Вы находитесь на странице: 1из 75

Tools & Equipments

TUBE TOOLS
BOILER TUBE EXPANDERS

PERFECT

Features:-

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

BOILER TUBE EXPANDERS

PERFECT
BOILER TUBE
EXPANDERS
Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

114 SERIES

114 SERIES

"114" Series Expander

2"- 4.1/2" O.D.

Tube Sheet
Thickness

Over Roll

40

Tube Projection

Features:-

Tube
Min.
Tube
BWG
BWG
O.D
I.D.
O.D

Tube Expander

Spare Roller Set

Tube Sheet Thickness Range

Tube Sheet Thickness Range

Drum

Max.
Exp. 1/2"
to
7/8"

3/4"
1.1/8" 1.5/8" 2.1/8" 1/2"
to
to
to
to
to
1.1/8" 1.5/8" 2.1/8" 2.5/8" 7/8"

3/4"
1.1/8" 1.5/8" 2.1/8" Type
Mandrel
to
to
to
to
1.1/8" 1.5/8" 2.1/8" 2.5/8"

Mandrel
Sq.

4-5

1.3/4" 11-13 36.7

43.1

14172 14174 14176 14178

34872 34874 34878 34948 32269

6-7

1.3/4" 14-16 38.3

44.6

14182 14184 14186 14188

34879 34881 34883 34949 32269

3/4"

7-8

39.9

46.4 14191 14192 14194 14196 14198 34878 34879 34881 34883 34949 32270

3/4"

3/4"

9-10

2.1/4

13

41.5

48.0 14201 14202 14204 14206 14208 34878 34879 34881 34883 34949 32271

3/4"

11-13 2.1/4

4-5

43.1

49.6 14211 14212 14214 14216 14218 34885 34886 34888 34890 34950 32270

3/4"

2.1/2

2.1/4

6-8

45.5

52.6

14222 14224 14226 14228

34893 34895 34897 34951 32270

3/4"

2.1/2

3-4

2.1/4

9-11

47.1

54.2

14232 14234 14236 14238

34893 34895 34897 34951 32271

3/4"

2.1/2

4-6

2.1/4 12-15 49.0

57.3

14242 14244 14246 14248

34893 34895 34897 34951 32272

3/4"

2.1/2

7-10

2.3/4

51.9

60.5

14252 14254 14256 14258

34900 34902 34904 34952 32272

3/4"

55.1

63.7 14261 14262 14264 14266 14268 34899 34900 34902 34904 34952 32273

3/4"

57.4

66.6

14272 14274 14276 14278

34907 34909 34911 34953 32273

3/4"

60.6

70.0

14282 14284 14286 14288

34907 34909 34911 34953 32274

1"

63.8

73.9

14292 14294 14296 14298

34914 34916 34918 34954 32274

1"

4-7

66.9

77.3 14301 14302 14304 14306 14308 34913 34914 34916 34918 34954 32275

1"
1"

2-3

2.1/2 11-13 2.3/4 4-5


3
1-3 2.3/4 5-10
3
4-6 2.3/4 11-15
3
7-11 3.1/4" 1-4
3

10-12 3.1/4"

3.1/2

1-4

3.1/4" 7-11

70.1

80.1

14312 14314 14316 14318

34921 34923 34925 34955 32274

3.1/2

4-7

3.1/4" 10-15 73.0

83.4

14322 14324 14326 14328

34921 34923 34925 34955 32275

1"

3.1/2

7-11 3.3/4"

76.2

86.8

14332 14334 14336 14338

34921 34923 34925 34955 32276

1"

3.1/2 10-12 3.3/4" 4-5 79.3


4
1-4 3.3/4" 6-10 82.5
4
4-7 3.3/4" 11-15 85.7
4
7-11 4.1/4" 2-3 88.9

89.8

14342 14344 14346 14348

34921 34923 34925 34955 32277

1"

93.0

14352 14354 14356 14358

34928 34930 34932 34956 32276

1"

96.0
98.6

14362 14364 14366 14368


14372 14374 14376 14378

34928 34930 34932 34956 32277


34928 34930 34932 34956 32278

1"
1"

2-3

8-12 4.1/4"

3-5

90.5 102.3

14382 14384 14386 14388

34935 34937 34939 34957 32277

1"

4.1/2

1-4

4.1/4"

6-9

95.2 104.7

14392 14394 14396 14398

34935 34937 34939 34957 32278

1"

4.1/2

3-8

4.1/4" 10-13 98.4 110.3

14402 14404 14406 14408

34935 34937 34939 34957 32279

1"

4.1/2

6-12

101.6 113.5

14412 14414 14416 14418

34942 34944 34946 34948 32278

1"

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

This is general purpose expander for expanding& flaring of Boiler tubes, economiser, riser, air heater tubes.
Compact Design for small hand holes.
Used for parallel expansion also (Contact us )
Overlapping of rolls prevent tube ridging.

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

A SERIES

A SERIES

"A" Series Expander

7/8"-4.1/2" O.D.
1/2"
T0
7/8"
2

3/4"
T0
1.1/8"
3

1.1/8"
T0
1.5/8"
4

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

A-51/2

A-51/3

A-51/4

A-51/5

A-51/6

32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS

Over Roll

Tube Sheet
Thickness

Tube Projection

Features:-

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

7/8
7/8
7/8
7/8
7/8
1
1
1
1
1
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2

15
16
17
18
19-20
13
14
15-16
17-18
19-20
8
9
10
11
12
13
14
15
16
7
8
9
10
11-12
13
14-15

10

1
1
1.1/8

11
12
8

1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8

9
10
11
12
13
14
15-16

1.3/8

1.3/8
1.3/8
1.3/8
1.3/8
1.3/8
1.3/8

9
10
11
12
13-14
15-16

2
2
2
2
2
2
2
2

3
4
5-6
7-8
9-10
11-13
14-16
17-18

1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
2.1/4
2.1/4
2.1/4
2.1/4

5
6
7
8
9-10
11-12
13-14
15-16
3
4
6-7
8-9

18.1
18.4
18.8
19.4
19.7
20.1
20.6
21.3
22.0
22.4
23.3
23.8
24.4
25.2
25.7
26.1
26.4
26.9
27.6
28.3
28.8
29.5
30.0
30.6
31.4
32.6
33.4
34.2
35.0
36.6
38.2
39.8
41.4
42.9
44.5
46.1

20.4
20.7
21.1
21.6
22.3
22.4
23.1
23.8
24.5
25.0
25.9
26.5
27.2
28.0
28.5
28.8
29.2
29.7
30.4
31.2
31.7
33.4
34.1
34.8
35.6
36.8
38.1
38.7
40.6
42.2
43.8
45.4
47.0
49.5
51.1
52.7

A - 31
A - 32
A - 33
A - 34
A - 35
A - 36
A - 37
A - 38
A - 39
A - 40
A - 41
A - 42
A - 43
A - 44
A - 45
A - 46
A - 47
A - 48
A - 49
A - 50
A - 51
A - 52
A - 53
A - 54
A - 55
A - 56
A - 57
A - 58
A - 59
A - 60
A - 61
A - 62
A - 63
A - 64
A - 65
A - 66

RS - 15
RS - 15
RS - 16
RS - 20
RS - 17
RS - 18
RS - 18
RS - 19
RS - 21
RS - 21
RS - 22
RS - 23
RS - 24
RS - 26
RS - 27
RS - 31
RS - 28
RS - 29
RS - 30
RS - 30
RS - 32
RS - 28
RS - 29
RS - 30
RS - 33
RS - 32
RS - 36
RS - 37
RS - 33
RS - 37
RS - 38
RS - 39
RS - 40
RS - 40
RS - 41
RS - 42

Mandrel
Model
DM - 11
DM - 12
DM - 12
DM - 12
DM - 13
DM - 12
DM - 13
DM - 13
DM - 13
DM - 14
DM - 14
DM - 15
DM - 15
DM - 16
DM - 16
DM - 16
DM - 17
DM - 17
DM - 17
DM - 18
DM - 18
DM - 20
DM - 20
DM - 20
DM - 20
DM - 21
DM - 21
DM - 21
DM - 22
DM - 22
DM - 22
DM - 22
DM - 22
DM - 23
DM - 23
DM - 23

SQ. Drive
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Commonly used tool through-out the world for parallel expansion of tubes.
Self positioned rolls in the cage body.
Economical tool used for only parallel expansion of the boiler, economiser, riser, air heater tubes.
Sturdy & durable Design

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

A SERIES

A SERIES

"A" Series Expander

7/8"-4.1/2" O.D.
1/2"
T0
7/8"
2

3/4"
T0
1.1/8"
3

1.1/8"
T0
1.5/8"
4

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

A-51/2

A-51/3

A-51/4

A-51/5

A-51/6

32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS

Over Roll

Tube Sheet
Thickness

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
3
3
3
3
3
3
3
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2

3
4-5
6-7
8-9
10-11
12-14
15-16
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-11
12-6

2.1/4
2.1/4
2.1/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4

10-11
12-13
14-16
3
4
5-6
7-8
9-10
11-13
14-16

4
4
4
4
4
4
4

2
3
4
5-6
7-8
9-11
12-16

4.1/2
4.1/2
4.1/2
4.1/2
4.1/2
4.1/2

2
3
4-5
6-7
8-9
10-12

3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4

3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13

47.7
49.3
50.8
52.4
54.0
55.6
57.2
58.6
60.4
62.2
63.6
65.0
66.6
68.3
69.9
71.5
73.1
74.6
76.2
77.8
79.4
81.0
82.6
84.2
85.8
87.4
89.0
90.4
92.0
93.4
95.0
96.6
98.2
101.2
102.8
104.4

54.3
55.9
57.8
59.4
61.0
64.0
65.6
67.0
68.8
70.4
72.0
73.4
75.0
76.9
78.5
80.1
81.7
84.2
85.5
87.4
89.0
90.6
92.2
93.8
96.2
97.8
99.4
100.8
102.4
103.8
105.4
107.0
108.6
110.0
111.6
113.2

A - 67
A - 68
A - 69
A - 70
A - 71
A - 72
A - 73
A - 74
A - 75
A - 76
A - 77
A - 78
A - 79
A - 80
A - 81
A - 82
A - 83
A - 84
A - 85
A - 86
A - 87
A - 88
A - 89
A - 90
A - 91
A - 92
A - 93
A - 94
A - 95
A - 96
A - 97
A - 98
A - 99
A - 100
A - 101
A - 102

RS - 43
RS - 44
RS - 43
RS - 44
RS - 45
RS - 47
RS - 46
RS - 47
RS - 48
RS - 49
RS - 50
RS - 51
RS - 52
RS - 51
RS - 52
RS - 53
RS - 54
RS - 54
RS - 55
RS - 56
RS - 57
RS - 58
RS - 59
RS - 60
RS - 59
RS - 60
RS - 61
RS - 62
RS - 63
RS - 62
RS - 63
RS - 64
RS - 63
RS - 64
RS - 65
RS - 66

Mandrel
Model
DM - 23
DM - 23
DM - 24
DM - 24
DM - 24
DM - 24
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 26
DM - 26
DM - 26
DM - 26
DM - 26
DM - 27
DM - 27
DM - 27
DM - 27
DM - 27
DM - 27
DM - 28
DM - 28
DM - 28
DM - 28
DM - 28
DM - 29
DM - 29
DM - 29
DM - 30
DM - 30
DM - 30
DM - 30

SQ. Drive
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Tube Projection

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

1/2"
T0
7/8"
2

AF3 SERIES

AF3 SERIES

"AF3" Series Expander

7/8"-4.1/2" O.D.
1.1/8"
T0
1.5/8"
4

3/4"
T0
1.1/8"
3

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

AF3-51/2 AF3-51/3

AF3-51/4

AF3-51/5 AF3-51/6

32-2-F3S 32-3-F3S

32-4-F3S

32-5-F3S 32-6-F3S

Tube Sheet
Thickness

Over Roll

30

Tube Projection

Features:-

Commonly used tool through-out the world for parallel expansion with flaring of tubes.
Self positioned rolls in the cage body.
Economical tool used for parallel expansion with flaring of the boiler, economiser, riser, air heater tubes.

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

7/8
7/8
7/8
7/8
7/8
1
1
1
1
1
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2

15
16
17
18
19-20
13
14
15-16
17-18
19-20
8
9
10
11
12
13
14
15
16
7
8
9
10
11-12
13
14-15

10

1
1
1.1/8

11
12
8

1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8

9
10
11
12
13
14
15-16

1.3/8

1.3/8
1.3/8
1.3/8
1.3/8
1.3/8
1.3/8

9
10
11
12
13-14
15-16

2
2
2
2
2
2
2
2

3
4
5-6
7-8
9-10
11-13
14-16
17-18

1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
2.1/4
2.1/4
2.1/4
2.1/4

5
6
7
8
9-10
11-12
13-14
15-16
3
4
6-7
8-9

18.1
18.4
18.8
19.4
19.7
20.1
20.6
21.3
22.0
22.4
23.3
23.8
24.4
25.2
25.7
26.1
26.4
26.9
27.6
28.3
28.8
29.5
30.0
30.6
31.4
32.6
33.4
34.2
35.0
36.6
38.2
39.8
41.4
42.9
44.5
46.1

20.4
20.7
21.1
21.6
22.3
22.4
23.1
23.8
24.5
25.0
25.9
26.5
27.2
28.0
28.5
28.8
29.2
29.7
30.4
31.2
31.7
33.4
34.1
34.8
35.6
36.8
38.1
38.7
40.6
42.2
43.8
45.4
47.0
49.5
51.1
52.7

AF3 - 31
AF3 - 32
AF3 - 33
AF3 - 34
AF3 - 35
AF3 - 36
AF3 - 37
AF3 - 38
AF3 - 39
AF3 - 40
AF3 - 41
AF3 - 42
AF3 - 43
AF3 - 44
AF3 - 45
AF3 - 46
AF3 - 47
AF3 - 48
AF3 - 49
AF3 - 50
AF3 - 51
AF3 - 52
AF3 - 53
AF3 - 54
AF3 - 55
AF3 - 56
AF3 - 57
AF3 - 58
AF3 - 59
AF3 - 60
AF3 - 61
AF3 - 62
AF3 - 63
AF3 - 64
AF3 - 65
AF3 - 66

F3S - 15
F3S - 15
F3S - 16
F3S - 20
F3S - 17
F3S - 18
F3S - 18
F3S - 19
F3S - 21
F3S - 21
F3S - 22
F3S - 23
F3S - 24
F3S - 26
F3S - 27
F3S - 31
F3S - 28
F3S - 29
F3S - 30
F3S - 30
F3S - 32
F3S - 28
F3S - 29
F3S - 30
F3S - 33
F3S - 32
F3S - 36
F3S - 37
F3S - 33
F3S - 37
F3S - 38
F3S - 39
F3S - 40
F3S - 40
F3S - 41
F3S - 42

Mandrel
Model
DM - 11
DM - 12
DM - 12
DM - 12
DM - 13
DM - 12
DM - 13
DM - 13
DM - 13
DM - 14
DM - 14
DM - 15
DM - 15
DM - 16
DM - 16
DM - 16
DM - 17
DM - 17
DM - 17
DM - 18
DM - 18
DM - 20
DM - 20
DM - 20
DM - 20
DM - 21
DM - 21
DM - 21
DM - 22
DM - 22
DM - 22
DM - 22
DM - 22
DM - 23
DM - 23
DM - 23

SQ. Drive
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

Overlapping of rolls prevent tube ridging.


Sturdy & durable Design

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

1/2"
T0
7/8"
2

AF3 SERIES

AF3 SERIES

"AF3" Series Expander

7/8"-4.1/2" O.D.
1.1/8"
T0
1.5/8"
4

3/4"
T0
1.1/8"
3

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

AF3-51/2 AF3-51/3

AF3-51/4

AF3-51/5 AF3-51/6

32-2-F3S 32-3-F3S

32-4-F3S

32-5-F3S 32-6-F3S

Over Roll

Tube Sheet
Thickness

30

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
3
3
3
3
3
3
3
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2

3
4-5
6-7
8-9
10-11
12-14
15-16
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-11
12-6

2.1/4
2.1/4
2.1/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4

10-11
12-13
14-16
3
4
5-6
7-8
9-10
11-13
14-16

4
4
4
4
4
4
4

2
3
4
5-6
7-8
9-11
12-16

4.1/2
4.1/2
4.1/2
4.1/2
4.1/2
4.1/2

2
3
4-5
6-7
8-9
10-12

3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4

3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13

47.7
49.3
50.8
52.4
54.0
55.6
57.2
58.6
60.4
62.2
63.6
65.0
66.6
68.3
69.9
71.5
73.1
74.6
76.2
77.8
79.4
81.0
82.6
84.2
85.8
87.4
89.0
90.4
92.0
93.4
95.0
96.6
98.2
101.2
102.8
104.4

54.3
55.9
57.8
59.4
61.0
64.0
65.6
67.0
68.8
70.4
72.0
73.4
75.0
76.9
78.5
80.1
81.7
84.2
85.5
87.4
89.0
90.6
92.2
93.8
96.2
97.8
99.4
100.8
102.4
103.8
105.4
107.0
108.6
110.0
111.6
113.2

AF3 - 67
AF3 - 68
AF3 - 69
AF3 - 70
AF3 - 71
AF3 - 72
AF3 - 73
AF3 - 74
AF3 - 75
AF3 - 76
AF3 - 77
AF3 - 78
AF3 - 79
AF3 - 80
AF3 - 81
AF3 - 82
AF3 - 83
AF3 - 84
AF3 - 85
AF3 - 86
AF3 - 87
AF3 - 88
AF3 - 89
AF3 - 90
AF3 - 91
AF3 - 92
AF3 - 93
AF3 - 94
AF3 - 95
AF3 - 96
AF3 - 97
AF3 - 98
AF3 - 99
AF3 - 100
AF3 - 101
AF3 - 102

F3S - 43
F3S - 44
F3S - 43
F3S - 44
F3S - 45
F3S - 47
F3S - 46
F3S - 47
F3S - 48
F3S - 49
F3S - 50
F3S - 51
F3S - 52
F3S - 51
F3S - 52
F3S - 53
F3S - 54
F3S - 54
F3S - 55
F3S - 56
F3S - 57
F3S - 58
F3S - 59
F3S - 60
F3S - 59
F3S - 60
F3S - 61
F3S - 62
F3S - 63
F3S - 62
F3S - 63
F3S - 64
F3S - 63
F3S - 64
F3S - 65
F3S - 66

Mandrel
Model
DM - 23
DM - 23
DM - 24
DM - 24
DM - 24
DM - 24
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 26
DM - 26
DM - 26
DM - 26
DM - 26
DM - 27
DM - 27
DM - 27
DM - 27
DM - 27
DM - 27
DM - 28
DM - 28
DM - 28
DM - 28
DM - 28
DM - 29
DM - 29
DM - 29
DM - 30
DM - 30
DM - 30
DM - 30

SQ. Drive
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

Tube Projection

1/2"
T0
7/8"
2

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

AB SERIES

AB SERIES

"AB" Series Expander

7/8"-4.1/2" O.D.
3/4"
T0
1.1/8"
3

1.1/8"
T0
1.5/8"
4

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

AB-51/2 AB-51/3 AB-51/4 AB-51/5 AB-51/6


32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS

Over Roll

Tube Sheet
Thickness

Tube Projection

Features:-

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

7/8
7/8
7/8
7/8
7/8
1
1
1
1
1
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2

15
16
17
18
19-20
13
14
15-16
17-18
19-20
8
9
10
11
12
13
14
15
16
7
8
9
10
11-12
13
14-15

10

1
1
1.1/8

11
12
8

1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8

9
10
11
12
13
14
15-16

1.3/8

1.3/8
1.3/8
1.3/8
1.3/8
1.3/8
1.3/8

9
10
11
12
13-14
15-16

2
2
2
2
2
2
2
2

3
4
5-6
7-8
9-10
11-13
14-16
17-18

1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
2.1/4
2.1/4
2.1/4
2.1/4

5
6
7
8
9-10
11-12
13-14
15-16
3
4
6-7
8-9

18.1
18.4
18.8
19.4
19.7
20.1
20.6
21.3
22.0
22.4
23.3
23.8
24.4
25.2
25.7
26.1
26.4
26.9
27.6
28.3
28.8
29.5
30.0
30.6
31.4
32.6
33.4
34.2
35.0
36.6
38.2
39.8
41.4
42.9
44.5
46.1

20.4
20.7
21.1
21.6
22.3
22.4
23.1
23.8
24.5
25.0
25.9
26.5
27.2
28.0
28.5
28.8
29.2
29.7
30.4
31.2
31.7
33.4
34.1
34.8
35.6
36.8
38.1
38.7
40.6
42.2
43.8
45.4
47.0
49.5
51.1
52.7

AB - 31
AB - 32
AB - 33
AB - 34
AB - 35
AB - 36
AB - 37
AB - 38
AB - 39
AB - 40
AB - 41
AB - 42
AB - 43
AB - 44
AB - 45
AB - 46
AB - 47
AB - 48
AB - 49
AB - 50
AB - 51
AB - 52
AB - 53
AB - 54
AB - 55
AB - 56
AB - 57
AB - 58
AB - 59
AB - 60
AB - 61
AB - 62
AB - 63
AB - 64
AB - 65
AB - 66

RS - 15
RS - 15
RS - 16
RS - 20
RS - 17
RS - 18
RS - 18
RS - 19
RS - 21
RS - 21
RS - 22
RS - 23
RS - 24
RS - 26
RS - 27
RS - 31
RS - 28
RS - 29
RS - 30
RS - 30
RS - 32
RS - 28
RS - 29
RS - 30
RS - 33
RS - 32
RS - 36
RS - 37
RS - 33
RS - 37
RS - 38
RS - 39
RS - 40
RS - 40
RS - 41
RS - 42

Mandrel
Model
DMB - 11
DMB - 12
DMB - 12
DMB - 12
DMB - 13
DMB - 12
DMB - 13
DMB - 13
DMB - 13
DMB - 14
DMB - 14
DMB - 15
DMB - 15
DMB - 16
DMB - 16
DMB - 16
DMB - 17
DMB - 17
DMB - 17
DMB - 18
DMB - 18
DMB - 20
DMB - 20
DMB - 20
DMB - 20
DMB - 21
DMB - 21
DMB - 21
DMB - 22
DMB - 22
DMB - 22
DMB - 22
DMB - 22
DMB - 23
DMB - 23
DMB - 23

SQ. Drive
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

1/2"
T0
7/8"
2

AB SERIES

AB SERIES

"AB" Series Expander

7/8"-4.1/2" O.D.
3/4"
T0
1.1/8"
3

1.1/8"
T0
1.5/8"
4

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

AB-51/2 AB-51/3 AB-51/4 AB-51/5 AB-51/6


32-2-RS 32-3-RS 32-4-RS 32-5-RS 32-6-RS

Over Roll

Tube Sheet
Thickness

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
3
3
3
3
3
3
3
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2

3
4-5
6-7
8-9
10-11
12-14
15-16
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-11
12-6

2.1/4
2.1/4
2.1/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4

10-11
12-13
14-16
3
4
5-6
7-8
9-10
11-13
14-16

4
4
4
4
4
4
4

2
3
4
5-6
7-8
9-11
12-16

4.1/2
4.1/2
4.1/2
4.1/2
4.1/2
4.1/2

2
3
4-5
6-7
8-9
10-12

3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4

3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13

47.7
49.3
50.8
52.4
54.0
55.6
57.2
58.6
60.4
62.2
63.6
65.0
66.6
68.3
69.9
71.5
73.1
74.6
76.2
77.8
79.4
81.0
82.6
84.2
85.8
87.4
89.0
90.4
92.0
93.4
95.0
96.6
98.2
101.2
102.8
104.4

54.3
55.9
57.8
59.4
61.0
64.0
65.6
67.0
68.8
70.4
72.0
73.4
75.0
76.9
78.5
80.1
81.7
84.2
85.5
87.4
89.0
90.6
92.2
93.8
96.2
97.8
99.4
100.8
102.4
103.8
105.4
107.0
108.6
110.0
111.6
113.2

AB - 67
AB - 68
AB - 69
AB - 70
AB - 71
AB - 72
AB - 73
AB - 74
AB - 75
AB - 76
AB - 77
AB - 78
AB - 79
AB - 80
AB - 81
AB - 82
AB - 83
AB - 84
AB - 85
AB - 86
AB - 87
AB - 88
AB - 89
AB - 90
AB - 91
AB - 92
AB - 93
AB - 94
AB - 95
AB - 96
AB - 97
AB - 98
AB - 99
AB - 100
AB - 101
AB - 102

RS - 43
RS - 44
RS - 43
RS - 44
RS - 45
RS - 47
RS - 46
RS - 47
RS - 48
RS - 49
RS - 50
RS - 51
RS - 52
RS - 51
RS - 52
RS - 53
RS - 54
RS - 54
RS - 55
RS - 56
RS - 57
RS - 58
RS - 59
RS - 60
RS - 59
RS - 60
RS - 61
RS - 62
RS - 63
RS - 62
RS - 63
RS - 64
RS - 63
RS - 64
RS - 65
RS - 66

Mandrel
Model
DMB - 23
DMB - 23
DMB - 24
DMB - 24
DMB - 24
DMB - 24
DMB - 25
DMB - 25
DMB - 25
DMB - 25
DMB - 25
DMB - 25
DMB - 25
DMB - 26
DMB - 26
DMB - 26
DMB - 26
DMB - 26
DMB - 27
DMB - 27
DMB - 27
DMB - 27
DMB - 27
DMB - 27
DMB - 28
DMB - 28
DMB - 28
DMB - 28
DMB - 28
DMB - 29
DMB - 29
DMB - 29
DMB - 30
DMB - 30
DMB - 30
DMB - 30

SQ. Drive
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Tube Projection

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

1/2"
T0
7/8"
2

ABF3 SERIES

ABF3 SERIES

"ABF3" Series Expander

7/8"-4.1/2" O.D.
3/4"
T0
1.1/8"
3

1.1/8"
T0
1.5/8"
4

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

ABF3-51/2 ABF3-51/3 ABF3-51/4 ABF3-51/5 ABF3-51/6


32-2-F3S

32-3-F3S

32-4-F3S

32-5-F3S

32-6-F3S

Tube Sheet
Thickness

Over Roll

30

Tube Projection

Features:-

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

7/8
7/8
7/8
7/8
7/8
1
1
1
1
1
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2
1.1/2

15
16
17
18
19-20
13
14
15-16
17-18
19-20
8
9
10
11
12
13
14
15
16
7
8
9
10
11-12
13
14-15

10

1
1
1.1/8

11
12
8

1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.1/8

9
10
11
12
13
14
15-16

1.3/8

1.3/8
1.3/8
1.3/8
1.3/8
1.3/8
1.3/8

9
10
11
12
13-14
15-16

2
2
2
2
2
2
2
2

3
4
5-6
7-8
9-10
11-13
14-16
17-18

1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
2.1/4
2.1/4
2.1/4
2.1/4

5
6
7
8
9-10
11-12
13-14
15-16
3
4
6-7
8-9

18.1
18.4
18.8
19.4
19.7
20.1
20.6
21.3
22.0
22.4
23.3
23.8
24.4
25.2
25.7
26.1
26.4
26.9
27.6
28.3
28.8
29.5
30.0
30.6
31.4
32.6
33.4
34.2
35.0
36.6
38.2
39.8
41.4
42.9
44.5
46.1

20.4
20.7
21.1
21.6
22.3
22.4
23.1
23.8
24.5
25.0
25.9
26.5
27.2
28.0
28.5
28.8
29.2
29.7
30.4
31.2
31.7
33.4
34.1
34.8
35.6
36.8
38.1
38.7
40.6
42.2
43.8
45.4
47.0
49.5
51.1
52.7

ABF3 - 31
ABF3 - 32
ABF3 - 33
ABF3 - 34
ABF3 - 35
ABF3 - 36
ABF3 - 37
ABF3 - 38
ABF3 - 39
ABF3 - 40
ABF3 - 41
ABF3 - 42
ABF3 - 43
ABF3 - 44
ABF3 - 45
ABF3 - 46
ABF3 - 47
ABF3 - 48
ABF3 - 49
ABF3 - 50
ABF3 - 51
ABF3 - 52
ABF3 - 53
ABF3 - 54
ABF3 - 55
ABF3 - 56
ABF3 - 57
ABF3 - 58
ABF3 - 59
ABF3 - 60
ABF3 - 61
ABF3 - 62
ABF3 - 63
ABF3 - 64
ABF3 - 65
ABF3 - 66

F3S - 15
F3S - 15
F3S - 16
F3S - 20
F3S - 17
F3S - 18
F3S - 18
F3S - 19
F3S - 21
F3S - 21
F3S - 22
F3S - 23
F3S - 24
F3S - 26
F3S - 27
F3S - 31
F3S - 28
F3S - 29
F3S - 30
F3S - 30
F3S - 32
F3S - 28
F3S - 29
F3S - 30
F3S - 33
F3S - 32
F3S - 36
F3S - 37
F3S - 33
F3S - 37
F3S - 38
F3S - 39
F3S - 40
F3S - 40
F3S - 41
F3S - 42

Mandrel
Model
DM - 11
DM - 12
DM - 12
DM - 12
DM - 13
DM - 12
DM - 13
DM - 13
DM - 13
DM - 14
DM - 14
DM - 15
DM - 15
DM - 16
DM - 16
DM - 16
DM - 17
DM - 17
DM - 17
DM - 18
DM - 18
DM - 20
DM - 20
DM - 20
DM - 20
DM - 21
DM - 21
DM - 21
DM - 22
DM - 22
DM - 22
DM - 22
DM - 22
DM - 23
DM - 23
DM - 23

SQ. Drive
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to AF3 Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel with flaring expansion of tubes.

Tube Sheet
Thickness
Range
Add Suffix
Example
Expander Model
Example
Roll Model

1/2"
T0
7/8"
2

ABF3 SERIES

ABF3 SERIES

"ABF3" Series Expander

7/8"-4.1/2" O.D.
3/4"
T0
1.1/8"
3

1.1/8"
T0
1.5/8"
4

1.5/8"
T0
2.1/8"
5

2.1/8"
T0
2.5/8"
6

ABF3-51/2 ABF3-51/3 ABF3-51/4 ABF3-51/5 ABF3-51/6


32-2-F3S

32-3-F3S

32-4-F3S

32-5-F3S

32-6-F3S

Over Roll

Tube Sheet
Thickness

30

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

Expander

Roll Model

2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
3
3
3
3
3
3
3
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2

3
4-5
6-7
8-9
10-11
12-14
15-16
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-11
12-6

2.1/4
2.1/4
2.1/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4

10-11
12-13
14-16
3
4
5-6
7-8
9-10
11-13
14-16

4
4
4
4
4
4
4

2
3
4
5-6
7-8
9-11
12-16

4.1/2
4.1/2
4.1/2
4.1/2
4.1/2
4.1/2

2
3
4-5
6-7
8-9
10-12

3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4

3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13
14-16
2
3
4
5-6
7-8
9-10
11-13

47.7
49.3
50.8
52.4
54.0
55.6
57.2
58.6
60.4
62.2
63.6
65.0
66.6
68.3
69.9
71.5
73.1
74.6
76.2
77.8
79.4
81.0
82.6
84.2
85.8
87.4
89.0
90.4
92.0
93.4
95.0
96.6
98.2
101.2
102.8
104.4

54.3
55.9
57.8
59.4
61.0
64.0
65.6
67.0
68.8
70.4
72.0
73.4
75.0
76.9
78.5
80.1
81.7
84.2
85.5
87.4
89.0
90.6
92.2
93.8
96.2
97.8
99.4
100.8
102.4
103.8
105.4
107.0
108.6
110.0
111.6
113.2

ABF3 - 67
ABF3 - 68
ABF3 - 69
ABF3 - 70
ABF3 - 71
ABF3 - 72
ABF3 - 73
ABF3 - 74
ABF3 - 75
ABF3 - 76
ABF3 - 77
ABF3 - 78
ABF3 - 79
ABF3 - 80
ABF3 - 81
ABF3 - 82
ABF3 - 83
ABF3 - 84
ABF3 - 85
ABF3 - 86
ABF3 - 87
ABF3 - 88
ABF3 - 89
ABF3 - 90
ABF3 - 91
ABF3 - 92
ABF3 - 93
ABF3 - 94
ABF3 - 95
ABF3 - 96
ABF3 - 97
ABF3 - 98
ABF3 - 99
ABF3 - 100
ABF3 - 101
ABF3 - 102

F3S - 43
F3S - 44
F3S - 43
F3S - 44
F3S - 45
F3S - 47
F3S - 46
F3S - 47
F3S - 48
F3S - 49
F3S - 50
F3S - 51
F3S - 52
F3S - 51
F3S - 52
F3S - 53
F3S - 54
F3S - 54
F3S - 55
F3S - 56
F3S - 57
F3S - 58
F3S - 59
F3S - 60
F3S - 59
F3S - 60
F3S - 61
F3S - 62
F3S - 63
F3S - 62
F3S - 63
F3S - 64
F3S - 63
F3S - 64
F3S - 65
F3S - 66

Mandrel
Model
DM - 23
DM - 23
DM - 24
DM - 24
DM - 24
DM - 24
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 25
DM - 26
DM - 26
DM - 26
DM - 26
DM - 26
DM - 27
DM - 27
DM - 27
DM - 27
DM - 27
DM - 27
DM - 28
DM - 28
DM - 28
DM - 28
DM - 28
DM - 29
DM - 29
DM - 29
DM - 30
DM - 30
DM - 30
DM - 30

SQ. Drive
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

Tube Projection

1000 SERIES

1000 SERIES

"1000" Series Expander

1"- 4.1/2" O.D.

Tube Sheet
1/2"
1.3/8"
1.7/8"
2.3/8"
7/8"
Thickness
T0
T0
T0
T0
T0
Range
3/4"
1.3/4"
2.1/4"
2.3/4"
1.1/4"
Add Suffix
3
5
7
9
11
Example
1205-3
1205-5
1205-7
1205-9
1205-11
Expander Model
Example
205-3-FS 205-5-FS 205-7-FS 205-9-FS 205-11-FS
Roll Model

Over Roll

Tube Sheet
Thickness

30

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

1
1
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/4
1.1/2
1.1/2
2
2
2
2
2
2
2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
3
3
3
3
3
3
3
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
4
4
4
4
4
4
4.1/2
4.1/2
4.1/2

13-14
15-16
7
8-9
10
11-13
14-15
16
10-12
13-16
3
4-5
6
7-9
10-12
13-15
16
4-5
6
7-10
11-13
14-16
2
3-4
5-6
7-9
10-12
13-14
15-16
2-3
4-6
7-9
10-12
13-15
16
3
4-6
7-8
9-12
13-15
16
3
4-6
7-14

1.1/8
1.1/8
1.1/8
1.1/8
1.1/8
1.3/8
1.3/8
1.3/8
1.3/8
1.3/4
1.3/4
1.3/4
1.3/4
2.1/4
2.1/4
2.1/4
2.1/4
2.1/4
2.1/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4

9
10
11-12
13-14
15-16
8
9
10
15-16
6-7
8-9
10-12
13-16
3
4
5-6
7-9
10-13
14-16
2-3
4-5
6-7
8-9
10-12
13-16

3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4

3
4
5-6
7-11
12-14
15-16
2-3
4-6
7-8
9-12
13-16
2
3
4
7-8
9-11
12-16

19.7
20.7
21.7
22.7
23.7
24.7
25.7
27.8
30.7
32.7
34.7
36-7
38.7
40.7
42.7
44.7
46.7
48.7
50.7
52.7
54.7
56.7
58.7
60.7
62.7
64.7
66.7
68.7
70.7
72.7
74.7
76.7
78.7
80.7
82.7
84.7
86.7
88.7
90.7
92.7
94.7
96.7
98.7
100.7

23.4
24.4
25.5
26.5
28.1
29.0
30.0
33.0
35.0
38.0
40.0
42.5
44.5
47.0
49.0
51.5
54.0
56.0
60.0
62.0
64.0
66.0
68.0
70.0
72.0
74.0
76.0
78.0
80.0
82.0
84.0
86.0
88.0
90.0
94.0
96.0
98.0
100.0
102.0
104.0
106.0
108.0
110.0
111.0

Expander
Model
1079
1083
1087
1091
1095
1099
1103
1111
1118
1126
1134
1142
1150
1158
1166
1174
1181
1189
1197
1205
1213
1221
1229
1237
1244
1252
1260
1268
1276
1284
1292
1300
1308
1315
1323
1331
1339
1347
1355
1363
1370
1378
1386
1394

Roll Model
079-FS
083-FS
087-FS
095-FS
095-FS
099-FS
103-FS
111-FS
118-FS
126-FS
126-FS
142-FS
150-FS
158-FS
166-FS
174-FS
181-FS
174-FS
205-FS
205-FS
213-FS
221-FS
221-FS
237-FS
252-FS
252-FS
260-FS
268-FS
276-FS
284-FS
292-FS
315-FS
284-FS
315-FS
323-FS
331-FS
355-FS
363-FS
355-FS
363-FS
370-FS
378-FS
386-FS
394-FS

Mandrel
Model
83-MP
83-MP
91-MP
91-MP
99-MP
99-MP
99-MP
118-MP
118-MP
126-MP
134-MP
150-MP
150-MP
174-MP
174-MP
174-MP
197-MP
197-MP
197-MP
221-MP
221-MP
221-MP
244-MP
244-MP
244-MP
268-MP
268-MP
268-MP
300-MP
300-MP
300-MP
300-MP
347-MP
347-MP
347-MP
347-MP
347-MP
347-MP
394-MP
394-MP
394-MP
394-MP
394-MP
394-MP

SQ. Drive
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Tube Projection

10

3000 SERIES

3000 SERIES

"3000" Series Expander

1.1/4" - 4.1/2" O.D.

1.1/2"
Tube Sheet
1/2"
T0
Thickness
T0
Range
6.3/8"
4.3/8"
Add Suffix
7
11
Example
3205-11
3205-7
Expander Model
Example
205-7-RS 205-11-RS
Roll Model

Over Roll

Tube Sheet
Thickness

Tube O.D

Gauge

Tube O.D

Gauge

Min. I.D.

Max. Exp.

1.1/4
1.1/2
1.1/2
2
2
2
2
2
2
2
2.1/2
2.1/2
2.1/2
2.1/2
2.1/2
3
3
3
3
3
3
3
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
3.1/2
4
4
4
4
4
4
4.1/2
4.1/2
4.1/2

16
10-12
13-16
3
4-5
6
7-9
10-12
13-15
16
4-5
6
7-10
11-13
14-16
2
3-4
5-6
7-9
10-12
13-14
15-16
2-3
4-6
7-9
10-12
13-15
16
3
4-6
7-8
9-12
13-15
16
3
4-6
7-14

1.3/8
1.3/8
1.3/4
1.3/4
1.3/4
1.3/4
2.1/4
2.1/4
2.1/4
2.1/4
2.1/4
2.1/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4
2.3/4

10
15-16
6-7
8-9
10-12
13-16
3
4
5-6
7-9
10-13
14-16
2-3
4-5
6-7
8-9
10-12
13-16

3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.1/4
3.3/4
3.3/4
3.3/4
3.3/4
3.3/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4
4.1/4

3
4
5-6
7-11
12-14
15-16
2-3
4-6
7-8
9-12
13-16
2
3
4
7-8
9-11
12-16

27.8
30.7
32.7
34.7
36-7
38.7
40.7
42.7
44.7
46.7
48.7
50.7
52.7
54.7
56.7
58.7
60.7
62.7
64.7
66.7
68.7
70.7
72.7
74.7
76.7
78.7
80.7
82.7
84.7
86.7
88.7
90.7
92.7
94.7
96.7
98.7
100.7

33.0
35.0
38.0
40.0
42.5
44.5
47.0
49.0
51.5
54.0
56.0
60.0
62.0
64.0
66.0
68.0
70.0
72.0
74.0
76.0
78.0
80.0
82.0
84.0
86.0
88.0
90.0
94.0
96.0
98.0
100.0
102.0
104.0
106.0
108.0
110.0
111.0

Expander
Model
3111
3118
3126
3134
3142
3150
3158
3166
3174
3181
3189
3197
3205
3213
3221
3229
3237
3244
3252
3260
3268
3276
3284
3292
3300
3308
3315
3323
3331
3339
3347
3355
3363
3370
3378
3386
3394

Roll Model
111-RS
118-RS
126-RS
126-RS
142-RS
150-RS
158-RS
166-RS
174-RS
181-RS
174-RS
205-RS
205-RS
213-RS
221-RS
221-RS
237-RS
252-RS
252-RS
260-RS
268-RS
276-RS
284-RS
292-RS
315-RS
284-RS
315-RS
323-RS
331-RS
355-RS
363-RS
355-RS
363-RS
370-RS
378-RS
386-RS
394-RS

Mandrel
Model
118-M
118-M
126-M
134-M
150-M
150-M
174-M
174-M
174-M
197-M
197-M
197-M
221-M
221-M
221-M
244-M
244-M
244-M
268-M
268-M
268-M
300-M
300-M
300-M
300-M
347-M
347-M
347-M
347-M
347-M
347-M
394-M
394-M
394-M
394-M
394-M
394-M

SQ. Drive
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Tube Projection

11

SUGAR MILL "SB" Series Expander

SB SERIES

SB SERIES

1.1/2"-4.1/2" O.D.

Tube O.D

Gauge

1.1/2
1.1/2
1.1/2
1.3/4
1.3/4
1.3/4
1.3/4
2
2
2
2
2.1/4
2.1/4
2.1/4
2.1/2
2.1/2
2.3/4
3
3
3.1/4
3.1/2
3.1/2
3.3/4
3.3/4
4
4
4.1/4
4.1/2
4.1/2

11-12
13-14
15-16
9-10
11-12
13-14
15-16
7-8
9-10
11-13
14-16
9-10
11-13
14-16
9-10
14-16
10-14
7-9
10-14
7-8
4-5
6-8
4-5
6-8
3-4
10-16
6-8
4-7
8-10

Expander
Minimum
Max. Exp. Tube Sheet Thickness (mm)
I.D.
31.75
38.1
50.8
31.0
33.2
SB-00A SB-00B SB-00C
32.5
36.0
SB-0A
SB-0B
SB-0C
33.5
37.2
SB-1A
SB-1B
SB-1C
35.2
39.1
SB-2A
SB-2B
SB-2C
36.5
40.5
SB-3A
SB-3B
SB-3C
38.1
42.7
SB-4A
SB-4B
SB-4C
39.1
44.2
SB-5A
SB-5B
SB-5C
41.3
46.7
SB-6A
SB-6B
SB-6C
42.8
48.3
SB-7A
SB-7B
SB-7C
44.4
49.7
SB-8A
SB-8B
SB-8C
46.0
52.2
SB-9A
SB-9B
SB-9C
47.6
53.8
SB-10A SB-10B SB-10C
49.2
55.4
SB-11A SB-11B SB-11C
50.7
57.8
SB-12A SB-12B SB-12C
54.9
61.0
SB-13A SB-13B SB-13C
57.1
65.6
SB-14A SB-14B SB-14C
60.3
68.8
SB-15A SB-15B SB-15C
63.5
72.0
SB-16A SB-16B SB-16C
66.5
75.0
SB-17A SB-17B SB-17C
69.8
78.5
SB-18A SB-18B SB-18C
73.0
81.7
SB-19A SB-19B SB-19C
76.1
85.8
SB-20A SB-20B SB-20C
79.3
89.0
SB-21A SB-21B SB-21C
82.5
92.2
SB-22A SB-22B SB-22C
85.7
96.2
SB-23A SB-23B SB-23C
90.3
100.8
SB-24A SB-24B SB-24C
94.9
105.2
SB-25A SB-25B SB-25C
89.7
110.9
SB-26A SB-26B SB-26C
104.3
113.1
SB-27A SB-27B SB-27C

Spaer Roll Set Model

Mandrel
Model

SQ.
Drive

SBR-1B
SBR-2B
SBR-3B
SBR-3B
SBR-4B
SBR-5B
SBR-4B
SBR-5B
SBR-6B
SBR-6B
SBR-7B
SBR-8B
SBR-9B
SBR-8B
SBR-10B
SBR-11B
SBR-12B
SBR-13B
SBR-14B
SBR-14B
SBR-15B
SBR-16B
SBR-17B
SBR-18B
SBR-18B
SBR-19B
SBR-20B
SBR-21B
SBR-21B

SBM-1
SBM-2
SBM-2
SBM-3
SBM-3
SBM-3
SBM-4
SBM-4
SBM-4
SBM-5
SBM-5
SBM-5
SBM-5
SBM-6
SBM-6
SBM-7
SBM-7
SBM-7
SBM-7
SBM-8
SBM-8
SBM-9
SBM-9
SBM-9
SBM-10
SBM-10
SBM-11
SBM-11
SBM-12

1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SBR-1A
SBR-2A
SBR-3A
SBR-3A
SBR-4A
SBR-5A
SBR-4A
SBR-5A
SBR-6A
SBR-6A
SBR-7A
SBR-8A
SBR-9A
SBR-8A
SBR-10A
SBR-11A
SBR-12A
SBR-13A
SBR-14A
SBR-14A
SBR-15A
SBR-16A
SBR-17A
SBR-18A
SBR-18A
SBR-19A
SBR-20A
SBR-21A
SBR-21A

SBR-1C
SBR-2C
SBR-3C
SBR-3C
SBR-4C
SBR-5C
SBR-4C
SBR-5C
SBR-6C
SBR-6C
SBR-7C
SBR-8C
SBR-9C
SBR-8C
SBR-10C
SBR-11C
SBR-12C
SBR-13C
SBR-14C
SBR-14C
SBR-15C
SBR-16C
SBR-17C
SBR-18C
SBR-18C
SBR-19C
SBR-20C
SBR-21C
SBR-21C

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Features:This tool is commonly used for expanding the tubes in the top plates of juice Heater, Pan, etc,
This 5 Roller design is for expansion of thin walled tubes of Juice Heater, Pan, etc. in the sugar mill.
This 5 Roller design gives you concentric & uniform expansion of thin walled tubes.

12

CSB SERIES

LONG REACH "CSB" Series Expander

Features:This tool is commonly used for expanding the tubes in the bottom plates of juice Heater, Pan, etc,
This 5 Roller design is for expansion of thin walled tubes of Juice Heater, Pan, etc. in the sugar mill.
This 5 Roller design gives you concentric & uniform expansion of thin walled tubes.
Tube
O.D

Gauge

Minimum
I.D.

Max.
Exp.

Tube
Sheet
Thicknes
s (mm)

Depth (Mtrs.)
Min.

Expander

Spaer Roll
Set Model

Mandrel Model

SQ.
Drive

CSB- 5STD
CSB-5A
CSB-5B
CSB-5C
CSB-5D
CSB-5E

CSBR-5
CSBR-5
CSBR-5
CSBR-5
CSBR-5
CSBR-5

CSBM-5STD
CSBM-5A
CSBM-5B
CSBM-5C
CSBM-5D
CSBM-5E

3/4
3/4
3/4
3/4
3/4
3/4

CSBR-9
CSBR-9
CSBR-9
CSBR-9
CSBR-9
CSBR-9

CSBM-9STD
CSBM-9A
CSBM-9B
CSBM-9C
CSBM-9D
CSBM-9E

3/4
3/4
3/4
3/4
3/4
3/4

CSBR-24
CSBR-24
CSBR-24
CSBR-24
CSBR-24
CSBR-24

CSBM-24STD
CSBM-24A
CSBM-24B
CSBM-24C
CSBM-24D
CSBM-24E

1
1
1
1
1
1

Max.

CSB-5 ( 3 Roller )
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4
1.3/4

15-16
15-16
15-16
15-16
15-16
15-16

39.80
39.80
39.80
39.80
39.80
39.80

45.30
45.30
45.30
45.30
45.30
45.30

31.75
31.75
31.75
31.75
31.75
31.75

2
2
2
2
2
2

14-16
14-16
14-16
14-16
14-16
14-16

46.20
46.20
46.20
46.20
46.20
46.20

50.80
50.80
50.80
50.80
50.80
50.80

31.75
31.75
31.75
31.75
31.75
31.75

4
4
4
4
4
4

12-18
12-18
12-18
12-18
12-18
12-18

90.50
90.50
90.50
90.50
90.50
90.50

102.40
102.40
102.40
102.40
102.40
102.40

31.75
31.75
31.75
31.75
31.75
31.75

1.7
2.0
2.3
2.6
2.9
3.2

2.0
2.3
2.6
2.9
3.2
3.5

CSB-9 ( 5 Roller )
1.7
2.0
2.3
2.6
2.9
3.2

2.0
2.3
2.6
2.9
3.2
3.5

CSB- 9STD
CSB-9A
CSB-9B
CSB-9C
CSB-9D
CSB-9E

CSB-24 ( 5 Roller )
0.7
1.0
1.3
1.6
1.9
2.2

1.0
1.3
1.6
1.9
2.2
2.5

CSB- 24STD
CSB-24A
CSB-24B
CSB-24C
CSB-24D
CSB-24E

www.tubeexpanders.co.in

CSB SERIES
PERFECT TOOLS & EQUIPMENTS

1.3/4"-4" O.D.

13

Tube O.D

2"
(50.8 mm)

2.1/2"
(63.5 mm)

3"
(76.2 mm)

Gauge

Min. I.D.

Max. Exp.

Expander

10

50-10

11

50-11

12

43.2

48.40

50-12

Roll Model

R-50

Mandrel
Model

BM-50

BEADING EXPANDER

B-50-10

Guide Roll
Assy.
G-50-10

B-50-11

G-50-11

B-50-12

G-50-12

Beading Rolls

13

50-13

B-50-13

G-50-13

10

63-10

B-63-10

G-63-10

11

63-11

B-63-11

G-63-11

B-63-12

G-63-12

12

55.9

62.48

63-12

R-63

BM-63

13

63-13

B-63-13

G-63-13

10

76-10

B-76-10

G-76-10

B-76-11

G-76-11

B-76-12

G-76-12

11
12

68.6

75.7

76-11
76-12

R-76

BM-76

www.tubeexpanders.co.in

BEADING EXPANDER
PERFECT TOOLS & EQUIPMENTS

BEADING Expander

2"-3" O.D.

14

Morse Taper Square


No.
Size
2

Model

No.

3
4

Insert
Model No.

MM/2/95

3/8"

MDT/95

1/2'

MM/2/127

1/2"

MDT/127

3/8"

MM/3/95

3/8"

MDT/95

1/2"

MM/3/127

1/2"

MDT/127

3/4"

MM/3/195

3/4"

MDT/195

1"

MM/3/254

1"

MDT/254

3/8"

MM/4/95

3/8"

MDT/95

1/2"

MM/4/127

1/2"

MDT/127

3/4"

MM/4/195

3/4"

MDT/195

1"

MM/4/254

1"

MDT/254

3/8"

MM/5/95

3/8"

MDT/95

1/2"

MM/5/127

1/2"

MDT/127

3/4"

MM/5/195

3/4"

MDT/195

1"

MM/5/254

1"

MDT/254

Morse Taper Square


No.
Size
3/8"
1
1/2"
2

Insert
Square Size

3/8"

TAPER SHANK - MALE SQUARE

PERFECT TOOLS & EQUIPMENTS

ACCESSORIES

TAPER SHANK - INTERCHANGABLE FEMALE SQUARE

Model

No.

MTM/1/95
MTM/1/127

3/8"

MTM/2/95

1/2"

MTM/2/127

3/4"

MTM/3/195

1"

MTM/3/254

3/4"

MTM/4/195

1"

MTM/4/254

TRIANGLE SHANK - FEMALE SQUARE

Square
Size
3/8"

Chuck
Size
1/4"

3/8"
3/8"
1"

TAPER SHANK - FEMALE SQUARE

Morse Taper Square


No.
Size
3/8"
1
1/2"
2
3
4

MTC/95/63

3/8"

MTC/95/95

1/2"

MTC/95/127

1/2"

MTC/127/127

No.

No.

MTF/1/95
MTF/1/127

3/8"

MTF/2/95

1/2"

MTF/2/127

3/4"

MTF/3/195

1"

MTF/3/254

3/4"

MTF/4/195

1"

MTF/4/254

TAPER SHANK - MALE SQUARE

Square
Size
3/8"

Model

Model

Length

Model

No.

8"

HR/95

1/2"

10"

HR/127

3/4"

20"

HR/195

1"

24"

HR/254

www.tubeexpanders.co.in

ACCESSORIES

MANDREL DRIVES

15

ACCESSORIES

ACCESSORIES

UNIVERSAL JOINT
Extension Universal Joint Female X Male

Square
Size (F)

Square
Size (M)

3/8"

3/8"

3/8"

1/2"

1/2"

1/2"

Model
No.
UE/95/6

Over All
Length
6"

UE/95/9

9"

UE/95/12

12"

UE/95S/9

9"

UE/95S/12

12"

UE/95S/16

16"

UE/127/6

6"

UE/127/9

9"

UE/127/12

12"

UE/127/16

16"

UE/127/20

20"

Major Dia.

1.1/8"

Square
Size (F)

Square
Size (M)

3/4"

3/4"

1.1/8"
1"

1"

Model
No.
UE/195/9

Over All
Length
9"

UE/195/12

12"

UE/195/16

16"

UE/195/20

20"

UE/254/9

9"

UE/254/12

12"

UE/254/16

16"

Major Dia.

1.3/4"

2.1/4"

1.5/16"

GEAR DRIVES

Square
Size

No. of
Openings

Replacement Parts
Model No.

Double Hub Gear


Model No. Nos.Reqd.

3/8"
1/2"
3/4"
1"

Dimensions

Center Gear
Model No.

Nos.Reqd.

BG/3/95

BGH/3/95

BGC/3/95

BG/3/127

BGH/3/127

BGC/3/127

BG/4/127

BGH/4/127

BGC/4/127

BG/3/195

BGH/3/195

BGC/3/195

BG/4/195

BGH/4/195

BGC/4/195

BG/4/254

BGH/4/254

BGC/4/254

Over All Length

Width

8.1/2"

2"

8.1/2"

2"

9"

2.1/2"

9"

2.1/2"

Right Angle Worm Gear Drive

Male
Square

Female
Square

Model No.

Over All
Length

Gera Housing
Length

Width

Thick

Min. Hand
Roll Dia

Gear Ratio

1/2"

1/2"

RW/127/127

10.3/16'

3.3/16"

2.1/4"

1.3/8"

3.3/8"

4.1/2 :1

1/2"

3/4"

RW/127/195

10.3/16"

3.3/16"

2.1/4"

1.3/8"

3.3/8"

4.1/2 :1

3/4"

3/4"

RW/195/195

11.9/32"

3.27/32"

2.5/8"

1.7/8"

4"

4.1/2 :1

3/4"

1"

RW/195/254

11.9/32"

4.1/4"

3.1/16"

1.7/8"

4.1/2"

4.1/2 :1

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Parallel Gear Train

16

Male X Male Drive Extension

Square Sizes

3/8"

1/2"

5/8"

1"

Model
No.
EB/95/6
EB/95/9
EB/95/12
EB/95/18
EB/127/6
EB/127/9
EB/127/12
EB/127/18
EB/127/24
EB/195/6
EB/195/9
EB/195/12
EB/195/18
EB/195/24
EB/254/6
EB/254/9
EB/254/12
EB/254/18
EB/254/24

Over All
Length
6"
9"
12"
18"
6"
9"
12"
18"
24"
6"
9"
12"
18"
24"
6"
9"
12"
18"
24"

Female X Female Extension Coupling

Dia.

1/2"

5/8"

1"

1.1/4"

Square
Sizes
3/8" X 3/8"
3/8" X 1/2"
3/8" X 5/8"
1/2" X 1/2"
1/2" X 5/8"
1/2" X 3/4"
1/2" X 7/8"
1/2" X 1"
5/8" X 3/4"
5/8" X 7/8"
5/8" X 1"
3/4" X 3/4"
3/4" X 7/8"
3/4" X 1"
7/8" X 7/8"
7/8" X 1"
1" X 1"

ACCESSORIES

ACCESSORIES

BOILER ACCESSORIES

Model
No.
EC/95/95
EC/95/127
EC/95/158
EC/127/127
EC/127/158
EC/127/195
EC/127/222
EC/158/254
EC/158/195
EC/158/222
EC/158/254
EC/195/195
EC/195/222
EC/195/254
EC/222/222
EC/222/254
EC/254/254

Universal Joint Female X Female

Square
Sizes
3/8"
1/2"
3/4"
1"

Model
No.
UJ/95
UJ/127
UJ/195
UJ/254

Universal Joint Male X Female

Square
Sizes
3/8"
1/2"
3/4"
1"

Model
No.
UC/95
UC/127
UC/195
UC/254

Double Universal Joint Female X Female

Square
Sizes
3/8"
1/2"
3/4"
1"

Model
No.
DUJ/95
DUJ/127
DUJ/195
DUJ/254

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

UNIVERSAL JOINT

17

BOILER TUBE EXPANDERS

PERFECT
CONDENSER TUBE
EXPANDERS
Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

AN SERIES

For Tube Sheet Adjustment Range

Tube Expanders fitted


With Roller Length

Minimum " A "

Maximum " B "

1" ( 25.40 mm )

1/4" ( 6.35 mm )

1" ( 25.40 mm )

Features :This tool is commonly used in Oil Coolers, Radiators, etc.


Tube O.D

1/4"
(6.35)

3/8"
(9.52)

Gauge

Tube. I.D.

18
19
20
21
22
23
24
28
29
30
14
15
16
17
18
19
20
21
22
23
24

3.8
4.2
4.5
4.7
4.9
5.0
5.2
5.6
5.7
5.7
5.3
5.8
6.2
6.5
7.0
7.3
7.7
7.9
8.1
8.2
8.4

Min. I.D.
Tool
Enters
3.7
4.0
4.4
4.5
4.8
4.9
5.1
5.4
5.4
5.4
5.1
5.6
6.0
6.4
6.8
7.1
7.4
.7.5
7.9
8.1
8.1

Maximum
Exp.
4.2
4.5
4.9
5.1
5.4
5.5
5.7
6.1
6.1
6.1
5.8
6.6
7.0
7.4
7.8
8.1
8.4
8.6
8.9
9.2
9.2

Expander with 1" (25.40mm) Roller Length


Expander
A-25018
A-25019
A-25020
A-25021
A-25022
A-25023
A-25024
A-25028
A-25028
A-25028
A-37514
A-37515
A-37516
A-37517
A-37518
A-37519
A-37520
A-37521
A-37522
A-37523
A-37523

Mandrel
M-21819
M-21819
M-22021
M-22021
M-20022
M-22324
M-22324
M-22830
M-22830
M-22830
M-22830-B
M-22830-B
M-31617
M-31617
M-30018
M-30019
M-32021
M-32021
M-32224
M-32224
M-32224

Roll
R-20018
R-21920
R-21920
R-22124
R-22124
R-21920
R-22124
R-22830
R-22830
R-22830
R-21920
R-31516
R-31516
R-31720
R-31720
R-31720
R-31720
R-32122
R-32122
R-32324
R-32324

www.tubeexpanders.co.in

AN SERIES
PERFECT TOOLS & EQUIPMENTS

"AN" Series Expander

1/4"-3/8" O.D.

900 SERIES

For Tube Sheet Adjustment Range

Tube Expanders fitted


With Roller Length

Minimum " A "

Maximum " B "

3/4" ( 19.05 mm )

1/4" ( 6.35 mm )

3/4" ( 19.05 mm )

1.1/4" ( 31.75 mm )

3/4" ( 19.05 mm )

1.1/4" ( 31.75 mm )

F eatures :This tool is commonly used in Oil Coolers, Radiators, etc.


Tube O.D

1/4"
(6.35)

3/8"
(9.52)

Gauge

Tube. I.D.

20
21
22
23
24
28
29
30
14
15
16
17
18
19
20
21
22
23
24

4.5
4.7
4.9
5.0
5.2
5.7
5.7
5.7
5.3
5.8
6.2
6.5
7.0
7.3
7.7
7.9
8.1
8.2
8.4

Min. I.D.
Expander with 3/4" (19.05mm) Roller Expander with 1.1/4" (31.75mm)
Max. Exp.
Tool
Length
Roller Length
Enters
Expander
Mandrel
Roll
Expander Mandrel
Roll
4.4
5.1
923
M-40
923
4.5
5.2
924
M-40
924
4.8
5.5
925
M-41
925
4.9
5.6
926
M-41
923
5.1
5.8
927
M-41
924
5.6
6.0
928
928
903
5.6
6.0
928
928
903
5.6
6.0
928
928
903
5.1
5.8
927
M-41
924
5.8
6.7
915
M-42
903
6.1
6.9
916
M-36
916
916L
M-36L
916L
6.4
7.3
918
M-38
903
920
M-38
904
6.9
7.8
901
M-30
903
902
M-30
904
7.2
8.1
903
M-31
903
904
M-31
904
7.6
8.4
905
M-32
907
906
M-32
908
7.7
8.6
907
M-33
907
908
M-33
908
7.9
8.8
909
M-34
909
910
M-34
910
8.1
9.0
911
M-34
911
912
M-34
912
8.1
9.0
911
M-34
911
912
M-34
912

www.tubeexpanders.co.in

900 SERIES
PERFECT TOOLS & EQUIPMENTS

"900" Series Expander

1/4"-3/8" O.D.

Tube O.D

Gauge

Tube. I.D.

3/8"
(9.52)

15
16
17
18
19
20
21
22
23
24

5.8
6.2
6.5
7.0
7.3
7.7
7.9
8.1
8.2
8.4

Min. I.D.
Tool
Enters
5.8
6.1
6.4
6.9
7.2
7.6
7.7
7.9
8.1
8.1

Maximum
Exp.
6.7
6.9
7.3
7.8
8.1
8.4
8.6
8.8
9.0
9.0

1300 SERIES

Tube Expanders fitted


With Roller Length

Minimum " A "

For Tube Sheet Adjustment Range


Maximum " B "

3/4" ( 19.05 mm )

3/4" (19.05 mm )

3" ( 76.20 mm )

1.1/4" ( 31.75 mm )

1.1/4" (31.75 mm )

3.1/2" ( 88.90 mm )

Expander with 3/4" (19.05mm)


Roller Length
Expander
Mandrel
Roll
1315
M-86
1315
1319
M-86
916
1317
M-88
903
1301
M-80
903
1303
M-81
903
1305
M-82
907
1307
M-83
907
1309
M-84
909
1311
M-84
911
1311
M-84
911

Expander with 1.1/4" (31.75mm)


Roller Length
Expander Mandrel
Roll
1316
M-86
1316
1319L
M-86
916L
1318
M-88
904
1302
M-80
904
1304
M-81
904
1306
M-82
908
1308
M-83
908
1310
M-84
910
1312
M-84
912
1312
M-84
912

www.tubeexpanders.co.in

1300 SERIES
PERFECT TOOLS & EQUIPMENTS

1300 Series Expander

3/8" O.D.

1/2" (12.7)

5/8"
(15.88)

3/4"
(19.05)

7/8"
(22.22)

1"
(25.40)

Gauge

Tube. I.D.

14
15
16
17
18
20
12
13
14
15
16
17
18
19
20
21
22
10
11
12
13
14
15
16
17
18
19
20
21
22
10
11
12
13
14
15
16
17
18
8
9
10
11
12
13
14
15
16
17
18
19
20

8.4
9.0
9.4
9.7
10.2
10.9
10.3
11.0
11.6
12.2
12.5
12.9
13.3
13.7
14.1
14.2
14.4
12.2
12.9
13.5
14.2
14.8
15.3
15.7
16.1
16.5
16.9
17.2
17.4
17.6
15.4
16.1
16.6
17.4
18.0
18.5
18.9
19.2
19.7
17.0
17.8
18.5
19.3
19.8
20.5
21.1
21.7
22.1
22.4
22.9
23.2
23.6

Min. I.D.
Tool
Enters
8.2
8.8
9.1
9.5
9.9
10.3
9.9
10.8
11.4
11.9
12.3
12.6
13.1
13.2
13.6
13.6
13.6
11.9
12.6
13.2
13.9
14.5
15.1
15.3
15.7
15.7
16.3
16.3
16.3
16.3
15.1
15.7
16.3
17.0
17.4
18.0
18.4
18.8
18.8
16.6
17.4
18.0
18.8
19.3
20.0
20.5
21.2
21.2
21.9
21.9
21.9
21.9

Maximum
Exp.
9.5
10.1
10.4
10.7
11.3
11.7
11.3
12.1
12.9
13.6
13.9
14.3
14.5
14.7
15.1
15.1
15.1
13.6
14.3
14.7
15.6
16.2
16.7
17.4
17.7
17.7
18.3
18.3
18.3
18.3
16.7
17.7
18.3
19.0
19.6
20.3
20.7
21.0
21.0
18.6
19.6
20.3
21.0
21.6
22.3
23.0
23.7
23.7
24.4
24.4
24.4
24.4

800 SERIES

For Tube Sheet Adjustment Range

Tube Expanders fitted


With Roller Length

Minimum " A "

Maximum " B "

1.1/2" ( 38.10 mm )

1/2" ( 12.70 mm )

1.1/2" ( 38.10 mm )

2.1/4" ( 57.15 mm )

1.1/4" ( 31.75 mm )

2.1/4" ( 57.15 mm )

Expander with 1.1/2" (38.10mm)


Roller Length
Expander
Mandrel
Roll
797
797
797
799
799
R-1
801
M-1
R-1
803
M-1
R-2
805
M-2
R-3
805-S
M-3
R-3
805
M-2
R-3
807
M-3
R-4
809
M-4
R-4
811
M-5
R-5
813
M-5
R-6
815
M-6
R-6
817
M-7
R-7
819
M-6
R-7
819-S
M-8
R-7
819-S
M-8
R-7
819-S
M-8
R-7
811
M-5
R-5
815
M-6
R-6
819
M-6
R-7
821
M-8
R-8
823
M-8
R-9
825
M-8
R-10
827
M-9
R-10
829
M-9
R-11
829
M-9
R-11
831
M-9
R-12
831
M-9
R-12
831
M-9
R-12
831
M-9
R-12
825
M-8
R-10
829
M-9
R-11
831
M-9
R-12
833
M-10
R-13
835
M-11
R-14
837
M-11
R-15
839
M-12
R-15
843
M-12
R-16
843
M-12
R-16
841
M-9
R-13
835
M-11
R-14
837
M-11
R-15
843
M-12
R-16
845
M-12
R-17
847
M-12
R-18
849
M-13
R-18
851
M-13
R-19
851
M-13
R-19
855
M-13
R-21
855
M-13
R-21
855
M-13
R-21
855
M-13
R-21

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll

810
812
814
816
818
820
820-S
820-S
820-S
812
816
820
822
824
826
828
830
830
832
832
832
832
826
830
832
834
836
838
840
844
844
842
836
838
844
846
848
850
852
852
856
856
856
856

M-4
M-5
M-5
M-6
M-7
M-6
M-8
M-8
M-8
M-5
M-6
M-6
M-8
M-8
M-8
M-9
M-9
M-9
M-9
M-9
M-9
M-9
M-8
M-9
M-9
M-10
M-11
M-11
M-12
M-12
M-12
M-9
M-11
M-11
M-12
M-12
M-12
M-13
M-13
M-13
M-13
M-13
M-13
M-13

R-4-A
R-5-A
R-6-A
R-6-A
R-7-A
R-7-A
R-7-A
R-7-A
R-7-A
R-5-A
R-6-A
R-7-A
R-8-A
R-9-A
R-10-A
R-10-A
R-11-A
R-11-A
R-12-A
R-12-A
R-12-A
R-12-A
R-10-A
R-11-A
R-12-A
R-13-A
R-14-A
R-15-A
R-15-A
R-16-A
R-16-A
R-13-A
R-14-A
R-15-A
R-16-A
R-17-A
R-18-A
R-18-A
R-19-A
R-19-A
R-21-A
R-21-A
R-21-A
R-21-A

www.tubeexpanders.co.in

800 SERIES

Tube O.D

PERFECT TOOLS & EQUIPMENTS

"800" Series Expander

1/2"-1.1/2" O.D.

1.1/8"
(28.58)

1.1/4"
(31.75)

1.1/2"
(38.10)

Gauge

Tube. I.D.

8
9
10
11
12
13
14
15
16
17
18
8
9
10
11
12
13
14
15
16
17
18
8
9
10
11
12
13
14
15
16
8
9
10
11
12
13
14
15
16
17
18
19
20

20.1
21.0
21.7
22.4
23.0
23.7
24.3
24.9
25.2
25.6
26.0
23.3
24.2
24.9
25.6
26.2
26.9
27.5
28.0
28.4
28.8
29.2
26.5
27.4
28.1
28.8
29.3
30.1
30.7
31.2
31.6
29.7
30.5
31.2
32.0
32.5
33.2
33.8
34.4
34.8
35.1
35.6
35.9
36.3

Min. I.D.
Tool
Enters
19.7
20.5
21.2
21.9
22.4
23.2
23.7
24.4
24.4
25.1
25.1
22.8
23.7
24.4
25.1
25.7
26.4
26.9
27.6
27.6
28.3
28.3
26.0
26.9
27.6
28.3
28.7
29.4
29.9
30.6
30.6
29.0
29.9
30.6
31.3
31.9
32.6
32.6
33.8
33.8
33.8
33.8
33.8
33.8

Maximum
Exp.
22.2
23.0
23.7
24.4
24.9
25.7
26.5
27.2
27.2
27.9
27.9
25.6
26.5
27.2
27.9
28.5
29.2
29.6
30.3
30.3
31.0
31.0
28.8
29.6
30.3
31.0
31.5
32.3
32.8
33.5
33.5
32.0
32.8
33.5
34.2
34.8
35.5
35.5
36.7
36.7
37.3
37.3
37.3
37.3

800 SERIES

For Tube Sheet Adjustment Range

Tube Expanders fitted


With Roller Length

Minimum " A "

Maximum " B "

1.1/2" ( 38.10 mm )

1/2" ( 12.70 mm )

1.1/2" ( 38.10 mm )

2.1/4" ( 57.15 mm )

1.1/4" ( 31.75 mm )

2.1/4" ( 57.15 mm )

Expander with 1.1/2" (38.10mm)


Roller Length
Expander
Mandrel
Roll
853
M-13
R-20
849
M-13
R-18
851
M-13
R-19
855
M-13
R-21
857
M-14
R-21
859
M-14
R-22
861
M-15
R-23
863
M-15
R-24
863
M-15
R-24
867
M-16
R-26
867
M-16
R-26
865
M-15
R-25
861
M-15
R-23
863
M-15
R-24
867
M-16
R-26
869
M-16
R-27
871
M-17
R-28
873
M-17
R-29
875
M-17
R-30
875
M-17
R-30
879
M-18
R-30
879
M-18
R-30
877
M-17
R-31
873
M-17
R-29
875
M-17
R-30
879
M-18
R-30
881
M-18
R-32
883
M-19
R-33
885
M-20
R-34
887
M-20
R-35
887
M-20
R-35
889
M-19
R-34
885
M-20
R-34
887
M-20
R-35
891
M-20
R-36
893
M-20
R-37
895
M-21
R-37
895
M-21
R-37
897
M-21
R-38
897
M-21
R-38
899
M-22
R-38
899
M-22
R-38
899
M-22
R-38
899
M-22
R-38

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll
854
M-13
R-20-A
850
M-13
R-18-A
852
M-13
R-19-A
856
M-13
R-21-A
858
M-14
R-21-A
860
M-14
R-22-A
862
M-15
R-23-A
864
M-15
R-24-A
864
M-15
R-24-A
868
M-16
R-26-A
868
M-16
R-26-A
866
M-15
R-25-A
862
M-15
R-23-A
864
M-15
R-24-A
868
M-16
R-26-A
870
M-16
R-27-A
872
M-17
R-28-A
874
M-17
R-29-A
876
M-17
R-30-A
876
M-17
R-30-A
880
M-18
R-30-A
880
M-18
R-30-A
878
M-17
R-31-A
874
M-17
R-29-A
876
M-17
R-30-A
880
M-18
R-30-A
882
M-18
R-32-A
884
M-19
R-33-A
886
M-20
R-34-A
888
M-20
R-35-A
888
M-20
R-35-A
890
M-19
R-34-A
886
M-20
R-34-A
888
M-20
R-35-A
892
M-20
R-36-A
894
M-20
R-37-A
896
M-21
R-37-A
896
M-21
R-37-A
898
M-21
R-38-A
898
M-21
R-38-A
900
M-22
R-38-A
900
M-22
R-38-A
900
M-22
R-38-A
900
M-22
R-38-A

www.tubeexpanders.co.in

800 SERIES

Tube O.D

PERFECT TOOLS & EQUIPMENTS

"800" Series Expander

1/2"-1.1/2" O.D.

Tube Expanders fitted With Roller


Length
STD Reach
1.1/2"
" A" Reach
" B" Reach
(38.10 mm)
" C" Reach
STD Reach
2.1/4"
" A" Reach
" B" Reach
(57.10 mm)
" C" Reach

PERFECT TOOLS & EQUIPMENTS

Tube O.D

1/2" (12.7)

5/8"
(15.88)

3/4"
(19.05)

7/8"
(22.22)

Gauge

Tube. I.D.

14
15
16
17
18
20
12
13
14
15
16
17
18
19
20
21
22
10
11
12
13
14
15
16
17
18
19
20
21
22
10
11
12
13
14
15
16
17
18

8.4
9.0
9.4
9.7
10.2
10.9
10.3
11.0
11.6
12.2
12.5
12.9
13.3
13.7
14.1
14.2
14.4
12.2
12.9
13.5
14.2
14.8
15.3
15.7
16.1
16.5
16.9
17.2
17.4
17.6
15.4
16.1
16.6
17.4
18.0
18.5
18.9
19.2
19.7

Min. I.D.
Tool
Enters
8.2
8.8
9.1
9.5
9.9
10.3
9.9
10.8
11.4
11.9
12.3
12.6
13.1
13.2
13.6
13.6
13.6
11.9
12.6
13.2
13.9
14.5
15.1
15.3
15.7
15.7
16.3
16.3
16.3
16.3
15.1
15.7
16.3
17.0
17.4
18.0
18.4
18.8
18.8

Maximum
Exp.
9.5
10.1
10.4
10.7
11.3
11.7
11.3
12.1
12.9
13.6
13.9
14.3
14.5
14.7
15.1
15.1
15.1
13.6
14.3
14.7
15.6
16.2
16.7
17.4
17.7
17.7
18.3
18.3
18.3
18.3
16.7
17.7
18.3
19.0
19.6
20.3
20.7
21.0
21.0

1200 SERIES

For Tube Sheet Adjustment Range


Minimum " A "
Maximum " B "
1.1/2" (38.10 mm)
6" (152.40 mm)
1.1/2" (38.10 mm)
8" (203.20 mm)
1.1/2" (38.10 mm)
10" (254.00 mm)
1.1/2" (38.10 mm)
12" (304.80 mm)
2.1/4" (57.15 mm)
6.3/4" (171.40 mm)
2.1/4" (57.15 mm)
8.3/4" (222.10 mm)
2.1/4" (57.15 mm)
10.3/4" (272.80 mm)
2.1/4" (57.15 mm)
12.3/4" (323.60 mm)

Expander with 1.1/2" (38.10mm)


Roller Length
Expander Mandrel
Roll
1197
1197
797
1199
1199
R-1
1201
M-51
R-1
1203
M-51
R-2
1205
M-52
R-3
1205-S
M-53
R-3
1205
M-52
R-3
1207
M-53
R-4
1209
M-54
R-4
1211
M-55
R-5
1213
M-55
R-6
1215
M-56
R-6
1217
M-57
R-7
1219
M-56
R-7
1219-S
M-58
R-7
1219-S
M-58
R-7
1219-S
M-58
R-7
1211
M-55
R-5
1215
M-56
R-6
1219
M-56
R-7
1221
M-58
R-8
1223
M-58
R-9
1225
M-58
R-10
1227
M-59
R-10
1229
M-59
R-11
1229
M-59
R-11
1231
M-59
R-12
1231
M-59
R-12
1231
M-59
R-12
1231
M-59
R-12
1225
M-58
R-10
1229
M-59
R-11
1231
M-59
R-12
1233
M-60
R-13
1235
M-61
R-14
1237
M-61
R-15
1239
M-62
R-15
1243
M-62
R-16
1243
M-62
R-16

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll

1210
1212
1214
1216
1218
1220
1220-S
1220-S
1220-S
1212
1216
1220
1222
1224
1226
1228
1230
1230
1232
1232
1232
1232
1226
1230
1232
1234
1236
1238
1240
1244
1244

M-54
M-55
M-55
M-56
M-57
M-56
M-58
M-58
M-58
M-55
M-56
M-56
M-58
M-58
M-58
M-59
M-59
M-59
M-59
M-59
M-59
M-59
M-58
M-59
M-59
M-60
M-61
M-61
M-62
M-62
M-62

R-4-A
R-5-A
R-6-A
R-6-A
R-7-A
R-7-A
R-7-A
R-7-A
R-7-A
R-5-A
R-6-A
R-7-A
R-8-A
R-9-A
R-10-A
R-10-A
R-11-A
R-11-A
R-12-A
R-12-A
R-12-A
R-12-A
R-10-A
R-11-A
R-12-A
R-13-A
R-14-A
R-15-A
R-15-A
R-16-A
R-16-A

www.tubeexpanders.co.in

1200 SERIES

"1200" Series Expander

1/2"-1.1/2" O.D.

1"
(25.40)

1.1/8"
(28.58)

1.1/4"
(31.75)

1.1/2"
(38.10)

Gauge

Tube. I.D.

8
9
10
11
12
13
14
15
16
17
18
19
20
8
9
10
11
12
13
14
15
16
17
18
8
9
10
11
12
13
14
15
16
17
18
8
9
10
11
12
13
14
15
16
8
9
10
11
12
13
14
15
16
17
18
19
20

17.0
17.8
18.5
19.3
19.8
20.5
21.1
21.7
22.1
22.4
22.9
23.2
23.6
20.1
21.0
21.7
22.4
23.0
23.7
24.3
24.9
25.2
25.6
26.0
23.3
24.2
24.9
25.6
26.2
26.9
27.5
28.0
28.4
28.8
29.2
26.5
27.4
28.1
28.8
29.3
30.1
30.7
31.2
31.6
29.7
30.5
31.2
32.0
32.5
33.2
33.8
34.4
34.8
35.1
35.6
35.9
36.3

Min. I.D.
Tool
Enters
16.6
17.4
18.0
18.8
19.3
20.0
20.5
21.2
21.2
21.9
21.9
21.9
21.9
19.7
20.5
21.2
21.9
22.4
23.2
23.7
24.4
24.4
25.1
25.1
22.8
23.7
24.4
25.1
25.7
26.4
26.9
27.6
27.6
28.3
28.3
26.0
26.9
27.6
28.3
28.7
29.4
29.9
30.6
30.6
29.0
29.9
30.6
31.3
31.9
32.6
32.6
33.8
33.8
33.8
33.8
33.8
33.8

Maximum
Exp.
18.6
19.6
20.3
21.0
21.6
22.3
23.0
23.7
23.7
24.4
24.4
24.4
24.4
22.2
23.0
23.7
24.4
24.9
25.7
26.5
27.2
27.2
27.9
27.9
25.6
26.5
27.2
27.9
28.5
29.2
29.6
30.3
30.3
31.0
31.0
28.8
29.6
30.3
31.0
31.5
32.3
32.8
33.5
33.5
32.0
32.8
33.5
34.2
34.8
35.5
35.5
36.7
36.7
37.3
37.3
37.3
37.3

Expander with 1.1/2" (38.10mm)


Roller Length
Expander Mandrel
Roll
1241
M-59
R-13
1235
M-61
R-14
1237
M-61
R-15
1243
M-62
R-16
1245
M-62
R-17
1247
M-62
R-18
1249
M-63
R-18
1251
M-63
R-19
1251
M-63
R-19
1255
M-63
R-21
1255
M-63
R-21
1255
M-63
R-21
1255
M-63
R-21
1253
M-63
R-20
1249
M-63
R-18
1251
M-63
R-19
1255
M-63
R-21
1257
M-64
R-21
1259
M-64
R-22
1261
M-65
R-23
1263
M-65
R-24
1263
M-65
R-24
1267
M-66
R-26
1267
M-66
R-26
1265
M-65
R-25
1261
M-65
R-23
1263
M-65
R-24
1267
M-66
R-26
1269
M-66
R-27
1271
M-67
R-28
1273
M-67
R-29
1275
M-67
R-30
1275
M-67
R-30
1279
M-68
R-30
1279
M-68
R-30
1277
M-67
R-31
1273
M-67
R-29
1275
M-67
R-30
1279
M-68
R-30
1281
M-68
R-32
1283
M-69
R-33
1285
M-70
R-34
1287
M-70
R-35
1287
M-70
R-35
1289
M-69
R-34
1285
M-70
R-34
1287
M-70
R-35
1291
M-70
R-36
1293
M-70
R-37
1295
M-71
R-37
1295
M-71
R-37
1297
M-71
R-38
1297
M-71
R-38
1299
M-72
R-38
1299
M-72
R-38
1299
M-72
R-38
1299
M-72
R-38

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll
1242
M-59
R-13-A
1236
M-61
R-14-A
1238
M-61
R-15-A
1244
M-62
R-16-A
1246
M-62
R-17-A
1248
M-62
R-18-A
1250
M-63
R-18-A
1252
M-63
R-19-A
1252
M-63
R-19-A
1256
M-63
R-21-A
1256
M-63
R-21-A
1256
M-63
R-21-A
1256
M-63
R-21-A
1254
M-63
R-20-A
1250
M-63
R-18-A
1252
M-63
R-19-A
1256
M-63
R-21-A
1258
M-64
R-21-A
1260
M-64
R-22-A
1262
M-65
R-23-A
1264
M-65
R-24-A
1264
M-65
R-24-A
1268
M-66
R-26-A
1268
M-66
R-26-A
1266
M-65
R-25-A
1262
M-65
R-23-A
1264
M-65
R-24-A
1268
M-66
R-26-A
1270
M-66
R-27-A
1272
M-67
R-28-A
1274
M-67
R-29-A
1276
M-67
R-30-A
1276
M-67
R-30-A
1280
M-68
R-30-A
1280
M-68
R-30-A
1278
M-67
R-31-A
1274
M-67
R-29-A
1276
M-67
R-30-A
1280
M-68
R-30-A
1282
M-68
R-32-A
1284
M-69
R-33-A
1286
M-70
R-34-A
1288
M-70
R-35-A
1288
M-70
R-35-A
1290
M-69
R-34-A
1286
M-70
R-34-A
1288
M-70
R-35-A
1292
M-70
R-36-A
1294
M-70
R-37-A
1296
M-71
R-37-A
1296
M-71
R-37-A
1298
M-71
R-38-A
1298
M-71
R-38-A
1300
M-72
R-38-A
1300
M-72
R-38-A
1300
M-72
R-38-A
1300
M-72
R-38-A

1200 SERIES
www.tubeexpanders.co.in

1200 SERIES

Tube O.D

PERFECT TOOLS & EQUIPMENTS

"1200" Series Expander

1/2"-1.1/2" O.D.

Tube O.D

5/8"
(15.88)

3/4"
(19.05)

7/8"
(22.22)

Gauge

Tube. I.D.

17
18
19
20
21
22
13
14
15
16
17
18
19
20
21
22
23
24
25
13
14
16
17
18
19
20
21
22
23
24

12.9
13.3
13.7
14.1
14.2
14.4
14.2
14.8
15.3
15.7
16.1
16.5
16.9
17.2
17.4
17.6
17.8
17.9
18.0
17.4
18.0
18.9
19.2
19.7
20.1
20.4
20.6
20.8
20.9
21.1

Min. I.D.
Tool
Enters
12.6
13.1
13.2
13.6
13.6
13.6
13.9
14.5
14.9
15.3
15.7
15.7
16.3
16.3
16.3
16.3
17.0
17.0
17.4
17.0
17.4
18.4
18.8
18.8
19.4
19.4
19.4
19.4
20.1
20.1

Maximum
Exp.
14.3
14.6
14.8
15.1
15.1
15.1
15.6
15.9
16.8
17.2
17.8
17.8
18.5
18.5
18.5
18.5
18.9
18.9
19.0
18.9
19.0
20.3
20.9
20.9
21.6
21.6
21.6
21.6
22.4
22.4

800-5 SERIES

For Tube Sheet Adjustment Range

Tube Expanders fitted


With Roller Length

Minimum " A "

Maximum " B "

1.1/2" ( 38.10 mm )

1/2" ( 12.70 mm )

1.1/2" ( 38.10 mm )

2.1/4" ( 57.15 mm )

1.1/4" ( 31.75 mm )

2.1/4" ( 57.15 mm )

Expander with 1.1/2" (38.10mm)


Roller Length
Expander
Mandrel
Roll
815-5
816-5
R-4-5
817-5
M-9
R-4-5
819-5
820-5
R-4-5
819-5S
820-5S
R-4-5
819-5S
820-5S
R-4-5
819-5S
820-5S
R-4-5
821-5
822-5
R-5-5
823-5
824-5
R-6-5
825-5
826-5
R-7-5
827-5
M-13
R-7-5
829-5
830-5
R-7-5
829-5
830-5
R-7-5
831-5
M-13
R-9-5
831-5
M-13
R-9-5
831-5
M-13
R-9-5
831-5
M-13
R-9-5
833-5
M-14 3/8
R-9-5
833-5
M-14 3/8
R-9-5
835-5
M-15 3/8
R-10-5
833-5
M-14 3/8
R-9-5
835-5
M-15 3/8
R-10-5
839-5
840-5
R-11-5
843-5
M-17 3/8
R-11-5
843-5
M-17 3/8
R-11-5
845-5
M-18 3/8
R-11-5
845-5
M-18 3/8
R-11-5
845-5
M-18 3/8
R-11-5
845-5
M-18 3/8
R-11-5
847-5
M-18 3/8
R-13-5
847-5
M-18 3/8
R-13-5

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll
816-5
816-5
R-4-A-5
820-5
820-5-S
820-5-S
820-5-S
822-5
824-5
826-5
828-5
830-5
830-5
832-5
832-5
832-5
832-5
834-5
834-5
836-5
834-5
836-5
840-5
844-5
844-5
846-5
846-5
846-5
846-5
848-5
848-5

820-5
820-5S
820-5S
820-5S
822-5
824-5
826-5
M-13
830-5
830-5
M-13
M-13
M-13
M-13
M-14 3/8
M-14 3/8
M-15 3/8
M-14 3/8
M-15 3/8
840-5
M-17 3/8
M-17 3/8
M-18 3/8
M-18 3/8
M-18 3/8
M-18 3/8
M-18 3/8
M-18 3/8

R-4-A-5
R-4-A-5
R-4-A-5
R-4-A-5
R-5-A-5
R-6-A-5
R-7-A-5
R-7-A-5
R-7-A-5
R-7-A-5
R-9-A-5
R-9-A-5
R-9-A-5
R-9-A-5
R-9-A-5
R-9-A-5
R-10-A-5
R-9-A-5
R-10-A-5
R-11-A-5
R-11-A-5
R-11-A-5
R-11-A-5
R-11-A-5
R-11-A-5
R-11-A-5
R-13-A-5
R-13-A-5

www.tubeexpanders.co.in

800-5 SERIES
PERFECT TOOLS & EQUIPMENTS

"800-5" Series Expander

5/8"-1.1/2" O.D.

1"
(25.40)

1.1/8"
(28.58)

1.1/4"
(31.75)

1.3/8"
(34.92)

1.1/2"
(38.10)

Gauge

Tube. I.D.

12
13
14
15
16
17
18
19
20
21
22
23
24
25
12
13
14
22
24
15
16
17
18
19
20
21
22
23
24
12
14
20
22
24
17
18
19
20
21
22
23
24

19.8
20.5
21.1
21.7
22.1
22.4
22.9
23.2
23.6
23.8
24.0
24.1
24.3
24.4
23.0
23.7
24.3
27.2
27.5
28.0
28.4
28.8
29.2
29.6
30.0
30.1
30.3
30.5
30.6
29.3
30.7
33.2
33.5
33.8
35.1
35.6
35.9
36.3
36.5
36.7
36.8
37.0

Min. I.D.
Tool
Enters
19.4
20.1
20.5
21.2
21.2
21.9
21.9
21.9
21.9
22.4
22.4
22.4
22.4
22.4
22.4
23.2
23.7
26.4
26.4
27.6
27.6
28.3
28.3
28.3
28.3
28.3
28.3
28.8
28.8
28.8
29.9
31.9
32.6
32.6
33.8
33.8
33.8
33.8
33.8
33.8
33.8
33.8

Maximum
Exp.
21.6
22.4
23.3
23.8
23.8
24.5
24.5
24.5
24.5
25.3
.25.3
25.3
25.3
25.3
25.3
25.4
26.4
29.4
29.4
30.4
30.4
31.3
31.3
31.3
31.3
31.3
31.3
31.5
31.5
31.5
32.9
35.2
36.0
36.0
37.8
37.8
37.8
37.8
37.8
37.8
37.8
37.8

800-5 SERIES

For Tube Sheet Adjustment Range

Tube Expanders fitted


With Roller Length

Minimum " A "

Maximum " B "

1.1/2" ( 38.10 mm )

1/2" ( 12.70 mm )

1.1/2" ( 38.10 mm )

2.1/4" ( 57.15 mm )

1.1/4" ( 31.75 mm )

2.1/4" ( 57.15 mm )

Expander with 1.1/2" (38.10mm)


Roller Length
Expander
Mandrel
Roll
845-5
M-18 3/8
R-11-5
847-5
M-18 3/8
R-13-5
849-5
850-5
R-12-5
851-5
852-5
R-13-5
851-5
852-5
R-13-5
855-5
856-5
R-13-5
855-5
856-5
R-13-5
855-5
856-5
R-13-5
855-5
856-5
R-13-5
857-5
M-21 3/8
R-15-5
857-5
M-21 3/8
R-15-5
857-5
M-21 3/8
R-15-5
857-5
M-21 3/8
R-15-5
857-5
M-21 3/8
R-15-5
857-5
M-21 3/8
R-15-5
859-5
860-5
R-16-5
861-5
862-5
R-17-5
871-5
872-5
R-19-5
871-5
872-5
R-19-5
875-5
876-5
R-21-5
875-5
876-5
R-21-5
879-5
880-5
R-21-5
879-5
880-5
R-21-5
879-5
880-5
R-21-5
879-5
880-5
R-21-5
879-5
880-5
R-21-5
879-5
880-5
R-21-5
881-5
882-5
R-21-5
881-5
882-5
R-21-5
881-5
882-5
R-21-5
885-5
882-5
R-23-5
893-5
894-5
R-26-5
895-5
896-5
R-26-5
895-5
896-5
R-26-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5
899-5
900-5
R-29-5

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll
846-5
M-18 3/8 R-11-A-5
848-5
M-18 3/8 R-13-A-5
850-5
850-5
R-12-A-5
852-5
852-5
R-13-A-5
852-5
852-5
R-13-A-5
856-5
856-5
R-13-A-5
856-5
856-5
R-13-A-5
856-5
856-5
R-13-A-5
856-5
856-5
R-13-A-5
858-5
M-21 3/8 R-15-A-5
858-5
M-21 3/8 R-15-A-5
858-5
M-21 3/8 R-15-A-5
858-5
M-21 3/8 R-15-A-5
858-5
M-21 3/8 R-15-A-5
858-5
M-21 3/8 R-15-A-5
860-5
860-5
R-16-A-5
862-5
862-5
R-17-A-5
872-5
872-5
R-19-A-5
872-5
872-5
R-19-A-5
876-5
876-5
R-21-A-5
876-5
876-5
R-21-A-5
880-5
880-5
R-21-A-5
880-5
880-5
R-21-A-5
880-5
880-5
R-21-A-5
880-5
880-5
R-21-A-5
880-5
880-5
R-21-A-5
880-5
880-5
R-21-A-5
882-5
882-5
R-21-A-5
882-5
882-5
R-21-A-5
882-5
882-5
R-21-A-5
882-5
882-5
R-23-A-5
894-5
894-5
R-26-A-5
896-5
896-5
R-26-A-5
896-5
896-5
R-26-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5
900-5
900-5
R-29-A-5

www.tubeexpanders.co.in

800-5 SERIES

Tube O.D

PERFECT TOOLS & EQUIPMENTS

"800-5" Series Expander

5/8"-1.1/2" O.D.

Tube Expanders fitted With Roller


Length

PERFECT TOOLS & EQUIPMENTS

STD Reach
1.1/2"
(38.10 mm)

2.1/4"
(57.10 mm)

Tube O.D

3/4"
(19.05)

1"
(25.40)

1.1/8"
(28.58)
1.1/2"
(38.10)

Gauge Tube. I.D.


14
15
16
17
18
19
20
21
22
14
15
16
17
18
19
20
21
22
12
15
16
17
18
19
20

14.8
15.3
15.7
16.1
16.5
16.9
17.2
17.4
17.6
21.1
21.7
22.1
22.4
22.9
23.2
23.6
23.8
24.0
23.0
24.9
25.2
35.1
35.6
35.9
36.3

Min. I.D.
Tool
Enters
14.5
14.9
15.3
15.7
15.7
16.3
16.3
16.3
16.3
20.5
21.2
21.2
21.9
21.9
21.9
21.9
22.4
22.4
22.4
24.4
24.4
33.8
33.8
33.8
33.8

Maximum
Exp.
15.9
16.8
17.2
17.8
17.8
18.5
18.5
18.5
18.5
23.3
23.8
23.8
24.5
24.5
24.5
24.5
25.3
.25.3
25.3
27.2
27.2
37.8
37.8
37.8
37.8

1200-5 SERIES

For Tube Sheet Adjustment Range


Minimum " A "

Maximum " B "

1.1/2" (38.10 mm)

6" (152.40 mm)

" A" Reach

1.1/2" (38.10 mm)

8" (203.20 mm)

" B" Reach

1.1/2" (38.10 mm)

10" (254.00 mm)

" C" Reach

1.1/2" (38.10 mm)

12" (304.80 mm)

STD Reach

2.1/4" (57.15 mm)

6.3/4" (171.40 mm)

" A" Reach

2.1/4" (57.15 mm)

8.3/4" (222.10 mm)

" B" Reach

2.1/4" (57.15 mm)

10.3/4" (272.80 mm)

" C" Reach

2.1/4" (57.15 mm)

12.3/4" (323.60 mm)

Expander with 1.1/2" (38.10mm)


Roller Length
Expander Mandrel
Roll
1223-5
1224-5
R-6-5
1225-5
1226-5
R-7-5
1227-5
M-63
R-7-5
1229-5
1230-5
R-7-5
1229-5
1230-5
R-7-5
1231-5
M-63
R-9-5
1231-5
M-63
R-9-5
1231-5
M-63
R-9-5
1231-5
M-63
R-9-5
1249-5
1250-5
R-12-5
1251-5
1252-5
R-13-5
1251-5
1252-5
R-13-5
1255-5
1256-5
R-13-5
1255-5
1256-5
R-13-5
1255-5
1256-5
R-13-5
1255-5
1256-5
R-13-5
1257-5
M-71 3/8
R-15-5
1257-5
M-71 3/8
R-15-5
1257-5
M-71 3/8
R-15-5
1263-5
1263-5
R-18-5
1263-5
1263-5
R-18-5
1299-5
1299-5
R-29-5
1299-5
1299-5
R-29-5
1299-5
1299-5
R-29-5
1299-5
1299-5
R-29-5

Expander with 2.1/4" (57.15mm)


Roller Length
Expander Mandrel
Roll
1224-5
1224-5
R-6-A-5
1226-5
1226-5
R-7-A-5
1228-5
M-63
R-7-A-5
1230-5
1230-5
R-7-A-5
1230-5
1230-5
R-7-A-5
1232-5
M-63
R-9-A-5
1232-5
M-63
R-9-A-5
1232-5
M-63
R-9-A-5
1232-5
M-63
R-9-A-5
1250-5
1250-5
R-12-A-5
1252-5
1252-5
R-13-A-5
1252-5
1252-5
R-13-A-5
1256-5
1256-5
R-13-A-5
1256-5
1256-5
R-13-A-5
1256-5
1256-5
R-13-A-5
1256-5
1256-5
R-13-A-5
1258-5
M-71 3/8 R-15-A-5
1258-5
M-71 3/8 R-15-A-5
1258-5
M-71 3/8 R-15-A-5

1300-5
1300-5
1300-5
1300-5

1299-5
1299-5
1299-5
1299-5

R-29-A-5
R-29-A-5
R-29-A-5
R-29-A-5

www.tubeexpanders.co.in

1200-5 SERIES

"1200-5" Series Expander

3/4"-1.1/2" O.D.

10

2.1/4" 57.15 mm)

Tube O.D

PERFECT TOOLS & EQUIPMENTS

1.3/4"
(44.45)

2"
(50.80)

2.1/4"
(57.15)

2.1/2"
(63.50)

2.3/4"
(69.85)

Gauge

Tube. I.D.

Min. I.D.
Tool Enters

Maximum
Exp.

8
10
11
12
13
14
7
8
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
16
7-8
9
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
16

36.1
37.6
38.3
38.9
39.6
40.2
41.6
42.4
43.9
44.7
45.2
45.9
46.5
47.1
47.4
47.9
48.3
50.3
51.0
51.6
52.3
52.9
53.4
53.8
54.5
56.0
56.6
57.4
57.9
58.6
59.2
59.8
60.1
60.6
61.0
63.0
63.7
64.3
65.0
65.6
66.1
66.5

34.7
36.0
36.9
37.6
38.3
38.9
39.8
40.5
41.6
42.4
43.2
43.9
43.9
43.9
43.9
43.9
43.9
48.0
48.7
49.6
50.3
50.3
50.3
50.3
52.0
53.5
54.3
54.3
54.3
56.6
56.6
56.6
56.6
56.6
56.6
60.7
60.7
60.7
60.7
60.7
60.7
60.7

39.3
40.8
41.5
42.0
42.7
43.4
45.0
45.6
47.1
47.8
48.4
49.6
49.6
49.6
49.6
49.6
49.6
53.5
54.2
54.7
55.4
55.4
55.4
55.4
59.3
60.4
61.1
61.1
61.1
62.2
62.2
62.2
62.2
62.2
62.2
68.6
68.6
68.6
68.6
68.6
68.6
68.6

For Tube Sheet Adjustment Range


Minimum " A "

Maximum "B"

STD Reach

1.1/2" (38.10 mm)

4" (101.40 mm)

" 6" Reach

1.1/2" (38.10 mm)

6" (152.40 mm)

" 8" Reach

1.1/2" (38.10 mm)

8" (203.20 mm)

Expander with 2.1/4" (57.15mm) Roller Length


Expander
8012-1.3/4-8
8012-1.3/4-10
8012-1.3/4-11
8012-1.3/4-12
8012-1.3/4-13
8012-1.3/4-14
8012-2-7
8012-2-8
8012-2-10
8012-2-11
8012-2-12
8012-2-13-18
8012-2-13-18
8012-2-13-18
8012-2-13-18
8012-2-13-18
8012-2-13-18
8012-2.1/4-10
8012-2.1/4-11
8012-2.1/4-12
8012-2.1/4-13-16
8012-2.1/4-13-16
8012-2.1/4-13-16
8012-2.1/4-13-16
8012-2.1/2-7-8
8012-2.1/2-9
8012-2.1/2-10-12
8012-2.1/2-10-12
8012-2.1/2-10-12
8012-2.1/2-13-18
8012-2.1/2-13-18
8012-2.1/2-13-18
8012-2.1/2-13-18
8012-2.1/2-13-18
8012-2.1/2-13-18
8012-2.3/4-10-16
8012-2.3/4-10-16
8012-2.3/4-10-16
8012-2.3/4-10-16
8012-2.3/4-10-16
8012-2.3/4-10-16
8012-2.3/4-10-16

Mandrel
M-90
M-90
M-90
M-90
M-90
M-90
M-91
M-91
M-91
M-91
M-91
M-91
M-91
M-91
M-91
M-91
M-91
M-92
M-92
M-92
M-92
M-92
M-92
M-92
M-92
M-93
M-93
M-93
M-93
M-94
M-94
M-94
M-94
M-94
M-94
M-96
M-96
M-96
M-96
M-96
M-96
M-96

Roll
R-33-A
R-37-A
R-42
R-44
R-46
R-48
R-46
R-48
R-50
R-52
R-54
R-56
R-56
R-56
R-56
R-56
R-56
R-56
R-58
R-60
R-62
R-62
R-62
R-62
R-45-A
R-45-A
R-64
R-64
R-64
R-64
R-64
R-64
R-64
R-64
R-64
R-66
R-66
R-66
R-66
R-66
R-66
R-66

www.tubeexpanders.co.in

8012 SERIES

Tube Expanders fitted With Roller Length

8012 SERIES

"8012" Series Expander

1.3/4"-5" O.D.

11

2.1/4" 57.15 mm)

PERFECT TOOLS & EQUIPMENTS

Tube O.D

3"
(76.20)

3.1/2"
(88.90)

4"
(100.60)

4.1/2"
(114.30)

5"
(127.0)

Gauge
8
9
10
11
12
13
14
15
16
17
18
13
14
15
16
17
18
3
4
8
9
10
11
12
13
14
16
3
4
8
9
10
12
16
3
4
8
9
10
11
12
14
16

Tube. I.D.
67.8
68.6
69.3
70.1
70.6
71.3
71.9
72.5
72.8
73.3
73.7
84.1
84.7
85.2
85.6
86.0
86.4
88.4
89.6
93.2
94.1
94.8
95.5
96.1
96.8
97.4
98.3
101.1
102.3
105.9
106.8
107.5
108.8
111.0
113.8
115.0
118.6
119.5
120.2
121.0
121.5
122.8
123.7

Min. I.D.
Tool Enters

Maximum
Exp.

65.0
65.0
67.0
67.0
67.0
67.0
67.0
67.0
67.0
67.0
67.0
81.0
81.0
81.0
81.0
81.0
81.0
87.0
87.0
91.0
91.0
93.0
93.0
93.0
93.0
93.0
93.0
100.0
100.0
102.0
102.0
104.0
104.0
104.0
112.0
112.0
116.0
116.0
117.0
117.0
117.0
117.0
117.0

71.8
71.8
74.9
74.9
74.9
74.9
74.9
74.9
74.9
74.9
74.9
88.0
88.0
88.0
88.0
88.0
88.0
96.0
96.0
100.0
100.0
100.6
100.6
100.6
100.6
100.6
100.6
109.0
109.0
111.0
111.0
113.0
113.0
113.0
121.0
121.0
125.0
125.0
126.0
126.0
126.0
126.0
126.0

For Tube Sheet Adjustment Range


Minimum " A "

Maximum "B"

STD Reach

1.1/2" (38.10 mm)

4" (101.40 mm)

" 6" Reach

1.1/2" (38.10 mm)

6" (152.40 mm)

" 8" Reach

1.1/2" (38.10 mm)

8" (203.20 mm)

Expander with 2.1/4" (57.15mm) Roller Length


Expander
8012-3-8-9
8012-3-8-9
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3-10-18
8012-3.1/2-13-18
8012-3.1/2-13-18
8012-3.1/2-13-18
8012-3.1/2-13-18
8012-3.1/2-13-18
8012-3.1/2-13-18
8012-3.1/2-3-4
8012-3.1/2-3-4
8012-3.1/2-8-9
8012-3.1/2-8-9
8012-4-10-16
8012-4-10-16
8012-4-10-16
8012-4-10-16
8012-4-10-16
8012-4-10-16
8012-4.1/2-3-4
8012-4.1/2-3-4
8012-4.1/2-8-9
8012-4.1/2-8-9
8012-4.1/2-10-16
8012-4.1/2-10-16
8012-4.1/2-10-16
8012-5-3-4
8012-5-3-4
8012-5-8-9
8012-5-8-9
8012-5-10-16
8012-5-10-16
8012-5-10-16
8012-5-10-16
8012-5-10-16

Mandrel
M-97
M-97
M-96
M-96
M-96
M-96
M-96
M-96
M-96
M-96
M-96
M-99
M-99
M-99
M-99
M-99
M-99
M-100
M-100
M-101
M-101
M-101
M-101
M-101
M-101
M-101
M-101
M-102
M-102
M-102
M-102
M-103
M-103
M-103
M-105
M-105
M-105
M-105
M-105
M-105
M-105
M-105
M-105

Roll
R-67
R-67
R-67
R-67
R-67
R-67
R-67
R-67
R-67
R-67
R-67
R-70
R-70
R-70
R-70
R-70
R-70
R-71
R-71
R-71
R-71
R-72
R-72
R-72
R-72
R-72
R-72
R-73
R-73
R-74
R-74
R-74
R-74
R-74
R-76
R-76
R-77
R-77
R-78
R-78
R-78
R-78
R-78

www.tubeexpanders.co.in

8012 SERIES

Tube Expanders fitted With Roller Length

8012 SERIES

"8012" Series Expander

1.3/4"-5" O.D.

12

BOILER TUBE EXPANDERS

PERFECT
TUBE ROLLING
CONTROLS
Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

Electric Drives use with Torque Controller For Expansion

PED-1

PED-0

PERFECT TOOLS & EQUIPMENTS

ELECTRIC EXPANSION SYSTEM

Features:Fully Solid State Design.


Accurately Calibrated Digitally Torque setting.
Connected Drive is automatically recognised & indicated by means of LED indicator on the Torque
Controller panel.
Slow start has been provided to all the drives for safety.
Trip, Reverse & Pause time are adjustable.
Manual Reverse provided in case of emergency.
Trigger (Hand) & foot mods are avialable.
LED on the panel board indicates the forward, reverse or trip condition of drive.
MCB has been provided for he Safety.

PEDE-2

PEDE-3

Features:Branded Heavy Duty Motors.


High Torque to Weight Ratio.
Supply
Voltage

Drive
Model
PED-0
PED-1

230 V

PEDE-2
PEDE-3
PED-0
PED-1

110 V

PEDE-2
PEDE-3

Speed No Load
I / II
R.P.M.
I
I
II
I
II
I
II
I
I
II
I
II
I
II

2200
1000
1900
480
1080
130
430
2200
1000
1900
480
1080
140
470

Expansion Range
Ferrous Tube O.D.
Non-Ferrous Tube O.D.
Inch.
MM.
Inch.
MM.
1/4" - 3/8"
3/8" - 5/8"
5/16" - 3/8"
5/8" - 1.3/4"
5/8" - 1.1/4"
1" - 3"
1" - 2"
1/4" - 3/8"
3/8" - 5/8"
5/16" - 3/8"
5/8" - 1.3/4"
5/8" - 1.1/4"
1" - 3"
3/4" - 2"

6 - 10
10 - 16
8 - 13
16 - 45
16 - 32
25 - 76
25 - 50
6 - 10
10 - 16
8 - 13
16 - 45
16 - 32
25 - 76
19 - 50

1/4" - 1/2"
3/8" - 3/4"
5/16" - 1/2"
5/8" - 2"
5/8" - 1.1/2"
1" - 4"
1" - 3"
1/4" - 1/2"
3/8" - 3/4"
5/16" - 1/2"
5/8" - 2"
5/8" - 1.1/2"
1" - 4"
1" - 3"

6 - 12
13 - 20
8 - 13
16 - 50
16 - 38
25 - 102
25 - 76
6 - 12
13 - 20
8 - 13
16 - 50
16 - 38
25 - 102
25 - 76

Drive
Weight
Kg.
2.0
2.5
7.5
8.5
2.0
2.5
7.5
8.5

www.tubeexpanders.co.in

ELECTRIC EXPANSION SYSTEM

Electric Tube Expansion System

Electric Drives use with Torque Controller For Expansion

PED-1

PED-0

PERFECT TOOLS & EQUIPMENTS

ELECTRIC EXPANSION SYSTEM

Features:Fully Solid State Design.


Accurately Calibrated Digitally Torque setting.
Connected Drive is automatically recognised & indicated by means of LED indicator on the Torque
Controller panel.
Slow start has been provided to all the drives for safety.
Trip, Reverse & Pause time are adjustable.
Manual Reverse provided in case of emergency.
Trigger (Hand) & foot mods are avialable.
LED on the panel board indicates the forward, reverse or trip condition of drive.
MCB has been provided for he Safety.

PED-2

PED-3

Features:Branded Heavy Duty Motors.


High Torque to Weight Ratio.
Supply
Voltage

Drive
Model
PED-0

230 V

PED-1
PED-2
PED-3
PED-0

110 V

PED-1
PED-2
PED-3

Speed No Load
I / II
R.P.M.
I
I
II
I
I
I
I
II
I
I

2200
1000
1900
450
350
2200
1000
1900
450
250

Expansion Range
Ferrous Tube O.D.
Non-Ferrous Tube O.D.
Inch.
MM.
Inch.
MM.
1/4" - 3/8"
3/8" - 5/8"
5/16" - 3/8"
5/8" - 1"
3/4" - 2"
1/4" - 3/8"
3/8" - 5/8"
5/16" - 3/8"
5/8" - 1"
3/4" - 2.1/2"

6 - 10
10 - 16
8 - 10
16 - 25
19 - 50
6 - 10
10 - 16
8 - 10
16 - 25
19 - 63

1/4" - 1/2"
3/8" - 3/4"
5/16" - 1/2"
3/4" - 1.3/4"
1.1/2" - 2.1/2"
1/4" - 1/2"
3/8" - 3/4"
5/16" - 1/2"
3/4" - 1.3/4"
1.1/2" - 3"

6 - 12
10 - 20
8 - 13
19 - 45
38 - 63
6 - 12
10 - 20
8 - 13
19 - 45
38 - 76

Drive
Weight
Kg.
2.0
2.5
6.7
11.2
2.0
2.5
6.7
11.2

www.tubeexpanders.co.in

ELECTRIC EXPANSION SYSTEM

Electric Tube Expansion System

TELESCOPIC SHAFT

TELESCOPIC SHAFT

Telescopic Shaft

Collapsible Length

Extended Length

Features:-

Model No

Mt Shank

TS-1
TS-2
TS-3

2 MT
3 MT
3 MT

Collapsiable
Extended
Length(mm) Length (mm)
850
1250
1000
1505
1000
1400

Use with
Drive Model
MP-2
MP-3
MP-3

Weight
2.75
5.75
9.20

Supply With QCC


or Adaptor
3/8", 1/2", 3/4"
1/2", 3/4", 1"
1/2", 3/4", 1"

We also supply TS-4 (4MT) & TS-5 (5MT) on request.

Quick Change Chuck And Adaptors

QUICK CHANGE CHUCK

ADAPTOR

Features:Use with the Telescopic Shaft.as well as directly with Pneumatic,Elcctric & Hydraulic Drives.
Spring Loaded Coupling with ball lock.
Any Combination available.

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Used to expand the tubes near by the periphery of the tube sheet where drive can not use directly
because space restriction.
Used to free the operator from handling drive.
Smooth operation.
Heavy duty to absorb high torque during expansion.

HYDRAULIC TUBE EXPANSION SYSTEM

Features:Compact Design.
Silent during operation.
Single powerpack compatible with all the drives for different O.D. tubes
As it microprocesser based, no need to repeate the Stop/Start of drive during expansion cycle.
Drive Speed remains constant during the expansion cycle.
Can be use for long working hours.
Supply with the wheels for easy movement.
Expansion of the tube is regulated by the pressure setting knob. Once the required wall thinning is
achived is the system will trip automatically on the set pressure.

SPECIFICATION
Oil Tank Capacity (Litres)
Hydraulic Oil
Maximum Working Pressure (bar)
Net Weight (kgs)
Overall Dimensions (mm)
Electric Motor
Voltage
Standard Hose Size (Length)

Hydraulic Pump Models


HEP-300
HEP-500
30
45
SAE VG 68
SAE VG 68
100
100
80
100
610*270*985
820*320*985
3 hp. Single phase
5 hp. 3 phase
415v
230v / 110v
1/2" (10 mtrs.)
1/2" (10 mtrs.)

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS HYDRAULIC TUBE EXPANSION SYSTEM

HydraulicTube Expansion System

Tube Expansion Range


15-25
19-38
38-76
50-102

5/8-1
3/4-1.1/2
1.1/2-3
2-4

Drive

25-38
32-64
50-102
*

1-1.1/2
1.1/4-2.1/2
2-4
*

PHED-3
PHED-4
PHED-5
PHED-6

Size I.D.
1/2"
5/8"
5/8"

Specification
Length(Mtrs.)
10
15
20

Qty
2
2
2

HYDRAULIC HOSE
Model No.
HE/HS/50010
HE/HS/62515
HE/HS/62520

SUPPLY CABLE
Model No.

Length (Mtrs.)

SC/15
SC/20
SC/25

10
15
20

HYDRAULIC DRIVE SOCKET


Model No.

Square Size

DS/95
DS/127
DS/195
DS/254

3/8"
1/2"
3/4"
1"

3/8
3/8 & 1/2
1/2 & 3/4
3/4 & 1

Drive No Load
Speed (RPM)
620/954/800
350/480/400
62/84/70
40/62/54

HYDRAULIC TUBE EXPANSION SYSTEM

HYDRAULIC DRIVES

www.tubeexpanders.co.in

HYDRAULIC TUBE EXPANSION SYSTEM


PERFECT TOOLS & EQUIPMENTS

Accessories For Hydraulic Expansion System

BOILER TUBE EXPANDERS

PERFECT
TUBE INSTALLATION
TOOLS
Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

GROOVING TOOL

GROOVING TOOL

Grooving Tool

3/8"-2.1/2" O.D.

"ST" SERIES

Features:High Production Tool.


One Tool for one size only.
One piece mandrel construction give you more accuracy.

Inch
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1.1/4"
1.1/2"
2"
2.1/2"

mm
9.52
12.70
15.87
19.05
22.22
25.40
31.75
38.10
50.80
63.50

Tool
Model No.
ST-375
ST-500
ST-625
ST-750
ST-875
ST-1000
ST-1250
ST-1500
ST-2000
ST-2500

Spare Tool Bit


1/8" X 3/8" X 1/8"
1/8" X 1/4" X 1/8"
Spacing
Spacing
ST-371
ST-371-S
ST-501
ST-501-S
ST-621
ST-621-S
ST-751-S
ST-751
ST-751-S
ST-751
ST-751
ST-751-S
ST-751
ST-751-S
ST-751-S
ST-751
ST-751-S
ST-751
ST-751
ST-751-S

"NW" SERIES

Features:By changing the pilot nose & cutter covers full range of diameters.
Length & Depth iof cut is adjustable.
Cutters are easy to change & resharpnable.
Tube O.D.
Inch
3/8" - 1.1/4"
5/8" - 1.3/4"
3/4" -1.7/8"
1.1/2" - 4"

mm
9 - 32
16 - 45
19 - 48
38 - 102

Tool
Model No.

Pilot Nose
Model No.

1NW - 2MT
3NW - 3MT
4NW - 4MT
6NW - 5MT

1NW - PN
3NW - PN
4NW - PN
6NW - PN

Circular Form
Tool Bit Holder
Cutter
Model
Model No.
No.
1NW - CF
1NW - TBH
3NW - CF
3NW - TBH
4NW - CF
4NW - TBH
6NW - CF
6NW - TBH

Spare Tool Bit


Model No.
1NW - TB
3NW - TB
4NW - TB
6NW - TB

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Tube O.D.

Inch
3/8"

1/2"

5/8"

**

3/4"

**

**

7/8"

**

1"

1.1/8"

1.1/4"

mm
9.53

12.70

15.87

16.00

19.05

20.00

22.00

22.22

25.00

25.40

28.57

31.75

Reamer Sizes as per


"TEMA" Speci.
Inch
0.380

0.505

0.631

0.636

0.758

0.795

0.875

0.883

0.994

1.010

1.136

1.262

Model No.

mm
9.65

12.83

16.03

16.16

19.25

20.20

22.22

22.42

25.25

25.65

28.86

32.07

Flute Length

Over All Length

Inch

mm

Inch

mm

RM - 095/66

2.60

66.00

5.70

146.00

RM - 095/101

3.97

101.00

7.12

181.00

RM - 095/152

5.98

152.00

9.13

232.00

RM - 127/76

2.99

76.00

6.14

156.00

RM - 127/101

3.97

101.00

7.12

181.00

RM - 127/152

5.98

152.00

9.13

232.00

RM - 158/87

3.42

87.00

7.36

187.00

RM - 158/152

5.98

152.00

9.92

252.00

RM - 158/203

7.99

203.00

11.93

303.00

RM - 160/87

3.42

87.00

7.36

187.00

RM - 160/152

5.98

152.00

9.92

252.00

RM - 160/203

7.99

203.00

11.93

303.00

RM - 190/100

3.90

100.00

7.87

200.00

RM - 190/152

5.98

152.00

9.92

252.00

RM - 190/203

7.99

203.00

11.93

303.00

RM - 200/100

3.90

100.00

7.87

200.00

RM - 200/152

5.98

152.00

9.92

252.00

RM - 200/203

7.99

203.00

11.93

303.00

RM - 220/107

4.21

107.00

8.15

207.00

RM - 220/152

5.98

152.00

9.92

252.00

RM - 220/203

7.99

203.00

11.93

303.00

RM - 222/107

4.21

107.00

8.15

207.00

RM - 222/152

5.98

152.00

9.92

252.00

RM - 222/203

7.99

203.00

11.93

303.00

RM - 250/115

4.53

115.00

9.53

242.00

RM - 250/203

7.99

203.00

12.99

330.00

RM - 250/254

10.00

254.00

15.00

381.00

RM - 254/115

4.53

115.00

9.53

242.00

RM - 254/203

7.99

203.00

12.99

330.00

RM - 254/254

10.00

254.00

15.00

381.00

RM - 285/124

4.88

124.00

9.88

251.00

RM - 285/203

7.99

203.00

12.99

330.00

RM - 285/254

10.00

254.00

15.00

381.00

RM - 317/133

5.23

133.00

11.53

293.00

RM - 317/203

7.99

203.00

14.29

363.00

RM - 317/254

10.00

254.00

16.30

414.00

TUBE SHEET HOLE REAMER


Morse
Taper

www.tubeexpanders.co.in

TUBE SHEET HOLE REAMER

Features:High Speed Steel.


Best for Condenser, Heat-Exchanger Tube Sheet Reaming.
Pls. Enquire For Larger Dia. & long Flute Length.
Tube O.D.

PERFECT TOOLS & EQUIPMENTS

Tube Sheet Hole Reamer

3/8"- 4" O.D.

Features:Best for quick facing of projecting ends of Condenser, heat-Exchangers Tubes.


Tool supply with set of pilots to suit different I.D. with same O.D.

PERFECT TOOLS & EQUIPMENTS

Tube O.D.
Inch
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1.1/8"
1.1/4"
1.3/8"
1.1/2"
1.5/8"
1.3/4"
1.7/8"
2"
2.1/4'
2.1/2"

mm
9.52
12.70
15.87
19.05
22.22
25.40
28.57
31.75
34.92
38.10
41.27
44.45
47.62
50.80
57.15
63.50

1.1/2"- 4" O.D.

Gauge

Model No.

16-22
15-20
14-18
10-18
13-18
11-18
11-18
11-18
11-18
11-18
11-18
11-18
11-18
11-18
11-18
11-18

TEF - 375
TEF - 500
TEF - 625
TEF - 750
TEF - 875
TEF - 1000
TEF - 1125
TEF - 1250
TEF - 1375
TEF - 1500
TEF - 1625
TEF - 1750
TEF - 1875
TEF - 2000
TEF - 2250
TEF - 2500

Spare Tool Bit


For Non Ferrous &
For Stainless Steel
Carbon Steel Tubes
Tubes
TEFB - 375
TEFB - 375 - SS
TEFB - 500
TEFB - 500 - SS
TEFB - 625
TEFB - 625 - SS
TEFB - 750 - SS
TEFB - 750
TEFB - 875
TEFB - 875 - SS
TEFB - 1000 - SS
TEFB - 1000
TEFB - 1125
TEFB - 1125 - SS
TEFB - 1250
TEFB - 1250 - SS
TEFB - 1375
TEFB - 1375 - SS
TEFB - 1500 - SS
TEFB - 1500
TEFB - 1625
TEFB - 1625 - SS
TEFB - 1750
TEFB - 1750 - SS
TEFB - 1875
TEFB - 1875 - SS
TEFB - 2000
TEFB - 2000 - SS
TEFB - 2250
TEFB - 2250 - SS
TEFB - 2500
TEFB - 2500 - SS

Weld Removal Tool

Features:Tool suitable for weld removal, Facing, Chamfering (Internal & External) of Condenser, Heat-Exchanger
Tubes.
This tool can supply with MT Shank suitable for drills.
Tube O.D.
Inch
mm
1.1/2"
1.5/8"
41.27
1.3/4"
44.45
1.7/8"
47.62
2"
50.80
2.1/4"
57.15
2.1/2"
63.50
2.3/4"
69.85
3
76.20
3.1/4"
82.55
3.1/2"
88.90
3.3/4"
95.25
4
101.60

TUBE END FACER

12.75

Assy
Model No.
FC - 1500
FC - 1625
FC - 1750
FC - 1875
FC - 2000
FC - 2250
FC - 2500
FC - 2750
FC - 3000
FC - 3250
FC - 3500
FC - 3750
FC - 4000

Spare Tool Bits


Model No.
FC - 1500 - TB
FC - 1625 - TB
FC - 1750 - TB
FC - 1875 - TB
FC - 2000 - TB
FC - 2250 - TB
FC - 2500 - TB
FC - 2750 - TB
FC - 3000 - TB
FC - 3250 - TB
FC - 3500 - TB
FC - 3750 - TB
FC - 4000 - TB

www.tubeexpanders.co.in

TUBE END FACER

Tube End Facer

3/8"- 2.1/2" O.D.

Tube O.D.
Inch
mm
12.70

1/2"

15.87

5/8"

3/4"

19.05

7/8"

22.22

1"

25.40

Gauge

Model No.

16-18
19-20
21-23
12-13
14-16
17-20
22-24
10-12
13-16
17-20
22-24
10-12
13-16
17-20
21-22
8-9
10-12
13-16
17-20
21-23

PTG - 1
PTG - 2
PTG - 2.5
PTG - 3
PTG - 4
PTG - 5
PTG - 5.5
PTG - 6
PTG - 7
PTG - 8
PTG - 8.5
PTG - 9
PTG - 10
PTG - 11
PTG - 11.5
PTG - 11.5
PTG - 12
PTG - 13
PTG - 14
PTG - 14.5

Flaring Tool

Tube O.D.
Inch
mm
1.1/4"

31.75

1.3/8"

34.92

1.1/2"

38.10

2"

50.80

2.1/2"

63.50

Gauge

Model No.

10-13
14-20
8-9
10-13
14-20
8-9
10-13
14-20
8-10
11-13
14-16
10-13
14-16

PTG - 15
PTG - 16
PTG - 17
PTG - 18
PTG - 19
PTG - 20
PTG - 21
PTG - 22
PTG - 23
PTG - 24
PTG - 25
PTG - 26
PTG - 27

Tube Sheet Hole Brush

Feature:-

Feature:-

To Flare the tube with pneumatic chipping

To clean the tube sheet bore before tube insertion.

Tube O.D.
Inch
mm
1/2"
12.70
5/8"

15.87

3/4"

19.05

7/8"

22.22

1"

25.40

1.1/8"

28.57

1.1/4"

31.75

1.3/8"

34.92

1.1/2"

38.10

Guage

Model No.

16-22
14-15
16-22
14-15
16-22
14-15
16-22
12-15
16-22
12-15
16-22
8-14
15-22
8-14
15-22
8-14
15-22

FT - 1
FT - 2
FT - 3
FT - 4
FT - 5
FT - 6
FT - 7
FT - 8
FT - 9
FT - 10
FT - 11
FT - 12
FT - 13
FT - 14
FT - 15
FT - 16
FT - 17

TUBE GUIDE, BRUSH, FLARING TOOL

Feature:To Guide the tube through the tube sheet & baffles plates while insertion of tube

Tube O.D.
Inch
mm
1/2"
12.70
5/8"
15.87
3/4"
19.05
7/8"
22.22
1"
25.40
1.1/4"
31.75
1.1/2"
38.10
1.3/4"
44.45
2"
50.80
2.1/4"
57.15
2.1/2"
63.50
2.3/4"
69.85
3"
76.20

Model No.
TSHB - 1/2
TSHB - 5/8
TSHB - 3/4
TSHB - 7/8
TSHB - 1
TSHB - 1.1/4
TSHB - 1.1/2
TSHB - 1.3/4
TSHB - 2
TSHB - 2.1/4
TSHB - 2.1/2
TSHB - 2.3/4
TSHB - 3

www.tubeexpanders.co.in

TUBE GUIDE, BRUSH, FLARING TOOL


PERFECT TOOLS & EQUIPMENTS

Tube Guide

1/2"- 3" O.D.

TUBE LEAK DETECTOR

TUBE LEAK DETECTOR

Tube Leak Detector

1/4"- 3" O.D.

This Vacuum Tub Leak DetectorPVLD-3000 simple & accurate method of testing leakages in the tubes
of Boiler, Condenser, Heat -Exchanger, Chiller, Cooler, etc.

It works on principle of vacuum in which tool suck the air from tube & create vacuum to a desired
reading on gauge
Steady reading on gauge indicates NO LEAK

Features:Only one tool necessary for testing multiple tube sizes


Compact Tool for checking the tubes for leakage before insertion in tube plate.
Simple Design, Light Weight, Quick tube testing. 7 to 8 tubes per minute.
InterchangableSeals for I.D. 10.35mm To 30.65mm
Required Air Supply :- Standard 6 to 10 Bar
Silent While Testing.

Tube Seals AvailablePart No.

Tube O.D. Size

P-760

1/4 (6.3mm) - 3/4 (19.5mm)

P-1250

5/8 (15.9mm) - 1.1/4 (31.7mm)

P-2000

1.1/8 (28.6mm) - 2 (50.8mm)

P-3000

1.7/8 (47.6mm) - 3 (76.2mm)

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

If the reading on the gauge drops it indicates the LEAK tube.

Tube Leak Detector

Operating Instructions:-

1) Connect air supply to the gun Plug both ends of the tube to be tested with Plugging 'T' handle one
end & vacuum gun at other end.

TUBE LEAK DETECTOR

TUBE LEAK DETECTOR

1/4"- 3" O.D.

3) Shut off the slide value when vacuum gauge reaches to the desire pressure. Hold for seconds of
gauge shows steady pressure there is no leak.

4) If gauge is not showing the steady pressure it means the tube is leak

Specifications:Cover wide range of tubes with one unit [(tube sizes : 1/4 (6.3mm) to 3 (76.2mm)].
Requires 90 psi (6.0 bar) compressed air
Air consumption : 26 CFM (720 l/min).

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

2) Operate slide valve & allow creating vacuum in the tubes

TUBE JOINT TESTER

TUBE JOINT TESTER

Tube Joint Tester

5/8"- 1.1/4" O.D.

Stopper

Tube Seal

Vacuum
Gauge

Manifold

Exhaust
Valve

Vacuum
Generator

Trigger

Features:-

Tube Size
O.D.

PERFECT TOOLS & EQUIPMENTS

5/8"

3/4"

7/8"

1"

1.1/8"

1.1/4"

Guage

Tube I.D.
Range

Tube
Seal

Tube
Seal Dia.

Seal
Guide

Stopper

Manifold
With Sq.
'O' Ring

Comp.
Tube

Square
'O' Ring

N.A.

N.A.

MO - 625

CT - 1

SQ-O-625

MO - 750

CT - 2

SQ-O-750

MO - 875

CT - 2

SQ-O-875

MO - 1000

CT - 2

SQ-O-1000

MO - 1125

CT - 2

SQ-O-1125

MO - 1250

CT - 2

SQ-O-1250

12 - 13

10.35 - 11.05

TS - 1

8.20

14 - 15

11.67 - 12.23

TS - 2

11.00

16 - 17

12.57 - 12.93

TS - 2

11.00

18 - 19

13.39 - 13.75

TS - 3

13.00

20 - 24

14.11 - 14.77

TS - 3

13.00

10 - 11

12.25 - 12.95

TS - 2

11.00

SG - 2

ST - 2

12 - 13

13.53 - 14.23

TS - 3

13.00

SG - 3

ST - 3

14 - 15

14.85 - 15.41

TS - 4

15.00

SG - 4

ST - 4

16 - 17

15.75 - 16.11

TS - 4

15.00

SG - 4

ST - 4

18- 24

18.57 - 17.95

TS - 5

16.50

SG - 5

ST - 5

8-9

13.84 - 14.72

TS - 3

13.00

SG - 3

ST - 3

10 - 11

15.42 - 16.12

TS - 4

15.00

SG - 4

ST - 4

12 - 13

16.70 - 17.40

TS - 5

16.50

SG - 5

ST - 5

14 - 17

18.02 - 19.28

TS - 5

16.50

SG - 5

ST - 5

18 - 19

19.74 - 20.10

TS - 6

19.00

SG - 6

ST - 6

20 - 24

20.46 - 21.12

TS - 6

19.00

SG - 6

ST - 6
ST - 5

8-9

17.02 - 17.90

TS - 5

16.50

SG - 5

10 - 11

18.60 - 19.30

TS - 5

16.50

SG - 5

ST - 5

12 - 13

19.88 - 20.58

TS - 6

19.00

SG - 6

ST - 6

14 - 15

21.20 - 21.76

TS - 6

19.00

SG - 6

ST - 6

16 - 17

22.10 - 22.46

TS - 7

21.30

SG - 7

ST - 7

18 - 19

22.92 - 23.28

TS - 8

22.50

SG - 8

ST - 8

20 - 24

23.64 - 24.30

TS - 8

22.50

SG - 8

ST - 8

8-9

20.19 - 21.07

TS - 6

19.00

SG - 6

ST - 6

10 - 11

21.77 - 22.47

TS - 7

21.30

SG - 7

ST - 7

12 - 13

23.05 - 23.75

TS - 8

22.50

SG - 8

ST - 8

14 - 15

24.37 - 24.93

TS - 8

22.50

SG - 8

ST - 8

16 - 17

25.27 - 25.63

TS - 9

24.50

SG - 9

ST - 9

18 - 19

26.09 - 26.45

TS - 10

25.70

SG - 10

ST - 10

20 - 24

26.81 - 27.47

TS - 10

25.70

SG - 10

ST - 10

8 - 11

23.37 - 25.65

TS - 8

22.50

SG - 8

ST - 8

12 - 13

26.23 - 26.93

TS - 9

24.50

SG - 9

ST - 9

14 - 17

27.55 - 28.81

TS - 11

27.20

SG - 11

ST - 11

18 - 24

29.27 - 30.65

TS - 12

29.20

SG - 12

ST - 12

www.tubeexpanders.co.in

Compact Tool for checking the tubes for Joint between tube & tube Sheet.
Simple Design, Light Weight, Quick tube testing. 7 to 8 tubes per minute.
InterchangableSeals for I.D. 10.35mm To 30.65mm
Required Air Supply :- Standard 6 to 10 Bar
Silent While Testing.

PFM - 1625
Features:This is a very COMPACT, LIGHT WEIGHT & POWERPUL
Machine to Face, Bevel & Weld Preparation for Condenser, heatExchanger tubes.Available in Electrical & Pneumatic Version

Drive

Pneumatic

Electric

Locking Range (mm)


Ideal Speed (RPM
Torque (Nm)
Feeding Stroke (mm)
Pneumatic Power (HP)
Air Consumption (cfm)
Air Pressure (psi)
Electric Power (watts)
Weight (kg)

20-42
400
27.5
23
0.60
16
90
N.A.
5.5

20-42
250
45.0
23
N.A.
N.A.
N.A.
650
5.5

TUBE END FACING MACHINE

TUBE END FACING MACHINE

Tube End Facing Machine

PFM - 3000
Features:-

Drive

Pneumatic

Electric

Locking Range (mm)


Ideal Speed (RPM
Torque (Nm)
Feeding Stroke (mm)
Pneumatic Power (HP)
Air Consumption (cfm)
Air Pressure (psi)
Electric Power (watts)
Weight (kg)

28-76
110
84
40
0.83
42
90
N.A.
9.5

28-76
140
138
40
N.A.
N.A.
N.A.
595
11.0

PFM - 4500
Features:This is a HEAVY DUTY, POWERPUL Machine to Face, Bevel &
Weld Preparation for heavy wall thickness tubes. Available in
Electrical & Pneumatic Version
Drive

Pneumatic

Electric

Locking Range (mm)


Ideal Speed (RPM
Torque (Nm)
Feeding Stroke (mm)
Pneumatic Power (HP)
Air Consumption (cfm)
Air Pressure (psi)
Electric Power (watts)
Weight (kg)

39-104
60
220
40
1.3
40
90
N.A.
21.0

39-104
60
240
40
N.A.
N.A.
N.A.
1800
23.0

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

This is a MOST POPULAR & POWERPUL Machine to Face,


Bevel & Weld Preparation for boiler tubes.Available in Electrical
& Pneumatic Version

TUBE END FACING MACHINE

TUBE END FACING MACHINE

Tube End Facing Machine


PFM - 8000
Features:This is a HEAVY DUTY, POWERPUL Machine to Face, Bevel &
Weld Preparation for wide range heavy wall thickness tubes.
Available in Electrical & Pneumatic Version
Drive
Locking Range (mm)
Ideal Speed (RPM
Torque (Nm)
Feeding Stroke (mm)
Pneumatic Power (HP)
Air Consumption (cfm)
Air Pressure (psi)
Electric Power (watts)
Weight (kg)

Pneumatic
51-203
40
240.0
23
1.3
40
90
N.A.
26.5

Electric
51-203
40
240.0
40
N.A.
N.A.
N.A.
1800
30.0

PFM - 12000
Features:-

Pneumatic
88-306
35
180
50
1.60
60
90
N.A.
30.0

Electric
88-306
31
230
50
N.A.
N.A.
N.A.
1400
34.0

FT-2
(EXT. BEVELLING)

FT-3
(EXT. BEVELLING)

0
15.

45.0

3 7 .5
FT-1
(EXT. BEVELLING)

15.0

30.0

TOOL SET

FT-4
(INT. BEVELLING)

FT-5
(INT. BEVELLING)

FT-6
(INT. BEVELLING)

FT-8
(FACING)

FT-9
(WELD REMOVAL)

FT-10
('J' GROOVING)

www.tubeexpanders.co.in

Drive
Locking Range (mm)
Ideal Speed (RPM
Torque (Nm)
Feeding Stroke (mm)
Pneumatic Power (HP)
Air Consumption (cfm)
Air Pressure (psi)
Electric Power (watts)
Weight (kg)

30.0

PERFECT TOOLS & EQUIPMENTS

This is a HEAVY DUTY, POWERPUL Machine to Face, Bevel &


Weld Preparation for wide range heavy wall thickness tubes.
Available in Electrical & Pneumatic Version

BOILER TUBE EXPANDERS

PERFECT
TUBE REMOVAL
TOOLS
Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

PULLING
POWERPACK

F eatures:Pulling Gun Communicates with electric powerpack via 9V DC control. This ensures safety.
Mocroprocessor Controls on powerpack & gun ensures trouble free life.
Removes Tube without any damage to tube sheet.
Low setup time & ease of operation.
High power & high speed automatic cycling.
Auto switch over from low pressure high flow to high pressure low flow on load & viceversa when load
is release.
Automatic slow start feature to minimise risk of breaking tubes & conserve consumbales.
Model

Power

Volt /
Phase

Working
Pressure

Tank
Capacity

Net
Weight

Hydraulic. Hose
Size X Length

PTPP-50

5 H.P.

415 V / 3 Ph

350 Bar

90 Lits.

220 Kg

1/2" x 5Mtrs
&
3/4" x 5 Mtrs.

TUBE PULLING ACCESSORIES

PULLING GUN

SEQUENCE OF OPERATION

A.) ThreadPulling Mandrel in to the tube with impact


wrench.

B.) Mount Pulling Gun onto the Pulling Mandrel


Automatic Slow Start to break the expanded Joint

C.) Switch to Auto Cycle by pressing the AUTO Button till tube
is completely removed. Gun will continue to cycle till one of
other button is pressed. When the tube is free, a tool can be
inserted in to the jaw to enabled the tube to be pulled by hand.

D.) Unscrew pulling mandrel from pulled tube & proceed to


next Tube.

www.tubeexpanders.co.in

TUBE PULLING ACCESSORIES


PERFECT TOOLS & EQUIPMENTS

Continuous Hydraulic Tube Puller

Gun Model

Pulling
Capacity

Max O.D.
Through Gun

Stub Pulling
Capacity

Net Weight
Kg.

Free Pulling Speed


(M/Min.)

HPG - 15
HPG - 30
HPG - 45

15
30
45

1"
1.1/2"
3"

1.1/2"
3"
4"

25
40
80

5.0
3.0
2.0

Accessories for Continuous Tube Puller

WORKING CONSUMBALES

WORKING CONSUMBALES

Hydraulic Tube Pulling Gun

Spring Balancer

Impact Wrench
Drive
Socket

Jaw
Rear
Jaws
Front
Collar

SPRING BALANCER

IMPACT WRENCH

Used to suspend the Pulling Gun to free the


operator from handling weight of Gun.
Model
SB - 30
SB - 40
SB - 85

It is drive wrench to tighten the Pulling Mandrel in


to the tube.

Balancer Range
( Kg.)

For Pulling
GunRange

20 - 30
30 - 40
70 - 85

HPG-15
HPG-30
HPG-45

Model
IMP - 1
IMP - 2

For

Pulling
SQ. Drive
Mandrel

PM - 37 to PM - 37
PM -37 to PM -70/76

3/4"
1"

DRIVE SOCKET
It is a connector in between Impact Wrench & Pulling Mandrel while tightening the Pulling Mandrel in to the tube.

Model

Drive
Square

Driven Square

Model

Drive
Square

Driven Square

DS - 1
DS - 2
DS - 3
DS - 4

3/4"
3/4"
3/4"
3/4"

3/8"
1/2"
5/8"
3/4"

DS - 5
DS - 6
DS - 7
DS - 8

3/4"
1"
1"
1"

1"
3/4"
1
1.1/2"

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Pulling
Mandrel

DIA.
3/8"

1/2"

3/4"

7/8"

1"

3/4"
Gas

1.1/4"

1" Gas

Jaw Set

Mandrel

BWG

Tube I.D.
After Expansion
"d" (mm.)

Model

17-19
20-24
14-16
17-18
19-21
24
16-17
19-21
23-24
11
13-Dec
14-15
16-17
18-20
21-24
14
16-17
18-19
10-11
12
13-14
15-16
18
19-20
13
14-15
16-17
19-21
10
11-12
13
14-15
16-18
19-22
23-24
9
10
11-12
13-14

6.5-7.5
7.5-8.5
8.5-9.5
9.5-10.5
10.5-11.5
11.5-12.5
12.5-13.5
13.5-14.5
14.5-15.5
12.5-13.5
13.5-14.5
14.5-15.5
15.5-16.5
16.5-17.5
17.5-18.5
17.5-18.5
18.5-19.5
19.5-20.5
18.5-19.5
19.5-20.5
20.5-21.5
21.5-22.5
22.5-23.5
23.5-24.5
21.5-22.5
22.5-23.5
23.5-24.5
24.5-25.5
24.5-25.5
25.5-26.5
26.5-27.5
27.5-28.5
28.5-29.5
29.5-30.5
30.5-31.5
25.5-26.5
26.5-27.5
27.5-28.5
28.5-29.5

7
8
9
10
11
12
13A
14A
15A
13
14
15
16
17
18
18S
19S
20S
19
20
21
22
23
24
22G
23G
24G
25G
25
26
27
28
29
30
31
26G
27G
28G
29G

Tube Size

Pulling
Collar
Collar

For
For
For
For
For
For
Square
HPG-15 HPG-30 HPG-45 HPG-15 HPG-30 HPG-45
Size
PJ-15
PJ-30
PJ-45 PC-15 PC-30 PC-45
5/16"

11

11

3/8'

15

15

1/2"

18

18

5/8"

21

21

5/8"

4/A

4/A

25

25

3/4"

28

28

28

31

31

34

34

37

37

1"

WORKING CONSUMBALES

Pulling
Jaws

Pulling
Mandrel

www.tubeexpanders.co.in

d
688.00

5/8"

PERFECT TOOLS & EQUIPMENTS

Sq.

WORKING CONSUMBALES

Working Consumable for Continuous Tube Puller

DIA.

1.1/2"

1.3/4"

1.1/2"
Gas

2"

2.1/4"

2"
Gas

2.1/2"

3"

Mandrel

BWG

Tube I.D.
After Expansion
"d" (mm.)

Model

10-11
12-13
14
15-17
18-20
21-24
12
13-14
15-16
17-19
20-24
10-11
12
13-14
15-16
17-19
20-24
11-12
13-14
15-17
18-19
10
11-12
13
14-15
16-18
19-22
9-10
11
12-13
7
8
9
7
8
9
10
7
8
9-10
11

31.5-32.5
32.5-33.5
33.5-34.5
34.5-35.5
35.5-36.5
36.5-37.5
36.5-37.5
37.5-38.5
38.5-39.5
39.5-40.5
40.5-41.5
37.5-38.5
38.5-39.5
39.5-40.5
40.5-41.5
41.5-42.5
42.5-43.5
42.5-43.5
43.5-44.5
44.5-45.5
45.5-46.5
43.5-44.5
44.5-45.5
45.5-46.5
46.5-47.5
47.5-48.5
48.5-49.5
49.5-50.5
50.5-51.5
51.5-52.5
50.5-51.5
51.5-52.5
52.5-53.5
53.5-54.5
54.5-55.5
55.5-56.5
56.5-57.5
66.5-67.5
67.5-68.5
68.5-69.5
69.5-70.5

32
33
34
35
36
37
37G
38G
39G
40G
41G
38/44
39/44
40/44
41/44
42/44
43/44
43G
44G
45G
46G
44/51
45/51
46/51
47/51
48/51
49/51
50/57
51/57
52/57
51G
52G
53G
54/63
55/63
56/63
57/63
67/76
68/76
69/76
70/76

Tube Size

Pulling
Collar

Jaw Set

Collar

For
For
For
For
For
For
Square
HPG-15 HPG-30 HPG-45 HPG-15 HPG-30 HPG-45
Size
PJ-15
PJ-30
PJ-45 PC-15 PC-30 PC-45

1"

41

41

10

10

44

44

11

48

12

53

13

54

14

60

15

63

16

66

17

80

1.1/2"

WORKING CONSUMBALES

Pulling
Jaws

Pulling
Mandrel

www.tubeexpanders.co.in

d
688.00

1.1/4"
Gas

PERFECT TOOLS & EQUIPMENTS

Sq.

WORKING CONSUMBALES

Working Consumable for Continuous Tube Puller

Knockout Tool

Collapsing Tool

Features:-

Features:-

Features:-

This tool is used to reduce the wall


thickness of heavy gauge tube.
While Ordering specify the gauge with
O.D. of tube.
This tool is suited for 5" tube sheet.
Long reach also available as per the
requirement.

This tool is used with chipping


hammer to knockout the tube stubs /
& tubes from the tube sheet.
Available in 01,06 & 15 Shank.
While Ordering specify the gauge
with O.D. of tube & Shank required.
Standard Reach is 6" Long reach
also available on request.

This tool is used with chipping


hammer to collapsed the tube stubs/
tubes & drive out from the tube sheet
sheet.
Available in 01,06 Shank.
While Ordering specify the shank
with O.D. of tube
Standard Reach is 6" Long reach
also available on request.

Tube O.D.
Inch.
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1.1/4"
1.1/2"
1.3/4"
2"
2.1/2"
2.3/4"
3"
3.1/4"
3.1/2"
4"

Model
WR-375
WR-500
WR-625
WR-750
WR-875
WR-1000
WR-1250
WR-1500
WR-1750
WR-2000
WR-2500
WR-2750
WR-3000
WR-3250
WR-3500
WR-4000

3/8"- 1.1/2" O.D.

MT
Shank
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
4

Tube O.D.
Inch.
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1.1/4"
1.1/2"
1.3/4"
2"
2.1/2"
2.3/4"
3"
3.1/4"
3.1/2"
4"

Model
KT-375
KT-500
KT-625
KT-750
KT-875
KT-1000
KT-1250
KT-1500
KT-1750
KT-2000
KT-2500
KT-2750
KT-3000
KT-3250
KT-3500
KT-4000

Tube O.D.
Inch.
3/8"
1/2"
5/8"
3/4"
7/8"
1"
1.1/4"
1.1/2"
1.3/4"
2"
2.1/2"

Tube Plug

Features:Tube Plugs are used to sealing or plugging the damaged tube ends in Heat Exchangers , Condensers, Boilers, etc

Tube O.D. One Piece Tube Plug Two Piece Tube Plug
Model No.
Model No.
Inch
PLG - 375 - 1
*****
3/8"
PLG - 500 - 1
PLG - 500 - 2
1/2"
PLG - 625 - 1
PLG - 625 - 2
5/8"
3/4"
PLG - 750 - 1
PLG - 750 - 2
7/8"
PLG - 875 - 2
PLG - 875 - 1
1"
PLG - 2000 - 2
PLG - 1000 - 1
1.1/4"
PLG - 2250 - 2
PLG - 1250 - 1
1.1/2"
PLG - 2500 - 2
PLG - 1500 - 1

MANUAL TUBE PULLER

Tube Wall Reducer

Model
CT-375
CT-500
CT-625
CT-750
CT-875
CT-1000
CT-1250
CT-1500
CT-1750
CT-2000
CT-2500

www.tubeexpanders.co.in

MANUAL TUBE PULLER


PERFECT TOOLS & EQUIPMENTS

Tube Removal Tools

3/8"- 4" O.D.

Cutting bit can be replace easily.


Standard adjustment reach is 4". The tools are available in the increments of 2" uptp 10"
Every tool comes with the complete set of Pilots to cover the entire range of tube thickness for that perticular tube O.D.

Tube O.D.
Inch
mm
5/8"
15.87
3/4"
19.05
7/8"
22.22
1"
25.40
1.1/4
31.75
1.1/2
38.10

Gauge

Model No.

Spare Tool Bit

14 - 22
14 - 22
14 - 22
12 - 22
12 - 22
12 - 22

PATP - 625
PATP - 750
PATP - 875
PATP - 1000
PATP - 1250
PATP - 1500

PATP - 625 - TB
PATP - 750 - TB
PATP - 875 - TB
PATP - 1000 - TB
PATP - 1250 - TB
PATP - 1500 - TB

INTERNAL TUBE CUTTER

This tool is easy to operate. Insert the tool in the tube which is to be cut. Adjust the thrust collar as per the cutting length required then
gradually press the Electric or Pneumatic drive which is attached to the tool. The cutting bit cuts the tube within few seconds.

Internal Tube Cutter (PR Series)

Features:This PR series is a Heavy Duty Series This cutters are suitable for the thick walled Boiler Tubes Up to 4" O.D.
The PR series internal tube cutter can be operate by Electric, Pneumatic, or Hydraulic Drives.
Standard adjustment reach is 4". The tools are available in the increments of 4" Upto 16"

Tube O.D
mm.
15.00
18.00
19.00
20.00
23.00
25.00
27.00
34.00
38.00
43.00
48.00
58.00
68.00
73.00
83.00
93.00
103.00
113.00

Tube I.D. Range

Tool Model No.

10.00 - 12.00
11.00 - 13.00
12.00 - 14.00
13.00 - 15.00
14.00 - 17.00
16.00 - 19.00
18.00 - 21.00
20.00 - 25.00
25.00 - 30.00
30.00 - 35.00
35.00 - 40.00
40.00 - 50.00
50.00 - 60.00
55.00 - 65.00
65.00 - 75.00
75.00 - 85.00
85.00 - 95.00
95.00 - 105.00

PR - 95
PR - 105
PR - 115
PR - 125
PR - 135
PR - 155
PR - 175
PR - 195
PR - 245
PR - 290
PR - 330
PR - 380
PR - 480
PR - 530
PR - 630
PR - 730
PR - 830
PR - 930

Spare Tool Bit


No.

Model Tool Body

PR - 95 - TB
PR - 115 - TB

Dia. (mm)

Drive SQ.
Male

9.50
10.50
11.50
12.50

PR - 125 - TB

13.50
15.50

PR - 175 - TB
PR - 195 - TB
PR - 245 - TB

17.50

1/2"

19.50
24.50
29.00

PR - 290 - TB

33.00
38.00
48.00

PR - 480 - TB

PR - 730 - TB

53.00
63.00
73.00
83.00
93.00

3/4"

www.tubeexpanders.co.in

INTERNAL TUBE CUTTER

Features:Push type Internal Tube Cutter cuts the Ferrous or Non-Ferrous tubes of the Condensers, Heat-Exchangers.
This internal tube cutter can be operated with Electric or Pneumatic drill machine.

1.1/2"- 4" O.D.

PERFECT TOOLS & EQUIPMENTS

Internal Tube Cutter (Push Type)

5/8"- 1.1/2" O.D.

ONE TURN CUTTER

ONE TURN CUTTER

One Turn Cutter

5/8"- 2.1/2" O.D.

Features:As per the name the tool cuts the Non-Ferrous & thin walled Ferrous tube in One Turn Only.
This is a hand operated tool used with ratchet handle.
The cutting bit of this tool is eccentric in position because of this while entering in the tube which is to be cut it is in closed position but
as the tool rotates in clockwise direction by ratchet handle, it comes out & contact with the I.D. of the tube. As rotating is continued It
pierces the tube wall & shears the tube along the circumference.
This toll is fitted with adjustable collar to achive the required cutting length.
Standard adjustment reach is 6". The tools are available in the increments of 2" Upto 12"

5/8"

15.87

3/4"

19.05

7/8"

22.22

1"

25.4

1.1/4"

31.75

1.1/2"

38.10

2"

50.80

2.1/2"

63.50

Gauge
14
15 - 16
17 - 18
19 - 20
22
14 - 15
16
17 - 18
19 - 20
14 - 15
16 - 17
18
19 - 20
14
15
16 - 17
18 - 20
22
12
13 - 14
15 - 16
17 - 19
12 - 13
14 - 15
16 - 17
18 - 19
12 - 13
14 - 15
16 - 17
18 - 19
12 - 13
14 - 15
16 - 17
18 - 19

Tube I.D. Range


(mm)
11.40 - 11.90
12.00 - 12.90
12.70 - 13.50
13.50 - 14.21
14.00 - 14.70
14.70 - 15.50
15.20 - 16.00
15.90 - 16.50
16.70 - 17.50
17.80 - 18.50
18.80 - 19.50
19.30 - 20.00
19.80 - 20.60
20.80 - 21.60
21.30 - 22.10
22.10 - 22.60
22.60 - 23.90
23.90 - 24.60
25.90 - 26.70
26.70 - 27.40
27.90 - 28.70
28.70 - 29.60
32.5 - 33.30
33.80 - 34.50
34.50 - 35.30
35.30 - 36.10
45.00 - 46.00
46.20 - 47.20
47.20 - 48.20
48.00 - 49.00
57.60 - 58.60
58.90 - 60.00
60.00 - 61.00
60.70 - 61.70

Tool Model No.


OTC - 625 - 14
OTC - 625 - 16
OTC - 625 - 18
OTC - 625 - 20
OTC - 625 - 22
OTC - 750 - 14
OTC - 750 - 16
OTC - 750 - 18
OTC - 750 - 20
OTC - 875 - 14
OTC - 875 - 16
OTC - 875 - 18
OTC - 875 - 20
OTC -1000 - 14
OTC -1000 - 15
OTC -1000 - 16
OTC -1000 - 18
OTC -1000 - 20
OTC -1250 - 12
OTC -1250 - 14
OTC -1250 - 16
OTC -1250 - 18
OTC -1500 - 12
OTC -1500 - 14
OTC -1500 - 16
OTC -1500 - 18
OTC -2000 - 12
OTC -2000 - 14
OTC -2000 - 16
OTC -2000 - 18
OTC -2500 - 12
OTC -2500 - 14
OTC -2500 - 16
OTC -2500 - 18

Spare Tool Bit


Model No.

OTC - 625 - TB

OTC - 750 - TB

OTC - 875 - TB

OTC -1000 - TB

OTC -1250 - TB

OTC -1500 - TB

OTC -2000 - TB

OTC -2500 - TB

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Tube O.D.
Inch
mm

No Power Required :- Manual Insertion of tool & easy removal of tube with hand wrench.
Easy to Use :- Hex at the end of the Spear allows tightening without disassembly of tool.

Tube O.D.
Inch
mm
1/4"
6.35
3/8"

9.52

1/2"

12.7

5/8"

15.87

3/4"

19.05

7/8"

22.22

1"

25.4

Gauge
18
16
18
20
14
16
18
20
14
16
18
20
14
16
18
20
14
16
18
20
14
16
18
20

Tube
I.D.
3.86
6.22
7.04
7.75
8.48
9.40
10.21
10.92
11.66
12.57
13.39
14.10
14.86
15.75
16.56
17.27
18.01
18.92
19.74
20.45
21.18
22.12
22.91
23.62

Tool
Model No.
MTP - 250 - 18
MTP - 375 - 16
MTP - 375 - 18
MTP - 375 - 20
MTP - 500 - 14
MTP - 500 - 16
MTP - 500 - 18
MTP - 500 - 20
MTP - 625 - 14
MTP - 625 - 16
MTP - 625 - 18
MTP - 625 - 20
MTP - 750 - 14
MTP - 750 - 16
MTP - 750 - 18
MTP - 750 - 20
MTP - 875 - 14
MTP - 875 - 16
MTP - 875 - 18
MTP - 875 - 20
MTP - 1000 - 14
MTP - 1000 - 16
MTP - 1000 - 18
MTP - 1000 - 20

Spare Tool Bit


Model No.
MTP - 250 - 18 - TB
MTP - 375 - 16 - TB
MTP - 375 - 18 - TB
MTP - 375 - 20 - TB
MTP - 500 - 14 - TB
MTP - 500 - 16 - TB
MTP - 500 - 18 - TB
MTP - 500 - 20 - TB
MTP - 625 - 14 - TB
MTP - 625 - 16 - TB
MTP - 625 - 18 - TB
MTP - 625 - 20 - TB
MTP - 750 - 14 - TB
MTP - 750 - 16 - TB
MTP - 750 - 18 - TB
MTP - 750 - 20 - TB
MTP - 875 - 14 - TB
MTP - 875 - 16 - TB
MTP - 875 - 18 - TB
MTP - 875 - 20 - TB
MTP - 1000 - 14 - TB
MTP - 1000 - 16 - TB
MTP - 1000 - 18 - TB
MTP - 1000 - 20 - TB

Tube Plug

3/8"- 1.1/2" O.D.

Features:Tube Plugs are used to sealing or plugging the damaged tube ends in Heat Exchangers , Condensers, Boilers, etc

Tube O.D.
Inch
mm
3/8"
9.52
1/2"
12.70
5/8"
15.87
3/4"

19.05

7/8"

22.22

1"

25.40

1.1/4"

31.75

1.1/2"

38.10

One Piece Tube Plug


Model No.

Two Piece Tube Plug


Model No.

PLG - 375 - 1
PLG - 500 - 1
PLG - 625 - 1
PLG - 750 - 1
PLG - 875 - 1
PLG - 1000 - 1
PLG - 1250 - 1
PLG - 1500 - 1

*****
PLG - 500 - 2
PLG - 625 - 2
PLG - 750 - 2
PLG - 875 - 2
PLG - 2000 - 2
PLG - 2250 - 2
PLG - 2500 - 2

MANUAL TUBE PULLER

Features:-

www.tubeexpanders.co.in

MANUAL TUBE PULLER


PERFECT TOOLS & EQUIPMENTS

Manual Tube Puller

1/4"- 1" O.D.

3/8" - 1" Tube Spear

1.1/4" - 3" Tube Spear

Features:This tool is used to Pull the Tubes

Tube O.D.
Inch.
3/8"
3/8"
3/8"
3/8"
5/8"
5/8"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
3/4"
3/4"
7/8"
7/8"
7/8"
7/8"
7/8"

Guage

Model

16-17
18-19
20-21
22-24
12-13
14-15
16-17
18-19
20-21
11-13
14-15
16-17
18-19
20-21
12-13
14-15
16-17
18-19
20-21

S-375-16
S-375-18
S-375-20
S-375-22
S-625-12
S-625-14
S-625-16
S-625-18
S-625-20
S-750-11
S-750-14
S-750-16
S-750-18
S-750-20
S-875-12
S-875-14
S-875-16
S-875-18
S-875-20

Tube O.D.
Inch.
1"
1"
1"
1"
1"
1"
1"
1.1/4"
1.1/4"
1.1/4"
1.1/4"
1.1/4"
1.1/2"
1.1/2"
1.3/4"
2"
2.1/2"
3"

Guage

Model

9
10-11
12-13
14-15
16-17
18-19
20-21
12-13
14-15
16-17
18-19
20-21
14-16
17-20
14-18
14-18
14-18
10-14

S-1000-9
S-1000-10
S-1000-12
S-1000-14
S-1000-16
S-1000-18
S-1000-20
S-1250-12
S-1250-14
S-1250-16
S-1250-18
S-1250-20
S-1500-14
S-1500-17
S-1750-14
S-2000-14
S-2500-14
S-3000-10

Single Pull Adaptor (3055-3)

Double Pull Adaptor (3055-6)

Male X Male Extension ( 3055-5 )

Male X Female Extension ( 3055-10 )

Horse Shoe Lock ( 3055-4 )

Extension Chairs
Model

Tube O.D.

3055-7-1

1.1/4"-1.1/2"

3055-7-2

1.3/4"

3055-7-3

2'-2.1/4"

3055-7-4

2.1/2"

3055-7-5

2.3/4"-3"

TUBE PULLING ACCESSORIES

Tube Spears

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

TUBE PULLING ACCESSORIES

Tube Pulling Accessories

BOILER TUBE EXPANDERS

PERFECT
TUBE CLEANINIG
TOOLS
Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

1/4"- 1.1/2" O.D.

Model No.
PTC 1
PTC 2
PTC 3
PTC 4
PORTO

Motor Speed
Weight (Kg.)
RPM
890
28.0
890
30.0
1780
32.0
1780
38.0
1780
16.0

Pneumatic Tube Cleaner

Features:-

Shock Resistance - Specially for Destillery Plant & where Electrical Equipments are hazardous
Machine Speed/Torque can be Controlled as per the application.
Water flows through the shaft. It softs the scale & flushes out from the tube.
Tube cleaner is operates by foot. So operator concentrate on cleaning operation.
Flexible shafts are easily connected & disconnected
Moblie trolley for easy movement.
Water flows through the shaft when operator press the foot pedal.
Tube O.D.
Inch
mm
1/4" - 1"
6.35 - 25.40
6.35 - 38.10
1/4" - 11/2"

CONDENSER TUBE CLEANER

Motor Power
HP
KW
1/2
0.40
3/4
0.60
1
0.75
2
1.50
1/2
0.40

Model No.
ATC 1
ATC 2

Motor Power
HP
KW
1.7
1.1
4
3.0

Motor Speed
Weight (Kg.)
RPM
300-3000
12.0
300-3000
28.0

www.tubeexpanders.co.in

CONDENSER TUBE CLEANER

Features:-

Operates on Single Phase Supply which is easily available.


Water flows through the shaft. It softs the scale & flushes out from the tube.
Tube cleaner is operates by foot. So operator concentrate on cleaning operation.
Flexible shafts are easily connected & disconnected
Moblie trolley for easy movement.
Water flows through the shaft when operator press the foot pedal.
Tube O.D.
Inch
mm
1/4" - 1"
6.35 - 25.40
1/4" - 1"
6.35 - 25.40
1" - 1.1/2"
25.40 - 38.10
1" - 1.1/2"
25.40 - 38.10
1/4" - 1"
6.35 - 25.40

PERFECT TOOLS & EQUIPMENTS

Electric Tube Cleaner

1/4"- 1.1/2" O.D.

Features:Stainless Steel tempered inner core


increases the life & flexibility of the shaft
It is resistance to corrosion.
Tube i.D. Range
Inch

mm

1/4" - 3/8"

6.35 - 9.52

7/16" - 1/2"

11.10 - 12.70

9/16" - 1"

14.30 - 25.40

11/16" - 1"

17.50 - 25.40

1"

25.40

Tube i.D. Range

1"

PFS-250-40
PFS-250-79
PFS-375-40
PFS-375-55
PFS-375-79
PFS-375-110
PFS-375-140
PFS-500-40
PFS-500-55
PFS-500-79
PFS-500-110
PFS-500-140
PFS-500-184
PFS-500-232
PFS-560-40
PFS-560-55
PFS-560-79
PFS-560-110
PFS-560-140
PFS-560-184
PFS-560-232
PFS-750-49
PFS-750-79
PFS-750-110
PFS-750-155

Shaft Length
Mtrs
4.00
7.90
4.00
5.50
7.90
11.00
14.00
4.00
5.50
7.90
11.00
14.00
18.40
23.20
4.00
5.50
7.90
11.00
14.00
18.40
23.20
4.90
7.90
11.00
15.50

Feets
13
26
13
18
26
36
46
13
18
26
36
46
60
75
13
18
26
36
46
60
75
16
26
36
51

Shaft Core
O.D.
Inch
mm

Shaft Casing
O.D.
Inch
mm

1/8"

3.20

1/4"

6.35

8-32 (F)

1/4"

6.35

3/8"

9.52

1/4" UNF (F)

5/16

7.90

1/2"

12.70

1/4" UNF (F)

3/8"

9.50

9/16"

14.30

1/4" UNF (F)

1/2"

12.70

3/4"

19.05 1/2" BSW (F)

Tool End
Thread

Flexible Shaft (Dry application, Condenser Use)

1" I.D.

Inch

Shaft
Model No.

mm

25.40

Shaft
Model No.
PFS-875-49
PFS-875-79
PFS-875-110
PFS-875-155

Shaft Length
Mtrs
4.90
7.90
11.00
15.50

Feets
16
26
36
51

Shaft Core
O.D.
Inch
mm

Shaft Casing
O.D.
Inch
mm

1/2"

7/8"

12.7

22.2

Tool End
Thread

1/2" BSW (F)

FLEXIBLE SHAFT (CONDENSER USE)

Flexible Shaft (Wet application, Condenser Use)

www.tubeexpanders.co.in

FLEXIBLE SHAFT (CONDENSER USE)


PERFECT TOOLS & EQUIPMENTS

1/4"- 1" I.D.

Nylon Brush:- Used to remove the soft scale deposits &


polishing purpose in ferrous & non-ferrous tubes.

Brass Brush:- Used to remove the soft & light scale


deposites from non-ferrous tubes.

BRUSHES

BRUSHES

Brushes

1/4"- 4" I.D.

PERFECT TOOLS & EQUIPMENTS

Brush O..D.
Inch

mm

Nylon Brush
Model No.

1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1.1/4
1.1/2
1.3/4
2
2.1/4
2.1/2
2.3/4
3
3.1/4
3.1/2
3.3/4
4

6.35
7.90
9.50
11.10
12.70
14.30
15.90
17.50
19.05
20.60
22.20
23.80
25.40
31.70
38.10
44.50
50.80
57.10
63.50
70.00
76.20
82.60
89.00
95.20
101.60

N - 250
N - 312
N - 375
N - 437
N - 500
N - 562
N - 625
N - 687
N - 750
N - 812
N - 875
N - 937
N - 1000
N - 1250
N - 1500
N - 1750
N - 2000
N - 2250
N - 2500
N - 2750
N - 3000
N - 3250
N - 3500
N - 3750
N - 4000

Stainless Steel
Brass Brush
Brush Model
Model No.
No.
SS - 250
SS - 312
SS - 375
SS - 437
SS - 500
SS - 562
SS - 625
SS - 687
SS - 750
SS - 812
SS - 875
SS - 937
SS - 1000
SS - 1250
SS - 1500
SS - 1750
SS - 2000
SS - 2250
SS - 2500
SS - 2750
SS - 3000
SS - 3250
SS - 3500
SS - 3750
SS - 4000

Coupling

8-32 (F)
8-32 (F)
12-24 (F)
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/4" UNF
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW
1/2" BSW

(8-32M X 8-32M)
(8-32M X 8-32M)
(8-32M X 12-24M)
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

Brushes

5"- 14" I.D.

Brush O..D.

B - 250
B - 312
B - 375
B - 437
B - 500
B - 562
B - 625
B - 687
B - 750
B - 812
B - 875
B - 937
B - 1000
B - 1250
B - 1500
B - 1750
B - 2000
B - 2250
B - 2500
B - 2750
B - 3000
B - 3250
B - 3500
B - 3750
B - 4000

Threading

Inch

mm

Carbon Steel Brush


Model No.

Plastic Brush
Model No.

5
6
7
8
9
10
11
12
13
14

127.00
152.40
178.00
203.20
228.60
254.00
279.40
305.00
330.20
355.60

CS - 5000
CS - 6000
CS - 7000
CS - 8000
CS - 9000
CS - 10000
CS - 11000
CS - 12000
CS - 13000
CS - 14000

P - 5000
P - 6000
P - 7000
P - 8000
P - 9000
P - 10000
P - 11000
P - 12000
P - 13000
P - 14000

www.tubeexpanders.co.in

Stainless Steel Brush:- Used to remove the soft & light


scale deposits & from ferrous tubes.

Buffing Tools :- It is used for final polising or removal of


light & soft deposits from ferrous & non-ferrous Tubes that
have been previously cleaned.

Buffing Tool

Carbide Drill:- It is used for


cleaning tubes choked solidly
with hard deposits

Buffing Tool With Drill Tip

Carbide Drill
Tube I..D.
Inch
mm

Replacement Blades
Tube I..D.
mm
Inch
5/16 - 3/8""
3/8" - 1/2"
1/2" - 9/16"
5/8" - 1"
1" - 3"

7.90 - 9.52
9.52 - 12.7
12.7 - 14.3
15.8 - 25.4
25.4 - 76.2

Buffing tool Replacement


Buffing tool
Blades
with Drill Tip
PBT - 1
PBT - 2
PBT - 3
PBT - 4
PBT - 7

PBT - 1 - T
PBT - 2 - T
PBT - 3 - T
PBT - 4 - T
PBT - 7 - T

PBB - 1
PBB - 1
PBB - 2
PBB - 3
PBB - 5

Carbide Drill
Model No.

1/4"

6.35

CB - 250

3/8"

9.52

CB - 375

7/16"

11.1

CB - 430

1/2"
9/16"
5/8"
11/16"
3/4"
7/8"
1"

12.7
14.3
15.9
17.5
19.05
22.2
25.4

CB - 500
CB - 560
CB - 625
CB - 680
CB - 750
CB - 875
CB - 1000

CLEANING ACCESSORIES

CLEANING ACCESSORIES

Cleaning Accessories

CIRCULAR BRUSH TOOLS FOR STRAIGHT TUBES:- These


tools consist of 4 stainless steel circular brushes that are
mounted on a shaft and connected to a Universal Joint.These
tools are used to clean soft to medium scales. Replacement
circular brushes can be ordered when wear starts.
Circular Brush
Tool Model

Brush O.D.
Inch.
mm.

Spare Brush
Spare Universal
Model(4 Needed)
Joint Model

1.1/8 - 1.5/16

28.6 - 33.3

CBTS - 1125

1"

25.4

CBSB - 1125

UCT - 1063

1.3/8 - 1.9/16

35.0 - 39.7

CBTS - 1375

1.1/4"

31.7

CBSB - 1375

UCT - 1063

1.5/8 - 1.13/16

41.3 - 47.1

CBTS - 1625

1.1/2"

38.1

CBSB - 1625

UCT - 1063

1.7/8 - 2.1/16

47.6 - 52.6

CBTS - 1875

1.3/4"

44.5

CBSB - 1875

UCT - 1250

2.1/8 - 2.5/16

54.0 - 58.7

CBTS - 2125

2"

50.8

CBSB - 2125

UCT - 1250

2.3/8 - 2.9/16

60.3 - 65.1

CBTS - 2375

2.1/4"

57.1

CBSB - 2375

UCT - 1250

2.5/8 - 2.13/16

66.7 - 71.6

CBTS - 2625

2.1/2"

63.5

CBSB - 2625

UCT - 1250

2.7/8 - 3.1/16

73.0 - 77.8

CBTS - 2875

2.3/4"

70.0

CBSB - 2875

UCT - 1250

3.1/8 - 3.5/16

79.4 - 84.2

CBTS - 3125

3"

76.2

CBSB - 3125

UCT - 1250

CIRCULAR BRUSH TOOLS FOR CURVED TUBES:- These tools


consist of 2 stainless steel circular brushes that are mounted onto
a Double Universal Joint for maximum flexibility.These tools are
used to clean soft to medium scales. Replacement circular
brushes can be ordered when wear starts.
Curved Tube I.D.
Inch.
mm.

Circular Brush
Tool Model

Brush O.D.
mm.
Inch.

Spare Brush
Spare Universal
Model(4 Needed)
Joint Model

1.1/4 - 1.7/16

31.7 - 35.6

CBTC - 1125

1"

25.4

CBSB - 1125

UCT - 1063

1.1/2 - 1.11/16

38.1 - 42.9

CBTC - 1500

1.1/4"

31.7

CBSB - 1375

UCT - 1063

1.3/4 - 1.15/16

44.5 - 49.2

CBTC - 1750

1.1/2"

38.1

CBSB - 1625

UCT - 1063

2 - 2.3/16

50.8 - 55.6

CBTC - 2000

1.3/4"

44.5

CBSB - 1875

UCT - 1250

2.1/4 - 2.7/16

57.1 - 61.9

CBTC - 2250

2"

50.8

CBSB - 2125

UCT - 1250

2.1/2 - 2.11/16

63.5 - 68.3

CBTC - 2500

2.1/4"

57.1

CBSB - 2375

UCT - 1250

2.3/4 - 2.15/16

70.0 - 74.6

CBTC - 2750

2.1/2"

63.5

CBSB - 2625

UCT - 1250

3 - 3.3/16

76.2 - 81.0

CBTC - 3000

2.3/4"

70.0

CBSB - 2875

UCT - 1250

3.1/4 - 3.9/16

82.6 - 90.6

CBTC - 3250

3"

76.2

CBSB - 3125

UCT - 1250

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Straight Tube I.D.


Inch.
mm.

Air drill

Water Gun

Features:It's Powerful Portable Cleaner for Totally Chocked tubes


Water flows through the shaft. It softs the scale & flushes out from the tube.
Water flows through the shaft when operator press the water gun trigger.
Hollow drive Shaft & Hollow driven Shaft can coupled together with Shaft Coupling to form the required
length of the tube which is to be clean.
Tube I.D.

Model No.
mm

Inch

3/16" - 2"

4.8 - 51.0

3/16"- 2" O.D.

Motor Power
HP

PPTC-1

KW

0.746

Free
Speed
RPM

700

Water Supply Weight


(Kg.)
Min
Max

Air Supply
Min

Max

90 PSI
@ 20 CFM

90 PSI
@ 40 CFM

30
PSI

100
PSI

3.2

Portable Pneumatic Tube Cleaner Accessories

Hollow Driven Shaft

Hollow Drive Shaft

Starter drill

Drive Coupling

Shaft Coupling

Features:Drive Coupling :- It Couples Hollow Drive Shaft to Drive


Hollow Drive Shaft :- It Connect to Drive.
Hollow Driven Shaft :- It Connect to Hollow Drive Shaft as extension
Shaft Coupling :- It Couples Hollow Driven Shaft to Hollow Drive Shaft.
Starter Drill :- It does pilot hole in totally chocked tube.
Tube I.D.

Drive
Model

Hollow Drive Hollow Driven


Drive Coupling Shaft Coupling Starter Drill
Shaft Model Shaft Model
Model No.
Model No.
Model No.
No.
No.

Inch

mm

3/16 - 1/4

4.8 - 6.4

DS-300

DN-300

DC-300

SC-300

SD-300

3/8

9.5

DS-312

DN-312

DC-312

SC-312

SD-312

7/16

11.0

DS-375

DN-375

DC-375

SC-375

SD-375

1/2 - 9/16

12.7 - 14.3

DS-437

DN-437

DC-437

SC-437

SD-437

5/8 - 11/16

15.9 - 17.5

DS-500

DN-500

DC-500

SC-500

SD-500

3/4 - 13/16

19.1 - 20.6

DS-562

DN-562

DC-562

SC-562

SD-562

7/8 - 1

22.2 - 25.4

DS-625

DN-625

DC-625

SC-625

SD-625

1.1/16 - 2

27.0 - 51.0

DS-750

DN-750

DC-750

SC-750

SD-750

PPTC-1

PORTABLE PNEUMATIC TUBE CLEANER

Portable Pneumatic Tube Cleaner

www.tubeexpanders.co.in

PORTABLE PNEUMATIC TUBE CLEANER


PERFECT TOOLS & EQUIPMENTS

3/16-"- 2" O.D.

SUGAR MILL CLEANER

SUGAR MILL CLEANER

Sugar Mill Cleaner

Features:-

Model No.

Motor H.P.

Speed (RPM)

Electric Supply

TC - 30
TC - 50
TC - 75

3.0
5.0
7.5

2800

3 PH
440 V
50 HZ

Sugar Mill Flexible Shaft

Features:Heavy Duty Flexible shaft for sugar mill (Dry Application)


Inner core made up of multi layer spring Steel wires in opposite direction
Tempered Inner core
Glavanised strip outer casing with anti - friction lining.
Ball Bearing hand Piece
Inner Core mm ( Inch )
Outer Casing mm ( inch )
Length
Mtrs
Feet
7.50
25.00
9.00
30.00
10.00
33.00
12.00
40.00
15.00
50.00
18.00
60.00
20.00
65.00

12 - 13 ( 1/2" )
25 - 26 ( 1" )

15 - 16 ( 5/8" )
31 - 32 ( 1.1/4" )

19 - 20 ( 3/4" )
34 - 35 ( 1.3/8" )

Model No.

Model No.

Model No.

IFS-105-25
IFS-105-30
IFS-105-33
IFS-105-40
IFS-105-50
IFS-105-60
IFS-105-65

IFS-106-25
IFS-106-30
IFS-106-33
IFS-106-40
IFS-106-50
IFS-106-60
IFS-106-65

IFS-107-25
IFS-107-30
IFS-107-33
IFS-107-40
IFS-107-50
IFS-107-60
IFS-107-65

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Self contained unit with trolley.


Heavy Duty 3 Phase Supply Motor with 2800 R.P.M.
Provided With Branded push button starter switch having Overload Relay.
Flexible shafts are easily connected & disconnected

Tube i.D.
Inch

mm

Model
No.

1.1/4"
1.3/8"
1.1/2"
1.5/8"
1.3/4"
1.7/8"
2"
2.1/8"
2.1/4
2.1/2"
2.3/4"
3"
3.1/4"
3.1/2"
3.3/4"
4"

31.70
35.00
38.10
41.30
44.50
47.60
50.80
54.00
57.10
63.50
70.00
76.20
82.50
88.90
95.20
101.60

H - 10
H - 11
H - 12
H - 13
H - 14
H - 15
H - 16
H - 17
H - 18
H - 20
H - 22
H - 24
H - 26
H - 28
H - 30
H - 32

Cutter
Wheels
Set (3)

Spare
Spindle

HSRL-1
HSRL-1
HSRL-1
HSRL-2
HSRL-2
HSRL-2
HSRL-2
HSRL-2
HSRL-3
HSRL-3
HSRL-4
HSRL-4
HSRL-5
HSRL-5
HSRL-6
HSRL-6

HA-1
HA-1
HA-1
HA-2
HA-2
HA-2
HA-2
HA-2
HA-3
HA-3
HA-3
HA-3
HA-3
HA-3
HA-4
HA-4

" WA " Type Cutter Head


This tool is suitable for 1.1/2" - 4" tube I.D.
These cutters are best to remove the hard
deposits from the Curved or straight tubes.
Pivoted arm of cutter swing out by centrifugal
force & it cleans every part of tube wall.

Tube i.D
Inch.

Model
No.

1.1/2"
1.3/4"
2"
2.1/4"
2.1/2"
2.3/4"
3"
3.1/2"
4"

WA - 12
WA - 14
WA - 16
WA - 18
WA - 20
WA - 22
WA - 24
WA - 28
WA - 32

Cone
Cutter
Set (3)
WAL-1
WAL-1
WAL-1
WAL-2
WAL-2
WAL-2
WAL-3
WAL-3
WAL-4

" H Z" Type Cutter Head


This tool is suitable for 1.1/4" - 2" tube I.D.
These spring loaded cutters are used to remove
the hard deposits from the straight Evaporator,
Juice heater,etc. tubes
Tube i.D.
Inch

mm

Model
No.

1.1/4"
1.5/16"
1.3/8"
1.7/16"
1.1./2"
1.9/16"
1.5/8"
1.11/16"
1.3/4"
1.13/16"
1.7/8"
1.15/16"
2"

31.70
33.30
35.00
36.50
38.10
39.70
41.30
42.90
44.50
46.00
47.60
49.20
50.80

HZ-10
HZ-10A
HZ-11
HZ-11A
HZ-12
H-12A
HZ-13
HZ-13A
HZ-14
HZ-14A
HZ-15
HZ-15A
HZ-16

Cutter
Wheels
Set (3)

Spare
Spindle

HZSRL-1
HZSRL-1
HZSRL-1
HZSRL-1
HZSRL-1
HZSRL-1
HZSRL-1
HZSRL-1
HZSRL-2
HZSRL-2
HZSRL-2
HZSRL-2
HZSRL-2

HZA-1
HZA-1
HZA-1
HZA-2
HZA-2
HZA-2
HZA-2
HZA-2
HZA-3
HZA-3
HZA-3
HZA-3
HZA-3

" SA " Type Cutter Head


This tool is suitable for 2" - 4" tube I.D.
These cutters are best to remove the hard
deposits from the Curved or straight tubes.
Pivoted arm of cutter swing out by centrifugal
force & it cleans every part of tube wall.

Spare
Arms

Universal
Joint

Tube i.D
Inch.

Model
No.

WAA-1
WAA-1
WAA-1
WAA-1
WAA-1
WAA-1
WAA-2
WAA-2
WAA-2

WAUJ-1
WAUJ-1
WAUJ-1
WAUJ-2
WAUJ-2
WAUJ-2
WAUJ-2
WAUJ-2
WAUJ-2

2"
2.1/4"
2.1/2"
2.3/4"
3"
3.1/2"
4"

SA-16
SA-18
SA-20
SA-22
SA-24
SA-28
SA-32

Cone &
Flat cutter
Set (9)
SAFC-1
SAFC-2
SAFC-2
SAFC-3
SAFC-3
SAFC-4
SAFC-5

Spare
Arms

Universal
Joint

SAA-1
SAA-2
SAA-2
SAA-2
SAA-2
SAA-2
SAA-3

SAUJ-1
SAUJ-2
SAUJ-2
SAUJ-2
SAUJ-2
SAUJ-2
SAUJ-2

SUGAR MILL CUTTER HEADS

" H " Type Cutter Head


This tool is suitable for 1.1/4" - 4" tube I.D.
These cutters are used to remove the hard
deposits from the Curved or straight boiler,air
heater, economiser etc. tubes

www.tubeexpanders.co.in

SUGAR MILL CUTTER HEADS


PERFECT TOOLS & EQUIPMENTS

Sugar Mill Cutter Heads

1.1/4"- 4" I.D.

Tube I.D.
Inch
1.1/4"
1.3/8"
1.1/2"
1.5/8"
1.3/4"
1.7/8"
2"
2.1/8"
2.1/4
2.3/8"
2.1/2"
2.5/8"
2.3/4"
2.7/8"
3"
3.1/8"
3.1/4"
3.3/8"
3.1/2"
3.5/8"
3.3/4"
3.7/8"
4"

mm
31.70
35.00
38.10
41.30
44.50
47.60
50.80
54.00
57.10
60.30
63.50
66.70
70.00
73.00
76.20
79.40
82.50
85.70
88.90
92.10
95.20
98.40
101.60

Turk
Head
Brush
TH - 10
TH - 11
TH - 12
TH - 13
TH - 14
TH - 15
TH - 16
TH - 17
TH - 18
TH - 19
TH - 20
TH - 21
TH - 22
TH - 23
TH - 24
TH - 25
TH - 26
TH - 27
TH - 28
TH - 29
TH - 30
TH - 31
TH - 32

Double
Spiral WBA Brush
Brush
DS - 10 WBA - 10
DS - 11 WBA - 11
DS - 12 WBA - 12
DS - 13 WBA - 13
DS - 14 WBA - 14
DS - 15 WBA - 15
DS - 16 WBA - 16
DS - 17 WBA - 17
DS - 18 WBA - 18
DS - 19 WBA - 19
DS - 20 WBA - 20
DS - 21 WBA - 21
DS - 22 WBA - 22
DS - 23 WBA - 23
DS - 24 WBA - 24
DS - 25 WBA - 25
DS - 26 WBA - 26
DS - 27 WBA - 27
DS - 28 WBA - 28
DS - 29 WBA - 29
DS - 30 WBA - 30
DS - 31 WBA - 31
DS - 32 WBA - 32

Multi
Expanding
Purpose
Brush
Brush
EXP - 10 MB - 10
EXP - 11 MB - 11
EXP - 12 MB - 12
EXP - 13 MB - 13
EXP - 14 MB - 14
EXP - 15 MB - 15
EXP - 16 MB - 16
EXP - 17 MB - 17
EXP - 18 MB - 18
EXP - 19 MB - 19
EXP - 20 MB - 20
EXP - 21 MB - 21
EXP - 22 MB - 22
EXP - 23 MB - 23
EXP - 24 MB - 24
EXP - 25 MB - 25
EXP - 26 MB - 26
EXP - 27 MB - 27
EXP - 28 MB - 28
EXP - 29 MB - 29
EXP - 30 MB - 30
EXP - 31 MB - 31
EXP - 32 MB - 32

Circular
Wheel
Brush
CB - 10
CB - 11
CB - 12
CB - 13
CB - 14
CB - 15
CB - 16
CB - 17
CB - 18
CB - 19
CB - 20
CB - 21
CB - 22
CB - 23
CB - 24
CB - 25
CB - 26
CB - 27
CB - 28
CB - 29
CB - 30
CB - 31
CB - 32

Cup
Shape
Brush

RS - 16
RS - 17
RS - 18
RS - 19
RS - 20
RS - 21
RS - 22
RS - 23
RS - 24
RS - 25
RS - 26
RS - 27
RS - 28
RS - 29
RS - 30
RS - 31
RS - 32

SUGAR MILL WIRE BRUSH


Expanding
Scrapers
EXS - 10
EXS - 11
EXS - 12
EXS - 13
EXS - 14
EXS - 15
EXS - 16
EXS - 17
EXS - 18
EXS - 19
EXS - 20
EXS - 21
EXS - 22
EXS - 23
EXS - 24
EXS - 25
EXS - 26
EXS - 27
EXS - 28
EXS - 29
EXS - 30
EXS - 31
EXS - 32

www.tubeexpanders.co.in

SUGAR MILL WIRE BRUSH


PERFECT TOOLS & EQUIPMENTS

Sugar Mill Wire Brushes

1.1/4"- 4" I.D.

Midget ADTC

4000 Series ADTC

PERFECT TOOLS & EQUIPMENTS

Features:-

AIR DRIVEN TUBE CLEANER

3000 Series ADTC

ADTC is very lightweight, works on air supply so it is safe & easy to operate.
ADTC needs only one operator so operating cost is very low.
In case of overload the ADTC has self-tripping mechanism.
The self cooled ADTC system does not get heated up even at high speed.
In ADTC the system is controlled by a single hand valve.Also speed can be controlled by this valve.
Standard model available from 19.0mm to 140.0mm I,D.Tubes
Quick connection to airline
Air cooled, Air Driven Royary Motors 3000-6000 RPM
No Overheating, Long Life
Automatic cut-off as torque overloaded. Prevent damage of tube internal surface.
Self cleaning heads.Air blasts cleans away loose scales
Versatile range of cleaning cutter heads.
Trouble free operation with minimum maintenance

4000 Series ADTC:Powerful Short Design of air motor is ideal for negotiating short series bend for cleaning of cuved
tubes.Precise Slip-fit construction. So no need of special tools for assembly or dis-assembly of motor.
Thrust plate motor aquires heavy air to operate all type of cleaning heads.

Midget Series ADTC:Powerful, short & compact design. Powerful unit for the small straight tube of condenser, heatexchanger, superheater, etc.operating at peak efficency.May be used with universal joint for cleaning of
curved tubes.

3000 Series ADTC:Thrust plate type motor specially designed for the straight tubes For heavy duty performance.Motor
part slip-fit together so no need of special tools.

www.tubeexpanders.co.in

AIR DRIVEN TUBE CLEANER

Air Driven Tube Cleaner

HZ Cutter Head

SA Cutter Head

HZ Cutter Head :This tool is suitable for 32.0mm to 54.0mm I.D. Tubes. These spring loaded cutter heads are used to
remove the hard deposits from Evaporator, Juice Heater, Etc.

SA Cutter Head :This tool is suitable for 45.0mm to 150.0mm I.D. Tubes. These cutter heads are best to remove the
hard deposits from Curved or Straight tubes.Swing arm activated centrifugally, swing out to give cutter
access to clean every part of the tube.

Boring Tool

AIR DRIVEN TUBE CLEANER

AIR DRIVEN TUBE CLEANER

Air Driven Tube Cleaner Cutter Heads & Brushes

SC Cutter Head

BT Cutter Head :This tool is suitable for 22.0mm to 102.0mm tube I.D. tubes. These cutter Heads are very Useful &
Powerful for the totally Chocked tubes.

VT Drill

SP Cutter

VT Drill :A Very rugged drill head for hard scale chocked tubes

SP Cutter :This tool is commonly used for thin but hard scale.

B Type Brush

Universal Joint & Flexible Holder

B Type Brush:Recommended for polishing tube wall, removing soft deposits or final finishing after use of cutter, drill.

Universal Joint & Flexible Holder :-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

SP Cutter Head :This tool is suitable for 22.0mm to 102.0mm tube I.D. tubes.This is the shorten version of SA Cutter
Head, used for cleaning of tubes with small bend redius.

Commenly used in between Air Motor & Cutter,Drill, Brushes, etc. to permit easy passage of motor &
Tool Head through curved Tubes.

10

AIR DRIVEN TUBE CLEANER

AIR DRIVEN TUBE CLEANER

Air Driven Tube Cleaner works in bend tube

Precautions :-

Installation & Commessioning Requirement:The System requires 5-6 bar (kg/cm2) of air at min 20C.F.M.

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

The user has to take following precautions while operating the system.
Always use the filtered & lubiricated air with the help of F.R.L. unit which is supplied with the system.
start the system after inserting the cleaning tool inside the tube. Never operate the system without
inserting the cleaning tool inside the tube.
Always shut-off the air operate valve before you take out the cleaning tool out of the tube.

11

BOILER TUBE EXPANDERS

PERFECT
BOLTING TOOLS

Features:-

www.tubeexpanders.co.in

PERFECT TOOLS & EQUIPMENTS

Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

Model No
Power Rating
Max. Pressure
Flow Rate

::::-

PHP 100
1.5 HP
700 Bar
7.5 LPM@ 70Bar
0.7 LPM @ 700Bar
Oil Tank Capacity :- 5 Liter

PAP/ PHP SERIES

PAP/PHP SERIES

Electrically Operated Hydraulic Powerpack For


Torque Wrench

Electrically Operated Powerpack


For Torque Wrench

In built heat exchanger to cool the system


Oil immersed Motor to dump the noise and Vibrations.
Auto cycle for continuous operations without pressing the button again and again.
Safe in terms of heating and electrical power consumption property, it has automatic
temperature sensing equipment so that it can switch off automatically after reaching
80C and also if the power pack operates continuously more than 3 minutes idle, it
gets switched off automatically.

Air Operated Hydraulic Powerpack


For Torque Wrench

Model No
Power Rating
Max. Pressure
Flow Rate

::::-

PAP 100
1.7 HP
700 Bar
7.5 LPM@ 70Bar
0.9 LPM @ 700Bar
Oil Tank Capacity :- 5 Liter

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

Model No
:- PHP 101
PLC Controlled Fully automatic Power Pack
Power Rating
:- 1.5 HP
Max. Pressure :- 800 Bar
Flow Rate
:- 9.7 LPM@ 100Bar
0.97 LPM @ 700Bar

TH SERIES

"PERFECT" TH-Series Direct HEX Drive Compact Hydraulic Torque Wrenches are designed for extreme
low spaces where normal tool cannot reaches.This tools have much better accessibility. There are four
models in TH Series upto 45000 NM. All models have very small nose redius which allows the tool to be
used in connected by a insertion of a single pin. Various HEX Sizes are available in ratchet heads, hexreducers are also available .
ACCESSORIES
Long Extended Reaction Arm
Square Drive Adaptor Kit
Hex Reducers
Stack Socket
SQUARE DRIVE TYPE
Model Nos

Units

Torque
Capacity

Nm
Ft.Lbs
mm.
Inch.
mm.
Inch.
mm.
Inch.
mm.
Inch.
mm.
Inch.
mm.
Inch.
mm.
Kg.
Lbs.
Kg.

Across Flat
Overall Length
(L)
(H1)
(H2)
Width of the
link (W1)
Width of the
Cylinder (W2)
Nose Radius (R)

Weight Drive
Unit
Weight Ratchet
Unit

Lbs.

TH - 4

TH - 2

TH - 8

TH-32

TH - 14

230-2350 240-2420 575-5865 640-6480 1050-10950 1160-11780 1850-18525 4100-41890 4450-44600


180-1850 176-1784 400-4500 474-4800 777-8111
860-8726 1370-13722 3038-31030 3297-33038
19-55
55-60
34-65
70-80
41-95
100-105
50-117
110-155
160-175
3/4-2.3/16 2.3/16-2.3/8.5/16-2.9/162.3/4-3.1/8 1.5/8-3.3/4

196.00
7.70
125.90
4.95
102.30
4.02
32.00
1.25
51.00
2.00
27 to 43
1.00
2.20

196.00
7.70
128.50
5.05
105.00
4.13
32.00
1.25
51.00
2.00
43 to 46
1.00
2.20

245.00
9.60
177.00
6.96
135.70
5.34
42.00
1.63
66.00
2.59
36 to 53
2.00
4.40

246.00
9.60
187.00
7.36
145.70
5.73
42.00
1.63
66.00
2.59
56 to 61
2.00
4.40

1.60

1.70

4.40

4.60

3.50

3.70

9.60

10.10

3.7/8-4.1/8

2-4.1/2

4.1/4-6.1/8

6.1/8-6.7/8

301.00
11.80
216.00
8.50
178.00
7.00
53.00
2.10
83.00
3.26
75 to 78
3.30
7.20

361.00
14.27
239.00
9.40
204.00
8.03
64.00
2.55
99.00
3.89
60 to 87
5.50
12.10

430.00
16.92
303.00
11.90
272.00
10.70
85.00
3.34
131.00
5.15
85 to 155
11.40
25.30

441.00
17.36
315.00
12.40
285.00
11.22
85.00
3.34
131.00
5.15
160 to 175
11.40
25.30

8.00

8.40

11.60

29.00

30.00

17.60

18.40

25.50

63.80

66.00

300.00
11.80
207.00
8.14
169.00
6.65
53.00
2.10
83.00
3.26
46 to 71
3.30
7.20

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

TH SERIES

"TH" Series Hydraulic Torque Wrench

TS SERIES

"PERFECT" TS-Series Light Weight and Compact Hydraulic Torque Wrenches are made up of special
alloys (Aluminium-Titanium Alloy) and designed to exert torque on toughest industrial bolting jobs to
achieve precision tightening or loosening. Tristar Hydraulic Torque wrenches are capable to achieve
wrenches are capable to achieve the torque upto 50,000 Nos. All models have accuracy of 3%, all tools
are calibrated & certified on in-house test bench in our facility. There is an engraved torque charts on
the body of the tool. The reaction arm & coupling can be rotated around 360 , this allows the operator
to position the tool body even in very confined access applications. The tool has anti-reverse reaction
reaction pawl, which ensures the precise torqueing,and longer life
The reverse position or loosening can be achieved by removing the square drive & re-engaging
in the other side of one body.
SQUARE DRIVE TYPE
Model Nos

Units

TS - 07

TS - 1

TS - 3

TS - 5

TS - 8

TS - 10

TS - 20

TS - 25

TS - 35

SQ. Drive
Torque
Capacity

Inch.
3/4
3/4
1
1.1/2
1.1/2
1.1/2
2.1/2
2.1/2
2.1/2
Nm 108-1130 180-1840 450-4520 750-7530 1050-10800 1500-15525 2600-26675 3460-34750 4860-48675
Ft.Lbs 80-830 135-1357 331-3333 553-5553 775-7965 1106-11450 1917-19675 2551-25630 3611-36113
mm.
110.00
142.00
175.00
210.00
222.00
244.00
305.00
321.00
371.00
Body Length
(L1)
Inch.
4.33
5.59
6.88
8.26
8.74
9.60
12.00
25.68
14.60
139.00
173.00
229.00
270.00
292.00
317.00
383.00
401.00
465.00
Overall Length mm.
(L2)
Inch.
5.47
6.81
9.01
10.62
11.49
12.48
30.64
15.78
18.30
mm.
42.00
42.00
50.00
68.00
80.00
90.00
100.00
120.00
137.00
Tool Width
(H1)
Inch.
1.65
1.65
1.96
2.60
3.14
3.54
3.93
4.72
5.39
65.00
72.00
94.00
123.00
134.00
142.00
183.00
200.00
216.00
Overall Width mm.
SQ. Drive (H2) Inch.
2.55
2.83
3.70
4.84
5.20
5.59
7.20
7.87
8.50
mm.
77.00
96.00
126.00
149.00
167.00
182.00
220.00
246.00
282.00
Tool Height
(H3)
Inch.
3.03
3.77
4.96
5.88
6.57
7.16
8.66
9.68
11.10
108.00
131.00
176.00
199.00
217.00
232.00
270.00
297.00
332.00
Overall Height mm.
(H4)
Inch.
4.25
50.15
6.92
7.83
8.54
9.13
10.62
11.69
13.07
Tool Radius
Around Bolt
(R1)
Reaction
Reach (R2)
Weight

mm.

21.00

25.00

34.00

39.00

47.00

51.00

59.00

66.00

77.00

Inch.
mm.
Inch.
Kg

0.82
68.00
2.67
1.80

1.01
85.00
3.34
2.50

1.33
114.00
4.48
4.50

1.53
137.00
5.39
7.20

1.85
153.00
6.02
10.80

2.00
154.00
6.06
14.60

2.32
186.00
7.32
26.00

2.59
199.00
7.83
34.80

3.03
241.00
9.48
50.00

Lbs

3.90

5.50

9.90

15.80

23.70

32.10

57.20

74.80

110.00

www.tubeexpandes.co.in

PERFECT TOOLS & EQUIPMENTS

TS SERIES

"TS" Series Hydraulic Torque Wrench

BOILER TUBE EXPANDERS

Features:Similar to A Series Expander


Bearing reduces the frictional force & increases the life of tool
Commonly used tool through-out the world for parallel expansion of tubes.

PERFECT Tools & Equipments


Shop No. 5, Saibaba Commercial Plaza.
Sec. 15, Airoli, (Navi-Mumbai) 400 708
Maharashtra, (INDIA)
Mob.:- +91 9004081695 /+91 9987721696 /+91 9322016143
E-Mail :- vaibhav.lohakare@gmail.com
vaibhav.lohakare@rediffmail.com
response@tubeexpanders.co.in
sales@pte.net
Web Site :- www.tubeexpanders.co.in
www.perfecttools.net

Вам также может понравиться