +VE

EXTRA HEAT

AIR COOLING

WATER COOLING

IF -VE
3

FUEL REQUIRED
SELECT FUEL

4
B

AIR REQUIRED
REQUIRED RESIDENCE TIME

COMBUSTION CHAMBER DIAMETER

DIAMETER TO LENTH RATIO

COMBUSTION CHAMBER LENGTH

INTIAL FUEL REQUIRED FOR HEATING

THERMAL INTENSITY

LESS HEAT

%
%
IF -VE

Sec

1
2
3

COMBUSTION CHAMBER DIAMETER

DIAMETER TO LENTH RATIO
COMBUSTION CHAMBER LENGTH

ACTUAL THERMAL INTENSITY

TAG :6
COMBUSTION OUT PUT
A

TEMP TO ACHIVE FOR DESTRUCTION

1

TOTAL MASS FLOW

COMPOSITION
CHEMICAL NAME

TEMPRATURE
COMBUSTION ELEMENT
CO2
H2O
S
O

4 DENSITY OF FLUE GASES

5 VOLUME OF FLUE GASES

6 OUT LET FLOW VELOCITY

7 OUTLET SALT
8 OUTLET ASH

DRY

WET

TAG :7
COMBUSTION OUT PUT
A

TEMP TO ACHIVE FOR DESTRUCTION

COMBUSTION HEAT LOSSE

TOTAL HEAT GENERATED
HEAT GENERATED

10

HEAT LOSS

10

TOTAL HEAT REQUIRED

IF
1

AIR COOLING

WATER COOLING

IF
3

FUEL REQUIRED
SELECT FUEL

AIR REQUIRED

COMBUSTION CHAMBER DIAMETER

DIAMETER TO LENTH RATIO

COMBUSTION CHAMBER LENGTH

REQUIRED RESIDENCE TIME

INTIAL FUEL REQUIRED FOR HEATING

EXTRA HEAT

LESS HEAT

%
%

1
2
3
Sec

5
6

COMBUSTION CHAMBER DIAMETER

DIAMETER TO LENTH RATIO
COMBUSTION CHAMBER LENGTH
ACTUAL RESIDENCE TIME

VISCOSITY
ACTUAL THERMAL INTENSITY

RENOLD NUMBER

TAG :5
COMBUSTION OUT PUT
1

TOTAL MASS FLOW

COMPOSITION
CHEMICAL NAME

TEMPRATURE
COMBUSTION ELEMENT
CO2
H2O
S
O

4 DENSITY OF FLUE GASES

5 VOLUME OF FLUE GASES

6 OUT LET FLOW VELOCITY

DRY
WET

TAG :7
COMBUSTION OUT PUT

TAG :8
COMBUSTION OUT PUT

TAG :9
COMBUSTION OUT PUT

TAG :10
COMBUSTION OUT PUT

TAG :11
COMBUSTION OUT PUT

TAG :12
COMBUSTION OUT PUT

TAG :13
HEAT AND MASS

RESULT OF CALCULATION
FLUE GASES
AIR TO FUEL RATIO
KMOL OF DRY FLUE GASE PER KG OF FUEL
CO2(VOL) :
SO2(VOL) :
N2(VOL) :
MOLAR MASS OF DRY GAS
SPECIFIC HEAT OF FLUE GASES
ABSOLUTE HUMIDITY OF GASES
ENTHALPHY OF FLUE GASES
LOSS OF HEAT
FLUE GASE LOSS
DENSITY OF FLUE GASES
EXCESS AIR
INCOMPLATE COMBUSTION LOSS
CO2 EMISSION
SO2 EMISSION
WATER EMISSION

SYMBOL

VCO2
VSO2
V N2

UNIT

%
%
%

VALUE

COMBUSTION CONDITION
MEAN GAS VELOCITY
AVERAGE RESIDENCY TIME
TEMPERATUR
AMBIENT
AFTER PRE HEAT
AFTER COMBUSTION
AFTER EXIT
GAS AND AIR FLOW RATES
GAS MASS FLOW RATES
ACTUAL GAS VOLUME FLOW RATES
AIR FLOW RATES AT NTP CONDITION