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Культура Документы
Date:
Page
23/09/2016
of
1
16
REPORT SUMMARY
Criteria 1
Criteria 2
Date:
Page
Insignificant
Remote
Minor
Very Low
Significant
Low
Serious
Moderate
Major
High
Almost certain
Very high
High
Moderately high
Medium
Low
Slight
Very slight
Remote
10
Almost impossible
Item #
1
1.1
1.1.1
Tag Number
Criteria 1
Criteria 2
Current controls almost always will
detect the failure. Reliable detection
controls are known and used in
similar processes.
Very high likelihood current controls
will detect the failure.
Good likelihood current controls will
detect the failure.
Moderately high likelihood current
controls will detect the failure.
Medium likelihood current controls
will detect the failure.
Low likelihood current controls will
detect the failure.
Slight likelihood current controls will
detect the failure.
Very slight likelihood current controls
will detect the failure.
Remote likelihood current controls
will detect the failure.
No known controls available to
detect the failure.
Alternate Part
Name
Part Number
Description
Number
QARUN CPF
QARUN
PETROLEUM
COMPANY
CENTRAL
PROCESSING
FACILITY
Crude Storage
Tank-A (55,000
bbls.)
TANKBOTTOM_1
Tank-A Bottom
Tank-A is one
from 3 main
tanks (A, B & C )
located at Qarun
Base CPF , with
a capacity of
55,000 bbls. (of
each ) of the
crude oil after it
Criteria
Annual Failure Probability/
Frequency: <0.00001
Annual Failure Probability/
Frequency: 0.00001 to 0.0001
Annual Failure Probability/
Frequency: 0.0001 to 0.001
Annual Failure Probability/
Frequency: 0.001 to 0.01
Annual Failure Probability/
Frequency: >0.01
Classification Options
Abbreviation
16
Criteria 2
Probability of Failure <=0.1
0.1< Probability of Failure <=0.2
0.2< Probability of Failure <=0.3
0.3< Probability of Failure <=0.5
0.5< Probability of Failure
Description
Critical
KI
Key Intermediate
KLd
Key Leading
KLg
Key Lagging
Comments
23/09/2016
of
2
Significant
Qty per
System
1
Qty per
Assembly
1
Supplier
Similar To
URD
Reliability model
Inherit
Inherit
Petrojet
Based on RBI
analysis
RBI_DF_TANKBOTTO
M [WB2 (0.163,
7.68E+15)]
REPORT SUMMARY
Date:
Page
23/09/2016
of
3
16
was treated in
CPF
Equipment Type
Tank650
Component Type
TANKBOTTOM
Count
1
Count
1
RISK PRIORITY
Low
Medium
Medium High
High
REPORT SUMMARY
Date:
Page
23/09/2016
of
4
16
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
5
16
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
6
16
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
7
16
TANKBOTTOM_1
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
8
16
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
9
16
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
10
16
Medium High
High
CONSEQUENCE
RISK PRIORITY
Low
Medium
REPORT SUMMARY
Date:
Page
23/09/2016
of
11
16
CONSEQUENCE
Component Name
TANKBOTTOM_1
Component Type
TANKBOTTOM
Equipment Name
Crude Storage Tank-A
(55,000 bbls.)
Component Description
Tank-A is one from 3 main
tanks (A, B & C ) located at
Qarun Base CPF , with a
capacity of 55,000 bbls. (of
each ) of the crude oil after
it was treated in CPF
Representative
Process Fluid
Storage Phase
C17-C25
Liquid
Fraction of
Toxics in
Process Fluid
(wt/wt)
Fract
ion
Tot
DF
of
DF DF
D
al
DF DF
Fo
Compo Represen Stor Toxic Opera Operati
DF
DF SCC- DF
For SC DF For
DF
F
Compon Equip
Invent DF DF DF
SCC SC
r
Compone
nent
tative
age s in ting
ng
SCCHIC/SO SCCSCC C- SCCExt- Ex
ent
ment
ory (RB Thinn Lini
- CSC
nt Name
Descri Process Phas Proc Press Temper
Cau
HICCarbo
- HS HIC/SO Corro tType
Name
Mass I
ing ng
Ami SS
Cption
Fluid
e
ess
ure
ature
stic
H2S
nate
CLS C- HIC-HF sion C
Dat
ne C
PT
Fluid
CC HF
UI
e)
A
(wt/
wt)
TANKBOTT TANKBO Crude Tank-A
C17-C25 Liqui
14.7 115 (F) 67982 6
6
OM_1
TTOM Storage is one
d
(psi)
31 (kg)
Tank-A from 3
(55,000 main
bbls.) tanks
(A, B &
C)
located
at
Qarun
Base
CPF ,
with a
capacit
y of
55,000
bbls. (of
each )
of the
crude
oil after
it was
treated
in CPF
Operating
Pressure
Operating
Temperature
Inventory Mass
14.7 (psi)
115 (F)
6798231 (kg)
DF
DF
Brit
DF ExtDF DF Brit- DF BritDF
- DF Probab
Ext- CUI
Brit- Temper
885
HT
Sig MF ility Of
CLS Fract Embrittle Embrittle
HA
ma AT Failure
CC CLS
ure
ment
ment
Pha
CC
se
0.00419
3
REPORT SUMMARY
Date:
Page
Fract
ion
Tot
DF
of
DF DF
D
al
DF DF
Fo
Compo Represen Stor Toxic Opera Operati
DF
DF SCC- DF
For SC DF For
DF
F
Compon Equip
Invent DF DF DF
SCC SC
r
Compone
nent
tative
age s in ting
ng
SCCHIC/SO SCCSCC C- SCCExt- Ex
ent
ment
ory (Pl Thinn Lini
- CSC
nt Name
Descri Process Phas Proc Press Temper
Cau
HICCarbo
- HS HIC/SO Corro tType
Name
Mass an ing ng
Ami SS
Cption
Fluid
e
ess
ure
ature
stic
H2S
nate
CLS C- HIC-HF sion C
Dat
ne C
PT
Fluid
CC HF
UI
e)
A
(wt/
wt)
TANKBOTT TANKBO Crude Tank-A
C17-C25 Liqui
14.7 115 (F) 67982 6
6
OM_1
TTOM Storage is one
d
(psi)
31 (kg)
Tank-A from 3
(55,000 main
bbls.) tanks
(A, B &
C)
located
at
Qarun
Base
CPF ,
with a
capacit
y of
55,000
bbls. (of
each )
of the
crude
oil after
it was
treated
in CPF
Num
Fin
ber
anc
of
Com ial
Equi
Insp
Com
pon Ris Tar
Comp
pme
ecti
pone
ent k get
onent
nt
ons
nt
Desc
Dat
Name
Na
Nee
Type
ripti (Pl e
me
ded
on an
for
Dat
Thin
e)
ning
Effec
tiven
ess
of
the
Inspe
ction
s
Need
ed
for
Thin
ning
Num
ber
of
Insp
ecti
ons
Nee
ded
for
Lini
ng
Effec
Effec
Effec Num tiven
Num tiven Num tiven ber ess Num
ber ess ber ess
of
of
ber
of
of
of
of Insp the
of
Insp the Insp the ecti Inspe Insp
ecti Inspe ecti Inspe ons ction ectio
ons ction ons ction Nee
s
ns
Nee
s
Nee
s
ded Need Nee
ded Need ded Need for
ed ded
for
ed
for
ed SCC- for
for
SCC- for SCC- for Sulfi SCC- SCCCaus SCC- Ami SCC- de Sulfi HIC/
tic Caus ne Amin Stre de SOHI
Crac tic Crac
e
ss Stres Cking Crac king Crac Crac
s
H2S
king
king king Crac
king
Effec Num
tiven ber
ess
of
of Insp
the ecti
Inspe ons
ction Nee
s
ded
Need for
ed SCCfor Carb
SCC- onat
HIC/S e
OHIC Crac
-H2S king
Effec
tiven
Effec
Effec
Effec
ess Num tiven
Num
Num tiven Num tiven
of
ber ess
ber
ber ess ber ess
the
of
of
of
of
of
of
of
Inspe Insp the
Insp
Insp the Insp the
ction ecti Inspe
ectio
ecti Inspe ecti Inspe
s
ons ction
ns
ons ction ons ction
Need Nee
s
Nee
Nee
s
Nee
s
ed ded Need
ded
ded Need ded Need
for
for
ed
for
for
ed
for
ed
SCC- SCC- for
SCCSCC- for SCC- for
Carb PTA SCCHIC/
CLS SCC- HSC- SCConat Crac PTA
SOHI
CC CLSC HF HSCe
king Crac
C-HF
C
HF
Crac
king
king
23/09/2016
of
12
16
DF
DF
Brit
DF ExtDF DF Brit- DF BritDF
- DF Probab
Ext- CUI
Brit- Temper
885
HT
Sig MF ility Of
CLS Fract Embrittle Embrittle
HA
ma AT Failure
CC CLS
ure
ment
ment
Pha
CC
se
Effec
Num
Effec
tiven
ber
Effec
tiven
ess
of
Num tiven
ess
of
Insp
ber ess
of
the
ecti
of
of
the
Inspe
ons
Insp the
Inspe
ction
Nee
ecti Inspe
ction
s
ded
ons ction
s
Need
for
Nee
s
Need
ed
Exte
ded Need
ed
for
rnal
for
ed
for
Exter
Corr
CUI- for
SCCnal
osio
Ferri CUIHIC/S
Corro
ntic Ferri
OHIC
sionFerri
tic
-HF
Ferri
tic
tic
0.00428
1
Num
ber
of
Insp
ecti
ons
Nee
ded
for
Exte
rnal
CLS
CCAust
eniti
c
Effec
tiven
ess
of
the
Inspe
ction
s
Need
ed
for
Exter
nal
CLSC
CAust
eniti
c
Num
ber
of
Insp
ecti
ons
Nee
ded
for
Exte
rnal
CUI
CLS
CCAust
eniti
c
Effec
tiven
ess
of
the
Inspe
ction
s
Need
ed
for
Exter
nal
CUI
CLSC
CAust
eniti
c
Num
ber
of
Insp
ecti
ons
Nee
ded
for
HTH
A
Effect
ivene
ss of
the
Inspe
ction
s
Need
ed
for
HTHA
REPORT SUMMARY
Component
Name
TANKBOTTOM_1
TankA is
one
from
3
main
tank
s (A,
B&
C)
locat
ed at
Qaru
n
Base
CPF
,
with
a
capa
city
of
55,0
00
bbls.
(of
each
) of
the
crud
e oil
after
it
was
treat
ed in
CPF
23/09/2016
of
13
16
Me 01/0
diu 1/20
m 19
Hig
h
Component
Type
Equipment
Name
Component Name
Date:
Page
Component Type
Component
Description
Tank-A is one
from 3 main tanks
(A, B & C )
located at Qarun
Base CPF , with
a capacity of
55,000 bbls. (of
each ) of the
crude oil after it
was treated in
CPF
Equipment Name
Financial
Risk
(RBI
Date)
Medium
High
TOTAL
TOTAL
Component Financial
Consequen Consequen
ce Area
ce ($)
Component
Description
16035420
Area
Based
Risk
Financial Probabilit
Based
y Of
Risk ($)
Failure
0 (m^2)
67235.366 0.004193
31
Financial Risk
(RBI Date)
TOTAL
TOTAL
Component
Financial
Consequence Consequence
Area
($)
GFFT
Total DF
(RBI
Date)
0.000722
Area Based
Risk
RBI Date
21/09/201
6
Financial
Based Risk
($)
Total DF
(Plan
Date)
Total DF
(Plan
Date
w/Insp)
Probability Of
Failure
Target
Date
Total DF
(Target
Date)
01/01/201
9
GFFT
Total DF (RBI
Date)
REPORT SUMMARY
TANKBOTTOM_1
Component Name
TANKBOTTOM
Component Type
TANKBOTTOM_1
TANKBOTTOM
Equipment Name
Crude Storage Tank-A
(55,000 bbls.)
Medium High
Financial Risk
(Plan Date)
Medium High
Financi
Compone
TOTAL
Financi
Financi
Probabili
al Risk Probabili
Compone Compone Equipme
nt
Financial
al
al
ty Of
ty Of
nt Name nt Type nt Name Descripti Consequen
Based
Based
Failure
(RBI
Failure
on
ce ($)
Risk ($)
Risk ($)
Date)
PRD Name
Component Description
Date of
Last
Last Corrosi
Compon
Number Inspectio
Equipm
Thinni
Wall
Inspecti
on
Component Compone
ent
of
n
ent
ng
Thickne
on
Rate of
Name
nt Type
Descripti
Inspecti Effectiven
Name
Type
ss
Thickne Base
on
ons
ess
Inspecti
ss
Metal
on
TANKBOTTO TANKBOTT Crude
Tank-A is Localiz 01/01/19
0
10 (mm)
0.1
M_1
OM
Storage one from
ed
95
(mm/yr)
Tank-A
3 main
Thinnin
(55,000 tanks (A,
g
bbls.)
B&C)
located at
Qarun
Base CPF
, with a
capacity
of 55,000
bbls. (of
each ) of
the
crude oil
after it
was
treated in
CPF
Risk Discovery Ratings
Category
Factor
Option
Date:
Page
16035420
TOTAL
TOTAL
Component
Financial
Consequence Consequence
Area
($)
16035420
23/09/2016
of
14
16
0 (m^2)
67235.36631
0.004193
0.000722
Area Based
Risk
Financial
Based Risk
($)
Probability Of
Failure
GFFT
Total DF (Plan
Date)
0 (m^2)
68642.51792
0.004281
0.000722
Financial
Financi
Financi
Financi
Risk
Financi
Recommend
Optimal
al Risk Probabili
al Risk
Probabili
al
Perform Perform
al
ed
Replaceme
ty Of
ty Of
Based
(Plan
Inspectio Replaceme
Based
Inspection
nt
(Plan
Failure
(Target
Failure
Risk Date with
n
nt
Risk ($)
for HexTube
Frequency
Date)
Date)
($)
Inspectio
n)
Financial - Based Risk
($)
Assigned Components
Furnish
Minimu
ed
Corrosi
Welded
Corrosi Claddi
Injection/M Dead
Settleme Type of
m Wall
Thickne
on
Construct
Thinning
on
ng
ix-Point
Leg
Maintena
nt
Online
Thickn
ss at Rate of
ion
Mechani
Allowan Prese
Adjustmen Adjustm
nce
Adjustm Monitori
ess Per
Last Claddin
Adjustme
sm
ce
nt
t
ent
ent
ng
Code
Inspecti
g
nt
on
1 (mm) 3 (mm)
No
None
Other
Corrosion
Mechanis
m
Category
Factor
Option
REPORT SUMMARY
Failure
Area Consequence
Internal Corrosion
0.1 - None
1 - Low
2 - Medium
3 - High
5 - Severe
Stress Cracking
0.1 - None
2 - Low
4 - Medium
7 - High
10 - Severe
External Corrosion
0.1 - None
1 - Low
2 - Medium
3 - High
5 - Severe
Brittleness Cracking
0.1 - None
2 - Low
4 - Medium
7 - High
10 - Severe
Mechanical Fatigue
0.1 - None
1 - Low
2 - Medium
3 - High
5 - Severe
Flammability Damage to Equipment 0.1 - None
1 - Low
3 - medium
5 - High
8 - Severe
Flammability Injury to
0.1 - None
Personnel/Surroundings
3 - Low
5 - Medium
8 - High
12 - Severe
Toxic Health Issues to
0.1 - None
Personnel/Surroundings
3 - Low
5 - Medium
8 - High
12 - Severe
Financial Consequence
Date:
Page
23/09/2016
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15
Component Repair
Business Interruption
Environmental Damage/Cleanup
16
0.1 - None
1 - Low
2 - Medium
3 - High
5 - Severe
0.1 - None
2 - Low
4 - Medium
6 - High
8 - Severe
0.1 - None
2 - Low
4 - Medium
7 - High
10 - Severe
0.1 - None
2 - Low
4 - Medium
7 - High
10 - Severe
Flammab
Intern Stres Extern Brittlen
Surroun
Mark
ility
Flammability
Toxic Health
Business Environment
al
s
al
ess
Mechan
Compon
ding
item
Damage
Injury to
Issues to
Interrup
al
Overal
Corros Cracki Corros Crackin
ical
ent
Equipme
for
to
Personnel/Surrou Personnel/Surrou
tion
Damage/Cle
Ite
Tag Part
l
ion
ng
ion
g
Fatigue
AREA
FINANCIAL Repair
nt
Na
Descrip Comme more
FAILU
Equipme
ndings
ndings
anup
m
Num Num
Discov
CONSEQU
CONSEQU
Repair
me
tion
nts
detail
RE
nt
#
ber
ber
ery
ENCE
ENCE
ed
Rating
analy
(0.1 (0.1 - (0.1 - (0.1 - (0.1 - (0.1 - 5)
(0.1 - 5)
sis
(0.1 - 12)
(0.1 - 12)
10)
(0.1 - 10)
5)
10)
5)
10)
(0.1 - 8)
(0.1 - 8)
Completion Status in %
Potential Failure Causes with Associated
RPN
Preventive Actions
Detection Actions
R/D
Remarks/Status
Failures and Failure Effects
20
40
60
80
100
1.1.1 - TANKBOTTOM_1
Function ID
Function #
Function
Last Updated By
Last Updated
Name
REPORT SUMMARY
Date:
Page
23/09/2016
of
16
16
Failure ID
Failure #
Failure Mode
Prob of Loss
Last Updated By
Last Updated
Name
Function
Effect ID
Effect #
Effect
Local Effect
Next Level Effect
COFi
COFr
Last Updated By
Last Updated
Name
Function
Failure Mode
Cause ID
Cause #
Damage Mechanism
Detection Method
POFi
POFr
Last Updated By
Last Updated
Name
Function
Failure Mode
Effect
Control ID
Control #
Control
Control Type
Last Updated By
Last Updated
Name
Function
Failure Mode
Effect
Damage Mechanism
Actual
Last
Action Action Actio
Action
Person
Planned
Action Planned Review Actual Review
Review
Last
Functio Failure
Damage
Completion
Updated
Name
Effect
ID
#
n
Category Responsible Completion Date
Taken
Cost
er
Cost
Date
Comments
Updated
n
Mode
Mechanism
Date
By
Reference
Proposed
Assigned
Last Updated
Damage
Task ID Task Description
Type
Status
Condition Comments
Zone
Access
Last Updated Name
Document
Interval
interval
By
Mechanism
Characteristics
Part/Process
Number
Process
Name/Operation
Description
Machine,
Device, Jig,
Tools for Mfg
No.
Product
Methods
Process
Special
Char.
Class
Specification/Tolerance
Evaluation/Measurement
Technique
Reaction Plan
Sample
Size
Sample
Frequency
TANKBOTTOM_1
TANKBOTTOM_1
Control Method