UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

PROCESS LOAD SHEET FOR

ADDITIVE TANK
03-TA-03
DOC. NO.

DS-03-018-124

CLIENT

PT. PERTAMINA (Persero)

PROJECT TITLE

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

LOCATION

TANJUNG PRIOK - JAKARTA

CONTRACT NO.

LATER

JOB. NO

2F1002

11-Mar-11

REV

DATE

Issued for Information

DESCRIPTION

SM/NK

AM/IRJ

IRJ

Prep'd

Check'd

Appr'd

By

Date

Client Approval

PROCESS - DATASHEET

ADDITIVE TANK
REV
A

ENGINEERING PROCUREMENT
CONSTRUCTION

DESCRIPTION

BY
CHK'D
SM/NK AM/IRJ

Issued for Information

APP'D
DATE
IRJ
11-Mar-11

UUPPJ PROJECT
1
2
3
4
5

TAG NUMBER
SERVICE
NUMBER
P&ID
DOCUMENT NO

:
:
:
:
:

03-TA-03
ADDITIVE TANK
1 (ONE) UNIT
DS-03-018-124
OPERATING

N3

PROCESS DESIGN

N4

N5

MW 2

N6

7
8
9

Pressure
Temperature

ATM

Full of Liquid

30 oC

40 oC

10

N2

11
12
13

Materials
Corrosion allow

Carbon Steel

Fluid
Viscosity
Specific Gravity
Vapor Pressure

Additive A6
36.82 cSt @ 40oC
0.8423 @ 15.6 oC

14

N7

15
16
17
18
19

MW1
N1

20

N8

21
22
23
24
25
26
27
28
29

None
N/A
400.4
448.5
6.85

Insulation
Lining
Working Capacity
Nominal Capacity
Dimension (ID X H)
Addition :
- Flame Arrestor
- Breather Valve

m3
m3
m x

N9

12.17

No
Yes

30
31
32

LIQUID LEVEL

NOZZLE DATA

33

Level (mm)

34
35
36
37

LLLL
LLL
HLL

400
450
11261

38
39
40
41
42
43
44
45
46
47
48
49

Notes :
1. Inlet nozzle size based on 400 m3/h (max. loading arm capacity)

Ref

Nb

inch

Rating-Facing

Service

MW1
MW2
N1
N2
N3
N4
N5
N6
N7
N8
N9

1
1
1
1
1
1
1
1
1
1
1

24
24
10 (*1)
2
2
2
4
2
2
3
2

150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF

Man Hole
Man Hole
Liquid Inlet
Overflow
Level Transmitter
Level Switch
Vent
Return Line
Temperature Transmitter
Liquid Outlet
Manual Drain

ATTACHMENT

1.

Basis of Calculation

2.

Calculation Sheet

3.

Nozzle Calculation

4.

Venting Calculation

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

BASIS OF CALCULATION - ADDITIVE TANK 03-TA-03

CLIENT

Page

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-124

Prp.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

BASIS OF CALCULATION - ADDITIVE TANK 03-TA-03

2
3
4
5

Objective
To size the Additive Tank

6
7

Basis

1. Density of Additive

2. Additive Filling rate capacity

3
841.4 kg/m

400

m3/hr

(Max. Marine Loading Arm transfer rate capacity)

10
11

Assumption

12

1. Additive supply

15

13

2. Estimated holding time is

26.7

m3/hr
hr

14
15

Calculations

16

1. Size of the Additive Tank

17

Required working volume

400.0

m3

18

Margin 0%

400.0

m3

19
20

The Working Volume of the Additive Tank Provided

400.4

m3

21

Tank Volume / Capacity

448.5

m3

22
23
24
25
26
27
28
29
30
31
32

of

Rev.

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

ADDITIVE TANK 03-TA-03 - CALCULATION

CLIENT

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-124

Page

of

Rev.

Prp.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

Calculations

2
3
4

H.L.L

h3

h3 =

vapor space

h2 =

height of working volume

6
7
8

h2
12170 mm

L.L.L

10
11

h1c

12

h1

13

h1 =

h1b

h1a

14

bottom to L.L.L space

Outlet nozzle

15

6850 mm

16
17

1.

h1 (Bottom to L.L.L space) calculation

(defined as per API 650)

3 in. NPS

18

Outlet nozzle diameter

19

h1a

175 mm

(From Table 3.6 API 650)

20

h1b

38.1 mm

( = 0.5 * Nozzle OD)

21

h1c

76.2 mm

( = 1 * Nozzle OD)

289.3 mm

h1

22

Take

h1

400 mm

23
24

2.

h2 (Height of working volume) calculation

Est. working volume

400.0 m3

27

H/D Ratio

1.645

28

Diameter

6850 mm

29

Height

25

Take

26

11265 mm

3.

h3 (vapor space)

900 mm

32
33

Final Dimension

34

Diameter

35

Height

36

H/D check

37

Total Capacity

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

6850 mm
h2

10865 mm

Calc. working vol.

400.41 m3
OK !

30
31

1.586

6850 mm
12170 mm
1.78
448.5 m3

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

Page 3

ADDITIVE TANK 03-TA-03 - NOZZLE AND LIQUID LEVEL CALCULATION

CLIENT
LOCATION
PROJECT
PROJECT NO.
DOC. NO.

PT. PERTAMINA (Persero)

TANJUNG PRIOK - JAKARTA
UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

REV

BY

SM/NK

2F1002
DS-03-018-124

CHECK

AM/IRJ

APPR.

IRJ

Liquid Inlet

of

DATE

11-Mar-11

Liquid Outlet

Mass Flow =
Density =
Act Vol. Flow =

336,560 kg/hr

Mass Flow =

841.4 kg/m3
400.00 m3/hr

12,621 kg/hr

Actual Vol. Flow =

841.4 kg/m3
15.00 m3/hr

Design Pump Flow =

16.50 m3/hr

Density =

Design For One Tank:

Holding Time =
Liquid Volume =
LLLL =
(LLLL~HLL)/D =

26.7 hours
400.0 m3
0.400 m

Tank Diameter =

6.85 m

LLLL~HLL =

10.861 m

Vapour space Height =

7.65 %

0.90 m

Tank Height =

12.17 m

Tank Volume =

448.2 m3
1.78

H/D =

LLL Calculation

working vol. : 400 m3

HLL

0.90

1.586
10.86

dL (in)

12.17
0.05 m

3
175

h1b (mm) =

38.1

LLL

h1c (mm) =

LLLL

h1
h1c

0.40

h1a (mm) =

h1
b

(mm) =

Take LLLL(mm)

76.2
289.3
400

dL
h1a

LLLL~LLL Calc

6.85

#REF!

in

Hold time (min)

Liquid Inlet Nozzle diameter :

dF =
10 in
ID =
AF =
vF =

vF =
FvF2 =

Take (mm)

10.039
0.0511 m2
2.1756 m/s

3982.6946 kg/m.s2
FvF2 =
Liquid Outlet Nozzle diameter :
dF =
3 in
ID =
AF =

LLLL~LLL (mm)

OK!

3.110
0.0049 m2
0.9351 m/s
735.6602 kg/m.s2

OK!

5
37.34
50

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

ADDITIVE TANK 03-TA-03 - VENT SIZE CALCULATION

Page

CLIENT

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-124

of

Rev.

Prep.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

Vent Nozzle Size Calculation (Based on API 2000)

1
2

m3

Tank Capacity (Nominal)

448.5

Liquid flash point

200

Liquid normal boiling point

Wetted surface area

100

242.42

3
4

m2

8
9

1.

Inbreathing

10
11

Q1 (Maximum Movement Out of Tank)

5.6

SCFH of Air

per

CFH of Liquid Outflow

12

(per section 4.3.2.1.1)

0.94

Nm3/hr of Air

per

m3/hr of Liquid Outflow

13

Outflow

14

Air inlet

(Table A.1 of API-2000 Ed 2009)

16.5 m3/hr
15.5 Nm3/hr

15
16

Q2 (Thermal Inbreathing)

17

(per section 4.3.2.1.2)

Total Vacuum Relief Required (Q)

2674 Nm3/hr
75.7 Nm3/hr

(Interpolation Table A.3 of API-2000 ed. 2009)

18
19
20

21

Q1

15.5 Nm3/hr
91.2 Nm3/hr

Q2
75.7 Nm3/hr

22
23
24

2.

Outbreathing - Pressure Relief

25
26

Q1 (Maximum Movement IntoTank)

SCFH of Air

per

CFH of Liquid Outflow

27

(per section 4.3.2.1.1)

1.01

Nm3/hr of Air

per

m3/hr of Liquid Outflow

28

Inflow

29

Air outlet

(Table A.1 of API-2000 Ed 2009)

400.0 m3/hr
404.0 Nm3/hr

30
31

Q2 (Thermal Outbreathing)

32

(per section 4.3.2.1.2)

Total Vacuum Relief Required (Q)

1603 ft3/hr
45.4 Nm3/hr

(Interpolation Table A.3 of API-2000 ed. 2009)

33
34
35

36

Q1

404.0 Nm3/hr
449.4 Nm3/hr

Q2
45.4 Nm3/hr

37
38
39

3.

Take the largest from (1) and (2) :

40

449.4

247.2

41

Maximum velocity at nozzle

42

Pipe size

Nm3/hr

Am3/hr
10.0 m/s

Q x4
0.8 x x 3600

43
44
45

94

mm

46

3.68

in

in

47
48
49
50
51

Take pipe size

(minimum 2 in)