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Created by:
Phone:
Date:
Position
1/20/2016
Qty. Description
1
Steel, cast iron and aluminium components have an epoxy-based coating made in a cathodic
electro-deposition (CED) process. CED is a high-quality dip-painting process where an electrical field
around the products ensures deposition of paint particles as a thin, well-controlled layer on the surface.
An integral part of the process is a pretreatment. The entire process consists of these elements:
1) Alkaline-based cleaning.
2) Zinc phosphating.
3) Cathodic electro-deposition.
4) Curing to a dry film thickness 18-22 my m.
The colour code for the finished product is NCS 9000/RAL 9005.
Pump
A long split coupling connects the pump and motor shaft. It is enclosed in the motor stool by means of
two coupling guards. The long coupling makes it possible to replace the shaft seal without removing the
motor from the pump.
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The motor stool connects the pump head and motor. The pump head has a combined 1/2" priming plug and air vent
screw.
The pump is fitted with a balanced O-ring seal unit with rigid torque transmission system. This seal type
is assembled in a cartridge unit which makes replacement safe and easy. Due to the balancing, this
seal type is suitable for high-pressure applications. The cartridge construction also protects the pump
shaft from possible wear from a dynamic O-ring between pump shaft and shaft seal.
Primary seal:
- Rotating seal ring material: Silicon carbide (SiC)
- Stationary seat material: Silicon carbide (SiC)
This material pairing is used where higher corrosion resistance is required. The high hardness of this
material pairing offers good resistance against abrasive particles.
Secondary seal material: EPDM (ethylene-propylene rubber)
EPDM has excellent resistance to hot water. EPDM is not suitable for mineral oils.
The shaft seal is retained in the pump head by a cover and screws. It can be replaced without removing
the motor.
The chambers and impellers are made of stainless-steel sheet. The chambers are provided with a
PTFE neck ring offering improved sealing and high efficiency. The impellers have smooth surfaces, and
the shape of the blades ensure a high efficiency.
The base is made of cast iron. Both the suction and the discharge side of the base have two pressure
gauge tappings. The pump is secured to the foundation by four bolts through the base plate. The
flanges are fastened to the base by means of locking rings.
Motor
Printed from Grundfos Product Centre [2015.09.024]
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Qty. Description
The motor is a totally enclosed, fan-cooled motor with principal dimensions to IEC and DIN standards.
The motor is flange-mounted with free-hole flange (FF).
Motor mounting designation in accordance with IEC 60034-7: IM B 5 (Code I) / IM 3001 (Code II).
Electrical tolerances comply with IEC 60034.
The motor efficiency is classified as IE3 in accordance with IEC 60034-30.
The motor requires no external motor protection. The motor control unit incorporates protection against
slow- and quick-rising temperatures, e.g. constant overload and stalled conditions.
The terminal box holds terminals for these connections:
- pump start/stop input (potential-free contact)
- remote setpoint setting via analog signal, 0-10 V, 0(4)-20 mA
- 10 V voltage supply for setpoint potentiometer, Imax = 5 mA
- three analog sensor inputs, 0-10 V, 0(4)-20 mA
- 24 V voltage supply for sensor, Imax = 40 mA
- one analog output
- three digital inputs
- two Pt100 inputs
- two potential-free fault signal relays with changeover contact, reporting "Fault", "Operation" or
"Ready"
- RS-485 GENIbus connection
- interface for Grundfos CIM fieldbus module.
Technical data
Liquid:
Pumped liquid:
Liquid temperature range:
Liquid temp:
Density:
Water
-30 .. 120 C
20 C
998.2 kg/m
Technical:
Speed for pump data:
Actual calculated flow:
Resulting head of the pump:
Primary shaft:
Curve tolerance:
3528 rpm
70 m/h
45 m
HQQE
ISO9906:2012 3B
Materials:
Pump housing:
Impeller:
Bush material:
Cast iron
EN-JS1050
ASTM A48-30 B
Stainless steel
DIN W.-Nr. 1.4301
AISI 304
Graflon
Installation:
Maximum ambient temperature: 40 C
Max pressure at stated temp:
16 bar / 120 C
16 bar / -30 C
Flange standard:
DIN
Pipe connection:
DN 100
Pressure stage:
PN 16
Flange size for motor:
FF300
Electrical data:
Motor type:
IE Efficiency class:
Number of poles:
Printed from Grundfos Product Centre [2015.09.024]
160MD
IE3
2
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Qty. Description
Rated power - P2:
Mains frequency:
Rated voltage:
Rated current:
Cos phi - power factor:
Rated speed:
Enclosure class (IEC 34-5):
Insulation class (IEC 85):
15 kW
50 Hz
3 x 380-480 V
30,0-26,0 A
0,91-0,86
480-3540 rpm
IP55
F
Others:
Label:
Grundfos Blueflux
Minimum efficiency index, MEI : 0.7
Net weight:
207 kg
Gross weight:
258 kg
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eta
[%]
Q = 70 m/h
H = 45 m
n = 98 % / 3484 rpm
Pumped liquid = Water
Liquid temperature = 20 C
Density = 998.2 kg/m
60
100 %
55
98 %
50
100
45
90
40
80
35
70
30
60
25
50
20
40
15
30
10
20
10
Eta pump = 70.9 %
Eta pump+motor = 64.4 %
0
0
10
20
30
40
50
60
70
80
90
100
P
[kW]
15
Q [m/h]
NPSH
[m]
P1
15
P2
10
10
P1 = 13.28 kW
P2 = 12.07 kW
NPSH = 2.62 m
0
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H
[m]
Value
CRE 64-2-2 A-F-A-E-HQQE
96123994
5700396702971
On request
3528 rpm
70 m/h
45 m
59.2 m
2
2
HQQE
ISO9906:2012 3B
2
A
B
60
100 %
55
98 %
50
100
45
90
40
80
35
70
30
60
25
50
Q = 70 m/h
20 H = 45 m
15 n = 98 % / 3484 rpm
10 Pumped liquid = Water
Liquid temperature = 20 C
5
Density = 998.2 kg/m
0
0
20
40
P
[kW]
40
30
20
Eta pump = 70.9 %
Eta pump+motor = 64.4 %
60
Material code:
Code for rubber:
Bush material:
10
0
Q [m/h]
NPSH
[m]
P2
10
10
P1 = 13.28 kW
P2 = 12.07 kW
NPSH = 2.62 m
Cast iron
EN-JS1050
ASTM A48-30 B
Stainless steel
DIN W.-Nr. 1.4301
AISI 304
A
E
Graflon
5
0
308
471
314
350
G 1/2
F (DIN)
PN 16 /DN 100
754
Impeller:
80
P1
Materials:
Pump housing:
eta
[%]
G 1/2
331
365
4x
14
100
266
248
190
8 x 18
G 1/2 18
8x
G 1/2
PN 16F
G/DN
(DIN)
1/2100
350
314
308
Electrical data:
Motor type:
IE Efficiency class:
Number of poles:
Rated power - P2:
Mains frequency:
Rated voltage:
Rated current:
Cos phi - power factor:
Rated speed:
Enclosure class (IEC 34-5):
Insulation class (IEC 85):
Motor protec:
160MD
IE3
2
15 kW
50 Hz
3 x 380-480 V
30,0-26,0 A
0,91-0,86
480-3540 rpm
IP55
F
NONE
NC C1 NO
266
365
331
L1 L2 L3
20: Pt100 B
19: Pt100 B
18: Pt100 A
17: Pt100 A
16: GND (frame)
15: 24V
14: Sensor input2
13: GND
12: Analog output
11: Digital input 4
10: Digital input 3
1: Digital input
9: GND (frame)
8: +24V
7: Sensor input
B: RS-485B
Y: Screen
A: RS-485A
220
4 x 14
Group 1
Water
-30 .. 120 C
20 C
998.2 kg/m
NC C2 NO
100
248
Group 3
Liquid:
Pumped liquid:
Liquid temperature range:
Liquid temp:
Density:
190
Group 2
Flange standard:
Connect code:
Pipe connection:
Pressure stage:
Flange size for motor:
40 C
16 bar / 120 C
16 bar / -30 C
DIN
F
DN 100
PN 16
FF300
180
45
140
Installation:
Maximum ambient temperature:
Max pressure at stated temp:
150
G 1/2
6: GND (frame)
5: +10V
4: Setpoint input
3: GND (frame)
2: Start/stop
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Value
85901025
Others:
Label:
Minimum efficiency index, MEI :
Net weight:
Gross weight:
Config. file no:
Grundfos Blueflux
0.7
207 kg
258 kg
95139527
1/20/2016
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I
[A]
cos phi
eta
0.8
40
0.6
30
I
0.4
20
0.2
10
P2 = 12.07 kW
cos phi = 0.88
Eta = 90.9 %
I = 19.89 A
0.0
0
10
11
12
13
14
15
16
17
18
P2 [kW]
n
[rpm]
P1
[kW]
n
3000
2000
30
P1
1000
20
10
P1 = 13.28 kW
n = 98 % / 3484 rpm
0
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308
471
314
350
G 1/2
754
F (DIN)
PN 16 /DN 100
G 1/2
8 x 18
140
190
100
220
180
45
150
G 1/2
4 x 14
248
266
365
331
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L1 L2 L3
Group 1
20: Pt100 B
19: Pt100 B
18: Pt100 A
17: Pt100 A
16: GND (frame)
15: 24V
14: Sensor input2
13: GND
12: Analog output
11: Digital input 4
10: Digital input 3
1: Digital input
9: GND (frame)
8: +24V
7: Sensor input
B: RS-485B
Y: Screen
A: RS-485A
Group 3
NC C1 NO
Group 2
NC C2 NO
6: GND (frame)
5: +10V
4: Setpoint input
3: GND (frame)
2: Start/stop
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