XXX-XXXX-XXX - Details of Completion Skid Structural Calculation Report

CAMERON MIDDLE EAST
TITLE OF DOCUMENT
DETAILS OF COMPLETION SKID STRUCTURAL CALCULATION

REPORT
PROJECT
DETAILS OF COMPLETION SKID
CLIENT
CAMERON SERVICES MIDDLE EAST
NAUTILUS MINERALS NUMBER

UES WORK ORDER NO.
SUB-CONTRACTOR
BARRY WEHMILLER INTERNATIONAL INDIA
EQUIPMENT DESCRIPTION
DETAILS OF COMPLETION SKID (GAS TOOLS)
SKID TAG No.

MANUFACTURER
UNITED ENGINEERING SERVICES LLC
MANUFACTURERS DOC. No
MANUFACTURERS SL. No
DESIGN DOCUMENT NO.
XXX-XXXX-XXX
27/11/2015
ISSUED FOR REVIEW
SRI
REV
DATE
STATUS
PREPD
REVIEW
APPRD
CONTENTS
INTRODUCTION ........................................................................................................................... 3
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
PURPOSE ...................................................................................................................... 3
SCOPE ........................................................................................................................... 3
CODES AND STANDARDS ............................................................................................ 3
UNITS ............................................................................................................................. 3
MATERIAL DATA ............................................................................................................ 3
METHODOLOGY ............................................................................................................ 3
INPLACE ANALYSIS ...................................................................................................... 4
LIFTING ANALYSIS ........................................................................................................ 4
COORDINATE SYSTEM IN THE STAAD ........................................................................ 4
STAAD.PRO ANALYSIS: INPLACE CONDITION ................................................................... 5
2.1 STAAD INPUT SKETCHES............................................................................................. 5

2.2 BASIC LOAD CASES ...................................................................................................... 9
2.3 LOAD COMBINATIONS .................................................................................................. 9
2.3.1 SERVICEABILITY CONDITION: DEFLECTION CHECK............................................. 9
2.3.2 ULTIMATE LIMIT STATE: STRENGTH CHECK ......................................................... 9
2.4 DESIGN LOAD APPLICATION ....................................................................................... 9
2.4.1 SELF WEIGHT OF THE SKID STRUCTURE .............................................................. 9
2.4.2 DEAD LOAD OF THE SKID STRUCTURE .................................................................. 9
2.5 STAAD RESULTS ......................................................................................................... 10
2.5.1 UTILISATION RATIO AS PER EN 1993-1-1:2005 ..................................................... 10
2.5.2 DEFLECTION CHECK DURING INPLACE CONDITION .......................................... 13
3
STAAD.PRO ANALYSIS: LIFTING CONDITION - FORK LIFT ........................................ 14

3.1 STAAD INPUT SKETCHES........................................................................................... 14
3.2 LOAD CASES AND APPLICATIONS ............................................................................ 15
3.3 STAAD RESULTS ......................................................................................................... 16
3.3.2 DEFLECTION CHECK DURING LIFTING CONDITION ............................................ 17
STAAD.PRO ANALYSIS: LIFTING CONDITION FOUR POINT LIFT........................... 18

4.1 STAAD INPUT SKETCHES........................................................................................... 18
4.2 LOAD CASES AND APPLICATIONS ............................................................................ 20
4.3 STAAD RESULTS ......................................................................................................... 21
4.3.2 DEFLECTION CHECK DURING LIFTING CONDITION ............................................ 22
4.4 CENTRE OF GRAVITY CALCULATION........................................................................ 23
LIFTING DESIGN ........................................................................................................................ 24

5.1 TRUNNION DESIGN ..................................................................................................... 24
5.2 TRUNNION WELD DESIGN.......................................................................................... 25
CONNECTION DESIGN ............................................................................................................. 26

6.1 CONNECTION DESIGN FOR UC BEAM 254 X 254 X 73 ............................................... 28
6.2 CONNECTION DESIGN FOR UPN 300 ........................................................................ 28
ANNEXURE: STAAD.PRO INPUT COMMANDS ................................................................... 29

7.1 INPLACE PROGRAM ................................................................................................... 29
7.2 LIFTING PROGRAM FORK LIFT CONDITION ........................................................... 31
7.3 LIFTING PROGRAM FOUR POINT LIFT CONDITION ............................................... 32
CONCLUSION .............................................................................................................................. 33
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INTRODUCTION
1.1
PURPOSE
The purpose of this report is to analysis and design of the skid supporting the 13 Nom tubing
hanger & R/T and spare tool pin for In-place and lifting conditions.
1.2
SCOPE
The scope of this report is to present the structural design of the skid, which includes the following:
In place analysis of the skid
Lifting analysis of the skid
1.3
CODES AND STANDARDS

Design Code
UNI EN 1991 EUROCODE 1
UNI EN 1991 - 1
UNI EN 1991 - 2 - 1
DNV-OS-H-205
DNV 2.7.1
1.4
Description
Basis Of Design And Action Of Structures
Basis Of Design
Action on Structures Densities, Self-Weight and Imposed Loads
Design of Steel Structures
Design of connections
Lifting Operations
Standard for certification no. 2.7-1 offshore containers
UNITS
The SI units are followed for the analysis and design.
1.5
MATERIAL DATA
Description
Structural Steel
Members
1.6
Material
Yield strength
Fy (N/mm2 )
Tensile strength
Ft (N/mm2 )
S275 JR.
275
430
METHODOLOGY
Structure was analysed as three dimensional framed structures, it was modelled by using
STAAD.Pro software, basic loads were applied in the model and all the critical load combinations
were considered in the analysis and design of the structure.
The skid was analysed by using STAAD.Pro for load combinations identified as per EN
1990:2002+A1:2005.The design of the skid was found to be safe for the load with the given
arrangement.
Skid Dimensions: - Length 4930mm x Wide 1000mm.
For In place condition of the skid:
The skid base frame is directly rest on the supporting surface without any permanent connection
between the skid and the supporting surface.
For lifting analysis of the skid:
For Lifting Analysis, The weight of the skid considered with the equipment. Two type methods
considered for lifting.
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Fork Lift Four Fork Lift Pockets are provided in the skid base frame, and the pockets are stiffened
by channel member and plate.
Four Point Lift In Skid base frame, the 6 NPS pipe connected to the lifting arrangement. The
location of the hook is adjusted to match with the eccentricity of the load system
1.7
INPLACE ANALYSIS
1. For In-place Analysis, skid weight considered as 4.5 TON (Test load).
2. The Equipment Weight is taken from the reference drawing no.15-1206-01-DWG-01 sheet 1/1
Rev 1 dated 02-09-2015 titled DETAILS OF COMPLETION SKID (GAS TOOLS) FOR 13
NOM TUBING HANGER R/T,
1.8
LIFTING ANALYSIS
1. The skid self-weight and equipment weight considered for the lifting analysis.
2. The Equipment Weight is taken from the reference drawing no.15-1206-01-DWG-01 sheet 1/1
Rev 1 dated 02-09-2015 titled DETAILS OF COMPLETION SKID (GAS TOOLS) FOR 13
NOM TUBING HANGER R/T,
1.9
COORDINATE SYSTEM IN THE STAAD

The coordinate system used in the STAAD model was chosen as follows:

X-Axis: longitudinal direction of the structure.

Y-Axis: vertical direction, positive pointing upwards.
Z-Axis: transverse direction of the structure
Figure 1: STAAD Model coordinate system
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STAAD.PRO ANALYSIS: INPLACE CONDITION
2.1
STAAD INPUT SKETCHES
Figure 2: Staad plan with Dimension
Figure 3: Staad plan with Beam Numbers
Support
Figure 4: Support Condition

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Assumption in support condition

The base skid is resting on the supporting surface. The supporting surface resists the vertical force.
Hence Restrained against Vertical direction support provided.
Figure 5a: Section Properties UC 254 x 254 x 73
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Figure 5b: Section Properties UPN 300
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Figure 5c: Section Properties 6 NPS
Figure 6: 3D Rendered View
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2.2
BASIC LOAD CASES

Sl. No.
1
2.3
Type
Primary
Load case
Dead Load (Test Load).
LOAD COMBINATIONS
2.3.1 SERVICEABILITY CONDITION: DEFLECTION CHECK

Sl. No.
201
2.3.2
ULTIMATE LIMIT STATE: STRENGTH CHECK

Sl. No.
101
2.4
Combinations
1.0 x Test load
Combinations
1.35 x Test Load
DESIGN LOAD APPLICATION
2.4.1 SELF WEIGHT OF THE SKID STRUCTURE

The self-weight of the entire structural frame is considered in STAAD with the SELFWEIGHT
command.
2.4.2 DEAD LOAD OF THE SKID STRUCTURE

For In-place analysis, Cumulative of self-weight and equipment weight considered as dead load
(Test load).
EQUIPMENT LOAD CALCULATIONS
SI.NO
1
2
Equipment Name:
Spare Tool pin
13 Nom tubing hanger r/t
Weight of Equipment in
lbs
190
1300
Weight of
Equipment in kN
0.845
5.782
Equipment
quantity
3
1
Figure 7: Dead Load Application on the skid
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2.5
STAAD RESULTS
2.5.1 UTILISATION RATIO AS PER EN 1993-1-1:2005

The applied Computer Program is STAAD.Pro V8i, with EN 1993-1-1:2005, command for the Design of
the members in the skid structure.
Beam
Analysis property
Clause
L/C
Actual
ratio
Allowable
ratio
Condition
UC254X254X73
EC-6.2.6-(Y)
201
0.002
HENCE SAFE
UC254X254X73
EC-6.2.6-(Y)
201
0.002
HENCE SAFE
PIPE
EC-6.2.6-(Y)
201
HENCE SAFE
PIPE
EC-6.2.5
201
0.001
HENCE SAFE
PIPE
EC-6.2.5
201
HENCE SAFE
PIPE
EC-6.2.6-(Y)
201
HENCE SAFE
PIPE
EC-6.2.5
201
0.001
HENCE SAFE
PIPE
EC-6.2.5
201
HENCE SAFE
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
10
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
11
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
12
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
13
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
14
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
15
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
16
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
17
UPN300
EC-6.2.6-(Y)
201
0.003
HENCE SAFE
18
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
19
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
20
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
21
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
22
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
23
UPN300
EC-6.2.6-(Y)
201
0.003
HENCE SAFE
24
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
25
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
26
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
27
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
28
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
29
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
30
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
31
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
32
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
33
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
34
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
35
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
36
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
37
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
38
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
39
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
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40
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
41
UC254X254X73
EC-6.2.6-(Y)
42
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
201
0.001
HENCE SAFE
43
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
44
45
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
46
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
47
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
48
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
49
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
50
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
51
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
52
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
53
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
54
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
55
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
56
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
57
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
58
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
59
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
60
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
61
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
62
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
63
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
64
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
65
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
66
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
67
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
68
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
69
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
70
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
71
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
72
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
73
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
74
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
75
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
76
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
77
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
78
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
79
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
80
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
81
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
82
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
83
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
84
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
85
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
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86
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
87
UC254X254X73
EC-6.2.6-(Y)
88
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
201
0.001
HENCE SAFE
89
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
90
91
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
92
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
93
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
94
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
95
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
96
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
97
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
98
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
99
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
100
UC254X254X73
EC-6.2.6-(Y)
201
0.002
HENCE SAFE
101
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
102
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
103
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
104
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
105
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
106
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
107
UC254X254X73
EC-6.2.6-(Y)
201
0.002
HENCE SAFE
108
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
109
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
110
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
111
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
116
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
117
UC254X254X73
EC-6.2.6-(Y)
201
0.002
HENCE SAFE
118
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
119
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
124
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
125
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
126
UC254X254X73
EC-6.2.6-(Y)
201
0.001
HENCE SAFE
127
UC254X254X73
EC-6.2.6-(Y)
201
HENCE SAFE
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2.5.2 DEFLECTION CHECK DURING INPLACE CONDITION

The maximum deflection of a structural member shall be limited so that it will not impair the strength
of the structure or the operating efficiency of any plant or equipment which it supports.
Sl.No
Structural member
Maximum allowable deflection
Simply supported
beams
1/200th of the span
Figure 8: Deflection Diagram
Beam Length
Load Combination
=
=
0.559 m
201
Actual Deflection (From staad)
act.
0.001 mm
Allowable deflection
all.
=
=
L/200
2.795 mm
act. < all.
SAFE
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STAAD.PRO ANALYSIS: LIFTING CONDITION - FORK LIFT
3.1
Figure 9: Plan View
Figure 10: Plan View with Beam number
Figure 11: Support condition
Assumption in support condition

Four Fork Lift Pockets are provided in the skid base frame, and the pockets are stiffened by channel
member and plate. During the Fork lifting, the channel member act as support and resists both horizontal
and vertical forces. Hence pinned support provided.
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3.2
LOAD CASES AND APPLICATIONS
3.2.1. PRIMARY LOAD CASES

Sl. No.
1
Type
Primary
Load case
3.2.2. LOAD COMBINATION

Sl.No.
301
Combinations
1.6 x Dead Load
3.2.3. LOADS CONSIDERED FOR THE LIFTING ANALYSIS

The following loads are considered for the lifting analysis
1. Skid self-weight.
2. Equipment loads.
3.2.4. SELF WEIGHT OF THE SKID

command.
3.2.5. DEAD LOAD OF THE SKID

For Lifting analysis, Cumulative of self-weight and equipment weight considered as dead load
(Test load)
EQUIPMENT LOAD CALCULATION
SI.NO
1
2
Equipment Name:
Spare Tool pin
lbs
190
1300
Weight of
Equipment in kN
0.845
5.782
Equipment
quantity
3
1
Figure 12 - Dead Load Application to the Model
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3.3
STAAD RESULTS

Beam
Analysis property
Clause
EC-6.2.6-(Y)
L/C
Actual
ratio
Allowable
ratio
Condition
HENCE SAFE
UC254X254X73
301
0.011
UC254X254X73
PIPE
EC-6.2.6-(Y)
301
0.011
HENCE SAFE
EC-6.2.6-(Y)
301
HENCE SAFE
PIPE
EC-6.2.5
301
0.001
HENCE SAFE
PIPE
EC-6.2.5
301
HENCE SAFE
PIPE
EC-6.2.6-(Y)
301
HENCE SAFE
PIPE
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
PIPE
EC-6.2.5
301
HENCE SAFE
11
UC254X254X73
EC-6.2.6-(Y)
301
0.003
HENCE SAFE
14
UC254X254X73
EC-6.2.6-(Y)
301
0.003
HENCE SAFE
17
UPN300
EC-6.2.6-(Y)
301
HENCE SAFE
20
UC254X254X73
EC-6.2.6-(Y)
301
0.006
HENCE SAFE
23
UPN300
EC-6.2.6-(Y)
301
HENCE SAFE
24
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
25
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
26
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
27
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
28
UPN300
EC-6.2.6-(Y)
301
HENCE SAFE
29
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
30
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
31
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
32
UPN300
EC-6.2.6-(Y)
301
0.001
HENCE SAFE
33
UPN300
EC-6.2.6-(Y)
301
HENCE SAFE
34
UC254X254X73
EC-6.2.6-(Y)
301
0.009
HENCE SAFE
35
UC254X254X73
EC-6.2.5
301
0.03
HENCE SAFE
36
UC254X254X73
EC-6.2.5
301
0.03
HENCE SAFE
37
UC254X254X73
EC-6.2.5
301
0.03
HENCE SAFE
38
UC254X254X73
EC-6.2.5
301
0.03
HENCE SAFE
39
UC254X254X73
EC-6.2.6-(Y)
301
0.009
HENCE SAFE
40
UC254X254X73
EC-6.2.5
301
0.038
HENCE SAFE
41
UC254X254X73
EC-6.2.5
301
0.038
HENCE SAFE
42
UC254X254X73
EC-6.2.5
301
0.037
HENCE SAFE
43
UC254X254X73
EC-6.2.5
301
0.037
HENCE SAFE
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3.3.2 DEFLECTION CHECK DURING LIFTING CONDITION

Sl
1
Structural Member
Simply supported beams
Maximum Allowable Deflection

1/200th of the span
Fork Lift analysis

Beam Length
L
Load Combination
Displacement at beam's start node (from staad)
Maximum Displacement at beam (from staad)
Relative displacement
=
=
=
=
=
1.71
301
0
0.92
0.92
act.
0.92 mm
all.
=
=
L/200
8.55 mm
act. < all.
mm
mm
mm
SAFE
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STAAD.PRO ANALYSIS: LIFTING CONDITION FOUR POINT LIFT
4.1
Figure 14: 3D-View

Assumptions in lifting arrangement:
In Skid base frame, the 6 NPS pipe connected to the Wire rope sling. The location of the hook is
adjusted to match with the eccentricity of the load system. The Height of the lifting Hook point is
assumed 3.04m from skid base.
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Figure 15: 3D View with Beam number
Figure 16: 3D Rendered View
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4.2
LOAD CASES AND APPLICATIONS
4.2.1. PRIMARY LOAD CASES

Sl. No.
1
Type
Primary
Load case
4.2.2. LOAD COMBINATION

Sl.No.
401
Combinations
2.0 x Dead Load (Test Load)
4.2.3. LOADS CONSIDERED FOR THE LIFTING ANALYSIS

The following loads are considered for the lifting analysis
1. Skid self-weight.
2. Equipment loads.
4.2.4. SELF WEIGHT OF THE SKID

command.
4.2.5. DEAD LOAD OF THE SKID

For Lifting analysis, Cumulative of self-weight and equipment weight considered as dead load
(Test load)
EQUIPMENT LOAD CALCULATION
SI.NO
1
2
Equipment Name:
Spare Tool pin
lbs
190
1300
Weight of
Equipment in kN
0.845
5.782
Equipment
quantity
3
1
Figure 17: Dead Load Application to the Model
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4.3
STAAD RESULTS

Beam
Analysis property
Clause
EC-6.2.9.1
L/C
401
Actual
ratio
0.057
Allowable
ratio
Condition
HENCE SAFE
UC254X254X73
UC254X254X73
EC-6.2.9.1
401
0.076
HENCE SAFE
PIPE
EC-6.2.9.1
401
0.079
HENCE SAFE
PIPE
EC-6.3.3-661
401
0.091
HENCE SAFE
PIPE
EC-6.2.9.1
401
0.091
HENCE SAFE
PIPE
EC-6.2.9.1
401
0.079
HENCE SAFE
PIPE
EC-6.2.9.1
401
0.091
HENCE SAFE
PIPE
EC-6.2.9.1
401
0.092
HENCE SAFE
11
UC254X254X73
EC-6.2.6-(Y)
401
0.004
HENCE SAFE
14
UC254X254X73
EC-6.2.6-(Y)
401
0.004
HENCE SAFE
17
UPN300
EC-6.2.9.1
401
0.013
HENCE SAFE
20
UC254X254X73
EC-6.2.6-(Y)
401
0.007
HENCE SAFE
23
UPN300
EC-6.2.9.1
401
0.014
HENCE SAFE
34
UC254X254X73
EC-6.2.9.1
401
0.049
HENCE SAFE
35
UC254X254X73
EC-6.2.9.1
401
0.086
HENCE SAFE
36
UC254X254X73
EC-6.3.3-661
401
0.1
HENCE SAFE
37
UC254X254X73
EC-6.3.3-661
401
0.1
HENCE SAFE
38
UC254X254X73
EC-6.2.9.1
401
0.087
HENCE SAFE
39
UC254X254X73
EC-6.2.9.1
401
0.066
HENCE SAFE
40
UC254X254X73
EC-6.2.9.1
401
0.112
HENCE SAFE
41
UC254X254X73
EC-6.3.3-661
401
0.127
HENCE SAFE
42
UC254X254X73
EC-6.3.3-661
401
0.128
HENCE SAFE
43
UC254X254X73
EC-6.2.9.1
401
0.112
HENCE SAFE
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4.3.2 DEFLECTION CHECK DURING LIFTING CONDITION

Sl
1
Structural Member
Simply supported beams
Maximum Allowable Deflection

1/200th of the span
Four point lifting analysis

Beam Length
Load Combination
=
=
4.93 m
401
act.
2.292 mm
all.
=
=
L/200
24.65 mm
act. < all.
SAFE
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4.4
CENTRE OF GRAVITY CALCULATION

From the STAAD static results check, we can calculate the Skid self-weights C.O.G. The equipment
C.O.G is calculated manually. The C.O.G of the skid is interpolated from the C.O.G of Equipment &
Skid self-weight.
Note: The Centre of Gravity (C.O.G) is given from the edge of the beam in the base frame of the skid
structure.
C.O.G of the Skid with equipment weight while lifting condition
X = 2.472m; Z = 0.317m
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LIFTING DESIGN
5.1
TRUNNION DESIGN
Figure 19: Axial Force Diagram
The Lifting Trunnion design force is obtained from the maximum of the sling forces during lifting from
the L/C given below.
Beam
L/C
44
44
45
45
46
46
47
47
Node
1
1
1
1
5
19
6
19
7
19
8
19
Axial Force
kN
-13.554
13.554
-15.588
15.588
-13.58
13.58
-15.672
15.672
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LIFTING LUG TRUNNION ANALYSIS
=
=
=
LOAD PER TRUNNION

Load factor
Load per Trunnion
=
=
MATERIAL:
Yield stress, Ys
Allowable stress
=
=
=
=
=
Thk. of Trunnion
Outer Diameter of Trunnion
Section Modulus
B
i
STRESSES IN TRUNNION :
BENDING STRESS IN TRUNNION
length of the Trunnion, L
Thickness of pipe cover plate
=
=
=
Moment Arm
Sling angle
Bending Moment
Bending stress
2
31344
S275
275 N/mm^2
SHEAR
0.40Ys
110 N/mm^2
BENDING
0.66Ys
181.5
TRUNNION DIMENSIONS :
Pipe 6" NPS
Section Area
Inside Diameter
15672
mm
mm
10.973
168.28
mm
mm
200309
mm^3
100
10
=
=
=
5424
146.33
mm
mm
90
51
2556658
12.764
N-mm
N/mm^2
<
181.5
12.764
SAFE
ii
Shear stress
=
5.778761
N/mm^2
<
110
5.778761
SAFE
5.2
TRUNNION WELD DESIGN
Weld size between the Trunnion and the beam

The design weld force per unit length
Length of the weld
Thickness of the weld
Steel grade
Fw,Ed
L
t
=
=
=
=
The minimum ultimate tensile strength

correlation factor
fu
w
=
=
31.344 kN
528 mm
6 mm
S275
430 N/mm2
0.85
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partial safety factor
M2
The design shear strength of the weld
fvw,da
fvw,da
fw,Ed
fw,Ed
Actual Stress in the weld
1.25
234 N/mm2
Fw,Ed / L x tx 0.707
13.994 N/mm2
fvwda >fwEd
SAFE
Factor of Safety
F.O.S
17
CONNECTION DESIGN
The Weld design force is obtained from the maximum of the Beam end forces during the four point lifting
(Note Four Point lifting is a Critical one compare to In place & Fork lift conditions).
Beam End Force Table
Beam
L/C
Node
101
401
102
401
103
401
104
401
105
401
106
401
107
401
108
401
109
401
110
401
111
401
103
104
104
105
105
106
106
107
107
108
108
109
109
110
111
112
113
114
115
116
116
Tensile
or comp. Shear-X
Force kN kN
Shear-Z kN
0
0
0
0
0.153
0
11.061
20.662
5.082
-11.061 -20.318
-5.082
11.061
18.601
-0.363
-11.061 -18.174
0.363
11.032
0.369
0.01
-11.032
0.709
-0.01
11.061 -18.543
0.375
-11.061
18.847
-0.375
11.061 -20.631
-5.132
-11.061
20.899
5.132
0
0.138
0
0
0
0
0.028
9.2
0
-0.028
9.2
0
0.03
9.2
0
-0.03
9.2
0
0
0
0
0
0.153
0
11.187
20.664
-5.076
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112
401
113
401
114
401
115
401
116
401
117
401
118
401
119
401
120
401
121
401
122
401
123
401
124
401
125
401
126
401
127
401
128
401
129
401
130
401
117
117
118
118
119
119
120
120
121
121
122
101
104
104
116
116
123
105
117
106
111
111
113
113
118
107
112
112
114
114
119
108
120
102
109
109
121
121
124
-11.187
11.187
-11.187
11.158
-11.158
11.187
-11.187
11.187
-11.187
0
0
11.299
-11.299
6.218
-6.218
11.3
-11.3
5.445
-5.445
-0.373
0.373
-0.373
0.373
-0.373
0.373
-0.365
0.365
-0.365
0.365
-0.365
0.365
5.508
-5.508
11.432
-11.432
6.293
-6.293
11.431
-11.431
-20.32
18.604
-18.176
0.371
0.707
-18.541
18.845
-20.629
20.896
0.138
0
22.136
-21.992
1.177
1.177
-21.994
22.138
0
0
17.805
-16.794
7.594
7.594
-16.794
17.805
17.834
-16.785
7.584
7.584
-16.785
17.834
0
0
22.396
-22.252
1.215
1.215
-22.25
22.394
5.076
0.369
-0.369
-0.004
0.004
-0.37
0.37
5.138
-5.138
0
0
-11.064
11.064
-0.003
0.003
11.065
-11.065
-1.717
-1.717
-0.029
0.029
0
0
0.029
-0.029
0.029
-0.029
0
0
-0.029
0.029
-1.784
-1.784
11.192
-11.192
-0.004
0.004
-11.191
11.191
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6.1
CONNECTION DESIGN FOR UC BEAM 254 x 254 x 73
Shear Force
FZ
24.279 kN
Shear force
Fx
19.571 kN
Equivalent Shear force
Feq
31.185 kN

Length of the weld
Steel grade
Fw,Ed
L
t
=
=
=
=
31.185 kN
264 mm
6 mm
S275

correlation factor
fu
w
=
=
430 N/mm2
0.85
M2
1.25
fvw,da
fvw,da
fw,Ed
fw,Ed
234 N/mm2
27.847 N/mm2
fvwda >fwEd
SAFE
Factor of Safety
6.2
F.O.S
CONNECTION DESIGN FOR UPN 300

Length of the weld
Steel grade
Fw,Ed
L
t
=
=
=
=
2.26 kN
500 mm
6 mm
S275

correlation factor
fu
w
=
=
430 N/mm2
0.85
M2
1.25
fvw,da
fvw,da
fw,Ed
fw,Ed
234 N/mm2
1.066 N/mm2
fvwda >fwEd
SAFE
Factor of Safety
F.O.S
220
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ANNEXURE: STAAD.PRO INPUT COMMANDS
7.1
INPLACE PROGRAM
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 18-Nov-15
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 4.93 0 0; 3 0 0 0.559; 4 4.93 0 0.559; 5 0 0 -0.2205; 6 0 0 0.7795;
7 4.93 0 -0.2205; 8 4.93 0 0.7795; 9 0.951 0 0; 10 0.951 0 0.559; 11 4.129 0 0;
12 4.129 0 0.559; 13 1.721 0 0; 14 1.721 0 0.559; 15 2.465 0 0;
16 2.465 0 0.559; 17 3.221 0 0; 18 3.221 0 0.559; 19 0.105667 0 0;
20 0.211333 0 0; 21 0.317 0 0; 22 0.422667 0 0; 23 0.528333 0 0; 24 0.634 0 0;
25 0.739667 0 0; 26 0.845333 0 0; 27 0.105667 0 0.559; 28 0.211333 0 0.559;
29 0.317 0 0.559; 30 0.422667 0 0.559; 31 0.528333 0 0.559; 32 0.634 0 0.559;
33 0.739667 0 0.559; 34 0.845333 0 0.559; 35 1.04725 0 0; 36 1.1435 0 0;
37 1.23975 0 0; 38 1.336 0 0; 39 1.43225 0 0; 40 1.5285 0 0; 41 1.62475 0 0;
42 1.04725 0 0.559; 43 1.1435 0 0.559; 44 1.23975 0 0.559; 45 1.336 0 0.559;
46 1.43225 0 0.559; 47 1.5285 0 0.559; 48 1.62475 0 0.559; 49 1.82729 0 0;
50 1.93357 0 0; 51 2.03986 0 0; 52 2.14614 0 0; 53 2.25243 0 0; 54 2.35871 0 0;
55 1.82729 0 0.559; 56 1.93357 0 0.559; 57 2.03986 0 0.559; 58 2.14614 0 0.559;
59 2.25243 0 0.559; 60 2.35871 0 0.559; 61 2.573 0 0; 62 2.681 0 0;
63 2.789 0 0; 64 2.897 0 0; 65 3.005 0 0; 66 3.113 0 0; 67 2.573 0 0.559;
68 2.681 0 0.559; 69 2.789 0 0.559; 70 2.897 0 0.559; 71 3.005 0 0.559;
72 3.113 0 0.559; 73 3.32189 0 0; 74 3.42278 0 0; 75 3.52367 0 0;
76 3.62456 0 0; 77 3.72544 0 0; 78 3.82633 0 0; 79 3.92722 0 0; 80 4.02811 0 0;
81 3.32189 0 0.559; 82 3.42278 0 0.559; 83 3.52367 0 0.559; 84 3.62456 0 0.559;
85 3.72544 0 0.559; 86 3.82633 0 0.559; 87 3.92722 0 0.559; 88 4.02811 0 0.559;
89 4.22913 0 0; 90 4.32925 0 0; 91 4.42938 0 0; 92 4.5295 0 0; 93 4.62962 0 0;
94 4.72975 0 0; 95 4.82987 0 0; 96 4.22913 0 0.559; 97 4.32925 0 0.559;
98 4.42938 0 0.559; 99 4.5295 0 0.559; 100 4.62962 0 0.559;
101 4.72975 0 0.559; 102 4.82987 0 0.559; 103 0.951 0 0.1118;
104 0.951 0 0.2236; 105 0.951 0 0.3354; 106 0.951 0 0.4472; 111 2.465 0 0.1118;
112 2.465 0 0.2236; 113 2.465 0 0.3354; 114 2.465 0 0.4472; 119 4.129 0 0.1118;
120 4.129 0 0.2236; 121 4.129 0 0.3354; 122 4.129 0 0.4472;
MEMBER INCIDENCES
1 1 19; 2 3 27; 3 5 1; 4 1 3; 5 3 6; 6 7 2; 7 2 4; 8 4 8; 9 9 35; 10 10 42;
11 9 103; 12 11 89; 13 12 96; 14 11 119; 15 13 49; 16 14 55; 17 13 14;
18 15 61; 19 16 67; 20 15 111; 21 17 73; 22 18 81; 23 17 18; 24 19 20;
25 20 21; 26 21 22; 27 22 23; 28 23 24; 29 24 25; 30 25 26; 31 26 9; 32 27 28;
33 28 29; 34 29 30; 35 30 31; 36 31 32; 37 32 33; 38 33 34; 39 34 10; 40 35 36;
41 36 37; 42 37 38; 43 38 39; 44 39 40; 45 40 41; 46 41 13; 47 42 43; 48 43 44;
49 44 45; 50 45 46; 51 46 47; 52 47 48; 53 48 14; 54 49 50; 55 50 51; 56 51 52;
57 52 53; 58 53 54; 59 54 15; 60 55 56; 61 56 57; 62 57 58; 63 58 59; 64 59 60;
65 60 16; 66 61 62; 67 62 63; 68 63 64; 69 64 65; 70 65 66; 71 66 17; 72 67 68;
73 68 69; 74 69 70; 75 70 71; 76 71 72; 77 72 18; 78 73 74; 79 74 75; 80 75 76;
81 76 77; 82 77 78; 83 78 79; 84 79 80; 85 80 11; 86 81 82; 87 82 83; 88 83 84;
89 84 85; 90 85 86; 91 86 87; 92 87 88; 93 88 12; 94 89 90; 95 90 91; 96 91 92;
97 92 93; 98 93 94; 99 94 95; 100 95 2; 101 96 97; 102 97 98; 103 98 99;
104 99 100; 105 100 101; 106 101 102; 107 102 4; 108 103 104; 109 104 105;
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110 105 106; 111 106 10; 116 111 112; 117 112 113; 118 113 114; 119 114 16;
124 119 120; 125 120 121; 126 121 122; 127 122 12;
SUPPORTS
9 TO 106 111 TO 114 119 TO 122 FIXED BUT FX FZ MX MY MZ
MEMBER RELEASE
11 14 17 20 23 START MY MZ
17 23 111 119 127 END MY MZ
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
END DEFINE MATERIAL
MEMBER PROPERTY BRITISH
1 2 9 TO 16 18 TO 22 24 TO 111 116 TO 119 124 TO 127 TABLE ST UC254X254X73
MEMBER PROPERTY EUROPEAN
17 23 TABLE ST UPN300
3 TO 8 TABLE ST PIPE OD 0.16828 ID 0.146334
CONSTANTS
MATERIAL STEEL ALL
LOAD 1 LOADTYPE None TITLE TEST LOAD
SELFWEIGHT Y -1
FLOOR LOAD
YRANGE 0 0 FLOAD -6.79 XRANGE 1.721 3.221 ZRANGE 0 0.559 GY
JOINT LOAD
10 12 14 18 FY -1.446
FLOOR LOAD
YRANGE 0 0 FLOAD -8.682 GY
LOAD COMB 101 1.0 X TEST LOAD
1 1.0
1 1.35
PERFORM ANALYSIS
LOAD LIST 201
PARAMETER 1
CODE EN 1993-1-1:2005
FU 430000 ALL
PY 275000 ALL
SGR 1 ALL
TRACK 2 ALL
CHECK CODE ALL
FINISH
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7.2
LIFTING PROGRAM FORK LIFT CONDITION
STAAD SPACE
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 4.93 0 0; 3 0 0 0.559; 4 4.93 0 0.559; 5 0 0 -0.2205; 6 0 0 0.7795;
7 4.93 0 -0.2205; 8 4.93 0 0.7795; 9 0.951 0 0; 10 0.951 0 0.559; 11 4.129 0 0;
12 4.129 0 0.559; 13 1.721 0 0; 14 1.721 0 0.559; 15 2.465 0 0;
16 2.465 0 0.559; 17 3.221 0 0; 18 3.221 0 0.559; 19 1.721 0 0.0931667;
20 1.721 0 0.186333; 21 1.721 0 0.2795; 22 1.721 0 0.372667;
23 1.721 0 0.465833; 24 3.221 0 0.0931667; 25 3.221 0 0.186333;
26 3.221 0 0.2795; 27 3.221 0 0.372667; 28 3.221 0 0.465833;
MEMBER INCIDENCES
1 1 9; 2 3 10; 3 5 1; 4 1 3; 5 3 6; 6 7 2; 7 2 4; 8 4 8; 11 9 10; 14 11 12;
17 13 19; 20 15 16; 23 17 24; 24 19 20; 25 20 21; 26 21 22; 27 22 23; 28 23 14;
29 24 25; 30 25 26; 31 26 27; 32 27 28; 33 28 18; 34 11 2; 35 17 11; 36 15 17;
37 13 15; 38 9 13; 39 12 4; 40 18 12; 41 16 18; 42 14 16; 43 10 14;
MEMBER RELEASE
1 2 11 14 20 START MY MZ
11 14 20 34 39 END MY MZ
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
END DEFINE MATERIAL
1 2 11 14 20 34 TO 43 TABLE ST UC254X254X73
17 23 TO 33 TABLE ST UPN300
*****************************************
CONSTANTS
MATERIAL STEEL ALL
SUPPORTS
13 14 17 TO 28 PINNED
*************************************************
SELFWEIGHT Y -1
FLOOR LOAD
JOINT LOAD
10 12 14 18 FY -1.446
FLOOR LOAD
************************************************
1 1.6
PERFORM ANALYSIS
LOAD LIST 301
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27.11.2015
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**************************************************
PARAMETER 1
CODE EN 1993-1-1:2005
FU 430000 ALL
PY 275000 ALL
SGR 1 ALL
TRACK 2 ALL
CHECK CODE ALL
FINISH
7.3
LIFTING PROGRAM FOUR POINT LIFT CONDITION
STAAD SPACE
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 4.93 0 0; 3 0 0 0.559; 4 4.93 0 0.559; 5 0 0 -0.2205; 6 0 0 0.7795;
7 4.93 0 -0.2205; 8 4.93 0 0.7795; 9 0.951 0 0; 10 0.951 0 0.559; 11 4.129 0 0;
12 4.129 0 0.559; 13 1.721 0 0; 14 1.721 0 0.559; 15 2.465 0 0;
16 2.465 0 0.559; 17 3.221 0 0; 18 3.221 0 0.559; 19 2.472 3.04 0.317;
MEMBER INCIDENCES
1 1 9; 2 3 10; 3 5 1; 4 1 3; 5 3 6; 6 7 2; 7 2 4; 8 4 8; 11 9 10; 14 11 12;
17 13 14; 20 15 16; 23 17 18; 34 11 2; 35 17 11; 36 15 17; 37 13 15; 38 9 13;
39 12 4; 40 18 12; 41 16 18; 42 14 16; 43 10 14; 44 5 19; 45 6 19; 46 7 19;
47 8 19;
MEMBER RELEASE
1 2 11 14 20 START MY MZ
11 14 20 34 39 END MY MZ
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
ISOTROPIC SLING
E 2.1e+009
POISSON 0.3
DENSITY 0
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
END DEFINE MATERIAL
1 2 11 14 20 34 TO 43 TABLE ST UC254X254X73
17 23 TABLE ST UPN300
44 TO 47 TABLE ST 21.3x2.3CHS
*****************************************
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27.11.2015
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CONSTANTS
MATERIAL STEEL MEMB 1 TO 8 11 14 17 20 23 34 TO 43
MATERIAL SLING MEMB 44 TO 47
*************************************************
SUPPORTS
19 PINNED
2 3 FIXED BUT FY MX MY MZ
MEMBER TENSION
44 TO 47
SELFWEIGHT Y -1
FLOOR LOAD
JOINT LOAD
10 12 14 18 FY -1.446
FLOOR LOAD
************************************************
1 2.0
PERFORM ANALYSIS
LOAD LIST 401
**************************************************
PARAMETER 1
CODE EN 1993-1-1:2005
FU 430000 ALL
PY 275000 ALL
SGR 1 ALL
TRACK 2 ALL
CHECK CODE MEMB 1 TO 8 11 14 17 20 23 34 TO 43
FINISH
CONCLUSION
Concluding this analysis and design of the skid structure, we can state that:
The Skid is safe for In place and Lifting condition
The Utility ratio of the members is within allowable limit.
The maximum Deflection value of the members is within allowable limit
The actual stress in connections is within allowable limit.
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XXX-XXXX-XXX
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XXX-XXXX-XXX - Details of Completion Skid Structural Calculation Report

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XXX-XXXX-XXX - Details of Completion Skid Structural Calculation Report

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CAMERON MIDDLE EAST

DETAILS OF COMPLETION SKID STRUCTURAL CALCULATION

DETAILS OF COMPLETION SKID

CAMERON SERVICES MIDDLE EAST

NAUTILUS MINERALS NUMBER

BARRY WEHMILLER INTERNATIONAL INDIA

DETAILS OF COMPLETION SKID (GAS TOOLS)

SKID TAG No.

UNITED ENGINEERING SERVICES LLC

ISSUED FOR REVIEW

2.1 STAAD INPUT SKETCHES............................................................................................. 5

STAAD.PRO ANALYSIS: LIFTING CONDITION - FORK LIFT ........................................ 14

STAAD.PRO ANALYSIS: LIFTING CONDITION FOUR POINT LIFT........................... 18

LIFTING DESIGN ........................................................................................................................ 24

CONNECTION DESIGN ............................................................................................................. 26

ANNEXURE: STAAD.PRO INPUT COMMANDS ................................................................... 29

CODES AND STANDARDS

COORDINATE SYSTEM IN THE STAAD

X-Axis: longitudinal direction of the structure.

Figure 1: STAAD Model coordinate system

STAAD.PRO ANALYSIS: INPLACE CONDITION

STAAD INPUT SKETCHES

Figure 2: Staad plan with Dimension

Figure 3: Staad plan with Beam Numbers

Figure 4: Support Condition

Assumption in support condition

Figure 5a: Section Properties UC 254 x 254 x 73

Figure 5b: Section Properties UPN 300

Figure 5c: Section Properties 6 NPS

Figure 6: 3D Rendered View

BASIC LOAD CASES

2.3.1 SERVICEABILITY CONDITION: DEFLECTION CHECK

ULTIMATE LIMIT STATE: STRENGTH CHECK

DESIGN LOAD APPLICATION

2.4.1 SELF WEIGHT OF THE SKID STRUCTURE

2.4.2 DEAD LOAD OF THE SKID STRUCTURE

EQUIPMENT LOAD CALCULATIONS

Figure 7: Dead Load Application on the skid

2.5.1 UTILISATION RATIO AS PER EN 1993-1-1:2005

2.5.2 DEFLECTION CHECK DURING INPLACE CONDITION

Maximum allowable deflection

1/200th of the span

Figure 8: Deflection Diagram

Actual Deflection (From staad)

STAAD.PRO ANALYSIS: LIFTING CONDITION - FORK LIFT

STAAD INPUT SKETCHES

Figure 9: Plan View

Figure 10: Plan View with Beam number

Figure 11: Support condition

Assumption in support condition

LOAD CASES AND APPLICATIONS

3.2.1. PRIMARY LOAD CASES

3.2.2. LOAD COMBINATION

3.2.3. LOADS CONSIDERED FOR THE LIFTING ANALYSIS

3.2.4. SELF WEIGHT OF THE SKID

3.2.5. DEAD LOAD OF THE SKID

EQUIPMENT LOAD CALCULATION

Figure 12 - Dead Load Application to the Model

3.3.1 UTILISATION RATIO AS PER EN 1993-1-1:2005

3.3.2 DEFLECTION CHECK DURING LIFTING CONDITION

Maximum Allowable Deflection

Figure 13: Deflection Diagram

Fork Lift analysis

Actual Deflection (From staad)