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Air floated
Water Washed
Calcined
Surface Modified
Calcination Process
Conventional Calcination
Flash Calcination
A vertical
calciner.
Clay is
gravity fed.
Residence
time 20-30
minutes.
Conventionally
calcined Kaolin
clay (ICEBERG)
Opacity is derived
from the internal
voids which cannot
be wet out in a
resin system.
Hiding power and
tint strength is
dramatically
improved over
conventional
calcined Kaolins.
Brightness 86-95
Oil absorption 50-100+
Good abrasion and scrub
resistance in paints
Good dry hiding above CPVC
Moderate wet hiding
Much improved electrical
properties vs. hydrous
feedstock
Very low solubility/reactivity
Very inert (essential in
pharmaceutical rubber)
Low LOI (loss on ignition)
Flash
Iceberg
Optiwhite
Lot 901-069
Lot 601-1311
E
Lbs/100 GAL
Water
Nuosept 95
250 HBR
AMP-95
Tamol 731
KTPP
CO-630
Ethylene Glycol
Texanol
Colloid 643
Flash Calcined
Conventional calcined
UCAR 379
522.0
0.5
8.0
3.0
8.0
2.0
2.0
15.0
12.0
4.0
----100.0
240.0
B
(Grams/Liter)
625.0
0.6
9.6
3.6
9.6
2.4
2.4
18.0
14.4
4.8
----119.7
287.4
(%)
Lbs/100 GAL
57.0%
0.05%
0.87%
0.33%
0.87%
0.22%
0.22%
1.64%
1.31%
0.44%
----10.91%
26.19%
515.0
0.5
8.0
3.0
8.0
2.0
2.0
15.0
12.0
4.0
100.0
----240.0
EVALUATION RESULTS
Hiding, 3 Mil Bird Blade on 2C Opacity Chart
Reflectance
0.863
Contrast Ratio
0.105
0.857
0.208
Angular Sheen
85 Degree
60 Degree
3.2
3.1
1.7
3.1
Tint Strength
Reflectance
0.559
0.559
95
Lab Color
L
a
b
94.46
-0.95
5.23
94.95
-0.98
5.39
(Gram/Liter)
616.6
0.6
9.6
3.6
9.6
2.4
2.4
18.0
14.4
4.8
119.7
----287.4
(%)
56.62%
0.05%
0.88%
0.33%
0.88%
0.22%
0.22%
1.65%
1.32%
0.44%
11.0%
----26.39%
The contrast
ratio showed
a significant
improvement
with the flash
calcined
Kaolin.
After being
allowed to
dry, drops of
mineral oil
were placed
on the film.
The oil was
then spread
across.
The flash
calcined clay
exhibited
much better
wet hiding
than the
conventional
calcined clay.