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Hydrogen
from Exhaust Gas Fuel Reforming:
Greener, Leaner and Smoother
Engines
Miroslaw L. Wyszynski
Thanos Megaritis
Roy S. Lehrle
Hydrogen as a Fuel
Property
Formula
Boiling Point
Flammability limits
Max burning velocity in air
Net ignition energy in air
% vol.
m/s
mJ
1.0 - 7.6
0.5
0.24
6.7 - 36
0.48
0.215
5.3 - 15
0.4
0.29
4 - 75
2.9-3.5
0.02
Quenching distance
mm
2.84
1.8
1.9
0.6
Heat of evaporation
MJ/kg
0.4
1.25
gas
gas
40-45
33750
4.44
20
15840
3.24
50.01
33.4
3.13
120.5
10.3
2.95
Problems:
Production Thermoeconomics
Storage on board
compressed H2:
bulk
liquid H2 - best,
high energy cost for liquefaction
350
263
308
88
Methanol
121
76
Ethanol
103
83
Autogas
105
64
67
46
60
46
67
50
Mass (kg)
Space reqd. (litre)
e.g.
Engine-Reformer System
HC/CO/NOx
Removal
Exhaust
Fuel
Hot
Exhaust
Gas
Fuel Reformer
Power
Engine
Air/Fuel
Reformate
Engine operation
Engine design
- transient
-stationary
-lean burn
-EGR
-turbocharger
-supercharger
Supplied fuel
Location of
Reactor
Surplus Energy
in the Exhaust
Exhaust Mass
Flowrate
Exhaust composition
Reactor design
10
Hydrogen enrichment
Increases flame speed
burning velocity in air (m/s)
Gasoline Methane
0.5
0.4
Hydrogen
2.9-3.5
2.84
1.9
0.6
11
12
32.0-40.0
H2 concentration [% v/v]
40.0
24.0-32.0
32.0
16.0-24.0
24.0
8.0-16.0
16.0
0.0-8.0
8.0
800 deg C
0.0
0.5
600 deg C
1
2
3
400 deg C
4
5
Temp [deg C]
13
14
= 32.2%
= 20.9%
= 128%
Unleaded Gasoline
Peak Proportion of Hydrogen
Peak Proportion of CO
Highest Reactor Thermal Efficiency
Future Power Systems Group
The future begins in the past
= 19.8%
= 12.0%
= 97.2%
15
(vol %)
Hydrogen
Carbon monoxide
Carbon dioxide
Nitrogen
Methane
Ethane
Ethene
Propene
HTRF-4
RF-3 (vol %)
23.00
11.00
8.40
45.90
3.70
1.20
5.50
1.30
4.81
1.68
14.52
78.81
0.14
0.01
0.05
0.08
16
Coolant
out
Filter**
Air flowmeter
ON
OFF
FUEL
Flowmeter
Carburettor
Fully
Instrumented
Ricardo E6
Engine
and
Dynamometer
Shaft Encoder
Pressure Data
From In-Cylinder
Pressure Transducer
To MS Equipment
(Fig.5 Selection Valve "1")
Filter*
Unheated
Cold
Trap
Infra-Red
Gas
Analyser
Chemiluminescence
NOx
Analyser
17
1
FROM
ENGINE
ON
OFF
g.c. injection
valve
incorporating
1l sample loop
"on-line"
supply
to MS
optional
standards
generator
GAS CHROMATOGRAPHY
UNIT
ON
OFF
valves
GC supply
to MS
Arrangements for sample transmission (all gas lines at>150oC, unless indicated otherwise)
DATA
PROCESSING
optional
bag/aerosol
supply
MASS
SPECTROMETER
He
carrier gas
18
19
Gasoline:
Reduction of Aromatics Emissions
by the addition of reformed fuel
0%
Benzene 77
-10%
gasoline operation,
Ricardo E6 engine
reformed fuel:
23% H2, 11% CO,
8.4 % CO2, 11 % C1-C3 HC,
balance N2
individual HCs measured
on-line
using Mass Spectrometry
Methyl-Benzene 92
Dimethyl-Benzene 106
-20%
Trimethyl-Benzene 105
Tetramethyl-Benzene 119
-30%
-40%
-50%
-60%
-70%
-80%
0%
5%
10%
15%
20%
25%
20
Miroslaw L. Wyszynski,
A. Megaritis, S. Allenby, A. Al-Ahmadi, W-C. Chang, G.
Abu-Orf
University of Warwick
21
Disadvantages
High NOx emissions
Low flame speed
Difficult to burn at high dilution
Difficult to burn with high EGR fraction
Future Power Systems Group
The future begins in the past
22
Analysis
In-house LabVIEW based software performs data acquisition,
analysis and statistics
Output includes peak and average pressures, average and
percentage COV of IMEP
23
24
25
IMEP:
indicated mean
effective
pressure
(equivalent of
indicated
power)
COV:
coefficient of
variation
5% COV of
IMEP is
normally
acceptable
26
Hydrocarbons ppm
500
NO ppm
CO % (*100)
CO2 %
30
20
400
NO ppm
300
CO2 %
10
200
CO % (*100)
100
Hydrocarbon
ppm
0
0
10
15
EGR %
20
25
Uncorrected dry %
27
12
10
8
6
4
2
0
0
10
12
14
700
600
Reduction in NO emission
corresponding to a given
volumetric percentage of
EGR. Reduction of the
order of 80% but stability
not maintained.
500
400
300
200
100
0
1.8
0
1.6
1.4
COV of IMEP
10
1.2
1
0.8
0.6
0.4
0.2
0
0
0.5
1.5
2.5
3.5
15
28
Combustion delay
of 25 deg CA
before first 5% of
fuel is burned
29
110
100
EGR
90
80
70
60
H2
50
40
0
10
15
%
20
25
30
Procedure
Increase proportion of EGR until combustion unacceptably
variable
signified by COV of IMEP greater than 5%
31
Combustion Stability
The proportion of synthetic reformate (75% H2 / 25% CO)
added to the mains NG fuel vs. % EGR. 2000rpm, 2bar IMEP, fixed ignition timing.
%COV shown for each data point.
0.8
4.3251
0.7
5.8619
4.7325
prop. H2/CO mix
0.6
3.4039
6.7384
4.4734
0.5
6.2430
4.0221
0.4
6.2187
0.3
3.0793
0.2
7.7728
0.1
5.8217
3.4362
0
0
10
15
EGR %
20
25
32
H2 % in EGR
25
20
15
10
10
15
EGR %
20
25
33
35
maximum stable EGR %
(5% COV of IMEP)
30
25
22%
16.5%
16%
20
15
10
5
0
1500 2bar 1500 2bar
2000 2bar 2000 4bar
H2
H2/CO
H2
H2
11%
34
Emissions Results
180
160
140
HC ppm
120
100
80
1500rpm 2bar H2
2000rpm 2bar H2
60
2000rpm 4bar H2
40
20
0
0
10
15
20
25
30
EGR%
2000
1800
14
1600
12
1400
8
6
2000rpm 2bar H2
2000rpm 4bar H2
2
0
0
10
15
20
25
30
EGR%
1000
800
400
0.6
1500rpm 2bar mix
1500rpm 2bar H2
200
2000rpm 2bar H2
0.4
CO%
1200
600
0.5
NO (ppm)
CO2%
10
2000rpm 4bar H2
0.3
0.2
0.1
0
0
10
15
20
25
30
EGR%
10
15
EGR%
20
25
30
35
36
EGR
REFORMER
700-800C
AIR
INLET
MANIFOLD
MEDUSA/
ROVER K4
S.I.ENGINE
H2 or H2/CO
to maintain
combustion stability
NG (85% CH4)
Exhaust Gas
0.5% CO
11% CO2
21% H2O
0.5% H2
11% CO
6% CO2
22% H2
some H2O
37
Reactor
Inlet
(typical)
H2
0.6
5.8
18.4
21.9
O2
0.7
0.2
0.1
<0.1
N2
77.1
72.7
63.2
60.6
CO
0.4
2.2
8.1
11.4
CO2
11.7
11.3
8.1
5.9
CH4
9.2
8.6
3.1
1.3
C2H6
0.61
0.34
28 vpm
247 vpm
38
39
40
air
Inlet
manifold
IC Engine
Homogeneous
Charge
SI
exhaust
Reformer
air
raw fuel
raw fuel
41
air
Inlet
manifold
(DI)
IC Engine
Stratified charge
SI or CI
exhaust
Reformer
air
raw fuel
raw fuel
42
air
Inlet
manifold
(DI)
IC Engine
homogeneous
or stratified charge,
SI or CI
exhaust
Reformer
air
raw fuel
raw fuel
3:
43
Air
PEFC
Fuel Cell
Afterburner
Hot
Exhaust
Gas
Fuel + Steam
Air
Reformate
Reformate +CO
Fuel Reformer
Cold
Exhaust
Gas
Future Power Systems Group
The future begins in the past
Cathode
Exhaust
CO
Removal
44
HOT GAS
Reactant
HOT GAS
45
80
70
60
5cm A NL
50
2cm A NL
40
2cm 3x A NL
5cm Monolith
30
2cm Monolith
20
2cm 3x Monolith
10
0
0
200
400
600
800
Tim e [s]
1000
1200
1400
1600
46
47
48
Liquid H2
237280
86530
389.0
5983
177640
27940
312.5
5575
36.5
16.8
26.0
6.4
14.3
15.7
22.5
30.7
12.3
18.8
778.1
705.5
source: ProcInstMechEng Vol211 (1997) PtG, p.6
49
Hydrogen as a Fuel
Property
Formula
Molar mass
Boiling Point
Density
liquid
gas (STP)
Vapour pressure
Ignition Temp. in Air
flammability limits
flammability limits
max Burning velocity in air
Flame Temperature in air
Net ignition energy in air
Quenching distance
stoichi. A/F ratio (mass)
stoichi. A/F ratio (volume)
Heat of evaporation
Lower Calorific Value
Energy density (15C/100 kPa)
Mixture density (20C/100 kPa)
Mixture Calorific Value (20C)
CO2 prod. on-board/ energy
Unit
Gasoline
Methanol
kg/kmol
deg C
kg/m3
C7.1H12.56
98
30 - 190
730 - 780
CH3OH
32
65
792
bar
deg C
% vol.
equiv. ratio
m/s
K
0.45 - 0.9
0.317
371
470
1.0 - 7.6
6.7 - 36
0.71 - 2.5
0.54-2.93
0.5
0.48
2470 ?
2230
2394 (liq.C8H18)
mJ
0.24
0.215
mm
2.84
1.8
14.7
6.44
6.85
7.14
MJ/kg
0.4
1.25
MJ/kg
40-45
20
MJ(LCV)/m3 33750
15840
kg/m3
1.551
1.206
MJ(LCV)/m3 4.44
3.24
g/MJ (LCV) 69.4
68.9
(liq C8H18) (liquid)
Methane
(Nat.gas)
CH4
16
-161
424
0.72
gas
632
5.3 - 15
0.47 - 1.43
0.4
2326
Hydrogen
H2
2
-253
71
0.09
gas
572
4 - 75
0.1 - 2.0
2.9-3.5
2524
0.29
1.9
17.2
9.52
gas
50.01
33.4
1.139
3.13
54.8
0.02
0.6
34.2
2.38
gas
120.5
10.3
0.862
2.95
0