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WELLCARE OIL TOOLS PRIVATE LIMITED

TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Introduction:
The WELLCARE Model WC-WLBP Wireline set
Bridge Plug or WELLCARE Model WC-MBP
Mechanical Set Bridge plug are high performance
drillable bridge plugs, commonly used for zonal
isolation during stimulation or cementing jobs, or
for temporary and permanent abandonments.
The Model WC-WLBP can easily be converted
to a Model WC-WLCR Cement Retainer.

Features / Benefits:
Choice In Setting - Wireline, mechanical, and

hydraulic.
High Performance - 10,000 psi and 400oF in
most sizes (see Specification Guide).
Superior Running Characteristics - Increased
clearance and locked construction for faster,
safer run-in with packing element locked
against swab-off forces.
Body Lock Ring - Traps setting force in
element to maintain pack-off during
pressure reversals.
Adaptable - Bridge Plug consist of a basic unit
which can easily be converted to mechanical or
wire-line set or cement retainer.

Wireline Set:
WELLCARE Model WC-WLBP Wireline Set Drillable Bridge
Plug, Product No. WC-21501

Mechanical Set:
WELLCARE Model WC-MBP Mechanical Set Drillable
Bridge Plug, Product No. WC-21502

Model WC-WLBP
Size X1-X5

available for most sizes of Bridge Plugs. It has been successfully run in steam wells up to 500F.

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page1of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Accessory Guide
Wireline Feeler
Bridge Plug

Wireline Setting

& Junk Catcher


Shear Release
Mechanism

Equipment
Baker Model E-4
Pressure Setting
Wireline Adapter Kit
Assembly
Size

Size

Model WC-WAKDB
X1

X1
Y1

10*

Gage
Ring OD

10

Y1-X2

X2
Y2
X3

20

Y2
X3-Y3

Y3

X4
X5
X6
Y6

X4
X5
X6
Y6

20

Release Stud

3.625
3.968
4.000
4.343
4.968
5.406
5.500
5.718
6.343
7.156
8.156
9.031

*7/8" OD
(33,000 lbs)

1" OD
X7
25
9.648
X7
(55,000 lbs)
Y7
9.968
Y7
X8
10.468
X8
Y8
11.625
Y8
X9
12.031
X9
X11
13.946
X11
Y11
14.616
Y11
Refer to appropriate tech unit for more details.
* In 4-1/2" OD 9.5 lb casing when a number #10 HST is not available, a number #20 HST and size X2 adapter kit may be used when well
conditions permit.
* All release Stud Shear value 10%

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page2of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Operating Instructions:

The Model WC-WLBP Wireline Set Bridge Plug


is set using
a Wireline Pressure Setting
Assembly and a Wireline Adapter Kit . The Model
WC-WLBP Wireline Set Bridge Plug may be set
hydraulically using a Model WC-HST Hydraulic
Setting Tool and The WELLCARE Model WC-MBP
Mechanical Set Bridge Plug set by using Model
WC-MST Mechanical Setting Tool. Consult the
appropriate setting tool tech unit for further
instructions.

Recommended Drill Out Procedures


For Bridge Plug:
If conditions are normal and the instructions
shown below are followed, WELLCARE Model WCWMBP Bridge Plugs are relatively easy to drill up.
The materials used in this product must satisfy
strict quality control specifications and are
designed to break up into small pieces during the
drilling-out operation.
It is nearly impossible to cover all the
problems that may arise under every condition;
however, there are certain procedures that can
be followed in most instances. Thus the
recommendations listed below should be used
as a guide only and, under conditions other
than normal past experience and common
sense should govern the drilling-out operation.

Suggested Rotary Operation:


1.
A
WELLCARE
Junk
Basket should be
installed in the drilling string in order to trap
cuttings. This will serve two purposes.
a. It will help to eliminate the condition of
continuing to drill on the same loose
material.
b. It will trap cuttings that might cause
trouble during subsequent operations in
the well.
2. A new, high quality, medium hard formation
rock bit with medium to short, regularly
spaced teeth should be used. Select a bit that

will not track, and of a size that will give


minimum clearance between the bit and the
casing. It is recommended that bits with
wings between the outer teeth not be used.
3. Circulating down the drill pipe or tubing will
allow larger pieces of the tool to be
circulated up into the junk basket rather
than reverse circulating. This will usually
result in faster drill out.
4. When feeling for the tool, try to avoid any
impact which might break some of the teeth
on the bit. Experience has shown that rotary
speeds between 50 and 75 rpm will give the
best results under normal conditions.
5. Gradually set down 5,000 lbs on the tool
and drill for 5-10 minutes. Drill up the
mandrel which extends above the slips and
allow the bit to seat on the full diameter.
Gradually increase set down weight to about
2,000 lbs per inch of bit diameter. If the
rate of penetration drops, increased weight,
or varying the speed should be tried until
the rate of penetration picks up.

Conversion Procedures Of Bridge Plug


to Cement Retainer:
1. Loosen Set Screw in Guide. Set Screw
extends through Body into the Guide on
Sizes X6 & larger.
2. Remove Guide and Lower Slip (Sizes X1X5). DO NOT DROP LOWER SLIP.
a. Use the appropriate Cement Retainer
Tension Mandrel. Insert the Tension
Mandrel into the Body. Strike the exposed
end of the Tension Mandrel with a
hammer and block of wood to push the
Latch Sleeve, Seal Spacer and Seal out of
the Retainer.

b. For Cement Retainer with Flapper Valve:


Remove Guide Assembly with Flapper
Valve.

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page3of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

For Bridge Plug


1. Loosen Hex. Soc. Set Screw and remove
Guide.
2. Remove Bridging Plug, and for Sizes X1-X5
only, remove Belleville Washers.

Basic Unit Conversion

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page4of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Wireline Set Drillable Bridge Plug:

Use a Basic Unit and parts listed below.


1. Ensure that the O-Ring is installed on the Bridging Plug. Lubricate sealing end of Bridging Plug
and slide into Body or Body Insert. Install Belleville Washers over end of Body (Sizes X1-5X
only).
2. Thread Guide on Body until it shoulders against Bridging Plug.
3. Align lug on Bridging Plug: (A) with groove in Bridge Plug Guide or (B) with any port in the
Cement Retainer Guide.
4. Make-up Guide wrench tight. Lower Slip should also be tight and Belleville Washer (Sizes X1X5) should not project past OD of Plug. If the Lower Slip is loose, install another Belleville
Washer in the opposite direction from the first one. Install Hex Socket Set Screw.

Parts List, Sizes X1 - Y11


Item
No.
1
2
3
4
5
6
7

Description
Wireline Upper Slip
Belleville Washer
Bridging Plug
O-Ring (For Item 3)
Bridge Plug Guide
Hex Soc Set Screw
(For Item 5)
Release Stud

No.
Reqd
1
1-2*
1
1 Ref

Y1

X2

Y2

X3

WC-215270
WC-215065

Y3

WC-215089
WC-215106
WC-215082

WC-215084

WC-215102

Bridging Plug
O-Ring (For Item 3)

1
1 Ref

Bridge Plug Guide

WC-215136

WC-215119
(5/16 - 18 X 3/8 lg)

Wireline Upper Slip


Belleville Washer

X5
WC-215140
WC-215135

WC-331-H90
WC-215066

No.
Reqd
1
-

X4
WC-215123
WC-215118

WC-215083

Item
No.
1
2
3
4

Description

X1

WC-215019
WC-215036
WC-215053
WC-215012
WC-215048
WC-215013
WC-220-H90
WC-215014
WC-215032
WC-215049

WC-214399 (33,000 lbs) 7/8"

WC-214002 (55,000 lbs) 1"

X6

Y6

X7

Y7

WC-215158

WC-215175

WC-215192

WC-215305

X8
WC-215209
Not Required

Y8

X9

WC-215226

WC-215243

X11

Y11

WC-215031

WC-215101

WC-215083

WC-331-H90
WC-215171

WC-215153

Hex Soc Set Screw


1
(For Item 5)
(1/2-13 X 1-1/2 lg)
7
Release Stud
1
* Install sufficient number to take up slack.
If Bridge Plug Guide is not available, a Cement Retainer Guide may be used.
Cement Retainer Guide.
* All Release Stud shear Value 10
6

(1/2-13 X 1 lg)
WC-214002 (55,000 lbs) 1"

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page5of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Mechanical Set Drillable Bridge Plug (WC-MBP):

Use a Basic Unit and Parts Listed below.


1. Ensure that the O-Ring is installed on the Bridge Plug. Lubricate sealing end of Bridging Plug
and slide into Body or Body Insert. Install Belleville Washers over end of Body. (Sizes X1-X5
only)
2. Thread Guide on Body until it shoulders against Bridging Plug.
3. Align lug on Bridging Guide: (A) with groove in Bridging Plug Guide or (B) with any port in the
Cement Retainer Guide.
4. Make-up Guide wrench tight (Lower Slip should also be tight and Belleville Washer (Sizes X1X5) should not project past OD of Plug). Install Hex Socket Set Screw.

Parts List, Sizes X1 - Y11


Item
No.
1
2
3
4
5
6

Item
No.
1
2
3
4
5

Description

No. Reqd

X1

WC-215018

Mechanical
Upper Slip
Belleville Washer
Bridging Plug
O-Ring (For Item 3)
Bridge Plug
Guide
Hex. Soc Screw
(For Item 5)

Description

1 - 2*
1
1 Ref

Y1

X2

Y2

X3

WC-215035

WC-215052

WC-215269

WC-215088

WC-215048
WC-215013
WC-220-H90
WC-215032
WC-215049

WC-215065

WC-215012

WC-215014

WC-215066

Y3

X4

X5

WC-215105

WC-215122

WC-215139

WC-215118
WC-215083
WC-331-H90

WC-215135

WC-215082

WC-215084

WC-215102
WC-215119

1
1

(5/16 - 18 x 3/8 lg)

No. Reqd

X6

Y6

X7

Y7

WC-215157

WC-215174

WC-215191

WC-215307

Mechanical
Upper Slip
Belleville Washer
Bridging Plug
O-Ring (For Item 3)
Bridge Plug
Guide
Hex. Soc Screw
(For Item 5)

1
1 Ref
1

WC-215136

X8

Y8

X9

X11

Y11

WC-215208

WC-215225

WC-215242

WC-215308

WC-215309

Not required
WC-215083
WC-331-H90
WC-215153

WC-215171

WC-215171

(1/2-13 x 1-1/2
lg)

(1/2 - 13 x 1 lg)

* Install sufficient number to take up slack.


If Bridge Plug Guide is not available, a Cement Retainer Guide may be used.
Cement Retainer Guide
* All Release Stud shear Value 10%

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page6of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Dimensional Data, Sizes X1 - X5

Dimensional Data, Sizes X6 - Y11

Dimensional Data, Sizes X1 - Y11


Dim
X1
Y1
X2
Y2
X3
Y3
4X
X5
3.593
3.937
4.312
4.937
5.410
5.687
6.312
7.125
A
3.500
3.812
4.265
4.812
5.370
5.625
6.187
7.062
B
3.515
3.812
4.218
4.812
5.250
5.625
6.187
7.062
C
3.593
3.937
4.312
4.937
5.410
5.687
6.312
7.125
D
3.484
3.812
4.250
4.812
5.250
5.625
6.187
7.062
E
3.594
3.937
4.312
4.937
5.410
5.687
6.312
7.125
F
1.345
G
2.500
2.625
2.875
3.750
4.375
H
2.625
2.750
3.000
3.937
4.625
J
0.59
0.47
K
3.630
3.310
L
9.190
9.280
M
12.590
13.660
N
17.340 17.470 16.582 17.590
18.535
21.466 21.191
P
P
19.562
19.644 19.546
21.422
21.406 21.296
Overall Length with Cement Retainer Guide Non-Threaded. (Not Shown)

X6
8.125
8.000
8.000
8.125
8.000
8.129
6.248
6.375
0.760
4.125
10.093
16.187
21.062
22.350

Y6
9.000
8.880
8.875
9.000
8.875
9.000

X7
9.438
9.312
9.312
9.438
9.312
9.437
2.000
7.375
7.500
1.270
1.230
4.656
4.375
16.343
21.218
22.860

Y7
9.937
9.812
9.810
9.937
9.804
9.937

X8
10.437
10.317
10.312
10.437
10.312
10.437

8.250
8.375
1.531
1.300
4.656
4.625
10.625
16.250
21.125
22.850

Y8
11.562
11.500
11.500
11.562
11.500
11.562

X9
12.000
11.875
11.875
12.000
11.875
12.000

X11
13.900
13.775
13.770
13.900
13.775
13.900

9.625
9.750
1.250
4.687

Y11
14.570
14.462
14.460
14.570
14.462
14.570

12.000
12.250
1.375
4.720
10.670
17.280
22.155

16.937
21.812
22.875

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page7of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

4. Install Adjuster Sub and Setting Sleeve and

Assembly:
Wireline Adapter Kits For Wireline Set
Drillable Bridge Plugs,

Setting Sleeve only on Baker Model E-4

Use the appropriate size Wireline Adapter Kit, to


make up the Bridge Plug to the Baker Model
E-4 Wireline Pressure Setting Assembly.

taper and align Tension mandrel with Adjuster

1. Thread Release Stud into Tension Mandrel


(tight).
2. Make up Release Stud into Bridging Plug
(tight).

WLPSA. Slide Wireline Upper Slip onto cone


Sub or Setting Mandrel.
5. Make up by hand until gap between cylinder
head and cross link sleeve closes.
NOTE: Do not wrench.

3. Install Tension Mandrel Lock Spring.

6. Tool is shipped with metal band around

Warning

Lower
Lock Spring must be used to prevent
Tool from backing off Wire Line

Slip

for

protection.

It

must

be

removed before running.


7. Proceed with operating and disassembly

Pressure Setting Assembly.

instructions.

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page8of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Wireline Adapter Kit For Drillable Bridge Plug:


Item
No.

No.
Reqd

Description
Stub
Sleeve Bushing
Setting Sleeve
Adjustor Sub
Tension Mandrel
Lock Spring
Tension Mandrel
Hex Soc
Screw Wrench

1
2
3
4
5
-

Item
No.
1
2
3
4
5
-

X1

Y1-X2

Size and Material No.


X3-Y3
X4

Y2

Y6

WC-215506
WC-215511
WC-215507

WC-215522

WC-215502
Not Used

WC-215503

WC-215508

WC-215508

WC-215504

WC-215509

WC-215514

WC-215513

WC-215516

WC-215518
WC-215507

WC-215520

WC-215523

3/8 Hex

No.
Reqd
1
1
1

Stub Sleeve Bushing


Setting Sleeve
Adjustor Sub
Tension Mandrel
Lock Spring
Tension Mandrel
Hex Soc Screw Wrench

X6

1
1

Description

X5-Y5

Not Used

X7

Y7

WC-215525

WC-215527

X8

Y8

X9

X11

Y11

WC-215529

WC-215522
WC-215531
WC-215507

WC-215533

WC-215535

WC-215537

WC-215508

1
1

WC-215514
3/8 Hex

Wireline Adapter Kit For Drillable Bridge Plug,


Dimensional Data, Sizes X1 - Y11

Dim
A
B
C
D
E
G
H

Dim
A
B
C

Y1Y2
X2
3.500
3.812
4.938
3.000
4.000
12.800 12.500 12.060
1.000
1.188
1.203
20.190
3.500

X3Y3
5.375
4.670
10.500

X4

X5

X6

6.312
5.000
9.560

7.000
6.375
9.120

8.000
6.984
9.660

6.312
5.000
9.560

7.000
6.375
9.120

8.000
6.984
9.660

X1

3.500

3.812
3.000
12.800 12.500

1.000

E
G
H

1.188
20.190
3.500

4.938
4.000
12.060

5.375
4.670
10.500

Y6

X7

Y7

X8

8.875
9.438 9.930
7.688
9.250
9.690
9.937
1.125
1.447
18.000
9.875

8.875
9.438
7.688
9.690

10.438
9.750
9.940

K
9.930
9.250
9.937

Y8

X9

X11

11.500 11.750
10.875
10.125 10.160

10.438 11.500 11.750


9.750
10.875
9.940 10.125 10.160

13.900
13.120
9.437

X11

Y11
14.570
13.800
9.312

Y11

13.900 14.570
13.120 13.800
9.437 9.312

1.125
1.203

1.447
18.000
9.875

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page9of10

WELLCARE OIL TOOLS PRIVATE LIMITED


TECHNICAL LITERATURE
WCTL-09, Model: WC-WLBP / WC-MBP
Wireline/Mechanical Set Drillable Bridge Plugs and
Model: WAK Wire Line Adapter Kit

WC /MR/DOC 52/I 03/R02

Assembly and Dimensional Data Drawing

Prepared by

RKY

Date

20.04.2013

Issue No.

04

Rev. No.

03

Approved by

SD

Date

21.04.2013

Date

21.04.2013

Date

20.04.2013

Page No.

Page10of10

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